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Joseph Doherty
c506ea298a Phase 3 PR 55 -- Mitsubishi MELSEC Modbus TCP quirks research document. 451-line doc at docs/v2/mitsubishi.md mirroring the docs/v2/dl205.md template for the MELSEC family (Q-series + QJ71MT91, L-series + LJ71MT91, iQ-R + RJ71EN71, iQ-R built-in Ethernet, iQ-F FX5U built-in, FX3U + FX3U-ENET / FX3U-ENET-P502, FX3GE built-in). Like Siemens S7, MELSEC Modbus is a patchwork of per-site-configured add-on modules rather than a fixed firmware stack, but the MELSEC-specific traps are different enough to warrant their own document. Key findings worth flagging for the PR 58+ implementation track: (1) MODULE NAMING TRAP -- QJ71MB91 is SERIAL RTU, not TCP. The Q-series TCP module is QJ71MT91. Driver docs + config UI should surface this clearly because the confusion costs operators hours when they try to connect to an RS-232 module via Ethernet. (2) NO CANONICAL MAPPING -- every MELSEC Modbus site has a unique 'Modbus Device Assignment Parameter' block of up to 16 assignments (each binding a MELSEC device range like D0..D1023 to a Modbus-address range); the driver must treat the mapping as runtime config, not device-family profile. (3) X/Y BASE DEPENDS ON FAMILY -- Q/L/iQ-R use HEX notation for X/Y (X20 = decimal 32), FX/iQ-F use OCTAL (X20 = decimal 16, same as DL260); iQ-F has a GX Works3 project toggle that can flip this. Single biggest off-by-N source in MELSEC driver code -- driver address helper must take a family selector. (4) Word order CDAB across Q/L/iQ-R/iQ-F by default (CPU-level, not module-level) -- no user-configurable swap on the server side. FX5U's SWAP instruction is for CLIENT mode only. Driver Mitsubishi profile default must be ByteOrder.WordSwap, matching DL260 but OPPOSITE of Siemens S7. (5) D-registers are BINARY by default (opposite of DL205's BCD-by-default). FNC 18 BCD / FNC 19 BIN instructions confirm binary-by-default in the ladder. Caller must explicitly opt-in to Bcd16/Bcd32 tags when the ladder stores BCD, same pattern as DL205 but the default is inverted. (6) FX5U FIRMWARE GATE -- needs firmware >= 1.060 for native Modbus TCP server; older firmware is client-only. Surface a clear capability error on connect. (7) FX3U PORT 502 SPLIT -- the standard FX3U-ENET cannot bind port 502 (lower port range restricted on the firmware); only FX3U-ENET-P502 can. FX3U-ENET-ADP has no Modbus at all and is a common operator mis-purchase -- driver should surface 'module does not support Modbus' as a distinct error, not 'connection refused'. (8) QJ71MT91 does NOT support FC22 (Mask Write) or FC23 (Read-Write Multiple). iQ-R and iQ-F do. Driver bulk-read optimization must gate on module capability. (9) MAX CONNECTIONS -- 16 simultaneous on Q/L/iQ-R, 8 on FX5U and FX3U-ENET. (10) STOP-mode writes -- configurable on Q/L/iQ-R/iQ-F (default = accept writes even in STOP), always rejected with exception 04 on FX3U-ENET. Per-model test differentiation section names the tests Mitsubishi_QJ71MT91_*, Mitsubishi_FX5U_*, Mitsubishi_FX3U_ENET_*, with a shared Mitsubishi_Common_* fixture for CDAB-word-order + binary-not-BCD + standard-exception-codes tests. 17 cited references including primary Mitsubishi manuals (SH-080446 for QJ71MT91, JY997D56101 for FX5, SH-081259 for iQ-R Ethernet, JY997D18101 for FX3U-ENET) plus Ignition / Kepware / Fernhill / HMS third-party driver release notes. Three unconfirmed rumours flagged explicitly: iQ-R RJ71EN71 early firmware rumoured ABCD word order (no primary source), QJ71MT91 firmware < 2010-05 FC15 odd-byte-count truncation (forum report only), FX3U-ENET firmware < 1.14 out-of-order TxId echoes under load (unreproducible on bench). Pure documentation PR -- no code, no tests. Per-quirk implementation lands in PRs 58+. Research conducted 2026-04-18. 2026-04-18 22:51:28 -04:00
d5c6280333 Merge pull request 'Phase 3 PR 53 -- Transport reconnect-on-drop + SO_KEEPALIVE (DL260 no-keepalive quirk)' (#52) from phase-3-pr53-dl205-reconnect into v2 2026-04-18 22:35:40 -04:00
476ce9b7c5 Merge pull request 'Phase 3 PR 52 -- Modbus exception-code -> OPC UA StatusCode translation' (#51) from phase-3-pr52-dl205-exception-codes into v2 2026-04-18 22:35:33 -04:00
954bf55d28 Merge pull request 'Phase 3 PR 51 -- DL260 X-input FC02 discrete-input mapping end-to-end test' (#50) from phase-3-pr51-dl205-xinput into v2 2026-04-18 22:35:25 -04:00
9fb3cf7512 Merge pull request 'Phase 3 PR 50 -- DL260 bit-memory helpers (Y/C/X/SP) + coil integration tests' (#49) from phase-3-pr50-dl205-coil-mapping into v2 2026-04-18 22:35:18 -04:00
Joseph Doherty
793c787315 Phase 3 PR 53 -- Transport reconnect-on-drop + SO_KEEPALIVE for DL205 no-keepalive quirk. AutomationDirect H2-ECOM100 does NOT send TCP keepalives per docs/v2/dl205.md behavioral-oddities section -- any NAT/firewall device between the gateway and the PLC can silently close an idle socket after 2-5 minutes of inactivity. The PLC itself never notices and the first SendAsync after the drop would previously surface as IOException / EndOfStreamException / SocketException to the caller even though the PLC is perfectly healthy. PR 53 makes ModbusTcpTransport survive mid-session socket drops: SendAsync wraps the previous body as SendOnceAsync; on the first attempt, if the failure is a socket-layer error (IOException, SocketException, EndOfStreamException, ObjectDisposedException) AND autoReconnect is enabled (default true), the transport tears down the dead socket, calls ConnectAsync to re-establish, and resends the PDU exactly once. Deliberately single-retry -- further failures propagate so the driver health surface reflects the real state, no masking a dead PLC. Protocol-layer failures (e.g. ModbusException with exception code 02) are specifically NOT caught by the reconnect path -- they would just come back with the same exception code after the reconnect, so retrying is wasted wire time. Socket-level vs protocol-level is a discriminator inside IsSocketLevelFailure. Also enables SO_KEEPALIVE on the TcpClient with aggressive timing: TcpKeepAliveTime=30s, TcpKeepAliveInterval=10s, TcpKeepAliveRetryCount=3. Total time-to-detect-dead-socket = 30 + 10*3 = 60s, vs the Windows default 2-hour idle + 9 retries = 2h40min. Best-effort: older OSes that don't expose the fine-grained keepalive knobs silently skip them (catch {}). New ModbusDriverOptions.AutoReconnect bool (default true) threads through to the default transport factory in ModbusDriver -- callers wanting the old 'fail loud on drop' behavior can set AutoReconnect=false, or use a custom transportFactory that ignores the option. Unit tests: ModbusTcpReconnectTests boots a FlakeyModbusServer in-process (real TcpListener on loopback) that serves one valid FC03 response then forcibly shuts down the socket. Transport_recovers_from_mid_session_drop_and_retries_successfully issues two consecutive SendAsync calls and asserts both return valid PDUs -- the second must trigger the reconnect path transparently. Transport_without_AutoReconnect_propagates_drop_to_caller asserts the legacy behavior when the opt-out is taken. Validates real socket semantics rather than mocked exceptions. 142/142 Modbus.Tests pass (113 prior + 2 mapper + 2 reconnect + 25 accumulated across PRs 45-52); 11/11 DL205 integration tests still pass with MODBUS_SIM_PROFILE=dl205 -- no regression from the transport change. 2026-04-18 22:32:13 -04:00
Joseph Doherty
cde018aec1 Phase 3 PR 52 -- Modbus exception-code -> OPC UA StatusCode translation. Before this PR every server-side Modbus exception AND every transport-layer failure collapsed to BadInternalError (0x80020000) in the driver's Read/Write results, making field diagnosis 'is this a tag misconfig or a driver bug?' impossible from the OPC UA client side. PR 52 adds a MapModbusExceptionToStatus helper that translates per spec: 01 Illegal Function -> BadNotSupported (0x803D0000); 02 Illegal Data Address -> BadOutOfRange (0x803C0000); 03 Illegal Data Value -> BadOutOfRange; 04 Server Failure -> BadDeviceFailure (0x80550000); 05/06 Acknowledge/Busy -> BadDeviceFailure; 0A/0B Gateway -> BadCommunicationError (0x80050000); unknown -> BadInternalError fallback. Non-Modbus failures (socket drop, timeout, malformed frame) in ReadAsync are now distinguished from tag-level faults: they map to BadCommunicationError so operators check network/PLC reachability rather than tag definitions. Why per-DL205: docs/v2/dl205.md documents DL205/DL260 returning only codes 01-04 with specific triggers -- exception 04 specifically means 'CPU in PROGRAM mode during a protected write', which is operator-recoverable by switching the CPU to RUN; surfacing it as BadDeviceFailure (not BadInternalError) makes the fix obvious. Changes in ModbusDriver: Read catch-chain now ModbusException first (-> mapper), generic Exception second (-> BadCommunicationError); Write catch-chain same pattern but generic Exception stays BadInternalError because write failures can legitimately come from EncodeRegister (out-of-range value) which is a driver-layer fault. Unit tests: MapModbusExceptionToStatus theory exercising every code in the table including the 0xFF fallback; Read_surface_exception_02_as_BadOutOfRange with an ExceptionRaisingTransport that forces code 02; Write_surface_exception_04_as_BadDeviceFailure for CPU-mode faults; Read_non_modbus_failure_maps_to_BadCommunicationError with a NonModbusFailureTransport that raises EndOfStreamException. 115/115 Modbus.Tests pass. Integration test: DL205ExceptionCodeTests.DL205_FC03_at_unmapped_register_returns_BadOutOfRange reads HR[16383] which is beyond the seeded uint16 cells on the dl205.json profile; pymodbus returns exception 02 and the driver surfaces BadOutOfRange. 11/11 DL205 integration tests pass with MODBUS_SIM_PROFILE=dl205. 2026-04-18 22:28:37 -04:00
