Commit Graph

127 Commits

Author SHA1 Message Date
Joseph Doherty 232c03ed1b fix(historian): #674 review follow-ups — HistoryUpdate boot-window gate, node-level v1 refusal, plan-before-gate, UTC skew compare
- HistoryUpdate Primary gate now reads IHistoryUpdateRoleView (PrimaryGatePolicy.ShouldServeHistoryUpdate):
  the data-plane verdict but CLOSED until this node's first redundancy snapshot, so both pair nodes cannot
  accept in the pre-join boot window. Single nodes open on their own singleton's first snapshot; admin-only
  nodes register no view => no gate. DriverHostActor publishes it at every Primary-verdict publish point.
- SqlServer v1: the updater throws NotSupportedException on every arm; the node manager maps it to a
  node-level BadHistoryOperationUnsupported (was per-item under a Good node for UpdateData/DeleteAtTime).
  HistoryWrite bit still advertised on v1 (not knowable at materialise time) — documented.
- The update plan is evaluated before the Primary gate: an unservable request (Remove, IsDeleteModified,
  not historized, no updater) is BadHistoryOperationUnsupported off-Primary, not BadInvalidState.
- Local-kind SourceTimestamp converted to UTC before the future-skew compare and sent as UTC.
- Hosted-service wiring extracted to BuildHistoryUpdatePosture and tested (gate source, skew, clock).
- Docs: Historian.md (boot window, ordering, node-level v1, HistoryWrite bit), CLAUDE.md.

Co-Authored-By: Claude <noreply@anthropic.com>
2026-10-11 11:41:11 -04:00
Joseph Doherty 1b2c36eb87 fix(historian): capture while the recording Primary is unreachable (#672)
A SIGKILLed Primary stays an unreachable-but-not-downed member until
auto-down, and the redundancy singleton usually dies with it, so the
standby's cached snapshot kept naming it Primary and nobody captured for
~30 s. DriverHostActor now holds its own ReachabilityEvent (+MemberUp)
subscription, caches the last snapshot, and excludes unreachable peers
from the historization peer-is-Primary predicate only, republishing just
the capture verdict on a reachability change. Alarm drain and the Primary
data-plane verdict are unchanged. Gated by
ContinuousHistorization:CaptureWhilePrimaryUnreachable (default true).

Tests: message-driven cases with real ReachabilityEvents (incl. a
falsification control on the drain/data-plane verdicts) plus a real
two-node cluster crash test with downing disabled.
2026-10-11 08:26:39 -04:00
Joseph Doherty 1ea1da8236 refactor(runtime): delete the dead in-place ApplyDelta seam; config change = respawn only (#665)
Since #516 a DriverConfig change is stop + respawn, so DriverSpawnPlan.ToApplyDelta
was always empty and the in-place path had no producer. #663 and #664 were both
latent bugs in it. This deletes it:
- host: ApplyChildDelta, _pendingDelta, HandleApplyResult and HandleDeltaApplied
- plan: DriverSpawnPlan.ToApplyDelta
- actor: the ApplyDelta, ApplyResult and DeltaApplied messages, the Connected
  reinit handler and the mid-connect AdoptConfigDuringInit
- tests: the actor tests that drove the seam

IDriver.ReinitializeAsync and each driver's implementation and unit tests stay.
Comments and docs that cited AdoptConfigDuringInit as the reason a driver must
release prior state at init now cite the IDriver contract and overlapping
retries, which still apply.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 11:23:16 -04:00
Joseph Doherty 48a80b5962 fix(alarms): atomic InactiveUnacknowledged + flagged Clear/Acknowledge first sight for OpcUaClient (#657)
After an OpcUaClient respawn an upstream inactive+unacked condition went out as
Retrigger+Clear (duplicate Activated+Cleared rows, Active flicker), and a
first-sight inactive+acked one as Unspecified (an Activated row for an inactive
alarm; a retained-Active host condition never cleared).

- New AlarmTransitionKind.InactiveUnacknowledged: one projection, rows only for
  what changed (Activated+Cleared from acked, Cleared from active+unacked, none
  when already inactive+unacked).
- OpcUaClient uses it for moves into inactive+unacked; first sight of an
  inactive condition is InactiveUnacknowledged or Clear+Acknowledge, flagged.
- Projector: a flagged Acknowledge on an already-acked condition writes no row.
- E2E tests through DriverHostActor.ForwardNativeAlarm (red-proven).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-09 06:08:39 -04:00
Joseph Doherty b39bb6794d fix(alarms): native-alarm re-statements no longer duplicate history or hide acked alarms (#656)
- AlarmTransitionKind.ActiveAcknowledged (appended): active AND acked applied as ONE projection.
  Galaxy ActiveAcked snapshot entries and OpcUaClient inactive->(active,acked) use it; the
  projector writes 'Activated' only if not already active, 'Acknowledged' only if not acked.
- AlarmEventArgs.IsRestatement (optional, default false): set only by Galaxy snapshot entries
  and OpcUaClient first sight. A flagged Retrigger on an Active+unacked condition with the same
  message and severity, or a flagged Clear on an inactive condition, writes no /alerts row.
- NativeAlarmProjector reports the history rows per transition; ForwardNativeAlarm writes one
  row per entry. Unflagged sources (FOCAS/MTConnect/AbCip, live Galaxy) are unchanged.
- Tests: projector rules each with a must-write control; OpcUaClient transition table;
  Galaxy feed/driver mapping; Galaxy + OpcUaClient end-to-end through DriverHostActor.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 23:35:50 -04:00
Joseph Doherty 89961af6e6 fix(alarms): #647 review — Raise on an active condition is a re-statement; FOCAS outage quality + health
MAJOR-1: a deploy that changes a driver's config respawns it, and the fresh instance's empty told
record re-sent Raise for every still-active alarm, un-acking acknowledged conditions and writing a
duplicate "Activated" alerts row. NativeAlarmProjector now treats Raise on an already-active
condition as a re-statement (keeps Acked; ForwardNativeAlarm skips the alerts row); only Retrigger
(or inactive->active) un-acks. Sources whose upstream ack state is authoritative send Retrigger for
an unacked re-statement: OpcUaClient on first sight (no prior told), Galaxy for an unacked active
snapshot entry. Runtime E2E drives a FRESH FOCAS driver after a redeploy and asserts the ack survives.

