Commit Graph

390 Commits

Author SHA1 Message Date
Joseph Doherty 3c3513ea3e fix(historian): #694 page raw reads at a strict gateway's learned ceiling; opt-in EventReadHorizon
Item 1: IHistorianDataSource.MaxRawValuesPerRead (Gateway: learned ceiling - 16 = L; 0 elsewhere, guard-tested).
RawPageLimit plans every raw page on top of #692's lookahead: with L > 0 the read (page P + boundary ties k
+ lookahead) is <= L, P = min(N, L - k - 1) (uncapped: L - k - 1); no room => straight to the tie-cluster
over-fetch (never an uncapped or underflowing request). One re-plan + re-read when the read taught a new
limit or was refused for crowding pre-window rows (HistoryReadLimitExceededException.PreWindowRows): the
page shrinks by them. Over-fetch bound min(MaxTieClusterOverfetch, L - 1); slice size never 0.
Review fixes: F1 a window starting at/before the epoch counts AVEVA's synthetic row as pre-window (a
ceiling-truncated read was reported complete); F2 the page path disables ReverseRawReader's own re-run
(cold end-only ceiling 20/N=3000 cost 3,023 reads, now <= 40); F3 crowded look-back re-read around, not
refused; F4 the #687 crowding re-read room at least doubles (up to 8 re-reads), so a cluster of hundreds
just before a resume point no longer fails on a default gateway; a crowding refusal that leaves no room
is BadTooManyOperations, never a tick-by-tick cursor.

Item 2: ServerHistorian:EventReadHorizon (default 00:00:00 = exact, unchanged). When set, every fresh
HistoryReadEvents window's earlier bound is raised to now - horizon (both directions, all backends).
Lossy by design; documented.

Item 3 (native TimeAverage/Total re-check) stays blocked on historiangw#27.
2026-10-13 01:39:32 -04:00
Joseph Doherty 37390139fe fix(historian): #693 Gateway AtTime evaluated from raw reads with the shared AtTimeEvaluator
Gateway HistoryRead-AtTime passed AVEVA's own interpolation through: live it
answered the previous value as Good at a stored NULL's own time, null + Bad at
a Good sample right after a NULL, a drifted 99.99999999944 for a stored 100,
and no Interpolated bit. It is now served from raw gateway reads and evaluated
with Sql.Common's AtTimeEvaluator, as the SQL backends do (Part 11 §6.5.4).

GatewayAtTimeReader: one <=1,024-row forward window read [first-1ms, last+1ms]
for the batch, a walk-back (density-seeded, x4 growth, whole-remainder shortcut,
bisects dense history) for the first time's prev, and an 18-row probe for the
last time's next; truncated window reads continue or jump with a density-sized
margin. All bounds whole ms; a row counts only strictly inside its request
(AVEVA's boundary row never a sample); Bad rows value-less (#690); never past
now + 1 day; strict-gateway ceiling learned (#691.3) without re-probing.
10 dense times = 1 read (exact) / 3 (interpolated); 10 hourly = 12.