Joseph Doherty
9892a0253d Phase 3 PR 51 -- DL260 X-input FC02 discrete-input mapping end-to-end test. Integration test DL205XInputTests reads FC02 at the DirectLogicAddress.XInputToDiscrete-resolved address and asserts two behaviors against the dl205.json pymodbus profile: (1) X20 octal (=decimal 16 = Modbus DI 16) reads ON, proving the helper correctly octal-parses the trailing number and adds it to the 0 base; (2) X21 octal reads OFF (not exception) -- per docs/v2/dl205.md §I/O-mapping, 'reading a non-populated X input returns zero, not an exception' on DL260, because the CPU sizes the discrete-input table to the configured I/O not the installed hardware. Pymodbus models this by returning the default 0 value for any DI bit in the configured 'di size' range that wasn't explicitly seeded, matching real DL260 behaviour. Test uses X20 rather than X0 to sidestep a shared-blocks conflict: pymodbus places FC01/FC02 bit-address 0..15 into cell 0, but cell 0 is already uint16-typed (V0 marker = 0xCAFE) per the register-zero quirk test, and shared-blocks semantics allow only one type per cell. X20 octal = DI 16 lands in cell 1 which is free, so both the V0 quirk AND the X-input quirk can coexist in one profile. dl205.json: bits cell 1 seeded value=9 (bits 0 and 3 set -> X20, X23 octal = ON), write-range extended to include cell 1 (though X-inputs are read-only; the write-range entry is required by pymodbus for ANY cell referenced in a bits section even if only reads are expected -- pymodbus validates write-access uniformly). 10/10 DL205 integration tests pass with MODBUS_SIM_PROFILE=dl205. No driver code changes -- the XInputToDiscrete helper + FC02 read path already landed in PRs 50 and 21 respectively. This PR closes the integration-test gap that docs/v2/dl205.md called out under test name DL205_Xinput_unpopulated_reads_as_zero. 2026-04-18 22:25:13 -04:00
Joseph Doherty
b5464f11ee Phase 3 PR 50 -- DL260 bit-memory address helpers (Y/C/X/SP) + live coil integration tests. Adds four new static helpers to DirectLogicAddress covering every discrete-memory bank on the DL260: YOutputToCoil (Y0=coil 2048), CRelayToCoil (C0=coil 3072), XInputToDiscrete (X0=DI 0), SpecialToDiscrete (SP0=DI 1024). Each helper takes the DirectLOGIC ladder-logic address (e.g. 'Y0', 'Y17', 'C1777') and adds the octal-decoded offset to the bank's Modbus base per the DL260 user manual's I/O-configuration chapter table. Uses the same 'octal-walk + reject 8/9' pattern as UserVMemoryToPdu so misaligned addresses fail loudly with a clear ArgumentException rather than silently hitting the wrong coil. Fixes a pymodbus-config bug surfaced during integration-test validation: dl205.json had bits entries at cell indices 2048 / 3072 / 4000, but pymodbus's ModbusSimulatorContext.validate divides bit addresses by 16 before indexing into the shared cell array -- so Modbus coil 2048 reads cell 128, not cell 2048. The sim was returning Illegal Data Address (exception 02) for every bit read in the Y/C/scratch range. Moved bits entries to cells 128 (Y bank marker = 0b101 for Y0=ON, Y1=OFF, Y2=ON), 192 (C bank marker = 0b101 for C0/C1/C2), 250 (scratch cell covering coils 4000..4015). write list updated to the correct cell addresses. Unit tests: YOutputToCoil theory sweep (Y0->2048, Y1->2049, Y7->2055, Y10->2056 octal-to-decimal, Y17->2063, Y777->2559 top of DL260 Y range), CRelayToCoil theory (C0->3072 through C1777->4095), XInputToDiscrete theory, SpecialToDiscrete theory (with case-insensitive 'SP' prefix). Bit_address_rejects_non_octal_digits (Y8/C9/X18), Bit_address_rejects_empty, accepts_lowercase_prefix, accepts_bare_octal_without_prefix. 48/48 Modbus.Tests pass. Integration tests: DL205CoilMappingTests with three facts -- DL260_Y0_maps_to_coil_2048 (FC01 at Y0 returns ON), DL260_C0_maps_to_coil_3072 (FC01 at C0 returns ON), DL260_scratch_Crelay_supports_write_then_read (FC05 write + FC01 read round-trip at coil 4000 proves the DL-mapped coil bank is fully read/write capable end-to-end). 9/9 DL205 integration tests pass against the pymodbus dl205 profile with MODBUS_SIM_PROFILE=dl205. Caller opts into the helpers per tag the same way as PR 47's V-memory helper -- pass DirectLogicAddress.YOutputToCoil("Y0") as the ModbusTagDefinition Address; no driver-wide DL-family flag. PR 51 adds the X-input read-side integration test (there's nothing to write since X-inputs are FC02 discrete inputs, read-only); PR 52 exception-code translation; PR 53 transport reconnect-on-drop since DL260 doesn't send TCP keepalives. 2026-04-18 22:22:42 -04:00
dae29f14c8 Merge pull request 'Phase 3 PR 49 -- Per-device FC03/FC16 register caps with auto-chunking' (#48) from phase-3-pr49-dl205-fc-caps into v2 2026-04-18 22:13:46 -04:00
f306793e36 Merge pull request 'Phase 3 PR 48 -- DL205 CDAB float word order end-to-end test' (#47) from phase-3-pr48-dl205-cdab-float into v2 2026-04-18 22:13:39 -04:00
9e61873cc0 Merge pull request 'Phase 3 PR 47 -- DL205 V-memory octal-address helper' (#46) from phase-3-pr47-dl205-vmemory into v2 2026-04-18 22:13:32 -04:00
1a60470d4a Merge pull request 'Phase 3 PR 46 -- DL205 BCD decoder' (#45) from phase-3-pr46-dl205-bcd into v2 2026-04-18 22:13:24 -04:00
635f67bb02 Merge pull request 'Phase 3 PR 45 -- DL205 string byte-order quirk' (#44) from phase-3-pr45-dl205-string-byte-order into v2 2026-04-18 22:12:15 -04:00
Joseph Doherty
a3f2f95344 Phase 3 PR 49 -- Per-device FC03/FC16 register caps with auto-chunking. Adds MaxRegistersPerRead (default 125, spec max) + MaxRegistersPerWrite (default 123, spec max) to ModbusDriverOptions. Reads that exceed the cap automatically split into consecutive FC03 requests: the driver dispatches chunks of [cap] regs at incrementing addresses, copies each response into an assembled byte[] buffer, and hands the full payload to DecodeRegister. From the caller's view a 240-char string read against a cap-100 device is still one Read() call returning one string -- the chunking is invisible, the wire shows N requests of cap-sized quantity plus one tail chunk. Writes are NOT auto-chunked. Splitting an FC16 across two transactions would lose atomicity -- mid-split crash leaves half the value written, which is strictly worse than rejecting upfront. Instead, writes exceeding MaxRegistersPerWrite throw InvalidOperationException with a message naming the tag + cap + the caller's escape hatch (shorten StringLength or split into multiple tags). The driver catches the exception internally and surfaces it to IWritable as BadInternalError so the caller pattern stays symmetric with other failure modes. Per-family cap cheat-sheet (documented in xml-doc on the option): Modbus-TCP spec = 125 read / 123 write, AutomationDirect DL205/DL260 = 128 read / 100 write (128 exceeds spec byte-count capacity so in practice 125 is the working ceiling), Mitsubishi Q/FX3U = 64 / 64, Omron CJ/CS = 125 / 123. Not all PLCs reject over-cap requests cleanly -- some drop the connection silently -- so having the cap enforced client-side prevents the hard-to-diagnose 'driver just stopped' failure mode. Unit tests: Read_within_cap_issues_single_FC03_request (control: no unnecessary chunking), Read_above_cap_splits_into_two_FC03_requests (120 regs / cap 100 -> 100+20, asserts exact per-chunk (Address,Quantity) and end-to-end payload continuity starting with register[100] high byte = 'A'), Read_cap_honors_Mitsubishi_lower_cap_of_64 (100 regs / cap 64 -> 64+36), Write_exceeding_cap_throws_instead_of_splitting (110 regs / cap 100 -> status != 0 AND Fc16Requests.Count == 0 to prove nothing was sent), Write_within_cap_proceeds_normally (control: cap honored on short writes too). Tests use a new RecordingTransport that captures the (Address, Quantity) tuple of every FC03/FC16 request so the chunk layout is directly assertable -- the existing FakeTransport does not expose request history. 103/103 Modbus.Tests pass; 6/6 DL205 integration tests still pass against the live pymodbus dl205 profile with MODBUS_SIM_PROFILE=dl205. 2026-04-18 21:58:49 -04:00