MAJOR-2: a failed FOCAS alarm read annotates each subscribed condition BadNoCommunication once per
outage (#626 quality-only path) with one Warning (MINOR-6), lifted to Good on recovery; failed alarm
reads degrade driver health with LastSuccessfulRead frozen (successful ones advance it), so an
alarm-only driver trips the #527 comms-loss watchdog.

MINOR-3 CLAUDE.md #630 bullet; MINOR-4 split line; MINOR-5 a non-empty cnc_rdalmmsg2 payload that
fits neither stride throws; MINOR-7 value-tag + parsed-address tables are built and swapped, never
cleared in place under the retained poll engine. Docs corrected (FOCAS.md, AlarmTracking.md, CLAUDE.md).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 20:18:03 -04:00
Joseph Doherty 8801631739 Merge b640-601: honest deploy acks — Applied only after the address-space outcome, degraded flag + reason (#601)
v2-ci / build (push) Successful in 4m42s
v2-ci / unit-tests (push) Failing after 20m19s
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe

# Conflicts:
#	src/Server/ZB.MOM.WW.OtOpcUa.Runtime/OpcUa/OpcUaPublishActor.cs
2026-10-08 18:00:23 -04:00
Joseph Doherty 0a821417ea fix(deploy): derive the apply-outcome timeout from central's apply deadline (105 s) and name a timeout reason distinctly (#601 review)
60 s labelled a slow-but-clean large rebuild degraded. The deadline moves to a
shared Commons DeployTimings constant that ConfigPublishCoordinator reads, and
the node's timeout is deadline - 15 s margin, so the held ack still lands in
time. A timed-out ack's reason now says the outcome was not reported in time,
distinct from a real sink failure.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:54:09 -04:00
Joseph Doherty 345f40550b fix(deploy): a node with a ConfigDb records its degraded apply on its own NodeDeploymentState row (#601 review)
The apply writes the node's row Applied/null before the address-space outcome
is known; central adds the reason only when it ACCEPTS the ack, so a discarded
(stale/timed-out) ack left a fused node's row reading clean. The prefix moves
to ApplyAck.DegradedReasonPrefix so both writers spell the row identically.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:46:18 -04:00
Joseph Doherty 90d7f6dfca fix(deploy): hold the Applied ack until the address-space apply outcome is known (#601)
DriverHostActor no longer acks Applied the moment the revision advances. It
asks OpcUaPublishActor for the outcome (RebuildAddressSpace.ReportOutcome) and
acks Applied+Degraded(reason) when the apply was degraded; a missing outcome
times out (60 s, inside the coordinator's 2 min deadline) to a degraded ack,
never a clean one. Re-dispatching a revision whose apply was degraded or is
still unconfirmed re-applies instead of taking the clean idempotent
short-circuit - that re-apply is also what repairs the degraded nodes.
Tests with a bare publish probe use a clean-outcome auto-pilot probe.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:29:45 -04:00
Joseph Doherty 25f02e4102 fix(runtime): the native-alarm projector learns a routed client acknowledgement (#641 review)
#641 keeps the projector's prior state across a deploy instead of resetting it to the
acked default. The projector never saw a client's ack (the SDK applies it to the node and
the host only routes it), so a Clear after ack+deploy now projected Acked=false and
un-acknowledged the operator's ack - previously masked by the per-deploy reset.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:19:24 -04:00
Joseph Doherty 11f13f6326 fix(runtime): prune the native-alarm projector on deploy instead of clearing it (#641)
DriverHostActor cleared NativeAlarmProjector's per-condition prior state on
EVERY apply, so after any deploy a driver Acknowledge of a still-active alarm
projected Active=false (writing it inactive) and a Clear of an unacknowledged
alarm projected Acked=true (silently acknowledging it). The projector is now
pruned to the conditions the new composition still carries (RetainOnly).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:05:42 -04:00
Joseph Doherty 9c8e3da5da fix(mtconnect): review rulings for CONDITION alarms (#626)
- Unavailable keeps an ACTIVE condition active: quality-only BadNoCommunication; on data
  return same statement => quality-only Good, Normal => Clear, different => Retrigger.
- A changed alarm reference set (alarm-bearing delta = full rebuild) clears the whole
  last-told record so every active condition is re-asserted; the same set keeps it.
- Quality-only events go through the host's AlarmQualityUpdate path, never a projected
  snapshot (which could ack a retained unacked condition or rewrite message/severity).
- Deterministic tie-break between equal-level conditions (ordinal nativeCode, then type).
- Dedup key is level+nativeCode+nativeSeverity+qualifier; a text-only change updates nothing.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 15:38:52 -04:00
Joseph Doherty cb85a455c9 feat(alarms): exact OPC UA severity + per-condition quality on native alarm events (#626)
AlarmEventArgs gains optional OpcUaSeverity (supersedes the four-bucket mapping, clamped
1..1000) and QualityStatusCode (projected onto the condition's Quality). An Unspecified-kind
event carrying a quality is a quality-only annotation: the host updates the condition but
publishes no alerts row. Both default null, so every existing native source is unchanged.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 14:55:46 -04:00
Joseph Doherty 4a10ea1e1c fix(runtime): a removed driver's late writes no longer resurrect its resilience/telemetry state (#609)
DriverHostActor.StopChild released the tracker (Invalidate) and evicted the hub synchronously, but
Context.Stop is asynchronous: the stopping child's in-flight SubscribeBulk completed through its
capability invoker AFTER the release, and its RecordCallStart/RecordSuccess/RecordCallComplete
re-created the tracker entry, which DriverResilienceStatusPublisherService then re-emitted every tick
forever. Confirmed with a temporary stack capture in the tracker (removed): every post-Release write
came from DriverInstanceActor.HandleSubscribeAsync -> CapabilityInvoker.ExecuteAsync; the test failed
whenever it landed before the second publisher tick.

