Commit Graph

3916 Commits

Author SHA1 Message Date
Joseph Doherty fecfdd224d Merge hw5-661 (#661 MTConnect reconnect test waits on ReconnectAttempts, cancellable)
v2-ci / build (push) Successful in 4m49s
v2-ci / unit-tests (push) Failing after 23m38s
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 07:10:59 -04:00
Joseph Doherty 31e2148a27 test(mtconnect): #661 make the reconnect-counter wait cancellable (no background spin after the watchdog)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 06:03:05 -04:00
Joseph Doherty 480b000f53 test(mtconnect): wait on ReconnectAttempts itself, not a sample-call proxy (#661)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 06:02:24 -04:00
Joseph Doherty 98c00904e7 Merge i659 (#659 libplctag S/O/I + control status-bit reads on real MicroLogix; translated writes refused)
v2-ci / build (push) Successful in 5m2s
v2-ci / unit-tests (push) Failing after 20m55s
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 05:43:58 -04:00
Joseph Doherty 7ba86f7857 fix(ablegacy): refuse every libplctag write the #659 translation changes (fix round 2)
Review M1: round 1 refused only the rewritten status bits, so S:/O:/I: writes - which
never worked on libplctag because tag creation failed - would have started reaching
the PLC (outputs, status-file words) on the default transport. WriteRefusal now keys
on LibplctagLegacyName.IsTranslated: file number supplied (S/O/I, incl. bit writes
like O:0/3, refused ahead of the parent-word RMW) or status bit rewritten. Reads
unaffected. Docs/comments now true; gate doc notes R bit-number wire evidence is
non-discriminating (L1). 12 new cases fail with the round-1 predicate.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 05:43:50 -04:00
Joseph Doherty 7dbb060f92 fix(ablegacy): refuse libplctag writes to translated status bits (#659 fix round 1)
The read translation R6:0.DN -> R6:0.CON/13 made those names parse in libplctag, which
would have turned a write - previously impossible, tag creation failed - into a masked
write to the control word. LibplctagLegacyTagRuntime.WriteRefusal (via
IAbLegacyTagFactory.WriteRefusal, same plumbing as native) now refuses writes to every
rewritten status bit (R EN/EU/DN/EM/ER/UL/IN/FD, C UA) with BadNotSupported before a
runtime is created; the runtime also refuses as defence in depth. Reads stay
translated. T/C status bits libplctag parses itself keep their pre-existing behaviour.
13 new tests fail with the predicate disabled.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 05:38:24 -04:00
Joseph Doherty 0abce36ca3 fix(ablegacy): translate S/O/I and R status bits for libplctag's PCCC parser (#659)
libplctag 2.6.0 (bundled by libplctag 1.5.2 / NativeImport 1.0.41) pccc.c needs an
explicit file number (parse_pccc_file_num; S is only the status file when a digit
follows) and has no R-file status-bit mnemonics (sub_element_lookup: con/len/pos only;
a /bit is refused on a 6-byte element). So the canonical S:0 (the default probe),
O:0/3, I:0/0 and R6:0.DN failed with BadCommunicationError on a real MicroLogix 1400
while native read them.

LibplctagLegacyName (libplctag adapter only) now emits S2:/O0:/I1: (the native
encoder's implicit file numbers) and R6:0.CON/<bit> for status bits libplctag lacks
(R EN/EU/DN/EM/ER/UL/IN/FD, C UA), bit numbers taken from the native table. The
authored grammar is unchanged. Unit tests pin the translation per family and check,
through a model of the pccc.c parser, that the translated name addresses exactly
what the native encoder does (46 fail without the fix). Live: Z-33323 idle, reads
only - libplctag now equals native for S/O/I/R status bits; controls unchanged.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 05:34:09 -04:00
Joseph Doherty e0e8c4267a docs(ablegacy): drop stale simulator-only claims after the MicroLogix evidence
v2-ci / build (push) Successful in 4m54s
v2-ci / unit-tests (push) Failing after 20m29s
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 05:23:40 -04:00
Joseph Doherty beedac8218 docs(ablegacy): #592 real MicroLogix 1400 evidence (native reads/writes pass; libplctag fails S/O/I/status bits)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 05:23:28 -04:00
Joseph Doherty 12aa293cdc docs(abcip): #611 live member-write gate on Z35162 (native DINT/BIT/REAL members, restored)
v2-ci / build (push) Successful in 4m47s
v2-ci / unit-tests (push) Failing after 23m3s
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:49:19 -04:00
Joseph Doherty 6c6800e513 Merge hw4-udtwrite (#592/#611)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe

# Conflicts:
#	docs/drivers/AbCip.md
2026-10-09 04:32:03 -04:00
Joseph Doherty bd20978568 Merge hw4-alma (#592/#611)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:31:54 -04:00
Joseph Doherty 6cdb877c41 Merge hw4-evidence (#592/#611)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:31:54 -04:00
Joseph Doherty f85fc8fbeb fix(abcip): #611 review round 1 — native keeps BOOL type distinction, WriteWidthRefusal tests, doc caveats
- L2: WriteWidthRefusal leaves a BOOL over a wider value to a runtime that sees the CIP
  type (native): mistyped integer member -> BadTypeMismatch (as its read), 0xD3 BOOL-array
  DWORD -> BadNotSupported; libplctag keeps BadNotSupported for both (size only).
- L4: direct theory over WriteWidthRefusal (1/2/4/8 widths incl LINT/ULINT/LREAL, String/Dt,
  unknown size) + array/bit-selector exemptions with a non-vacuous control.
- L1: CLAUDE.md member/BIT-member writes are ab_server-proven only.
- L3: patch 0003 blind spots documented (Docker README, AbServer-Test-Fixture.md); nits.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:31:45 -04:00
Joseph Doherty 5d7c53bb19 fix(abcip): ALMA review round 2 - IsRestatement contract docs, ALMD no-InAlarm warning, un-ack retrigger
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:30:56 -04:00
Joseph Doherty 5018627b35 feat(abcip): #611 discovered UDT member writes + whole-UDT refusal by decision
Item 2 — controller-discovered UDT members are writable on both transports once
browse-committed and authored ReadWrite (writability is the operator's: the commit
lands AccessLevel Read with no writable key). The write names the member (one CIP
symbolic segment per member), its own type, its own bytes. BIT members are supported:
Z-35162 (read-only probe) exposes a UDT BIT member as a 1-byte 0xC1 BOOL, so the
controller applies the bit and the hidden host's other bits are never in the request.

- AbCipDriver: pre-write width check on BOTH transports (libplctag patched part of
  its read buffer and sent it all): BadTypeMismatch, Bool over a wider value
  BadNotSupported; nothing sent, handle kept, health untouched, warn once.
- A runtime NotSupportedException is a refusal: no longer latches Degraded.

Item 3 — whole-UDT writes refused BadNotSupported before any runtime exists, by
decision (a structure write overwrites hidden hosts + padding), documented.