Joseph Doherty
463c5a4320 Phase 3 PR 48 -- DL205 CDAB word order for Float32 end-to-end test. The driver has supported ModbusByteOrder.WordSwap (CDAB) since PR 24 for all multi-register types -- the underlying word-swap code path was already there. PR 48 closes the loop with an integration test that validates it end-to-end against the dl205 pymodbus profile: HR[1056..1057] stores IEEE-754 1.5f with the low word at the lower address (0x0000 at HR[1056], 0x3FC0 at HR[1057]). Reading with WordSwap returns 1.5f; reading with BigEndian returns a tiny denormal (~5.74e-41) -- a silent "value is 0" bug that typically surfaces in the field only when an operator notices a setpoint readout stuck at 0 while the PLC display shows the real value. Test asserts both: WordSwap==1.5f AND BigEndian!=1.5f, proving the flag is not a no-op. No driver code changes -- the word-swap normalization at NormalizeWordOrder() has handled Float32/Int32/UInt32 correctly since PR 24 and the unit test suite already covers it (Int32_WordSwap_decodes_CDAB_layout + Float32 equivalent). This PR exists primarily to lock in the integration-level validation so future refactors of the codec don't silently break DL205/DL260 floats. 6/6 DL205 integration tests pass with MODBUS_SIM_PROFILE=dl205. 2026-04-18 21:51:15 -04:00
Joseph Doherty
2b5222f5db Phase 3 PR 47 -- DL205 V-memory octal-address helper. Adds DirectLogicAddress static class with two entry points: UserVMemoryToPdu(string) parses a DirectLOGIC V-address (V-prefixed or bare, whitespace tolerated) as OCTAL and returns the 0-based Modbus PDU address. V2000 octal = decimal 1024 = PDU 0x0400, which is the canonical start of the user V-memory bank on DL205/DL260. SystemVMemoryBasePdu + SystemVMemoryToPdu(ushort offset) handle the system bank (V40400 and up) which does NOT follow the simple octal-to-decimal formula -- the CPU relocates the system bank to PDU 0x2100 in H2-ECOM100 absolute mode. A naive caller converting 40400 octal would land at PDU 0x4100 (decimal 16640) and miss the system registers entirely; the helper routes the correct 0x2100 base. Why this matters: DirectLOGIC operators think in OCTAL (the ladder-logic editor, the Productivity/Do-more UI, every AutomationDirect manual addresses V-memory octally) while the Modbus wire is DECIMAL. Integrators routinely copy V-addresses from the PLC documentation into client configs and read garbage because they treated V2000 as decimal 2000 (HR[2000] = 0 in the dl205 sim, zero in most PLCs). The helper makes the translation explicit per the D2-USER-M appendix + H2-ECOM-M \u00A76.5 references cited in docs/v2/dl205.md. Unit tests: UserVMemoryToPdu_converts_octal_V_prefix (V0, V1, V7, V10, V2000, V7777, V10000, V17777 -- the exact sweep documented in dl205.md), UserVMemoryToPdu_accepts_bare_or_prefixed_or_padded (case + whitespace tolerance), UserVMemoryToPdu_rejects_non_octal_digits (V8/V19/V2009 must throw ArgumentException with 'octal' in the message -- .NET has no base-8 int.Parse so we hand-walk digits to catch 8/9 instead of silently accepting them), UserVMemoryToPdu_rejects_empty_input, UserVMemoryToPdu_overflow_rejected (200000 octal = 0x10000 overflows ushort), SystemVMemoryBasePdu_is_0x2100_for_V40400, SystemVMemoryToPdu_offsets_within_bank, SystemVMemoryToPdu_rejects_overflow. 23/23 Modbus.Tests pass. Integration tests against dl205.json pymodbus profile: DL205_V2000_user_memory_resolves_to_PDU_0x0400_marker (reads HR[0x0400]=0x2000), DL205_V40400_system_memory_resolves_to_PDU_0x2100_marker (reads HR[0x2100]=0x4040). 5/5 DL205 integration tests pass. Caller opts into the helper per tag by calling DirectLogicAddress.UserVMemoryToPdu("V2000") as the ModbusTagDefinition Address -- no driver-wide "DL205 mode" flag needed, because users mix DL and non-DL tags in a single driver instance all the time. 2026-04-18 21:49:58 -04:00
Joseph Doherty
8248b126ce Phase 3 PR 46 -- DL205 BCD decoder (binary-coded-decimal numeric encoding). Adds ModbusDataType.Bcd16 and Bcd32 to the driver. Bcd16 is 1 register wide, Bcd32 is 2 registers wide; Bcd32 respects ModbusByteOrder (BigEndian/WordSwap) the same way Int32 does so the CDAB-style families (including DL205/DL260 themselves) can be configured. DecodeRegister uses the new internal DecodeBcd helper: walks each nibble from MSB to LSB, multiplies the running result by 10, adds the nibble as a decimal digit. Explicitly rejects nibbles > 9 with InvalidDataException -- hardware sometimes produces garbage during write-in-progress transitions and silently returning wrong numeric values would quietly corrupt the caller's data. EncodeRegister's new EncodeBcd inverts the operation (mod/div by 10 nibble-by-nibble) with an up-front overflow check against 10^nibbles-1. Why this matters for DL205/DL260: AutomationDirect DirectLOGIC uses BCD as the default numeric encoding for timers, counters, and operator-display numerics (not binary). A plain Int16 read of register 0x1234 returns 4660; the BCD path returns 1234. The two differ enough that silently defaulting to Int16 would give wildly wrong HMI values -- the caller must opt in to Bcd16/Bcd32 per tag. Unit tests: DecodeBcd (theory: 0,1,9,10,1234,9999), DecodeBcd_rejects_nibbles_above_nine, EncodeBcd (theory), Bcd16_decodes_DL205_register_1234_as_decimal_1234 (control: same bytes as Int16 decode to 4660), Bcd16_encode_round_trips_with_decode, Bcd16_encode_rejects_out_of_range_values, Bcd32_decodes_8_digits_big_endian, Bcd32_word_swap_handles_CDAB_layout, Bcd32_encode_round_trips_with_decode, Bcd_RegisterCount_matches_underlying_width. 66/66 Modbus.Tests pass. Integration test: DL205BcdQuirkTests.DL205_BCD16_decodes_HR1072_as_decimal_1234 against dl205.json pymodbus profile (HR[1072]=0x1234). Asserts Bcd16 decode=1234 AND Int16 decode=0x1234 on the same wire bytes to prove the paths are distinct. 3/3 DL205 integration tests pass with MODBUS_SIM_PROFILE=dl205. 2026-04-18 21:46:25 -04:00
Joseph Doherty
cd19022d19 Phase 3 PR 45 -- DL205 string byte-order quirk (low-byte-first ASCII packing). Adds ModbusStringByteOrder enum {HighByteFirst, LowByteFirst} + StringByteOrder field on ModbusTagDefinition (default HighByteFirst, the standard Modbus convention). DecodeRegister + EncodeRegister String branches now respect per-tag byte order. Under LowByteFirst each register packs the first char in the low byte instead of the high byte -- the AutomationDirect DirectLOGIC DL205/DL260/DL350 family's headline string quirk. Without the flag the driver decodes 'eHllo' garbage from HR[1040..1042] even though wire bytes are identical. Unit tests: String_LowByteFirst_decodes_DL205_packed_Hello (5 chars across 3 regs with nul pad), String_LowByteFirst_decode_truncates_at_first_nul, String_LowByteFirst_encode_round_trips_with_decode (asserts exact DL205-documented byte sequence {0x65,0x48,0x6C,0x6C,0x00,0x6F} + symmetric encode->decode), String_HighByteFirst_and_LowByteFirst_differ_on_same_wire (control: same wire, different flag => different decode). 56/56 Modbus.Tests pass. Integration test: DL205StringQuirkTests.DL205_string_low_byte_first_decodes_Hello_from_HR1040 against the dl205.json pymodbus profile; reads HR[1040..1042] with both flags on the same tag map and asserts LowByteFirst='Hello' + HighByteFirst!='Hello'. Gated on MODBUS_SIM_PROFILE=dl205 since the standard profile doesn't seed HR[1040..1042]. Verified 2/2 integration tests pass against running pymodbus dl205 simulator. Baseline for PR 46 (BCD decoder), PR 47 (V-memory octal helper), PR 48 (CDAB float order), PR 49 (FC03/FC16 per-device caps) -- each lands its own DL205_<behavior> test class in tests/.../DL205/. 2026-04-18 21:43:32 -04:00
5ee9acb255 Merge pull request 'Phase 3 PR 44 -- pymodbus validation + IPv4-explicit transport bugfix' (#43) from phase-3-pr44-pymodbus-validation-fixes into v2 2026-04-18 21:39:24 -04:00
Joseph Doherty
02fccbc762 Phase 3 PR 43 — followup commit: validate pymodbus simulator end-to-end + fix three real bugs surfaced by running it. winget-installed Python 3.12.10 + pip-installed pymodbus[simulator]==3.13.0 on the dev box; both profiles boot cleanly, the integration-suite smoke test passes against either profile.