Kill switch ServerHistorian:GatewayAtTimeFromRaw (default true; false = the
old AVEVA passthrough). Known limit: the wire carries no data type, so numeric
tags interpolate as Double (Boolean/integer nodes are not stepped/rounded as on
the SQL backends).
2026-10-13 00:40:38 -04:00
Joseph Doherty 934909b430 fix(historian): #691 review — clamp Gateway at-or-after read, GoodNoData when nothing exists, HonorReturnBounds kill switch
1. The at-or-after bound read on a forward-only backend (Gateway) ends at
   now + ReverseRawReader.LookAhead instead of DateTime.MaxValue (the gateway
   only checks start <= end, so a year-9999 end reached AVEVA); a bound beyond
   the horizon is not found without a read. SqlServer/QuestDB keep MaxValue:
   they bind it safely and may hold samples further ahead. The Gateway fake now
   refuses far-future ends, so the missing-end-bound test is no longer vacuous.
3. No data and no bound found (whole read empty) => GoodNoData, no values —
   the pre-bounds answer (6.5.3.2: success only if one or both bounds exist).
   A one-value page whose start bound is missing first checks there is data or
   a found end bound.
4. ServerHistorian:HonorReturnBounds (default true); false ignores ReturnBounds
   as before #691, including the modified-read Bad_InvalidArgument.
2026-10-12 17:52:34 -04:00
Joseph Doherty d33992034d fix(historian): #689 size reverse-walk segments from the page, not the tie budget
ReverseRawReader aimed every segment at half of MaxTieClusterOverfetch
(~32k rows by default) and carried that width page to page, so a paged
'latest N' read on a dense Gateway tag fetched ~32,770 rows per page
(2-5 s live) to return N. The walk now lives in a generic ReverseWalk
core: segments are aimed at ~N+8 rows (page budget 2N+16), a discovery
segment (first without a hint / after an empty one) may read 1,024, and
the tie budget is only the ceiling a single-timestamp cluster escalates
to. A truncated read never re-enters the stretch below its newest row
until the gap above it is bisected. Tests: per-page row counts on a
dense tag (node manager + walk), randomized exactness fuzz (walk and
node-manager paging), dense-tag-below-a-long-gap read bound.
2026-10-12 17:19:05 -04:00
Joseph Doherty cf1af55720 fix(historian): #686 review — bounded, density-aware reverse raw walk; uncapped Gateway raw reads
1. Uncapped reverse raw read on a forward-only backend = ONE forward read of the
   window, filtered and reversed in memory (was a segment-by-segment walk).
2. Segment width is aimed at ~half the row budget from the density just observed
   (overflow: from the truncated read's own sample span) and carried page to page
   in HistoryContinuationState.SegmentWidthTicks.
3. The walk starts no later than now + 1 day and never reads before the epoch.
4. Request bounds are rounded outward to the millisecond, so a row AVEVA
   fabricates at a rounded-up query start cannot land inside the segment.
5. Budget M = max(1, MaxTieClusterOverfetch); reads ask M + 2 rows, completeness is
   'short OR last row past the segment', and a read crowded by rows before the
   segment is re-read once (<= 2M + 4). A cluster of exactly M, neighbouring
   clusters each within M, and M <= 1 are all served; only one timestamp over M
   is refused. ServerHistorianOptions text updated.
6. The raw and events tie-path oversized-cluster refusal is BadTooManyOperations
   (was BadHistoryOperationUnsupported), consistent with the walk.
7. GatewayHistorianDataSource.ReadRawAsync: a caller cancellation is not a backend
   failure; NumValuesPerNode = 0 is sent as int.MaxValue (the client package and
   the gateway reject max_values <= 0, so every uncapped Gateway raw read failed);
   a MaxValuesCeiling refusal is a HistoryReadLimitExceededException.
8. Tests: upper-edge filter, epoch floor, look-ahead, ms alignment, exact/adjacent
   clusters, minimal budget, carried density, and the walk over the real Gateway
   source + FakeHistorianGatewayClient (OpcUaServer internals visible to it).
2026-10-12 15:11:21 -04:00
Joseph Doherty 50c09e21d5 Merge feat/676-opcuaclient-followups: endpoint host+port rewrite, TCP-stall wire test, ReconnectPeriod removed, IDriverConnectionLossSource fast recovery, trailing re-read, replay summary (#676) 2026-10-11 11:45:26 -04:00
Joseph Doherty 232c03ed1b fix(historian): #674 review follow-ups — HistoryUpdate boot-window gate, node-level v1 refusal, plan-before-gate, UTC skew compare
- HistoryUpdate Primary gate now reads IHistoryUpdateRoleView (PrimaryGatePolicy.ShouldServeHistoryUpdate):
  the data-plane verdict but CLOSED until this node's first redundancy snapshot, so both pair nodes cannot
  accept in the pre-join boot window. Single nodes open on their own singleton's first snapshot; admin-only
  nodes register no view => no gate. DriverHostActor publishes it at every Primary-verdict publish point.
- SqlServer v1: the updater throws NotSupportedException on every arm; the node manager maps it to a
  node-level BadHistoryOperationUnsupported (was per-item under a Good node for UpdateData/DeleteAtTime).
  HistoryWrite bit still advertised on v1 (not knowable at materialise time) — documented.
- The update plan is evaluated before the Primary gate: an unservable request (Remove, IsDeleteModified,
  not historized, no updater) is BadHistoryOperationUnsupported off-Primary, not BadInvalidState.
- Local-kind SourceTimestamp converted to UTC before the future-skew compare and sent as UTC.
- Hosted-service wiring extracted to BuildHistoryUpdatePosture and tested (gate source, skew, clock).
- Docs: Historian.md (boot window, ordering, node-level v1, HistoryWrite bit), CLAUDE.md.