ab_server patch 0003: serve member paths from dotted flat tags (UdtSeg.*), and
accept libplctag's pad byte on 1-byte writes (stock ab_server refused every
libplctag BOOL/SINT write with 0x03). New AbCipUdtMemberWriteTests (both
transports), AbCipDiscoveredMemberWriteTests, native request-byte theory, and a
browse-commit mapper pin. Docs: AbCip.md Member writes / Whole-UDT writes / Known
gaps, fixture docs, CLAUDE.md AB section.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:23:59 -04:00
Joseph Doherty 83d8de303c fix(abcip): ALMA review round 1 + ALMD polls InAlarm (not InFaulted)
M1 drop-out is a no-row Unspecified+IsRestatement update (projector case); M2 ack judged over every declared
limit; L1 ActiveAcknowledged for an already-acked new limit; L2 Bad Acked/severity carried/skipped; L3 host
end-to-end test; L4 BOOL member-by-member tests + mixed ALMD/ALMA; L5 detection requires no plain Acked.
ALMD active bit is InAlarm per Rockwell's ALMD reference; InFaulted is input health.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:22:45 -04:00
Joseph Doherty 9e894decb0 docs(ab): hw4 evidence fix round 1 - bit-write gap provenance, README/CLI/fixture docs, libplctag-deletion gap
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:12:53 -04:00
Joseph Doherty 14ec145487 test(ab): hw4 evidence - mixed MSP read (#582), listing order (#572) on the press; AbLegacy bit-write test; gate-results + docs
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:10:22 -04:00
Joseph Doherty b3838fcce9 feat(abcip): ALMA (ALARM_ANALOG) alarm projection (#611 item 1)
Detect ALMA by declared *InAlarm members; one condition per tag keyed on RawPath; severity/message from
the most severe active limit; Raise/ActiveAcknowledged/Retrigger/Clear/Acknowledge; ack writes OperAckAll.
Unit-tested over fake runtimes only (no ab_server ALMA support, Z35162 has none).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:09:47 -04:00
Joseph Doherty 82750cccb9 Merge hw3-alarms (#656 atomic ActiveAcknowledged + re-statement flag for native alarms)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 00:14:47 -04:00
Joseph Doherty 862d8a756b Merge hw3-history (#655 delete dead driver-side history capability + client surfaces Bad HistoryRead)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 00:14:47 -04:00
Joseph Doherty 7c4cc31842 Merge hw3-gate (#654 known-cluster gate bounded fast retry)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 00:14:47 -04:00
Joseph Doherty e138e39778 docs(alarms): #656 re-statement flag + ActiveAcknowledged kind (AlarmTracking, OpcUaClient, Galaxy, ScriptedAlarms, CLAUDE.md)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 23:43:09 -04:00
Joseph Doherty 2659a690a6 fix(#654): review fixes - non-vacuous stop-on-publish test, Error only when retry budget refuses
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 23:39:06 -04:00
Joseph Doherty 67059e479f docs(#655): history is server-side only; rewrite OPC-009 and stale driver-history references
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 23:36:25 -04:00
Joseph Doherty b39bb6794d fix(alarms): native-alarm re-statements no longer duplicate history or hide acked alarms (#656)
- AlarmTransitionKind.ActiveAcknowledged (appended): active AND acked applied as ONE projection.
  Galaxy ActiveAcked snapshot entries and OpcUaClient inactive->(active,acked) use it; the
  projector writes 'Activated' only if not already active, 'Acknowledged' only if not acked.
- AlarmEventArgs.IsRestatement (optional, default false): set only by Galaxy snapshot entries
  and OpcUaClient first sight. A flagged Retrigger on an Active+unacked condition with the same
  message and severity, or a flagged Clear on an inactive condition, writes no /alerts row.
- NativeAlarmProjector reports the history rows per transition; ForwardNativeAlarm writes one
  row per entry. Unflagged sources (FOCAS/MTConnect/AbCip, live Galaxy) are unchanged.
- Tests: projector rules each with a must-write control; OpcUaClient transition table;
  Galaxy feed/driver mapping; Galaxy + OpcUaClient end-to-end through DriverHostActor.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 23:35:50 -04:00
Joseph Doherty f7f7d948cd fix(client): surface a Bad per-node HistoryRead status instead of '0 values returned'
DefaultSessionAdapter swallowed a Bad HistoryReadResult.StatusCode (raw: break;
aggregate: skip) so Client.CLI/UI printed an empty result for
BadHistoryOperationUnsupported / BadUserAccessDenied. It now throws a
ServiceResultException naming the node and status; BadNoData stays empty.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 23:35:13 -04:00
Joseph Doherty f7d497e532 refactor(#655): delete the dead driver-side history capability
HistoryRead is served server-side by IHistorianDataSource; nothing ever dispatched
to a driver's IHistoryProvider. Removes IHistoryProvider, the OpcUaClient history
passthrough, DriverCapability.HistoryRead (+ resilience tier rows and AdminUI row),
HistoryReadStatusException and its node-manager catches, and the tests that only
covered them. Shared result types and HistoryAggregateNotSupportedException stay
(moved to Historian/HistoryReadContracts.cs). A stored ResilienceConfig still
carrying a HistoryRead key parses (diagnostic only; new test).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 23:34:02 -04:00
Joseph Doherty 9dc6390d50 fix(#654): bounded fast retry while the known-cluster gate is unpublished
CentralCommunicationActor: while the PSK provider is unresolved or the first
ClusterNode load failed, re-arm RefreshContacts every 2 s (max 15) until the
first publish; Information log on first publish; 'NEVER be published' Error
now only after the retry budget is exhausted. Corrected false comments.
Tests: late provider (Grpc+Dps), failed first load, retries stop, bounded budget;
ControlPlaneStarterOrderTests back to the default 60 s refresh.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 23:32:38 -04:00
Joseph Doherty ca17d2cf71 Merge hw2-ports: OPC UA test hosts retry a free-port bind race (#606)
v2-ci / build (push) Successful in 4m52s
v2-ci / unit-tests (push) Failing after 20m17s
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 22:31:28 -04:00
Joseph Doherty f02067d295 test: retry OPC UA host start on a port bind race (TOCTOU in AllocateFreePort)
The tests probe a free port (bind 0, release) and start the SDK server later; under a
highly parallel run another test can take the port in between and the SDK fails with
'Failed to establish tcp listener sockets for Ipv4 and IPv6.'. OpcUaHostStart.StartAsync
builds a fresh host + server on a fresh port per attempt (up to 5) when the failure is a
bind failure; all 45 start sites in OpcUaServer.Tests, OpcUaServer.IntegrationTests and
Runtime.Tests use it. Per-attempt GUID ApplicationUris are hoisted out of the host factory
because a changed URI against a reused PKI store fails with 'Cannot access private key'.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 22:30:55 -04:00
Joseph Doherty d83e8f21aa ci(#606): raise the unit job's MIN_EXECUTED floor to 12000
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 21:52:35 -04:00
Joseph Doherty ec375538c4 Merge hw2-ci: three CI-load test races made deterministic (#606)
v2-ci / build (push) Successful in 4m49s
v2-ci / unit-tests (push) Failing after 22m58s
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 21:38:04 -04:00
Joseph Doherty f594b29a7a test: deterministic CI-flake fixes (FOCAS alarm resubscribe, Modbus dead-port connect, S7 array poll)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 21:37:51 -04:00
Joseph Doherty d1bd2a55cd Merge hw2-focas: hardware live-gate fixes (hw2-focas)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 21:35:10 -04:00
Joseph Doherty 585fd8e29a Merge hw2-makino: hardware live-gate fixes (hw2-makino)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 21:35:10 -04:00
Joseph Doherty db092cfab0 Merge hw2-twincat: hardware live-gate fixes (hw2-twincat)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 21:35:10 -04:00
Joseph Doherty 54a00fd760 fix(focas): a caller's own cancellation during connect does not open the backoff window; deterministic concurrent-connect test
Review follow-up on c940349f: a cancelled caller recorded a connect failure, throttling every caller queued
on ConnectGate for ~1 s. The 200 ms settle delay in the concurrent-connect test is replaced by a
TaskCompletionSource the fake connect signals on entry. Both tests verified red with their fix reverted.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 21:28:00 -04:00
Joseph Doherty a92fb81f00 fix(twincat): review — a connect failure no longer burns the sum-chunk warning; doc precision
- ReadBucketAsync: the once-per-device "sum-read chunk failed" Warning fires only after a successful
  connect; a connect/backoff failure is the connect path's to report. TwinCATSumChunkWarningTests pins
  it (no warning across connect failures, exactly one across two later failing sum polls; red without
  the guard) plus a source guard that ReadGroupAsync builds its SumRead only via CreateSumRead.
- Docs: diagnostics live-gated via the driver harness (/hosts not exercised); TC2 costs 8 reads on the
  first tick and after each reconnect, then <= 4; read counts attributed to the unit tests.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 21:26:26 -04:00
Joseph Doherty c6ab783cb4 fix(cli): alarms prints ConditionNodeId + EventId so ack/confirm are usable
The ack command requires both and nothing in the CLI surfaced them (found in the hw2 FOCAS live gate).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 21:25:56 -04:00
Joseph Doherty 664ff75ee2 fix(twincat): #645 live gate — sum-read never worked on hardware; TC2 diagnostics fallback
Read-only live gate on Elma presses Z35474 (TC3 3.1.4024) and Z34834 (TC2 2.11):