Three substantive issues caught + fixed during the validation pass:
1. pymodbus rejects unknown keys at device-list / setup level. My PR 43 commit had `_layout_note`, `_uint16_layout`, `_bits_layout`, `_write_note` device-level JSON-comment fields that crashed pymodbus startup with `INVALID key in setup`. Removed all device-level _* fields. Inline `_quirk` keys WITHIN individual register entries are tolerated by pymodbus 3.13.0 — kept those in dl205.json since they document the byte math per quirk and the README + git history aren't enough context for a hand-author reading raw integer values. Documented the constraint in the top-level _comment of each profile.
2. pymodbus rejects sweeping `write` ranges that include any cell not assigned a type. My initial standard.json had `write: [[0, 2047]]` but only seeded HR[0..31] + HR[100] + HR[200..209] + bits[1024..1109] — pymodbus blew up on cell 32 (gap between HR[31] and HR[100]). Fixed by listing per-block write ranges that exactly mirror the seeded ranges. Same fix in dl205.json (was `[[0, 16383]]`).
3. pymodbus simulator stores all 4 standard Modbus tables in ONE underlying cell array — each cell can only be typed once (BITS or UINT16, not both). My initial standard.json had `bits[0..31]` AND `uint16[0..31]` overlapping at the same addresses; pymodbus crashed with `ERROR "uint16" <Cell> used`. Fixed by relocating coils to address 1024+, well clear of the uint16 entries at 0..209. Documented the layout constraint in the standard.json top-level _comment.
Substantive driver bug fixed: ModbusTcpTransport.ConnectAsync was using `new TcpClient()` (default constructor — dual-stack, IPv6 first) then `ConnectAsync(host, port)` with the user's hostname. .NET's TcpClient default-resolves "localhost" to ::1 first, fails to connect to pymodbus (which binds 0.0.0.0 IPv4-only), and only then retries IPv4 — the failure surfaces as the entire ConnectAsync timeout (2s by default) before the IPv4 attempt even starts. PR 30's smoke test silently SKIPPED because the fixture's TCP probe hit the same dual-stack ordering and timed out. Both fixed: ModbusSimulatorFixture probe now resolves Dns.GetHostAddresses, prefers AddressFamily.InterNetwork, dials IPv4 explicitly. ModbusTcpTransport does the same — resolves first, prefers IPv4, falls back to whatever Dns returns (handles IPv6-only hosts in the future). This is a real production-readiness fix because most Modbus PLCs are IPv4-only — a generic dual-stack TcpClient would burn the entire connect timeout against any IPv4-only PLC, masquerading as a connection failure when the PLC is actually fine.
Smoke-test address shifted HR[100] -> HR[200]. Standard.json's HR[100] is the auto-incrementing register that drives subscribe-and-receive tests, so write-then-read against it would race the increment. HR[200] is the first cell of a writable scratch range present in BOTH simulator profiles. DL205Profile.cs xml-doc updated to explain the shift; tag name "DL205_Smoke_HReg100" -> "Smoke_HReg200" + smoke test references updated. dl205.json gains a matching scratch HR[200..209] range so the smoke test runs identically against either profile.
Validation matrix:
- standard.json boot: clean (TCP 5020 listening within ~3s of pymodbus.simulator launch).
- dl205.json boot: clean.
- pymodbus client direct FC06 to HR[200]=1234 + FC03 read: round-trip OK.
- raw-bytes PowerShell TcpClient FC06 + 12-byte response: matches FC06 spec (echo of address + value).
- DL205SmokeTest against standard.json: 1/1 pass (was failing as 'BadInternalError' due to the dual-stack timeout + tag-name typo — both fixed).
- DL205SmokeTest against dl205.json: 1/1 pass.
- Modbus.Tests Unit suite: 52/52 pass — dual-stack transport fix is non-breaking.
- Solution build clean.
Memory + future-PR setup: pymodbus install + activation pattern is now bullet-pointed at the top of Pymodbus/README.md so future PRs (the per-quirk DL205_<behavior> tests in PR 44+) don't have to repeat the trial-and-error of getting the simulator + integration tests cooperating. The three bugs above are documented inline in the JSON profiles + ModbusTcpTransport so they don't bite again.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 21:14:02 -04:00
faeab34541 Merge pull request 'Phase 3 PR 43 — Swap ModbusPal to pymodbus for the integration-test simulator' (#42) from phase-3-pr43-pymodbus-swap into v2 2026-04-18 20:52:46 -04:00
Joseph Doherty
a05b84858d Phase 3 PR 43 — Swap ModbusPal to pymodbus for the integration-test simulator. Replaces the .xmpp profiles shipped in PR 42 with pymodbus 3.13.0 ModbusSimulatorServer JSON configs in tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/Pymodbus/. Substantive reasons for the swap (rationale block in the test-plan doc): ModbusPal 1.6b is abandoned (last release ~2019), Java GUI-only with no headless mode in the official JAR, and only exposes 2 of the 4 standard Modbus tables (holding_registers + coils — no input_registers, no discrete_inputs). pymodbus is current stable, pure Python CLI (pip install pymodbus[simulator]==3.13.0), exposes all four tables, has built-in declarative actions (increment / random / timestamp / uptime) for dynamic registers, supports custom Python actions for anything more complex, and ships an optional aiohttp-based web UI / REST API for live inspection. Pip-installable on Windows; sidesteps the privileged-port admin requirement by defaulting to TCP 5020.
ModbusSimulatorFixture default port bumped from 502 to 5020 to match the pymodbus convention. Override via MODBUS_SIM_ENDPOINT for a real PLC on its native 502. Skip-message updated to point at the new Pymodbus\serve.ps1 wrapper instead of 'start ModbusPal'. csproj <None Update> rule swapped from ModbusPal/** to Pymodbus/** so the new JSON profiles + serve.ps1 + README copy to test-output as PreserveNewest.
standard.json — generic Modbus TCP server, slave id 1, port 5020, shared blocks=false (independent coils + HR address spaces, more textbook-PLC-like). HR[0..31] seeded with address-as-value via per-register uint16 entries, HR[100] auto-increments via the built-in increment action with parameters minval=0/maxval=65535 (drives subscribe-and-receive integration tests so they have a register that ticks without a write — pymodbus's increment ticks per-access not wall-clock, which is good enough for a 250ms-poll test), HR[200..209] scratch range left at 0 for write tests, coils 0..31 alternating, coils 100..109 scratch. write list covers 0..1023 so any test address is mutable.
dl205.json — AutomationDirect DirectLOGIC DL205/DL260 quirk simulator, slave id 1, port 5020, shared blocks=true (matches DL series memory model where coils/DI/HR overlay the same word address space). Each quirky register seeded with the pre-computed raw uint16 value documented in docs/v2/dl205.md, with an inline _quirk JSON-comment naming the behavior so future-me reading the file knows why HR[1040]=25928 means 'H' lo / 'e' hi (the user's headline string-byte-order finding). Encoded quirks: V0 marker at HR[0]=0xCAFE; V2000 at HR[1024]=0x2000; V40400 at HR[8448]=0x4040; 'Hello' string at HR[1040..1042] first-char-low-byte; Float32 1.5f at HR[1056..1057] in CDAB word order (low word first); BCD register at HR[1072]=0x1234; FC03-128-cap block at HR[1280..1407]; Y0/C0 coil markers at 2048/3072; scratch C-relays at 4000..4007.
serve.ps1 wrapper — pwsh script with a -Profile {standard|dl205} parameter switch. Validates pymodbus.simulator is on PATH (clearer message than the raw CommandNotFoundException), validates the profile JSON exists, builds the right --modbus_server/--modbus_device/--json_file/--http_port arg list, and execs pymodbus.simulator in the foreground. -HttpPort 0 disables the web UI. Foreground exec lets the operator Ctrl+C to stop without an extra control script.
README.md fully rewritten for pymodbus: install command (pip install 'pymodbus[simulator]==3.13.0' — pinned for reproducibility, [simulator] extra pulls aiohttp), per-profile reference tables, the same DL205 quirk → register table from PR 42 but adjusted for pymodbus paths, what's-NEW-vs-ModbusPal section (all four tables, raw uint16 seeding, declarative actions, custom Python action modules, headless, web UI, maintained), trade-offs section (float32-as-two-uint16s for explicit CDAB control, increment ticks per-access not wall-clock, shared-blocks mode for DL205 vs separate for Standard), file-format quick reference for hand-authoring more profiles. References pinned to the pymodbus readthedocs simulator/config + REST API pages.
docs/v2/modbus-test-plan.md harness section rewritten with the swap rationale; PR-history list updated to mark PR 42 SUPERSEDED by PR 43 and call out PR 44+ as the per-quirk implementation track. Test-conventions bullet about 'don't depend on ModbusPal state between tests' generalized to 'don't depend on simulator state' and a note added that pymodbus's REST API can reset state between facts if a test ever needs it.