- DriverResilienceStatusTracker.Retire (Release) drops the id's snapshots and ignores every later
  Record* for it; one guarded write path re-checks after the upsert so a write racing Retire cannot
  survive it. Reinstate (called by DriverCapabilityInvokerFactory.Create) lifts it, so the same id
  re-added in a later deployment records again.
- TelemetryLocalHub.Evict now also holds the id (late Health/Resilience dropped, neither cached nor
  fanned out); ITelemetryLocalHub.Readmit (default no-op), called at the top of SpawnChild, lifts it.
- The removal test is now deterministic: an invoker decorator holds the child's subscribe inside the
  real invoker's bracket across the removal and signals when its late writes are done (positive
  control) — red 5/5 without the fix, green 20/20 with it. New unit tests for the tracker guard
  (incl. a Retire race), the factory Release/Create pair, the hub hold/readmit, and a re-add-same-id
  host test.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 09:07:11 -04:00
Joseph Doherty 3be8a1217e fix(runtime): the passive half of a LocalDb pair stands its alarm drain down for its mesh partner (review R6 MINOR-4)
The drain gate's 'is my queue-sharing peer Primary?' used only the host of
LocalDb:Replication:PeerAddress, which the passive half (ApiKey +
SyncListenPort) does not set - so as Secondary it kept draining beside its
Primary partner and every alarm event reached the historian twice.
DriverHostActor takes a sharesAlarmQueueWithLocal predicate used when no
peer host is known; WithOtOpcUaRuntimeActors builds it
(BuildAlarmQueuePeerPredicate) for a SharesRowsWithPeer node with no
PeerAddress as 'a member of my own cluster-{ClusterId} mesh other than
me'. A node sharing no rows, or with no mesh role, gets none and keeps
draining. AlarmHistorian.md / Redundancy.md / pair-replication runbook
updated.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 08:43:06 -04:00
Joseph Doherty e93d115cbe fix(runtime): pin the Primary-verdict member-event subscription with a test; document the pre-join allow window (review R6 MINOR-2/3)
MINOR-3: new DriverHostActorPrimaryRoleSourceTests case drives the
deny flip with a real ClusterEvent.MemberUp on the EventStream (how the
cluster's domain-event publisher reaches a Cluster.Subscribe subscriber)
instead of a direct RepublishPrimaryVerdict tell; it fails when the
Cluster.Subscribe(IMemberEvent) call is deleted.

MINOR-2: the published verdict MIRRORS the live gate; before this node has
joined its member count is 0 and both allow (seconds; up to the bootstrap
guard's 25 s probe), so the Sparkplug primary-host claim can be held on
both nodes in that window (native ack is unaffected - view and route
agree). Behaviour deliberately unchanged: denying until self is Up would
change the live gate too and delay writes/acks on a single-node cluster's
own join. Comments + AlarmTracking.md / Redundancy.md / Mqtt.md corrected.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 08:33:52 -04:00
Joseph Doherty e3dcb180c3 fix(runtime): Primary verdict published from host start, cache boot never adopts malformed bytes, strict drain-gate predicate, HostAbortedException passthrough, seed only Up members
Review R1:
- M1 (#609): DriverHostActor.StopChild releases the instance's resilience state before evicting the hub.
- m2 (#597): DriverHostActor publishes ShouldServiceAsPrimary() to IDriverPrimaryRoleSource at start and on
  cluster membership changes (deduped), so the native-ack gate denies in a pair's boot window.
- m4 (#601): ApplyCachedArtifact returns false on empty/malformed bytes; the cached revision is not adopted,
  Direct mode goes Stale (no RUNNING FROM CACHE), FetchAndCache lands Steady-with-no-revision and a
  re-dispatch of the same revision really applies.
- m3 (#603): LocalDbReplicationPolicy splits into CapturesChanges (PeerAddress||ApiKey, registration) and
  SharesRowsWithPeer (ApiKey && (PeerAddress||SyncListenPort>0), alarm drain gate).
- m5 (#618): Program.cs catch-all filters HostAbortedException (design-time tooling).
- m6 (Cluster-002): ClusterRoleInfo seeds only Up/WeaklyUp members.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 07:47:34 -04:00
Joseph Doherty 53247a056a fix(runtime): malformed artifact bytes on boot/restore are no answer (#601); evict telemetry snapshots on driver removal (#609)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 06:53:45 -04:00
Joseph Doherty e280db3753 fix(runtime): comms_latched_refs meter tag key 'driver' -> 'driver_instance' — the R3-04 bare-role-literal guard caught the R3-02 tag key at merge (cross-branch collision; neither branch saw the other) 2026-08-20 11:55:16 -04:00
Joseph Doherty 157d01c2c2 Merge branch 'fix/r3-02-stale-good-family' — R3-02: one quality contract at four seams — comms loss marks raw+UNS value variables BadNoCommunication (WriteStatuses sink member, recovery audit), Calculation + VT hold on Bad / worst-of sub-code / (value,status) dedup, MQTT initial push + ConnectionLost stale, Sparkplug birth replay (archreview 03/S15, 05/STAB-19, 05/STAB-18, 02/S14) 2026-08-20 11:49:06 -04:00
Joseph Doherty f1b976f5e2 Merge branch 'fix/r3-04-one-role-authority' — R3-04: EffectiveRoles is the one role authority (Cluster:Roles wins over OTOPCUA_ROLES, normalised, validated, fail-start on unknown/overlay-changed roles); Program.cs + all four validators consume it; case-insensitive gossip predicates; source-scan guard (archreview 01/S-12 = 03/C5, 01/C-9) 2026-08-20 11:05:09 -04:00
Joseph Doherty 1d251cc037 Merge branch 'master' into fix/r3-02-stale-good-family
# Conflicts:
#	src/Server/ZB.MOM.WW.OtOpcUa.Runtime/Drivers/DriverHostActor.cs
#	tests/Server/ZB.MOM.WW.OtOpcUa.Runtime.Tests/Harness/V3ArtifactSeeder.cs
2026-08-20 11:03:02 -04:00
Joseph Doherty 0793b0cba8 fix(runtime): rate-limit the supervision reprovision — deferred, not dropped (review F3)
The default decider restarts a faulting child immediately and without limit, and
the hook makes every restart do ShutdownAsync+InitializeAsync+SubscribeAsync, so a
driver faulting on every value became a reconnect storm. Per-driver last-reprovision
stamp + DefaultReprovisionBackoff (10s, matched to DefaultReconnectInterval);
a held request is re-delivered by a single per-driver timer carrying the original
incarnation ref, so the F2 identity check still applies.