- Sum-read: every chunk came back BadCommunicationError. Beckhoff's
  SumRead(IList<IgIoSumReadEntity>) ctor casts to IList<SumDataEntity>, which
  throws InvalidCastException for a List<> (only an array survives via
  covariance). The fake-client tests never built a real SumRead. New
  AdsTwinCATClient.CreateSumRead passes an array; TwinCATSumReadConstructionTests
  pins it (red on the List form) plus a falsifiability control on the library.
  After the fix: 59 tags, status identical everywhere, values identical on every
  non-moving tag, ~0.35-0.66 s vs ~2.7 s per poll; TC2 CE 2.11 answers sum reads.
- An unexpected sum chunk failure now logs one Warning per device (it was
  invisible: the health message was overwritten by the next good read).
- Diagnostics: TC2 has no TwinCAT_SystemInfoVarList; fall back to .SYSTEMINFO /
  .SYSTEMTASKINFOARR[1] once the TC3 name answers not-found (live: all six keys).
- #612 browse: Flat verified on TC3 (10,770 leaves; VirtualTree 1,459 strict
  subset) — comment and docs updated, no load-mode option needed.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 21:17:44 -04:00
Joseph Doherty c940349fe8 fix(focas): serialize per-device connect so concurrent loops share one session; docs: signed PMC Byte in the #259 override recipe + Makino live notes
The hw2 read-only Makino gate (Z-34184, 31i-B) logged the fixed-tree bootstrap failing with
ObjectDisposedException: FocasWireClient. EnsureConnectedAsync was unserialized: the alarm poll
loop and the fixed-tree loop both reached it right after init, the second saw the first's
still-connecting client as not connected, disposed it and opened a second session, and the first
caller's catch then disposed the second caller's client (and recorded a spurious backoff failure).
A per-device ConnectGate now serializes the connect with a re-check after acquire, and the failure
path disposes only its own client. FocasConcurrentConnectTests goes red without the gate.