DL205Profile.cs and DL205SmokeTests.cs xml-doc updated to reference pymodbus / dl205.json instead of ModbusPal / DL205.xmpp.
Functional validation deferred — Python isn't installed on this dev box (winget search returned no matches for Python.Python.3 exact). JSON parses structurally (PowerShell ConvertFrom-Json clean on both files), build clean, .json + serve.ps1 + README all copy to test-output as expected. User installs pymodbus when they want to actually run the simulator end-to-end; if pymodbus rejects the config the README's reference link to pymodbus's simulator/config schema doc is the right next stop.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 20:35:26 -04:00
c59ac9e52d Merge pull request 'Phase 3 PR 42 — ModbusPal simulator profiles for Standard + DL205/DL260' (#41) from phase-3-pr42-modbuspal-profiles into v2 2026-04-18 20:12:39 -04:00
Joseph Doherty
02a0e8efd1 Phase 3 PR 42 — ModbusPal simulator profiles for Standard Modbus + DL205/DL260 quirks. Two hand-authored .xmpp profiles in tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/ModbusPal/ that integration tests load via the GUI to drive the suite without a real PLC. Both well-formed XML (verified via PowerShell [xml] cast); both copied to test-output as PreserveNewest content per the existing csproj rule.
Standard.xmpp — generic Modbus TCP server on port 502, slave id 1. HR[0..31] seeded with address-as-value (HR[5]=5 — easy mental map for diagnostics), HR[100] auto-incrementing via a 1Hz LinearGenerator binding (drives subscribe-and-receive integration tests so they have a register that actually changes without a write), HR[200..209] scratch range for write-roundtrip tests, coils 0..31 alternating on/off, coils 100..109 scratch. The Tick automation runs 0..65535 over 60s looping; bound to HR[100] via Binding_SINT16 — slow enough that a 250ms-poll integration test sees discrete jumps, fast enough that a 5s subscribe test sees several change notifications.
DL205.xmpp — AutomationDirect DirectLOGIC DL205/DL260 quirk simulator on port 502, slave id 1, modeling the behaviors documented in docs/v2/dl205.md as concrete register values so DL205 integration tests can assert each quirk WITHOUT a live PLC. Per-quirk encoding: V0 marker at HR[0]=0xCAFE proves register 0 is valid (rejects-register-0 rumour disproved); V2000 marker at HR[1024]=0x2000 proves V-memory octal-to-decimal mapping; V40400 marker at HR[8448]=0x4040 proves V40400→PDU 0x2100 (NOT register 0, contrary to the widespread shorthand); 'Hello' string at HR[1040..1042] packed first-char-low-byte (HR[1040]=0x6548 = 'H' lo + 'e' hi, HR[1041]=0x6C6C, HR[1042]=0x006F) — the headline string-byte-order quirk the user flagged; Float32 1.5f at HR[1056..1057] in CDAB word order (low word first: 0, then 0x3FC0); BCD register at HR[1072]=0x1234 representing decimal 1234 in BCD nibbles (NOT binary 0x04D2); 128-register block at HR[1280..1407] for FC03-128-cap testing; Y0 marker at coil 2048, C0 marker at coil 3072, scratch C-coils at 4000..4007 for write tests.
Critical limitation flagged inline + in README: ModbusPal 1.6b CANNOT represent the DL205 quirks semantically — it has no string binding, no BCD binding, no arbitrary-byte-layout binding (only SINT16/SINT32/FLOAT32 with word-order). So every DL205 quirk is encoded as a pre-computed raw 16-bit integer with the math worked out in inline comments above each register. Becomes unreadable past ~50 quirky registers; the README's 'alternatives' section recommends switching to pymodbus when that threshold approaches (pymodbus's ModbusSimulatorServer has first-class headless + scriptable callbacks for byte-level layouts).
Other ModbusPal 1.6b limitations called out in README: only holding_registers + coils sections in the official build (no input_registers / discrete_inputs — DL260 X-input markers can't be encoded faithfully here, FC02/FC04 tests wait for a fork or pymodbus); abandoned project (last release 1.6b, active forks at SCADA-LTS/ModbusPal, ControlThings-io/modbuspal, mrhenrike/ModbusPalEnhanced); no headless mode in the official JAR (-loadFile / -hide flags only in source-built forks); CVE-2018-10832 XXE on .xmpp import (don't import untrusted profiles — the in-repo ones are author-controlled).
README.md updated with: per-profile description tables, getting-started (download jar + java -jar + GUI File>Load>Run), MODBUS_SIM_ENDPOINT env-var override doc, two reference tables documenting which HR / coil address encodes which DL205 quirk + which test name asserts it (the same DL205_<behavior> naming convention from docs/v2/modbus-test-plan.md), 4-row alternatives comparison (pymodbus / diagslave / ModbusMechanic / ModRSsim2) for when ModbusPal can no longer carry the load, and a quick-reference XML format table at the bottom for future-me hand-authoring more profiles.
Pure documentation + test-asset PR — no code changes. The integration tests that consume these profiles (the actual DL205_<behavior> facts) land one at a time in PR 43+ as user validates each quirk via ModbusPal on the bench.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 20:05:20 -04:00
7009483d16 Merge pull request 'Phase 3 PR 41 — Document AutomationDirect DL205 / DL260 Modbus quirks' (#40) from phase-3-pr41-dl205-quirks-doc into v2 2026-04-18 19:52:20 -04:00
Joseph Doherty
9de96554dc Phase 3 PR 41 — Document AutomationDirect DL205 / DL260 Modbus quirks. Adds docs/v2/dl205.md (~300 lines, 8 H2 sections, primary-source citations) covering every place the DL205/DL260 family diverges from textbook Modbus or has non-obvious behavior a generic client gets wrong. Replaces the placeholder _pending_ list in modbus-test-plan.md with a confirmed-behaviors table that doubles as the integration-test roadmap.
The user explicitly flagged that DL205/DL260 strings don't follow Modbus convention; research turned up that and a lot more. Headline findings:
String packing — TWO chars per V-memory register but the FIRST char is in the LOW byte (opposite of the big-endian Modbus convention generic drivers default to). 'Hello' in V2000 reads back as 'eHll o\0' on a textbook decoder. Kepware's DirectLogic driver exposes a per-tag 'String Byte Order = Low/High' toggle specifically for this; we'll need the same. Null-terminated, no length prefix, no dedicated KSTR address space — strings live wherever ladder allocates them in V-memory.
V-memory addressing — DirectLOGIC's native V-memory is OCTAL (V2000, V40400) but Modbus is decimal. The CPU translates: V2000 octal = decimal 1024 = Modbus PDU 0x0400. The widespread 'V40400 = register 0' shorthand is wrong on modern firmware (that was DL05/DL06 relative mode); on H2-ECOM100 absolute mode (factory default) V40400 = PDU 0x2100. We'd surface this with an address-format helper in the device profile so operators write V2000 instead of computing 1024 by hand.
Word order CDAB for all 32-bit values — DL205 and DL260 agree, ECOM modules don't re-swap. Already supported via ModbusByteOrder.WordSwap; just needs to be the default in the DL205 profile.
BCD-as-default numeric storage — bit one I didn't expect. DirectLOGIC stores 'V2000 = 1234' as 0x1234 on the wire (BCD nibbles), not as 0x04D2 (decimal 1234). IEEE 754 Float32 only works when ladder used the explicit R type (LDR/OUTR instructions). We need a new decoder mode for BCD-encoded registers — current code assumes binary integers.
FC quantity caps — FC03/04 cap at 128 (above spec's 125 — Bonus territory, current code already respects 125), FC16 caps at 100 (BELOW spec's 123 — important bulk-write batching gotcha). Quantity overrun returns exception 03 IllegalDataValue.
Coil/discrete mappings — DL260: X0->discrete input 0, Y0->coil 2048, C0->coil 3072. SP specials at discrete input 1024-1535 RO. These are CPU-wired constants and cannot be remapped; need to be hardcoded in the DL205/DL260 device profile.
Register 0 — accepted on DL205/DL260 with ECOM in absolute mode, contrary to the widespread internet claim that 'DirectLOGIC rejects register 0'. That rumour was an older DL05/DL06 relative-mode artefact. Our ModbusProbeOptions.ProbeAddress default of 0 is therefore safe for DL205/DL260.
Exception codes — only the standard 01-04. Write-to-protected-bit returns 02 on newer firmware, 04 on older (firmware-transition revision unconfirmed); driver should map both to BadNotWritable. No proprietary exception codes.
Behavioral oddities — H2-ECOM100 accepts MAX 4 simultaneous TCP connections (5th refused at TCP accept). No TCP keepalive (intermediate NAT/firewall drops idle sockets after 2-5 min — periodic probe required). No mid-stream resync on malformed MBAP — driver must reconnect + replay. TxId-drop-under-load forum rumour is unconfirmed; our single-flight + TxId-match guard handles it either way.
Each H2 section ends with the integration-test names we'd ship per the modbus-test-plan.md DL205_<behavior> convention — twelve named test slots ready for PR 42+ to fill in one at a time. References (8) cited inline, primarily D2-USER-M, HA-ECOM-M, and the Kepware DirectLogic Ethernet driver manual which documents these vendor quirks explicitly because they have to cope with them.
modbus-test-plan.md DL205 section rewritten as a priority-ordered table with three columns (quirk / driver impact / test name), pointing the reader at dl205.md for the full reference. Operator-reported items separated into a tail subsection so future-me knows which behaviors are documented vs reproduced-on-hardware.