Seen RED with the backoff disabled: InitializeCount == 3 (second applied
immediately) where the test requires 2-then-3.

Also: the _children.Keys union-arm test (seeder gained taglessDrivers) and the
_desiredByDriver xmldoc note that it lingers on last-known-good after a failed apply.
2026-08-20 10:39:13 -04:00
Joseph Doherty 2b7100cf19 fix(runtime): route a reprovision by incarnation, not driver id (review F2)
A ReprovisionRequested in flight from an old incarnation could reach the NEW child
after HandleRestartDriver swapped it in. In Connecting that child DOES handle
InitializeRequested, so it started a second concurrent InitializeAsync, racing the
#527 dispose-before-overwrite.

Seen RED: InitializeCount == 2 on a child held in Connecting by a gated init
(an already-connected child swallows InitializeRequested and passes vacuously).
2026-08-20 10:27:02 -04:00
Joseph Doherty 7d98ef9332 feat(runtime): audit refs still BadNoCommunication after a reconnect (dedup-trap tripwire) 2026-08-20 10:16:01 -04:00
Joseph Doherty 97f4ea0c9e fix(runtime): comms loss marks raw + UNS value nodes BadNoCommunication, value retained (archreview 03/S15) 2026-08-20 10:07:12 -04:00
Joseph Doherty e46c1db5e5 fix(cluster): gossiped-role predicates compare case-insensitively — a miscased peer no longer un-elects the Primary 2026-08-20 10:04:16 -04:00
Joseph Doherty 2b9a397b2d fix(runtime): re-provision a driver child after a supervision restart (archreview 03/S6, S16) 2026-08-20 09:56:05 -04:00
Joseph Doherty d97e441979 test(runtime): operator restart re-subscribes the respawned child (archreview 03/S16, U6)
Seen RED against a T3-reverted build: all 4 failed, Created[1].SubscribeCount == 0
on the headline case. 20x isolation run green after the fix was restored.
2026-08-20 09:53:38 -04:00
Joseph Doherty daaeb854d6 fix(runtime): every spawn hands the child its desired subscriptions (archreview 03/S16) 2026-08-20 09:36:52 -04:00
Joseph Doherty bdc81a1372 refactor(runtime): one desired-subscription payload authority (_desiredByDriver) 2026-08-20 09:34:49 -04:00
Joseph Doherty 7c5a843ace docs(code): close-out comment fixes from the follow-ups review round 2026-08-17 04:32:53 -04:00
Joseph Doherty dba5f806d3 fix(runtime): explicit 30s command timeout on the Direct-apply artifact read 2026-08-17 03:49:27 -04:00
Joseph Doherty 5b92eb0ff6 perf(runtime): direct-mode artifact read piped off the host mailbox 2026-08-16 04:48:02 -04:00
Joseph Doherty b6275f439c perf(runtime): per-driver index for connectivity fans; comms-loss is one batch 2026-08-16 04:27:20 -04:00
Joseph Doherty 0dbbb5ac6b fix(runtime): stash dedup + applying-wedge watchdog; cache-failure diagnostics 2026-08-15 17:43:15 -04:00
Joseph Doherty 5f2e60278c perf(runtime): apply-path cache write off-mailbox; stash deferred dispatches 2026-08-15 17:12:01 -04:00
Joseph Doherty 2fd60ecce1 perf(runtime): apply path parses the artifact once per actor
Both apply handlers (DriverHostActor.ApplyAndAck + HandleFetchedForApply)
and OpcUaPublishActor.HandleRebuild used to rebuild a JsonDocument over the
same artifact bytes for every question they asked of it — driver instances,
composition, cluster scope, data-plane authority. Each now opens ONE
ParsedDeploymentArtifact per apply and threads it through:

  - ReconcileDriversForApply / ReconcileDriversFromParsed return the blob
    plus the parse the rest of the apply reads; the handler owns it and
    disposes it in its finally.
  - PushDesiredSubscriptionsFromParsed and CacheAppliedArtifact take that
    parse instead of re-parsing the bytes.
  - HandleRebuild opens once after the #485 guard and feeds both the
    data-plane authority and the composition from it.