Co-Authored-By: Claude <noreply@anthropic.com>
2026-10-11 11:41:11 -04:00
Joseph Doherty 30a9d5f094 fix(opcuaclient): #676 review fix-ups (port-less rewrite, full reconcile, delivery lock, timers)
1. RewriteEndpointUrl keeps the advertised port when the configured URL names none
   (Uri.Port -1 would have sent the session to 4840); port-less + IPv6 tests.
2. The trailing re-read repairs any (value, status) difference that is not older than
   the last delivered value — Good->Bad/Uncertain included; a read without a source
   timestamp counts as newer; an equal source time with different content is published
   (repairs the replay guard's by-design equal-timestamp drop).
3. One driver-wide delivery lock makes decide+publish atomic across live notifications,
   the recovery read and the trailing read, so an older value can never land after a
   newer one (deterministic race test via a seam).
4. Known gap documented: a ConnectionLost raised while the host is not Connected is
   swallowed and that session falls back to the watchdog.
5. Only a SERVER-reported subscription loss raises ConnectionLost; the publishing-stall
   heuristic stays with the #527 watchdog.
6. Post-recovery timers run on Task.Delay(…, Clock, ct) with a session-work CTS
   cancelled on session release and dispose.
7. Replay summary at Information only when something was dropped (Debug otherwise);
   a re-arm reports the superseded window's drops and counts afresh.
8. DriverInstanceActor: AttachHostStatusSource doc comment restored; Reconnecting
   swallows a stray DisconnectObserved (test).
9. Stall wire test: 120 s session timeout, 3000-cycle subscription lifetime, one further
   bad keep-alive tick, 60 s headroom on the post-recovery waits (5/5 green).
2026-10-11 11:35:53 -04:00
Joseph Doherty fccffd0a0f feat(opcuaclient): #676 follow-ups — endpoint rewrite, stall wire test, fast definitive-loss recovery
- Endpoint rewrite: the driver now connects to the configured host AND port (scheme
  match, advertised path kept) instead of the server-advertised URL — fixes NAT/port-map
  upstreams and lets an in-test proxy carry the session (SDK SelectEndpoint rule).
- TcpStallProxy + OpcUaClientDriverStallWireTests: the in-place blip (#670) is now
  wire-tested on loopback — one Bad, frozen read stamp, same session, identical value
  republished Good, a post-recovery change arrives, no source-time regression after
  the SDK's late backlog flush.
- Defect found by that test, fixed: a change published right after a stall rode a
  Publish response the SDK timed out and never republished, leaving the node Good on
  the pre-change value indefinitely. New trailing reconcile read (Timeout +
  KeepAliveInterval after recovery) publishes any Good value newer than the last
  accepted one, through the replay guard's mark.
- IDriverConnectionLossSource (Core.Abstractions): opt-in definitive-loss signal.
  DriverInstanceActor attaches in PreStart / detaches in PostStop and turns a raise
  into a disconnect only while Connected. OpcUaClient raises once per session on
  keep-alive BadSessionIdInvalid/BadSessionClosed/BadSessionNotActivated/
  BadServerHalted (measured: the SDK never re-opens a halted channel) or a dropped
  subscription; ambiguous codes stay with the #527 watchdog.
- Replay guard: one Information summary per recovery when the window closes
  ("dropped N late notifications across M refs"), with a timer so quiet
  subscriptions log it too.
- ReconnectPeriod deleted (options, AdminUI form, docs, tests); stored configs that
  carry reconnectPeriod still parse in the factory, probe and browser.
- Docs: OpcUaClient.md, DriverLifecycle.md, driver-specs.md, CLAUDE.md.
2026-10-11 11:35:52 -04:00
Joseph Doherty 0658d244d0 feat(historian): #674 HistoryUpdate posture — future-skew bound, Primary gate, SqlServer v1 accepted, QuestDB TTL pin
- HistoryUpdate items with SourceTimestamp > now + ServerHistorian:HistoryUpdateMaxFutureSkew
  (default 1 day, <=0 disables) => BadOutOfRange in the node manager (every backend, never sent);
  clock injected via OtOpcUaNodeManager.Clock (host TimeProvider).
- HistoryUpdate is Primary-only: off-Primary => BadInvalidState per node, after authorization,
  same IDriverPrimaryRoleSource verdict as the native-ack gate; HistoryRead ungated.
- SqlServer: base schema requirement back to v1; SupportsModifiedTrail (v>=2). On v1 with
  AutoCreateSchema=false: writes/reads/events/retention work, modified reads + HistoryUpdate =>
  BadHistoryOperationUnsupported with nothing sent, retention skips SampleModified, one Warning per boot.
- QuestDB integration test pinning wall-clock TTL (far-future row evicts only partitions older
  than the TTL by the wall clock), with a positive control.
- Docs: Historian.md, Configuration.md, security.md, CLAUDE.md (incl. QuestDB retry duplicates,
  #674.4 anonymous-readable trail with ACL off, #674.5 not implemented).

Co-Authored-By: Claude <noreply@anthropic.com>
2026-10-11 11:18:44 -04:00
Joseph Doherty 3b739b982b Merge feat/671-time-weighted-aggregates: Part 13 time-weighted aggregates (#671) 2026-10-11 09:10:52 -04:00
Joseph Doherty 56bb4855bb fix(historian): #671 review — raw-row cap, reverse Interpolative, SDK status rule, Partial bit
M1: the time-weighted family (incl. Total, formerly a pushed-down SUM) streams
raw window rows into the C# evaluator. New shared knob
ServerHistorian:MaxTimeWeightedRawRows (default 1,000,000; <=0 unbounded with a
Validate warning) flows through HistorianBackendRegistry into both providers.
The window query is capped at cap+1 (SQL Server TOP (@maxRows), QuestDB LIMIT $4);
one row past the cap throws the new Core.Abstractions
HistoryReadLimitExceededException, which the node manager maps to
BadTooManyOperations for that node. Not counted as a backend health failure;
bound rows are not counted; per-sample aggregates are not capped.

M2: reverse Interpolative is anchored at the later time (Part 13): points at
End - i*interval, emitted latest first. 10:00->09:00 @1h yields 10:00.

L1: Partial bit (0x4, = Opc.Ua.AggregateBits.Partial) on non-Bad results of a
truncated last interval (time-weighted family; per-sample family is a follow-up).