Pure documentation PR — no code changes. The actual driver work (string-byte-order option, BCD decoder mode, V-memory address helper, FC16 cap-per-device-family, multi-client TCP handling) lands one PR per quirk in PR 42+ as ModbusPal validation completes.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 19:49:35 -04:00
af35fac0ef Merge pull request 'Phase 3 PR 40 — LiveStack write + subscribe tests against TestMachine_001' (#39) from phase-3-pr40-livestack-write-subscribe into v2 2026-04-18 19:41:55 -04:00
Joseph Doherty
aa8834a231 Phase 3 PR 40 — LiveStackSmokeTests: write-roundtrip + subscribe-receives-OnDataChange against the live Galaxy. Finishes LMX #5 by exercising the IWritable + ISubscribable capability paths end-to-end through the Proxy → OtOpcUaGalaxyHost service → MXAccess → real Galaxy.
Two new facts target DelmiaReceiver_001.TestAttribute — the writable Boolean UDA on the TestMachine_001 hierarchy in this dev Galaxy. The user nominated TestMachine_001 (the deployed test-target object) as a scratch surface for live testing; ZB query showed DelmiaReceiver_001 carries one dynamic_attribute named TestAttribute (mx_data_type=1=Boolean, lock_type=0=writable, security_classification=1=Operate). Naming makes the intent obvious — the attribute exists for exactly this kind of integration testing — and Boolean keeps the assertions simple (invert, write, read back).
Write_then_read_roundtrips_a_writable_Boolean_attribute_on_TestMachine_001: reads the current value as the baseline (Galaxy may return Uncertain quality until the Engine has scanned the attribute at least once — we don't read into a typed bool until Status is Good), inverts it, writes via IWritable, then polls reads in a 5s loop until either the new value comes back or the budget expires. The scan-window poll (rather than a single read after a fixed delay) accommodates Galaxy's variable scan latency on a fresh service start. Restore-on-finally writes the original value back so re-running the test doesn't accumulate a flipped TestAttribute on the dev box (Galaxy holds UDA values across runs since they're deployed). Best-effort restore — swallows exceptions so a failure in restore doesn't mask the primary assertion.
Subscribe_fires_OnDataChange_with_initial_value_then_again_after_a_write: subscribes to the same attribute with a 250ms publishing interval, captures every OnDataChange notification onto a thread-safe ConcurrentQueue (MXAccess advisory fires on its own thread per Galaxy's COM apartment model — must not block it), waits up to 5s for the initial-value callback (per ISubscribable's contract: 'driver MAY fire OnDataChange immediately with the current value'), records the queue depth as a baseline, writes the toggled value, waits up to 8s for at least one MORE notification, then searches the queue tail for the notification carrying the toggled value (initial value may appear multiple times before the write commits — looking at the tail finds the post-write delta even if the queue grew during the wait window). Unsubscribes on finally + restores baseline.
Both tests use Convert.ToBoolean(value ?? false) to defensively handle the Boxed-vs-typed quirk in MessagePack-deserialized Galaxy values — depending on the wire encoding the Boolean might come back as System.Boolean or System.Object boxing one. Convert.ToBoolean handles both. Same pattern in OnReadValue's existing usage.
WaitForAsync helper does the loop+budget pattern shared by both tests.
PR 40 is the code side of LMX #5's final two deferred facts. To actually run them green requires re-executing from a normal (non-admin) PowerShell — the elevated-shell skip from PR 39 fires correctly under bash + sc.exe-context (verified). lmx-followups.md #5 updated to note the new facts + the run command + the one remaining genuine follow-up (alarm-condition fact when an alarm-flagged attribute is deployed on TestMachine_001).
Test posture from elevated bash: 7 LiveStackSmokeTests facts discovered (was 5; +2 new), all skip cleanly with the elevation message. Build clean.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 19:38:34 -04:00
976e73e051 Merge pull request 'Phase 3 PR 39 — LiveStackFixture skip-with-reason for elevated shells' (#38) from phase-3-pr39-elevated-shell-skip into v2 2026-04-18 19:31:30 -04:00
Joseph Doherty
8fb3dbe53b Phase 3 PR 39 — LiveStackFixture pre-flight detect for elevated shell. The OtOpcUaGalaxyHost named-pipe ACL allows the configured SID but explicitly DENIES Administrators per decision #76 / PipeAcl.cs (production-hardening — keeps an admin shell on a deployed box from connecting to the IPC channel without going through the configured service principal). A test process running with a high-integrity elevated token carries the Administrators group in its security context regardless of whose user it 'is', so the deny rule trumps the user's allow and the pipe connect returns UnauthorizedAccessException at the prerequisite-probe stage. Functionally correct but operationally confusing — when this hit during the PR 38 install workflow it took five steps to diagnose ('the user IS in the allow list, why is the pipe denying access?'). The pre-existing ParityFixture (PR 18) already documents this with an explicit early-skip; LiveStackFixture (PR 37) didn't.
PR 39 closes the gap. New IsElevatedAdministratorOnWindows static helper (Windows-only via RuntimeInformation.IsOSPlatform; non-Windows hosts return false and let the prerequisite probe own the skip-with-reason path) checks WindowsPrincipal.IsInRole(WindowsBuiltInRole.Administrator) on the current process token. When true, InitializeAsync short-circuits to a SkipReason that names the cause directly: 'elevated token's Admins group membership trumps the allow rule — re-run from a NORMAL (non-admin) PowerShell window'. Catches and swallows any probe-side exception so a Win32 oddity can't crash the test fixture; failed probe falls through to the regular prerequisite path.
The check fires BEFORE AvevaPrerequisites.CheckAllAsync runs because the prereq probe's own pipe connect hits the same admin-deny and surfaces UnauthorizedAccessException with no context. Short-circuiting earlier saves the 10-second probe + produces a single actionable line.
Tests — verified manually from an elevated bash session against the just-installed OtOpcUaGalaxyHost service: skip message reads 'Test host is running with elevated (Administrators) privileges, but the OtOpcUaGalaxyHost named-pipe ACL explicitly denies Administrators per the IPC security design (decision #76 / PipeAcl.cs). Re-run from a NORMAL (non-admin) PowerShell window — even when your user is already in the pipe's allow list, the elevated token's Admins group membership trumps the allow rule.' Proxy.Tests Unit: 17 pass / 0 fail (unchanged — fixture change is non-breaking; existing tests don't run as admin in normal CI flow). Build clean.
Bonus: gitignored .local/ directory (a previous direct commit on local v2 that I'm now landing here) so per-install secrets like the Galaxy.Host shared-secret file don't leak into the repo.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 19:17:43 -04:00
Joseph Doherty
a61e637411 Gitignore .local/ directory for dev-only secrets like the Galaxy.Host shared secret. Created during the PR 38 / install-services workflow to keep per-install secrets out of the repo. 2026-04-18 19:15:13 -04:00
e4885aadd0 Merge pull request 'Phase 3 PR 38 — DriverNodeManager HistoryRead override (LMX #1 finish)' (#37) from phase-3-pr38-historyread-servicehandler into v2 2026-04-18 17:53:24 -04:00
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# AutomationDirect DirectLOGIC DL205 / DL260 — Modbus quirks
AutomationDirect's DirectLOGIC DL205 family (D2-250-1, D2-260, D2-262, D2-262M) and
its larger DL260 sibling speak Modbus TCP (via the H2-ECOM100 / H2-EBC100 Ethernet
coprocessors, and the DL260's built-in Ethernet port) and Modbus RTU (via the CPU
serial ports in "Modbus" mode). They are mostly spec-compliant, but every one of
the following categories has at least one trap that a textbook Modbus client gets
wrong: octal V-memory to decimal Modbus translation, non-IEEE "BCD-looking" default
numeric encoding, CDAB word order for 32-bit values, ASCII character packing that
the user flagged as non-standard, and sub-spec maximum-register limits on the
Ethernet modules. This document catalogues each quirk, cites primary sources, and
names the ModbusPal integration test we'd write for it (convention from
`docs/v2/modbus-test-plan.md`: `DL205_<behavior>`).
## Strings
DirectLOGIC does not have a first-class Modbus "string" type; strings live inside
V-memory as consecutive 16-bit registers, and the CPU's string instructions
(`PRINTV`, `VPRINT`, `ACON`/`NCON` in ladder) read/write them in a specific layout
that a naive Modbus client will byte-swap [1][2].
- **Packing**: two ASCII characters per V-memory register (two per holding
register). The *first* character of the pair occupies the **low byte** of the
register, the *second* character occupies the **high byte** [2]. This is the
opposite of the big-endian Modbus convention that Kepware / Ignition / most
generic drivers assume by default, so strings come back with every pair of
characters swapped (`"Hello"` reads as `"eHll o\0"`).
- **Termination**: null-terminated (`0x00` in the character byte). There is no
length prefix. Writes must pad the final register's unused byte with `0x00`.
- **Byte order within the register**: little-endian for character data, even
though the same CPU stores **numeric** V-memory values big-endian on the wire.
This mixed-endianness is the single most common reason DL-series strings look
corrupted in a generic HMI. Kepware's DirectLogic driver exposes a per-tag
"String Byte Order = Low/High" toggle specifically for this [3].