The blob-based variants stay as the lenient wrappers the boot paths need
(BootstrapFromCache, RestoreApplied), so the three remaining static Parse*
call sites are boot-only — none on an apply path.

The RebuildAddressSpace message still carries raw BYTES, deliberately: the
publish actor is a different actor with its own mailbox and
ParsedDeploymentArtifact is a disposable, non-thread-safe object owned by
the sending handler. It opens its own single parse on the far side.

FeedDataPlaneAuthority still SHA-256s the RAW bytes for the revision id — a
re-serialisation of the parsed document would be a different byte sequence
and would not match the deployment's RevisionHash.

Behaviour note: Open() throws JsonException on bytes the static wrappers
swallowed to an empty result. That is routed into each path's EXISTING
failure handling — ApplyAndAck's catch (Failed ack, children left running)
and HandleRebuild's catch (Error log, last-known-good still served) — not
as a new outcome. An empty composition is not a benign no-op there: the
planner diffs it as a PureRemove and tears the address space down, so the
throw is the honest reading of unusable bytes.
2026-08-15 17:00:05 -04:00
Joseph Doherty cf69d03f9b perf(runtime): Direct-mode apply threads the in-hand artifact (1 SQL read per apply, not 3) 2026-08-15 13:17:27 -04:00
Joseph Doherty ec6f8bb0ea refactor(runtime): delete dead per-value host ingress; batch fan-out review fixes 2026-08-15 13:01:17 -04:00
Joseph Doherty c51568f2a5 feat(runtime): DriverHostActor batched value fan-out
Replaces the temporary per-item unwrap bridge with a real batched handler: one
AttributeValueBatchPublished burst now costs ONE hop to the dependency mux and ONE
OpcUaPublishActor.AttributeValueBatchUpdate, instead of one message per value.

Routing per item is unchanged — the v3 Batch 4 single-source fan-out (raw NodeId +
every referencing UNS NodeId, identical value/status/timestamp), with an unmapped ref
Debug-logged and dropped without disturbing the rest of the burst. A burst in which
nothing resolves sends no publish message at all rather than an empty batch.

Indexed for-loop over Items is deliberate: no interface-enumerator allocation per
burst on the hottest routing seam. ForwardToMux and its registrations stay for the
comms-loss fan and per-tag drivers.
2026-08-15 12:36:01 -04:00
Joseph Doherty e04ff2488c feat(runtime): DriverInstanceActor forwards batched data changes 2026-08-15 12:16:49 -04:00
Joseph Doherty 4d2dfb5b50 test(mesh): step 7 — replace the boundary test with MeshGrpcBoundaryTests and sweep the comments
MeshGrpcBoundaryTests replaces the MeshClusterClientBoundaryTests deleted in step 1. Three
self-seeded single-member clusters sharing the ActorSystem name, joined ONLY by gRPC, driving
the REAL CentralCommunicationActor -> MeshGrpcCommandDialer -> Kestrel h2c ->
MeshCommandAuthInterceptor -> NodeCommandGrpcService -> NodeCommunicationActor -> EventStream:

  1. No_cross_mesh_Akka_association_forms_between_central_and_either_site — the program's own
     point, kept as a test rather than a live-gate note: each cluster stays single-member and
     none ever holds another's address as a member.
  2. One_dispatch_through_central_reaches_a_node_in_every_cluster_mesh — the fan, with each
     site holding its OWN per-cluster PSK, so a dial that selected the wrong cluster's key
     would be refused at the far side.
  3. Falsifiability_control_a_dial_carrying_the_wrong_cluster_key_delivers_nothing — without
     it, (2) cannot distinguish "the gRPC boundary carried it" from "something else in the
     process did". The same node then accepts the right key, so the silence is the auth gate
     and not a dead endpoint.

All three run fully offline — no Docker fixture — and pass.

Comment sweep across every remaining clusterclient|receptionist hit in src/ and tests/:
the program label becomes "mesh gRPC command plane", and every comment that described the
deleted transport as live now describes what actually runs (Dps = pair-local default,
Grpc = cross-mesh). mesh_transport.proto's header/service comments are reworded; no message,
field or enum is touched — the contract is locked. MeshCommActorPathTests is reshaped rather
than retired: the two paths still exist and still matter, but what a mismatch costs is now a
misleading Unavailable from the gRPC ingress rather than a silently dropped receptionist send.

The only surviving mentions of the old names are the ones that must survive: the fail-closed
rules that name "ClusterClient" as a retired value refused at boot, their tests, and this
test class's own account of what it replaces.
2026-08-06 15:58:36 -04:00
Joseph Doherty 667639e6ab fix(mesh): per-endpoint deadline + review fixes — failover survives a hanging central
CRITICAL. The ack deadline was one absolute DateTime computed once for the whole
endpoint walk. Against the characteristic WAN failure — a central that HANGS
(SYN black-hole, frozen host) rather than refusing — endpoint 1 burned the whole
AckTimeoutSeconds and endpoint 2 was then dialled with a deadline already in the
past: instant DeadlineExceeded, no packet leaving the node, the surviving central
never really tried. Failover looked like it ran and did not. It also contradicted
MeshTransportOptions' own documented "applied per endpoint, not per ack". The
deadline is now computed fresh inside the loop; headers stay hoisted (read-only,
sequential walk).