L2/L3: aligned with the SDK AggregateCalculator.GetTimeBasedStatusCode
(decompiled from Opc.Ua.Server 1.5.378.106): TreatUncertainAsBad=false counts
Uncertain time (Uncertain samples, held-into-outage, extrapolation) as Good
time; data but no non-Bad time => generic Bad (0x80000000); BadNoData only
when there is no data at all. Consequence: a live tag's latest interval reads
Good (documented).

L5: release note no longer claims Total matches the Gateway Integral exactly
(AVEVA's divisor is unverified); it notes Total is now evaluated in C# and
subject to the cap.

Tests: unit (reverse Interpolative x3, Partial, Bad vs BadNoData incl. an
open-ended outage, cap helpers, SDK bit oracles); conformance (reverse
Interpolative, raw-row cap at/over/0, bounds not counted, health unaffected);
node manager BadTooManyOperations; options default + warning. Each new
behaviour falsified by mutation (aggregator x9, data-source cap checks on
both backends against the real DBs, node-manager catch).
2026-10-11 09:10:26 -04:00
Joseph Doherty db6446ce73 Merge fix/670-opcuaclient-session-loss: OpcUaClient upstream session loss goes Bad and recovers (#670) 2026-10-11 08:41:48 -04:00
Joseph Doherty 91434e7f61 Merge fix/672-capture-gap: capture while the recording Primary is unreachable (#672) 2026-10-11 08:29:59 -04:00
Joseph Doherty e4123ada91 fix(historian): retention applock release hardening, shutdown-quiet cancellation, release tests, docs (#667 review) 2026-10-11 08:27:31 -04:00
Joseph Doherty 2a8f9af5e4 fix(opcuaclient): upstream session loss goes Bad and recovers (#670)
A bad keep-alive now degrades health (LastSuccessfulRead preserved) and,
once per outage, publishes BadNoCommunication (value retained) for every
subscribed ref plus a quality-only annotation on subscribed alarm
conditions. Good keep-alives and data/event notifications advance
LastSuccessfulRead, so an idle-but-alive subscription never looks dead
to the #527 watchdog. A keep-alive that recovers on the same session
re-reads the Bad refs and republishes them Good; a session that does not
come back is recovered by the watchdog's ShutdownAsync + InitializeAsync
+ re-subscribe.

Deletes the SessionReconnectHandler wiring (it retried forever in SDK
1.5.378, cloned subscriptions the driver never re-tracked and kept health
Healthy), OnReconnectComplete, TryRearmReconnect and the reconnect_*
counters (new keepalive_recovered). Teardown of a lost session skips
wire deletes and bounds CloseSession. SDK warnings reach the driver log.
Wire test reworked: restart => Bad, then watchdog-style reinit => Good.
2026-10-11 08:27:04 -04:00
Joseph Doherty 1b2c36eb87 fix(historian): capture while the recording Primary is unreachable (#672)
A SIGKILLed Primary stays an unreachable-but-not-downed member until
auto-down, and the redundancy singleton usually dies with it, so the
standby's cached snapshot kept naming it Primary and nobody captured for
~30 s. DriverHostActor now holds its own ReachabilityEvent (+MemberUp)
subscription, caches the last snapshot, and excludes unreachable peers
from the historization peer-is-Primary predicate only, republishing just
the capture verdict on a reachability change. Alarm drain and the Primary
data-plane verdict are unchanged. Gated by
ContinuousHistorization:CaptureWhilePrimaryUnreachable (default true).