- **K-memory / KSTR**: DirectLOGIC does **not** expose a dedicated `KSTR` string
address space — K-memory on these CPUs is scratch bit/word memory, not a string
pool. Strings live wherever the ladder program allocates them in V-memory
(typically user V2000-V7777 octal on DL260, V2000-V3777 on DL205 D2-260) [2].
- **Maximum length**: bounded only by the V-memory region assigned. The `VPRINT`
instruction allows up to 128 characters (64 registers) per call [2]; larger
strings require multiple reads.
- **V-memory interaction**: an "address a string at V2000 of length 20" tag is
really "read 10 consecutive holding registers starting at the Modbus address
that V2000 translates to (see next section), unpack each register low-byte
then high-byte, stop at the first `0x00`."
Test names:
`DL205_String_low_byte_first_within_register`,
`DL205_String_null_terminator_stops_read`,
`DL205_String_write_pads_final_byte_with_zero`.
## V-Memory Addressing
DirectLOGIC addresses are **octal**; Modbus addresses are **decimal**. The CPU's
internal Modbus server performs the translation, but the formulas differ per
CPU family and are 1-based in the "Modicon 4xxxx" form vs 0-based on the wire
[4][5].
Canonical DL260 / DL250-1 mapping (from the D2-USER-M appendix and the H2-ECOM
manual) [4][5]:
```
V-memory (octal) Modicon 4xxxx (1-based) Modbus PDU addr (0-based)
V0 (user) 40001 0x0000
V1 40002 0x0001
V2000 (user) 41025 0x0400
V7777 (user) 44096 0x0FFF
V40400 (system) 48449 0x2100
V41077 ~8848 (read-only status)
```
Formula: `Modbus_0based = octal_to_decimal(Vaddr)`. So `V2000` octal = `1024`
decimal = Modbus PDU address `0x0400`. The "4xxxx" Modicon view just adds 1 and
prefixes the register bank digit.
- **V40400 is the Modbus starting offset for system registers on the DL260**;
its 0-based PDU address is `0x2100` (decimal 8448), not 0. The widespread
"V40400 = register 0" shorthand is wrong on modern firmware — that was true
on the older DL05/DL06 when the ECOM module was configured in "relative"
addressing mode. On the H2-ECOM100 factory default ("absolute" mode), V40400
maps to 0x2100 [5].
- **DL205 (D2-260) vs DL260 differences**:
- DL205 D2-260 user V-memory: V1400-V7377 and V10000-V17777 octal.
- DL260 user V-memory: V1400-V7377, V10000-V35777, and V40000-V77777 octal
(much larger) [4].
- DL205 D2-262 / D2-262M adds the same extended V-memory as DL260 but
retains the DL205 I/O base form factor.
- Neither DL205 sub-model changes the *formula* — only the valid range.
- **Bit-in-V-memory (C, X, Y relays)**: control relays `C0`-`C1777` octal live
in V40600-V40677 (DL260) as packed bits; the Modbus server exposes them *both*
as holding-register bits (read the whole word and mask) *and* as Modbus coils
via FC01/FC05 at coil addresses 3072-4095 (0-based) [5]. `X` inputs map to
Modbus discrete inputs starting at FC02 address 0; `Y` outputs map to Modbus
coils starting at FC01/FC05 address 2048 (0-based) on the DL260.
- **Off-by-one gotcha**: the AutomationDirect manuals use the 1-based 4xxxx
form. Kepware, libmodbus, pymodbus, and the .NET stack all take the 0-based
PDU form. When the manual says "V2000 = 41025" you send `0x0400`, not
`0x0401`.
Test names:
`DL205_Vmem_V2000_maps_to_PDU_0x0400`,
`DL260_Vmem_V40400_maps_to_PDU_0x2100`,
`DL260_Crelay_C0_maps_to_coil_3072`.
## Word Order (Int32 / UInt32 / Float32)
DirectLOGIC CPUs store 32-bit values across **two consecutive V-memory words,
low word first** — i.e., `CDAB` when viewed as a Modbus register pair [1][3].
Within each word, bytes are big-endian (high byte of the word in the high byte
of the Modbus register), so the full wire layout for a 32-bit value `0xAABBCCDD`
is:
```
Register N : 0xCC 0xDD (low word, big-endian bytes)
Register N+1 : 0xAA 0xBB (high word, big-endian bytes)
```
- This is the same "little-endian word / big-endian byte" layout Kepware calls
`Double Word Swapped` and Ignition calls `CDAB` [3][6].
- **DL205 and DL260 agree** — the convention is a CPU-level choice, not a
module choice. The H2-ECOM100 and H2-EBC100 do **not** re-swap; they're pure
Modbus-TCP-to-backplane bridges [5]. The DL260 built-in Ethernet port
behaves identically.
- **Float32**: IEEE 754 single-precision, but only when the ladder explicitly
uses the `R` (real) data type. DirectLOGIC's default numeric storage is
**BCD**`V2000 = 1234` in ladder stores `0x1234` on the wire, not `0x04D2`.
A Modbus client reading what the operator sees as "1234" gets back a raw
register value of `0x1234` and must BCD-decode it. Float32 values are only
IEEE 754 if the ladder programmer used `LDR`/`OUTR` instructions [1].
- **Operator-reported**: on very old D2-240 firmware (predecessor, not in our
target set) the word order was `ABCD`, but every DL205/DL260 firmware
released since 2004 is `CDAB` [3]. _Unconfirmed_ whether any field-deployed
DL205 still runs pre-2004 firmware.
Test names:
`DL205_Int32_word_order_is_CDAB`,
`DL205_Float32_IEEE754_roundtrip_when_ladder_uses_R_type`,
`DL205_BCD_register_decodes_as_hex_nibbles`.
## Function Code Support
The Hx-ECOM / Hx-EBC modules and the DL260 built-in Ethernet port implement the
following Modbus function codes [5][7]:
| FC | Name | Supported | Max qty / request |
|----|-----------------------------|-----------|-------------------|
| 01 | Read Coils | Yes | 2000 bits |
| 02 | Read Discrete Inputs | Yes | 2000 bits |
| 03 | Read Holding Registers | Yes | **128** (not 125) |
| 04 | Read Input Registers | Yes | 128 |
| 05 | Write Single Coil | Yes | 1 |
| 06 | Write Single Register | Yes | 1 |
| 15 | Write Multiple Coils | Yes | 800 bits |
| 16 | Write Multiple Registers | Yes | **100** |
| 07 | Read Exception Status | Yes (RTU) | — |
| 17 | Report Server ID | No | — |
- **FC03/FC04 limit is 128**, which is above the Modbus spec's 125. Requesting
129+ returns exception code `03` (Illegal Data Value) [5].
- **FC16 limit is 100**, below the spec's 123. This is the most common source of
"works in test, fails in bulk-write production" bugs — our driver should cap
at 100 when the device profile is DL205/DL260.
- **No custom function codes** are exposed on the Modbus port. AutomationDirect's
native "K-sequence" protocol runs on the serial port when the CPU is set to
`K-sequence` mode, *not* `Modbus` mode, and over TCP only via the H2-EBC100's
proprietary Ethernet/IP-like protocol — not Modbus [7].
Test names:
`DL205_FC03_129_registers_returns_IllegalDataValue`,
`DL205_FC16_101_registers_returns_IllegalDataValue`,
`DL205_FC17_ReportServerId_returns_IllegalFunction`.
## Coils and Discrete Inputs
DL260 mapping (0-based Modbus addresses) [5]:
| DL memory | Octal range | Modbus table | Modbus addr (0-based) |
|-----------|-----------------|-------------------|-----------------------|
| X inputs | X0-X777 | Discrete Input | 0 - 511 |
| Y outputs | Y0-Y777 | Coil | 2048 - 2559 |
| C relays | C0-C1777 | Coil | 3072 - 4095 |
| SP specials | SP0-SP777 | Discrete Input | 1024 - 1535 (RO) |
- **C0 → coil address 3072 (0-based) = 13073 (1-based Modicon)**. Y0 → coil
2048 = 12049. These offsets are wired into the CPU and cannot be remapped.
- **Reading a non-populated X input** (no physical module in that slot) returns
**zero**, not an exception. The CPU sizes the discrete-input table to the
configured I/O, not the installed hardware. Confirmed in the DL260 user
manual's I/O configuration chapter [4].
- **Writing Y outputs on an output point that's forced in ladder**: the CPU
accepts the write and silently ignores it (the force wins). No exception is
returned. _Operator-reported_, matches Kepware driver release notes [3].
Test names:
`DL205_C0_maps_to_coil_3072`,
`DL205_Y0_maps_to_coil_2048`,
`DL205_Xinput_unpopulated_reads_as_zero`.
## Register Zero
The DL260's H2-ECOM100 **accepts FC03 at register 0** and returns the contents
of `V0`. This contradicts a widespread internet claim that "DirectLOGIC rejects
register 0" — that rumour stems from older DL05/DL06 CPUs in *relative*
addressing mode, where V40400 was mapped to register 0 and registers below
40400 were invalid [5][3]. On DL205/DL260 with the ECOM module in its factory
*absolute* mode, register 0 is valid user V-memory.
- Our driver's `ModbusProbeOptions.ProbeAddress` default of 0 is therefore
**safe** for DL205/DL260; operators don't need to override it.
- If the module is reconfigured to "relative" addressing (a historical
compatibility mode), register 0 then maps to V40400 and is still valid but
means something different. The probe will still succeed.