Two test gaps that let that survive are closed: nothing pinned the ackRouter gate
(narrowing it back to ClusterClient-only compiled and passed every test while
dead-ending every Grpc ack to DPS), and the deadline fact's lower bound accepted
any positive timeout at all. Both new pins are mutation-verified.

Docs corrected where they overstated the case: duplicate acks CANNOT mis-seal a
deployment — ConfigPublishCoordinator.HandleAck keys _acks by NodeId behind an
expected-set guard, so a duplicate overwrites its own entry. The single-endpoint
rule is defence in depth and a bound on wasted work, not a correctness
dependency; and the walk is at-least-once on the deadline path, not at-most-once.
2026-08-06 08:42:11 -04:00
Joseph Doherty e7fbe97759 fix(historian): gate historization capture on the Primary, quarantine a poison tag (#537, #538)
Both defects were found by #491's live gate against a real HistorianGateway and filed rather than
fixed at the time, because each one's fix is a design decision rather than a patch.

#537 — both nodes of a redundant pair captured every value, so the historian received duplicate
live samples for every historized tag (measured: the gateway's write counter advanced twice per
value and halved when one central was stopped).

The recorder now reads a capture gate per value, fed from the new
PrimaryGatePolicy.ShouldRecordHistorizedValues through IHistorizationRoleView — a third verdict on
the same RedundancyRoleView object, registered unconditionally on driver nodes rather than
alongside the alarm section's IRedundancyRoleView (which only exists when that section is enabled;
piggybacking is the #511 registration accident).

Two things are deliberate and easy to get backwards:

  * It gates the CAPTURE, not the drain — the opposite of the alarm sink. That queue is in LocalDb
    and replicates, so the Secondary already holds the Primary's rows. The historization outbox is
    a node-local FasterLog replicating to nobody, so a drain-only gate would leave the standby
    appending forever to a queue no one empties: unbounded disk, then a flood of stale duplicates
    the moment it is promoted. Entries a node already captured are still drained by that node.

  * The peer it stands down for must RECORD THE SAME REFS, not merely hold the same rows — a
    Primary in this node's own per-cluster mesh. A node carrying no cluster-scoped role cannot
    establish that and never stands down: under a fleet-wide election the elected Primary is
    usually running a different cluster's configuration, and deferring to it would end this
    cluster's historization silently, with the drain reporting success on an empty outbox forever.
    That is the scope mismatch that once suspended the alarm drain on every node of the rig.

An unknown role captures, matching the alarm drain — a duplicate sample is recoverable, a hole in
the trend is not.

#538 — the drain writes every per-tag group and then acks all-or-nothing (deliberate: RemoveAsync
truncates THROUGH an id, so partial acking could drop older unwritten entries). One permanently
failing tag therefore pinned the FIFO head while every healthy tag in the batch was re-submitted
to the historian on every pass, indefinitely — duplicate samples and an outbox that never
truncated, observed live at 8.3 MB from a single unprovisionable tag.

The drain now tracks consecutive failures per historian tag and abandons that tag's entries once
it exceeds MaxWriteAttempts (new, default 5), so the head advances. The counter only advances on a
pass where some OTHER tag wrote successfully: that is what separates "this tag is poison" from
"the backend is down". A count-only quarantine looks identical on the poison-tag case and silently
discards the whole backlog during an ordinary gateway restart, turning a duplicate-samples bug
into a lost-history one. Abandonment is also deferred until every failing tag is over budget, so
nothing is discarded on a pass that could not have advanced the head anyway. Each abandonment logs
a Warning naming the tag; the total rides RecorderStatus.AbandonedEntries.

Capacity also gains a non-zero default (500,000 entries) as the disk backstop for the one case the
quarantine deliberately cannot resolve — a historian refusing every write, where retaining is
correct. Set 0 to restore unbounded retention.

Every new test was falsified by reverting the production change it guards, and each one reddens
alone:

  * drop the backend-reachable evidence -> only A_backend_that_fails_every_tag_abandons_nothing
  * never abandon -> only A_permanently_failing_tag_is_abandoned_so_healthy_tags_stop_being_rewritten
  * latch the capture gate at construction -> only The_capture_gate_is_re_read_per_value...
  * treat any Primary as a scope peer -> only the two scope-mismatch cases

Full suite green. (Four OpcUaClient.Browser failures during the run were the opc-plc fixture being
down on the shared Docker host; brought it back up and they pass.)

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-08-04 12:12:16 -04:00
Joseph Doherty c81cef39f5 feat(alarms): bridge driver comms-loss into scripted-alarm input quality (#481)
Layer 4 of the condition-Quality chain (#477 -> #478). #478 gave a scripted
condition the worst quality of its input tags, but only for inputs whose driver
PUBLISHES a Bad data change. A poll driver whose device goes unreachable
publishes nothing — it raises ConnectivityChanged(false) and goes silent — so
the engine held its last Good value, WorstInputStatus stayed Good, and worse,
AreInputsReady stayed true, so the predicate went on evaluating a stale value
after the source had died.

`DriverHostActor.FanCommsLossToDependencyMux` pushes a synthetic
BadNoCommunication with a null value into the dependency mux for every value ref
the disconnected driver owns.

The issue asked for a driver -> all-tag-refs map to be built for this. It
already exists: `_nodeIdByDriverRef`, keyed (DriverInstanceId, RawPath) and
rebuilt from the composition on every apply. Alarm-bearing tags live in the
separate `_alarmNodeIdByDriverRef` and are deliberately excluded — a native
condition is not a mux value and takes the Part 9 quality path instead.