Tests: message-driven cases with real ReachabilityEvents (incl. a
falsification control on the drain/data-plane verdicts) plus a real
two-node cluster crash test with downing disabled.
2026-10-11 08:26:39 -04:00
Joseph Doherty 924eff8d3c feat(historian): SQL Server retention purge (RetentionDays, Primary-gated, applock) (#667) 2026-10-11 08:21:30 -04:00
Joseph Doherty 60a1e7e669 docs(historian): fix-wave docs and stale comments
- Historian.md: Empty samples always Bad (writer/updater/read clamp),
  long-name refusal, 5 s bootstrap failure cache, AtTime after now, info-bit
  masking, HistoryUpdate does NOT type-check (M-1 decision), DeleteRaw
  needs both bounds, reverse Raw paging, the historian/historization metric
  prefixes, and provisioning numeric-only lines qualified as Gateway.
- CLAUDE.md numeric-only lines qualified as Gateway backend.
- Stale 'sole historian' lines in DriverLifecycle, ServiceHosting and the
  retired Wonderware stub; Client.CLI exit-code contract.
- ServerHistorianOptions: Endpoint/Backend XML docs untangled, Validate()
  indented; Program.cs comments are backend-neutral; T10 week-test day count.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 14:33:30 -04:00
Joseph Doherty 96ec751a0b fix(historian): latch the recorder's dropped-kind Debug log per run; pin the outbox.unreadable gauge
The DroppedUnsupportedKind counter still counts every value; only the Debug
line is latched (cleared by the next captured value), so a Gateway-backend
comms loss no longer logs one line per tag.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 14:23:42 -04:00
Joseph Doherty 31d342eff3 feat(historian): backend registry, ServerHistorian:Backend, Host wiring via provider
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 13:05:53 -04:00
Joseph Doherty 08c340add7 Merge ph-T6 (pluggable historian)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 12:59:51 -04:00
Joseph Doherty 2ef8ee3ade feat(historian): OPC UA HistoryUpdate in the node manager + HistoryUpdate authorization (T6)
- OtOpcUaNodeManager overrides HistoryUpdateData / HistoryDeleteRawModified / HistoryDeleteAtTime,
  block-bridging to the optional IHistorianDataUpdater under the shared HistoryRead batch limiter +
  deadline. Insert/Replace/Update map to HistoryUpdateMode; Remove, IsDeleteModified, events and
  structure data are BadHistoryOperationUnsupported. Per-item codes stitched back in request order
  (MinValue SourceTimestamp => BadInvalidTimestamp, untypeable value => BadTypeMismatch); success
  clears the base's pre-seeded Unsupported error.
- HistoryWrite AccessLevel bit OR-ed in for historized nodes when an updater is wired (raw + UNS);
  it is dispatch-load-bearing in the SDK base. OtOpcUaSdkServer.SetHistorianDataUpdater; the hosted
  service assigns it from an optional HistorianUpdaterHolder before SetSink, clears it on stop.
- AuthorizeHistoryUpdate: ACL on => scoped OpcUaOperation.HistoryUpdate decision (replaces the role
  check); ACL off => #563 key re-check + new OpcUaDataPlaneRoles.HistoryUpdate role, conferred by
  ApiKeyInterimRoleMapper only from a Cluster-scoped HistoryUpdate grant (WriteOperate does not).
- AdminUI ACL editor offers NodePermissions.HistoryUpdate.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 12:55:42 -04:00
Joseph Doherty 1c822eeeed fix(historian): document comms-loss outage markers; freeze DefaultSupportedKinds
Review round 1: the #481 FanCommsLossToDependencyMux fan-out DOES reach the recorder. Per the
controller ruling it is historized as an Empty/BadNoCommunication outage marker when the backend
supports Empty and counted in DroppedUnsupportedKind otherwise; remarks and the counter doc now say
so. DefaultSupportedKinds is a FrozenSet. The drop-leg test now runs under the default (gateway)
kinds, and the Empty leg pins status 0x80310000.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 12:52:32 -04:00
Joseph Doherty 04b882f5c6 fix(historian): record the real status code and typed values; backend-supported kinds gate capture
The recorder now appends the typed HistorianValue and the mux's own StatusCode instead of a
double + hard-coded Good, and drops any kind not in the backend's SupportedKinds (resolved
optionally from IHistorianBackendProvider; absent => {Double, Int64, Boolean}, today's behaviour).
RecorderStatus.DroppedNonNumeric -> DroppedUnsupportedKind; GoodQuality const removed; stale
"mux carries no quality" remarks rewritten (comms-loss node stamps are not historized).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 12:49:05 -04:00
Joseph Doherty ff7c6c531a feat(historian): typed HistorianValue contracts, IHistorianDataUpdater, IHistorianBackendProvider (no behaviour change)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 12:44:19 -04:00
Joseph Doherty 1ea1da8236 refactor(runtime): delete the dead in-place ApplyDelta seam; config change = respawn only (#665)
Since #516 a DriverConfig change is stop + respawn, so DriverSpawnPlan.ToApplyDelta
was always empty and the in-place path had no producer. #663 and #664 were both
latent bugs in it. This deletes it:
- host: ApplyChildDelta, _pendingDelta, HandleApplyResult and HandleDeltaApplied
- plan: DriverSpawnPlan.ToApplyDelta
- actor: the ApplyDelta, ApplyResult and DeltaApplied messages, the Connected
  reinit handler and the mid-connect AdoptConfigDuringInit
- tests: the actor tests that drove the seam