Docs: a Byte PMC tag is signed, so G12 at 100% feed override reads -101 on the Makino and the
recipe's 255 - value gave 356; recipe now masks. Adds the live statinfo/alarm-watch observations.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 21:16:31 -04:00
Joseph Doherty e7dd742541 Merge b647-focas-alarms: FOCAS native alarms reach Part 9 conditions (ALARM: address) + respawn keeps acks host-side (#647)
v2-ci / build (push) Successful in 4m57s
v2-ci / unit-tests (push) Failing after 21m6s
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 20:46:13 -04:00
Joseph Doherty 46b4ab6947 Merge b647-ci: Gitea-compatible artifact upload + deterministic CI-flaky tests (#606)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 20:45:50 -04:00
Joseph Doherty bac93744ce fix(alarms): #647 re-review — re-statement needs the same message; CNC refusal is not comms loss; worst-of health
R1: NativeAlarmProjector treats Raise-on-Active as a re-statement only when the message matches what
the condition shows; a different alarm appearing during a respawn un-acks and writes its alerts row.
FOCAS condition messages are a deterministic function of the matched set (tested across fresh driver
instances and reordered lists); Runtime E2E now covers both the same alarm and a new one during a
respawn. Residual (source message determinism) documented in AlarmTracking.md.

R2: a non-OK cnc_rdalmmsg2 return is thrown as FocasWireException{Rc} and classified as a CNC
refusal: conditions get a quality-only BadNotSupported once, one Warning, polling continues, and
driver health is untouched (no 90 s watchdog reconnect loop on a production control). Only transport
faults degrade (falsification control in the test).

R3: alarm-path health is tracked apart from the value path and combined in GetHealth: worst state,
later LastSuccessfulRead. A good value read can no longer mask a failing alarm read (no per-poll
/hosts flip) and a good alarm read cannot mask a value Degraded.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 20:45:32 -04:00
Joseph Doherty beccfc6404 test(#606): native-ack routing waits for the driver child to be Connected; widen a starved poll
DriverHostActorNativeAlarmAckRoutingTests: Applied does not mean the child DriverInstanceActor is
Connected, and an ack reaching a still-Connecting child is dropped by design — the single
positive-control ack was itself dropped (4/20 under DOTNET_PROCESSOR_COUNT=1 x8, still failing
with the presence budget dilated to 45 s, so not a budget problem). SpawnHostAndApply now waits
for SubscribeAlarmsAsync, which only the Connected state calls. ScriptedAlarmEngine
OnEvent_emission_happens_outside_evalGate: 2 s blocking poll -> 15 s (5/20 under starvation).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 20:37:15 -04:00
Joseph Doherty 89961af6e6 fix(alarms): #647 review — Raise on an active condition is a re-statement; FOCAS outage quality + health
MAJOR-1: a deploy that changes a driver's config respawns it, and the fresh instance's empty told
record re-sent Raise for every still-active alarm, un-acking acknowledged conditions and writing a
duplicate "Activated" alerts row. NativeAlarmProjector now treats Raise on an already-active
condition as a re-statement (keeps Acked; ForwardNativeAlarm skips the alerts row); only Retrigger
(or inactive->active) un-acks. Sources whose upstream ack state is authoritative send Retrigger for
an unacked re-statement: OpcUaClient on first sight (no prior told), Galaxy for an unacked active
snapshot entry. Runtime E2E drives a FRESH FOCAS driver after a redeploy and asserts the ack survives.