Nothing is pushed on reconnect, deliberately: publishing Good would assert a
value quality this actor has not observed. Recovery rides the driver's own
republish, and the mechanism was verified rather than assumed — the
Connected -> Reconnecting edge calls DetachSubscription, which nulls the
subscription handle, so the reconnect's ResubscribeDesired builds a FRESH
subscription whose PollGroupEngine initial push runs with forceRaise: true.
Without that detach the poll engine would compare against its retained
LastValues, see an unchanged value, raise nothing, and strand these refs Bad
forever — the value-dedup trap that bit the v3 Batch 4 virtual-tag reassert.

Closes #478 Finding 3, which the above depends on. WorstInputStatus skipped
every input whose VALUE was null as "no data yet" — and Bad-with-no-value is
exactly the shape a comms-lost driver produces, so the skip was hiding the case
that matters most; without this half the fan-out above would be silently inert.
The upstream source now stamps a never-pushed path BadWaitingForInitialData —
the honest Part 4 code for that state — and the engine skips that specific code
rather than every null value.

Deleting the null-skip outright is the obvious fix and is wrong in the other
direction: it makes every not-yet-published input drag its condition Bad at
deploy, flooding the quality path with load-time annotations, which is what the
skip existed to prevent. Both mistakes are pinned by a test pair that goes red
under the opposite error, and both were falsified by reverting the production
code:

  old null-skip restored     -> A_pushed_Bad_carrying_no_value      RED
  null-skip deleted outright -> An_input_that_was_never_pushed      RED
  fan-out call removed       -> the three DriverHostActor tests     RED (1 of 7)

The never-pushed test was vacuous on first writing and is worth recording: the
quality bucket only emits on CHANGE, so the load-time evaluation is the one that
flashes Bad, and subscribing to OnEvent after LoadAsync made the assertion
unfalsifiable — it passed against the broken behaviour. It now subscribes first.

`FakeUpstream.ReadTag` returned 0x80340000 (BadNotConnected) for an unset path,
a different Bad code from production's placeholder. Harmless while any Bad
behaved alike; load-bearing now, so it is aligned and pinned by a reflection
guard asserting the engine's private constant agrees with what the production
source stamps.

Behaviour change to weigh, flagged in the issue and confirmed: virtual tags
computed from a comms-lost input now go Bad too. That follows from using the
shared mux and reads as correct, but it is broader than scripted alarms.

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-07-31 09:21:11 -04:00
Joseph Doherty b815446940 refactor(drivers): delete GetMemoryFootprint / FlushOptionalCachesAsync (#525)
Both `IDriver` members had no production call site. Their only consumer was
`MemoryTracking`, deleted with the driver-tier recycle machinery in #522, and
`GetMemoryFootprint`'s doc-comment claimed "polled every 30s by Core" — which
had not been true since v3, even before #522 removed the poller.

Owner decision on #525 was (a) delete rather than (b) build the process-wide
watchdog that would consume them. The driver-side implementations are in git
history and were mostly reusable; what was always missing is the trigger, and a
member nobody calls is how the misleading doc-comment survived this long.

Removed from `IDriver`, all 12 driver implementations, and every test stub —
plus the support code that existed only to feed them, which is the part a
member-only deletion would have left behind as dead weight:

- MTConnect's three per-entry byte-weight constants, its cached
  `ProbeModelDataItemCount`, and `CountDataItems` — a full device-tree walk run
  on every cache fill to populate a number with no remaining reader.
- OpcUaClient's `_discoveredNodeCount` field and the discovery-pass write to it.
- MQTT's `ApproxBytesPerAuthoredTag`.

Two behavioural notes, neither a change in what the software does:

- `AbCipTemplateCache` now has no production reset path. Its only caller was
  AB CIP's flush, which itself had no caller — so nothing changes except how
  visible the fact is. Recorded on the type, along with the correction that its
  comment's claim about a device `ReinitializeAsync` also flushing it was never
  true. A UDT redefined on a live controller keeps its stale shape until the
  driver instance is rebuilt.
- MTConnect's `/probe` cache is still dropped, by `InvalidateProbeModel()` on an
  Agent restart. That is now `internal` rather than `private` so the tests which
  used the flush purely to empty the cache drive the real path instead — they
  now cover a case that actually occurs in production. Several unrelated doc
  comments cited `FlushOptionalCachesAsync` as the canonical CAS example and are
  repointed to it.

Tests: the ones that existed only to assert on the removed members are deleted
(3 OpcUaClient, 3 Galaxy, 2 MQTT, 1 MTConnect, 1 AbCip). Worth noting one was
vacuous — `FlushOptionalCachesAsync_resets_footprint_counter` asserted a
footprint of 0 before the flush and 0 after with no discovery in between, so it
would have passed against a flush that did nothing at all.

Full suite green except 7 failures verified identical on master before and
after (4 AbLegacy integration with the compose profile down, 3
Host.IntegrationTests), checked by name rather than assumed.

Docs corrected where they described this as live: `DriverLifecycle.md` (which
carried the #525 placeholder), `drivers/AbCip.md`, `drivers/AbLegacy.md`, and
`v2/driver-stability.md` — whose "polls this every 30 s" + per-driver
`DriverConfig` memory budget were never built as written and are now banner-ed
as design intent rather than description.

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-07-31 09:07:11 -04:00
Joseph Doherty 7f2108dcf2 feat(mqtt): Sparkplug primary-host STATE publishing, Primary-gated (#511)
`ActAsPrimaryHost` was accepted by config and by the AdminUI form and did nothing but
log a warning. It now delivers the whole three-part contract or none of it: a retained
`ONLINE` on `spBv1.0/STATE/{hostId}`, a matching retained `OFFLINE` armed as the MQTT
Last Will, and an explicit `OFFLINE` on a clean stand-down.