IDriver.ReinitializeAsync and each driver's implementation and unit tests stay.
Comments and docs that cited AdoptConfigDuringInit as the reason a driver must
release prior state at init now cite the IDriver contract and overlapping
retries, which still apply.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 11:23:16 -04:00
Joseph Doherty 97fcf624ae fix(drivers): mid-connect ApplyDelta adopts config in Calculation, refuses it in Galaxy (#664)
AdoptConfigDuringInit re-runs InitializeAsync(newConfig) and acks success, but
Calculation and Galaxy ignored the JSON there: Calculation kept its old tag
set, and Galaxy connected on its old endpoint. Calculation now rebuilds its tag
table from a config with a body (sharing AdoptConfig with ReinitializeAsync and
stopping any running timer scheduler first). Galaxy, which cannot hot-swap its
options, refuses a non-equivalent one the way ReinitializeAsync does. The actor
now sends DeltaApplied once the adopted init succeeds, so a dependency
consumer's mux interest is re-registered. Unreachable from deploys since #516.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 11:05:58 -04:00
Joseph Doherty 39c5af3d7f fix(runtime): in-place ApplyDelta releases and re-subscribes data + alarms (#663)
A Connected ApplyDelta called ReinitializeAsync and kept the actor's data and
native-alarm handles, though every driver's reinit drops the driver-side
subscriptions behind them (#630). The reconcile only re-subscribes a missing
handle, so the driver went silent until a reconnect. Release both at the
driver before the reinit and re-subscribe both in a finally. Unreachable from
deploys since #516; pinned by a two-case test, each case failing against a
different wrong fix.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 07:49:56 -04:00
Joseph Doherty 28ca04e466 fix(#662 review): back off alarm retries, contain failed OpcUaClient alarm subscribes
- Reconcile retries of a failing alarm subscribe back off (skip 2^(n-1)-1
  ticks, cap 7 => >= every 4 min at the 30 s tick) so a hanging subscribe
  cannot hold the mailbox every tick; the stack is logged once per streak.
- The unreachable handler re-attach logs at Warning (it only fires on a
  regression).
- OpcUaClient: a failed SubscribeAlarmsAsync detaches its notification
  handler and bounds the session cleanup to 5 s under _gate;
  OnEventNotification drops events from subscriptions not registered in
  _alarmSubscriptions, so a stray that survives cleanup cannot deliver.
- The retry test also covers 3 failures (crosses the backoff); its tick
  positive control documents its dependence on the stub's changing health.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 07:35:50 -04:00
Joseph Doherty 5067509dd4 fix(runtime): keep native-alarm feed across data re-subscribes; reconcile retries alarms (#662)
A data re-subscribe (every deploy's bulk SetDesiredSubscriptions push to a
kept driver) dropped the prior data subscription through the full
DetachSubscription, which also unhooked OnAlarmEvent and forgot the alarm
handle. On any deploy that did not respawn the driver, the alarm
subscription kept logging "established" while every event reached nobody
until a reconnect or respawn. The data path now uses DetachDataSubscription;
only a lost connection and PostStop detach both.

The #488 health-poll reconcile only looked at data, so an alarm subscribe
that failed on (re)connect gated the feed for the life of the connection.
ReconcileAlarmSubscription now re-attaches a missing handler and
re-subscribes a stale/missing alarm handle every tick.

OpcUaClient removes a half-built alarm subscription from its session when
SubscribeAlarmsAsync throws, so the new retries cannot accumulate.

Tests: actor-level data-resubscribe + reconcile-retry tests and an
end-to-end NativeAlarmFeedSurvivesDeployTests through DriverHostActor; all
three fail against the unfixed actor.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 07:30:25 -04:00
Joseph Doherty 48a80b5962 fix(alarms): atomic InactiveUnacknowledged + flagged Clear/Acknowledge first sight for OpcUaClient (#657)
After an OpcUaClient respawn an upstream inactive+unacked condition went out as
Retrigger+Clear (duplicate Activated+Cleared rows, Active flicker), and a
first-sight inactive+acked one as Unspecified (an Activated row for an inactive
alarm; a retained-Active host condition never cleared).

- New AlarmTransitionKind.InactiveUnacknowledged: one projection, rows only for
  what changed (Activated+Cleared from acked, Cleared from active+unacked, none
  when already inactive+unacked).
- OpcUaClient uses it for moves into inactive+unacked; first sight of an
  inactive condition is InactiveUnacknowledged or Clear+Acknowledge, flagged.
- Projector: a flagged Acknowledge on an already-acked condition writes no row.
- E2E tests through DriverHostActor.ForwardNativeAlarm (red-proven).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 06:08:39 -04:00
Joseph Doherty 5d7c53bb19 fix(abcip): ALMA review round 2 - IsRestatement contract docs, ALMD no-InAlarm warning, un-ack retrigger
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:30:56 -04:00
Joseph Doherty 83d8de303c fix(abcip): ALMA review round 1 + ALMD polls InAlarm (not InFaulted)
M1 drop-out is a no-row Unspecified+IsRestatement update (projector case); M2 ack judged over every declared
limit; L1 ActiveAcknowledged for an already-acked new limit; L2 Bad Acked/severity carried/skipped; L3 host
end-to-end test; L4 BOOL member-by-member tests + mixed ALMD/ALMA; L5 detection requires no plain Acked.
ALMD active bit is InAlarm per Rockwell's ALMD reference; InFaulted is input health.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 04:22:45 -04:00
Joseph Doherty b39bb6794d fix(alarms): native-alarm re-statements no longer duplicate history or hide acked alarms (#656)
- AlarmTransitionKind.ActiveAcknowledged (appended): active AND acked applied as ONE projection.
  Galaxy ActiveAcked snapshot entries and OpcUaClient inactive->(active,acked) use it; the
  projector writes 'Activated' only if not already active, 'Acknowledged' only if not acked.
- AlarmEventArgs.IsRestatement (optional, default false): set only by Galaxy snapshot entries
  and OpcUaClient first sight. A flagged Retrigger on an Active+unacked condition with the same
  message and severity, or a flagged Clear on an inactive condition, writes no /alerts row.
- NativeAlarmProjector reports the history rows per transition; ForwardNativeAlarm writes one
  row per entry. Unflagged sources (FOCAS/MTConnect/AbCip, live Galaxy) are unchanged.
- Tests: projector rules each with a must-write control; OpcUaClient transition table;
  Galaxy feed/driver mapping; Galaxy + OpcUaClient end-to-end through DriverHostActor.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 23:35:50 -04:00
Joseph Doherty bac93744ce fix(alarms): #647 re-review — re-statement needs the same message; CNC refusal is not comms loss; worst-of health
R1: NativeAlarmProjector treats Raise-on-Active as a re-statement only when the message matches what
the condition shows; a different alarm appearing during a respawn un-acks and writes its alerts row.
FOCAS condition messages are a deterministic function of the matched set (tested across fresh driver
instances and reordered lists); Runtime E2E now covers both the same alarm and a new one during a
respawn. Residual (source message determinism) documented in AlarmTracking.md.