MAJOR-2: a failed FOCAS alarm read annotates each subscribed condition BadNoCommunication once per
outage (#626 quality-only path) with one Warning (MINOR-6), lifted to Good on recovery; failed alarm
reads degrade driver health with LastSuccessfulRead frozen (successful ones advance it), so an
alarm-only driver trips the #527 comms-loss watchdog.

MINOR-3 CLAUDE.md #630 bullet; MINOR-4 split line; MINOR-5 a non-empty cnc_rdalmmsg2 payload that
fits neither stride throws; MINOR-7 value-tag + parsed-address tables are built and swapped, never
cleared in place under the retained poll engine. Docs corrected (FOCAS.md, AlarmTracking.md, CLAUDE.md).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 20:18:03 -04:00
Joseph Doherty 482bafdfac feat(focas): CNC alarms reach Part 9 conditions via ALARM: tags (#647)
An ALARM: address (*, <Type>, <Type>/<n>, <Type>/<lo>-<hi>, T<code>, OTHER) on a raw tag that
also carries the cross-driver alarm object is ONE condition with ConditionId == RawPath and a
Kind (Raise / Retrigger / Clear), so DriverHostActor.ForwardNativeAlarm routes it and
NativeAlarmProjector activates it. Fixes all seven triage defects:

1. SubscribeAlarmsAsync treated the host's RawPaths as device hosts -> nothing polled.
2. Decorated "{host}#{Type}:{Number}" ConditionId -> every event dropped.
3. No Kind -> projector kept prior state.
4. WireFocasClient.ReadAlarmsAsync answered [] on failure -> mass clear + un-acked re-raise.
   It now throws; a failed device read keeps every condition's state.
5. Acks lost on reconnect -> told-record dedup (MTConnect #626 pattern) held for the driver's
   lifetime; same-set re-subscribe / re-init re-raise nothing; changed set prunes leavers only.
6. Subscribe threw while AlarmProjection.Enabled=false -> the tag is the opt-in; flag is a no-op.
7. Alarm tags could not be authored -> ALARM: grammar (FocasAlarmSelector, Contracts) backs the
   editor, the address picker, the deploy-time inspector and driver init.

Severity: authored alarm.severity -> exact OpcUaSeverity; else the 16i-era type bucket. The type
table stays the only one (moved to Contracts, documented 16i-era; 30i codes not invented; raw
T<code> selector + raw code in every message). Read-only: ack is server-side. Also clears the
value table on a re-initialise (#630 gap that let a removed/moved tag keep reading).

E2E: Runtime.Tests FocasNativeAlarmEndToEndTests drives the real driver through the real
DriverHostActor and asserts the condition goes Active then inactive.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 19:46:48 -04:00
Joseph Doherty 55ae230fa4 ci(#606): Gitea-compatible trx upload + deterministic fixes for the CI-load test flakes
- v2-ci.yml: upload-artifact@v4 -> @v3 + continue-on-error (act_runner reports as GHES and
  v4 refuses GHES, failing every run); runner-capacity diagnostic step; AKKA_TEST_TIMEFACTOR=3
  on the test step.
- Runtime/ControlPlane harnesses: akka.test.timefactor from AKKA_TEST_TIMEFACTOR
  (TestTimeFactor), single-expect-default 15s; ControlPlane gains PresenceBudget.
- Leaked spinner threads: the infinite-loop timeout tests (Calculation, Host.IntegrationTests
  RoslynVirtualTagEvaluator, 3x Core.Scripting) pinned a core for the rest of the test process
  (abandoned, never stopped). Now a bounded 5 s wall-clock spin; outer compile-inclusive bound 30 s.
- Real test races fixed: ScriptedAlarmEngine push-during-drain (Inactive is also the start
  state + persist-before-update => wait for the Cleared save); DriverReconnectE2e (both nodes
  host the driver; Created[] is last-writer-wins and ForceReconnect is a no-op while
  Connecting); ControlPlaneStarterOrder (lost-race heal waited for a 60 s refresh tick).
- Fixed sleeps -> poll-for-condition: ReconnectSupervisor LastError, Modbus deadband steps
  (wait for observed reads), Modbus dispose hygiene precondition, FOCAS probe-loop log.
- Short presence budgets -> PresenceBudget in the Runtime/ControlPlane tests seen failing on
  Gitea; Calculation Settle 10 -> 30 s. No assertion removed, nothing skipped.
- infra/README.md §10 CI; stale TreatWarningsAsErrors comment in Directory.Build.props.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 19:44:31 -04:00