**The claim is a dedicated connection, not a message.** A Will can only be registered in
the CONNECT packet — it cannot be added to a live session, changed, or withdrawn. So a
claim that is acquired and released at runtime cannot ride the long-lived ingest session.
`SparkplugPrimaryHost` opens its own connection (client id `{clientId}-spbhost`, forced
clean-session) when the node gains Primary and closes it when the node loses Primary; the
connection's lifetime *is* the claim, so every leg follows from its lifecycle. Ingest is
untouched by a role change — no dropped subscriptions, no lost birth cache, no data gap at
the Secondary->Primary transition.

**Primary-gated** (owner decision, recorded on the issue). Both pair nodes subscribe
independently, so an ungated claim means both claim the same host id — and the sharp
failure is not the two fighting over the retained STATE, it is that the SECONDARY's death
fires its Will and publishes OFFLINE while the Primary is healthy, stopping every edge node
in the group. Registering the Will only on whichever node is Primary at connect time fails
the other way: a node that later gains Primary would publish ONLINE with no Will behind it.

New seam: `IDriverPrimaryRoleSource` (`Core.Abstractions`) carrying the *data-plane* verdict
(`PrimaryGatePolicy.ShouldServiceAsPrimary`), not the alarm-drain verdict — an unknown role
with a driver peer present must deny. Registered unconditionally by `AddOtOpcUaRuntime`,
deliberately NOT alongside `IRedundancyRoleView`, which `AddAlarmHistorian` registers only
when that section is enabled: piggybacking would leave a pair with no alarm historian
falling back to "claim unconditionally". Polled on a 1s timer rather than evented — a
process singleton raising events at per-instance drivers outlives every driver it holds.

Accepted trade: a brief edge-visible OFFLINE window during failover. That is a genuine
state transition, not a glitch to hide.

Live-gated 5/5 against the Mosquitto fixture, including the Will leg — `AbandonForTests`
drops the socket with no DISCONNECT, because a clean disconnect makes the broker discard
the Will by protocol rule, so a test driven through `StopAsync` would observe the
stand-down OFFLINE and pass against an implementation that never armed a Will. Falsified:
removing the Will turns that leg and only that leg red.

Also corrects two stale claims found en route: the AdminUI form still said MQTT tags are
read-only (#508 shipped), and the driver doc still said nothing consumes `IRediscoverable`.

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-07-31 07:17:17 -04:00
Joseph Doherty 2d20aeb779 fix(opcua,drivers): carry driver status sub-codes to clients (#519) + health-write ordering (#517)
#519 — a driver's OPC UA status code now reaches a client with its sub-code intact.
DriverInstanceActor projected the driver's uint onto a 3-state Good/Uncertain/Bad enum
and OtOpcUaNodeManager re-expanded Bad to a bare 0x80000000, so BadNoCommunication,
BadTypeMismatch and BadNotSupported were indistinguishable on the wire and every
driver's status constants (incl. the 16 #497 had just corrected) were diagnostic in
logs only. Resolved by option (b): the raw uint rides AttributeValuePublished ->
AttributeValueUpdate -> IOpcUaAddressSpaceSink.WriteValue, OpcUaQuality is deleted, and
severity classification is a helper (OpcUaStatus.IsGood/IsUncertain/IsBad).

The surface was wider than the issue costed (41 files, not "the sink and 3
implementations"): OpcUaQuality had non-driver producers with no uint to carry.
Each got its natural code — BadInternalError for a failed virtual-tag script,
BadNoCommunication for driver comms loss — and ScriptedAlarmHostActor's pair of
mutually-inverse uint<->enum mappers is deleted, having round-tripped a code the
engine already held. AddressSpaceApplier's removal writes deliberately keep the
generic Bad: not losing a code the driver had is this issue; inventing one for the
deploy path is a separate call.

Behaviour change: WriteAlarmQuality fires its Part 9 event on a status-code change
rather than a severity-bucket change. While the annotation was 3-state those were the
same predicate; now a move between two Bad reasons changes what a subscriber reads.

New SDK-free named constants live on Commons.OpcUa.OpcUaStatus, and
StatusCodeParityTests is widened to cover them — that guard is reflection-driven, so
it can only see a named constant, never an inline literal.

#517 — the symptom is real but the issue named the wrong path and its fix was unsafe.
ShutdownAsync cannot race: DriverInstanceActor calls it from PostStop, after the
mailbox drains. (Core/Hosting/DriverHost, the one class with a concurrent GetHealth,
has no production call site.) InitializeAsync can: it runs on a fire-and-forget
Task.Run, and MTConnectDriver writes Healthy then starts loops that can throw into a
catch which disposes the client before writing Faulted.

Moving the write earlier, as suggested, inverts the terminal state — teardown drains
in-flight loops that write health as they unwind, so a late loop could leave Healthy at
rest with every connection closed. The fix is a bracket (conservative before, terminal
after), applied to MTConnect's init-failure path only; shutdown keeps its single
trailing write, and the rule plus the reachability table are documented on
IDriver.ShutdownAsync.

CalculationDriver.GetHealth returned a hard-coded Healthy that consulted nothing —
Healthy before initialize, after shutdown and after dispose. Now derived from _running.
Its test, named Health_is_always_Connected, asserted the defect and is replaced.

Every new guard was falsified by breaking the production code and watching it go red.
The two sub-code tests each assert two different Bad codes, since a single-code
assertion could pass against a hard-coded constant under the old projection.

Pre-existing failures, verified unchanged on a stashed tree and not chased: 4 in
Driver.AbLegacy.IntegrationTests (slc500/micrologix/plc5 fixtures not up) and 3 in
Host.IntegrationTests.

Closes #517
Closes #519

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-07-31 05:25:27 -04:00