R2: a non-OK cnc_rdalmmsg2 return is thrown as FocasWireException{Rc} and classified as a CNC
refusal: conditions get a quality-only BadNotSupported once, one Warning, polling continues, and
driver health is untouched (no 90 s watchdog reconnect loop on a production control). Only transport
faults degrade (falsification control in the test).

R3: alarm-path health is tracked apart from the value path and combined in GetHealth: worst state,
later LastSuccessfulRead. A good value read can no longer mask a failing alarm read (no per-poll
/hosts flip) and a good alarm read cannot mask a value Degraded.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 20:45:32 -04:00
Joseph Doherty 89961af6e6 fix(alarms): #647 review — Raise on an active condition is a re-statement; FOCAS outage quality + health
MAJOR-1: a deploy that changes a driver's config respawns it, and the fresh instance's empty told
record re-sent Raise for every still-active alarm, un-acking acknowledged conditions and writing a
duplicate "Activated" alerts row. NativeAlarmProjector now treats Raise on an already-active
condition as a re-statement (keeps Acked; ForwardNativeAlarm skips the alerts row); only Retrigger
(or inactive->active) un-acks. Sources whose upstream ack state is authoritative send Retrigger for
an unacked re-statement: OpcUaClient on first sight (no prior told), Galaxy for an unacked active
snapshot entry. Runtime E2E drives a FRESH FOCAS driver after a redeploy and asserts the ack survives.

MAJOR-2: a failed FOCAS alarm read annotates each subscribed condition BadNoCommunication once per
outage (#626 quality-only path) with one Warning (MINOR-6), lifted to Good on recovery; failed alarm
reads degrade driver health with LastSuccessfulRead frozen (successful ones advance it), so an
alarm-only driver trips the #527 comms-loss watchdog.

MINOR-3 CLAUDE.md #630 bullet; MINOR-4 split line; MINOR-5 a non-empty cnc_rdalmmsg2 payload that
fits neither stride throws; MINOR-7 value-tag + parsed-address tables are built and swapped, never
cleared in place under the retained poll engine. Docs corrected (FOCAS.md, AlarmTracking.md, CLAUDE.md).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 20:18:03 -04:00
Joseph Doherty 8801631739 Merge b640-601: honest deploy acks — Applied only after the address-space outcome, degraded flag + reason (#601)
v2-ci / build (push) Successful in 4m42s
v2-ci / unit-tests (push) Failing after 20m19s
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe

# Conflicts:
#	src/Server/ZB.MOM.WW.OtOpcUa.Runtime/OpcUa/OpcUaPublishActor.cs
2026-10-08 18:00:23 -04:00
Joseph Doherty 0a821417ea fix(deploy): derive the apply-outcome timeout from central's apply deadline (105 s) and name a timeout reason distinctly (#601 review)
60 s labelled a slow-but-clean large rebuild degraded. The deadline moves to a
shared Commons DeployTimings constant that ConfigPublishCoordinator reads, and
the node's timeout is deadline - 15 s margin, so the held ack still lands in
time. A timed-out ack's reason now says the outcome was not reported in time,
distinct from a real sink failure.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:54:09 -04:00
Joseph Doherty 345f40550b fix(deploy): a node with a ConfigDb records its degraded apply on its own NodeDeploymentState row (#601 review)
The apply writes the node's row Applied/null before the address-space outcome
is known; central adds the reason only when it ACCEPTS the ack, so a discarded
(stale/timed-out) ack left a fused node's row reading clean. The prefix moves
to ApplyAck.DegradedReasonPrefix so both writers spell the row identically.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:46:18 -04:00
Joseph Doherty fe7603ec6e fix(opcua): an identical re-deploy after a degraded REBUILD repairs instead of reporting clean (#601 review)
A degraded rebuild advances _lastApplied (deliberately), so re-deploying the
same revision diffed to an empty plan and reported a CLEAN outcome - the
#601 're-deploy re-applies' repair path sealed green over an address space
still known partial. The publish actor now remembers that the last advance
was degraded and, on an empty plan, re-ensures the whole composition
(idempotent, no rebuild), reporting clean only when that pass is clean.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:44:12 -04:00
Joseph Doherty 90d7f6dfca fix(deploy): hold the Applied ack until the address-space apply outcome is known (#601)
DriverHostActor no longer acks Applied the moment the revision advances. It
asks OpcUaPublishActor for the outcome (RebuildAddressSpace.ReportOutcome) and
acks Applied+Degraded(reason) when the apply was degraded; a missing outcome
times out (60 s, inside the coordinator's 2 min deadline) to a degraded ack,
never a clean one. Re-dispatching a revision whose apply was degraded or is
still unconfirmed re-applies instead of taking the clean idempotent
short-circuit - that re-apply is also what repairs the degraded nodes.
Tests with a bare publish probe use a clean-outcome auto-pilot probe.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:29:45 -04:00
Joseph Doherty 5af9aae2d4 Merge b640-641: native alarm state survives rebuild; projector pruned; AbCip ConditionId=RawPath (#641)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:26:47 -04:00
Joseph Doherty 521e1eb89b feat(deploy): additive degraded flag on ApplyAck + publish-actor apply outcome reply (#601)
ApplyAck gains trailing Degraded/DegradedReason (defaulted, so an old node's
DPS JSON or gRPC ack decodes exactly as before). mesh_transport.proto adds
ApplyAckMessage.degraded = 6 / optional degraded_reason = 7. OpcUaPublishActor
replies RebuildCompleted(Degraded, Reason) on every handler path when the
RebuildAddressSpace carries ReportOutcome.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:19:57 -04:00
Joseph Doherty 25f02e4102 fix(runtime): the native-alarm projector learns a routed client acknowledgement (#641 review)
#641 keeps the projector's prior state across a deploy instead of resetting it to the
acked default. The projector never saw a client's ack (the SDK applies it to the node and
the host only routes it), so a Clear after ack+deploy now projected Acked=false and
un-acknowledged the operator's ack - previously masked by the per-deploy reset.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:19:24 -04:00
Joseph Doherty 11f13f6326 fix(runtime): prune the native-alarm projector on deploy instead of clearing it (#641)
DriverHostActor cleared NativeAlarmProjector's per-condition prior state on
EVERY apply, so after any deploy a driver Acknowledge of a still-active alarm
projected Active=false (writing it inactive) and a Clear of an unacknowledged
alarm projected Acked=true (silently acknowledging it). The projector is now
pruned to the conditions the new composition still carries (RetainOnly).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:05:42 -04:00
Joseph Doherty ddd7678269 fix(opcua): carry native alarm condition state across a full rebuild (#641)
A full RebuildAddressSpace recreated every native Part 9 condition inactive +
acknowledged, and when the alarm-tag set was unchanged (e.g. one
UnsTagReference added to an alarm-bearing raw tag) nothing re-told the new node
its state: the host does not re-subscribe for an unchanged set, and Galaxy /
OpcUaClient have no snapshot to replay anyway. Active alarms read normal until
their next device transition.

OtOpcUaNodeManager now captures each NATIVE condition's live state (from the
node, so a client-applied ack is kept) before the rebuild clears, restores it
when the same id is re-materialised native in the same apply, and reports ONE
condition event per restored off-normal condition at the new
IOpcUaAddressSpaceSink.CompleteAddressSpaceApply (after notifier wiring).
Unclaimed captures are discarded there, so a later re-add is fresh. Quality is
carried silently for normal conditions too (it is only re-annotated on a
connectivity edge). Scripted conditions are untouched (#487 re-asserts them).
OpcUaPublishActor calls CompleteAddressSpaceApply at the end of every apply.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:02:12 -04:00
Joseph Doherty c2bdb7d5de feat(hosts): driver diagnostics channel on /hosts, S7 negotiated PDU size first (#640)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 16:57:38 -04:00
Joseph Doherty 9c8e3da5da fix(mtconnect): review rulings for CONDITION alarms (#626)
- Unavailable keeps an ACTIVE condition active: quality-only BadNoCommunication; on data
  return same statement => quality-only Good, Normal => Clear, different => Retrigger.
- A changed alarm reference set (alarm-bearing delta = full rebuild) clears the whole
  last-told record so every active condition is re-asserted; the same set keeps it.
- Quality-only events go through the host's AlarmQualityUpdate path, never a projected
  snapshot (which could ack a retained unacked condition or rewrite message/severity).
- Deterministic tie-break between equal-level conditions (ordinal nativeCode, then type).
- Dedup key is level+nativeCode+nativeSeverity+qualifier; a text-only change updates nothing.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 15:38:52 -04:00
Joseph Doherty cb85a455c9 feat(alarms): exact OPC UA severity + per-condition quality on native alarm events (#626)
AlarmEventArgs gains optional OpcUaSeverity (supersedes the four-bucket mapping, clamped
1..1000) and QualityStatusCode (projected onto the condition's Quality). An Unspecified-kind
event carrying a quality is a quality-only annotation: the host updates the condition but
publishes no alerts row. Both default null, so every existing native source is unchanged.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 14:55:46 -04:00