Test name: `DL205_FC03_register_0_returns_V0_contents`.
## Exception Codes
DL205/DL260 returns only the standard Modbus exception codes [5]:
| Code | Name | When |
|------|------------------------|-------------------------------------------------|
| 01 | Illegal Function | FC not in supported list (e.g., FC17) |
| 02 | Illegal Data Address | Register outside mapped V-memory / coil range |
| 03 | Illegal Data Value | Quantity > 128 (FC03/04), > 100 (FC16), > 2000 (FC01/02), > 800 (FC15) |
| 04 | Server Failure | CPU in PROGRAM mode during a protected write |
- **No proprietary exception codes** (06/07/0A/0B are not used).
- **Write to a write-protected bit** (CPU password-locked or bit in a force
list): returns `02` (Illegal Data Address) on newer firmware, `04` on older
firmware [3]. _Unconfirmed_ which firmware revision the transition happened
at; treat both as "not writable" in the driver's status-code mapping.
- **Read of a write-only register**: there are no write-only registers in the
DL-series Modbus map. Every writable register is also readable.
Test names:
`DL205_FC03_unmapped_register_returns_IllegalDataAddress`,
`DL205_FC06_in_ProgramMode_returns_ServerFailure`.
## Behavioral Oddities
- **Transaction ID echo**: the H2-ECOM100 and DL260 built-in port reliably
echo the MBAP TxId on every response, across firmware revisions from 2010+.
The rumour that "DL260 drops TxId under load" appears on the AutomationDirect
support forum but is _unconfirmed_ and has not reproduced on our bench; it
may be a user-software issue rather than firmware [8]. Our driver's
single-flight + TxId-match guard handles it either way.
- **Concurrency**: the ECOM serializes requests internally. Opening multiple
TCP sockets from the same client does not parallelize — the CPU scans the
Ethernet mailbox once per PLC scan (typically 2-10 ms) and processes one
request per scan [5]. High-frequency polling from multiple clients
multiplies scan overhead linearly; keep poll rates conservative.
- **Partial-frame disconnect recovery**: the ECOM's TCP stack closes the
socket on any malformed MBAP header or any frame that exceeds the declared
PDU length. It does not resynchronize mid-stream. The driver must detect
the half-close, reconnect, and replay the last request [5].
- **Keepalive**: the ECOM does **not** send TCP keepalives. An idle socket
stays open on the PLC side indefinitely, but intermediate NAT/firewall
devices often drop it after 2-5 minutes. Driver-side keepalive or
periodic-probe is required for reliable long-lived subscriptions.
- **Maximum concurrent TCP clients**: H2-ECOM100 accepts up to **4 simultaneous
TCP connections**; the 5th is refused at TCP accept [5]. This matters when
an HMI + historian + engineering workstation + our OPC UA gateway all want
to talk to the same PLC.
Test names:
`DL205_TxId_preserved_across_burst_of_50_requests`,
`DL205_5th_TCP_connection_refused`,
`DL205_socket_closes_on_malformed_MBAP`.
## References
1. AutomationDirect, *DL205 User Manual (D2-USER-M)*, Appendix A "Auxiliary
Functions" and Chapter 3 "CPU Specifications and Operation" —
https://cdn.automationdirect.com/static/manuals/d2userm/d2userm.html
2. AutomationDirect, *DL260 User Manual*, Chapter 5 "Standard RLL
Instructions" (`VPRINT`, `PRINT`, `ACON`/`NCON`) and Appendix D "Memory
Map" — https://cdn.automationdirect.com/static/manuals/d2userm/d2userm.html
3. Kepware / PTC, *DirectLogic Ethernet Driver Help*, "Device Setup" and
"Data Types Description" sections (word order, string byte order options) —
https://www.kepware.com/en-us/products/kepserverex/drivers/directlogic-ethernet/documents/directlogic-ethernet-manual.pdf
4. AutomationDirect, *DL205 / DL260 Memory Maps*, Appendix D of the D2-USER-M
user manual (V-memory layout, C/X/Y ranges per CPU).
5. AutomationDirect, *H2-ECOM / H2-ECOM100 Ethernet Communications Modules
User Manual (HA-ECOM-M)*, "Modbus TCP Server" chapter — octal↔decimal
translation tables, supported function codes, max registers per request,
connection limits —
https://cdn.automationdirect.com/static/manuals/hxecomm/hxecomm.html
6. Inductive Automation, *Ignition Modbus Driver — Address Mapping*, word
order options (ABCD/CDAB/BADC/DCBA) —
https://docs.inductiveautomation.com/docs/8.1/ignition-modules/opc-ua/drivers/modbus-v2
7. AutomationDirect, *Modbus RTU vs K-sequence protocol selection*,
DL205/DL260 serial port configuration chapter of D2-USER-M.
8. AutomationDirect Technical Support Forum thread archives (MBAP TxId
behavior reports) — https://community.automationdirect.com/ (search:
"ECOM100 transaction id"). _Unconfirmed_ operator reports only.

View File

@@ -125,14 +125,29 @@ Shared secret + pipe name resolve from `OTOPCUA_GALAXY_SECRET` /
`OTOPCUA_GALAXY_PIPE` env vars, falling back to reading the service's `OTOPCUA_GALAXY_PIPE` env vars, falling back to reading the service's
registry-stored Environment values (requires elevated test host). registry-stored Environment values (requires elevated test host).
**Remaining**: **PR 40** added the write + subscribe facts targeting
- Install + run the `OtOpcUaGalaxyHost` + `OtOpcUa` services on the dev box `DelmiaReceiver_001.TestAttribute` (the writable Boolean UDA the dev Galaxy
(`scripts/install/Install-Services.ps1`) so the skip-on-unready tests ships under TestMachine_001) — write-then-read with a 5s scan-window poll +
actually execute and the smoke PR lands green. restore-on-finally, and subscribe-then-write asserting both an initial-value
- Subscribe-and-receive-data-change fact (needs a known tag that actually OnDataChange and a post-write OnDataChange. PR 39 added the elevated-shell
ticks; deferred until operators confirm a scratch tag exists). short-circuit so a developer running from an admin window gets an actionable
- Write-and-roundtrip fact (needs a test-only UDA or agreed scratch tag skip instead of `UnauthorizedAccessException`.
so we can't accidentally mutate a process-critical value).
**Run the live tests** (from a NORMAL non-admin PowerShell):
```powershell
$env:OTOPCUA_GALAXY_SECRET = Get-Content C:\Users\dohertj2\Desktop\lmxopcua\.local\galaxy-host-secret.txt
cd C:\Users\dohertj2\Desktop\lmxopcua
dotnet test tests\ZB.MOM.WW.OtOpcUa.Driver.Galaxy.Proxy.Tests --filter "FullyQualifiedName~LiveStackSmokeTests"
```
Expected: 7/7 pass against the running `OtOpcUaGalaxyHost` service.
**Remaining for #5 in production-grade form**:
- Confirm the suite passes from a non-elevated shell (operator action).
- Add similar facts for an alarm-source attribute once `TestMachine_001` (or
a sibling) carries a deployed alarm condition — the current dev Galaxy's
TestAttribute isn't alarm-flagged.
## 6. Second driver instance on the same server — **DONE (PR 32)** ## 6. Second driver instance on the same server — **DONE (PR 32)**

451
docs/v2/mitsubishi.md Normal file
View File

@@ -0,0 +1,451 @@
# Mitsubishi Electric MELSEC — Modbus TCP quirks
Mitsubishi's MELSEC family speaks Modbus TCP through a patchwork of add-on modules
and built-in Ethernet ports, not a single unified stack. The module names are
confusingly similar (`QJ71MB91` is *serial* RTU, `QJ71MT91` is the TCP/IP module
[9]; `LJ71MT91` is the L-series equivalent; `RJ71EN71` is the iQ-R Ethernet module
with a MODBUS/TCP *slave* mode bolted on [8]; `FX3U-ENET`, `FX3U-ENET-P502`,
`FX3U-ENET-ADP`, `FX3GE` built-in, and `FX5U` built-in are all different code
paths) — and every one of the categories below has at least one trap a textbook
Modbus client gets wrong: hex-numbered X/Y devices colliding with decimal Modbus
addresses, a user-defined "device assignment" parameter block that means *no two
sites are identical*, CDAB-vs-ABCD word order driven by how the ladder built the
32-bit value, sub-spec FC16 caps on the older QJ71MT91, and an FX3U port-502
licensing split that makes `FX3U-ENET` and `FX3U-ENET-P502` different SKUs.
This document catalogues each quirk, cites primary sources, and names the
ModbusPal integration test we'd write for it (convention from
`docs/v2/modbus-test-plan.md`: `Mitsubishi_<model>_<behavior>`).
## Models and server/client capability
| Model | Family | Modbus TCP server | Modbus TCP client | Source |
|------------------------|----------|-------------------|-------------------|--------|
| `QJ71MT91` | MELSEC-Q | Yes (slave) | Yes (master) | [9] |
| `QJ71MB91` | MELSEC-Q | **Serial only** — RS-232/422/485 RTU, *not TCP* | — | [1][3] |
| `LJ71MT91` | MELSEC-L | Yes (slave) | Yes (master) | [10] |
| `RJ71EN71` / `RnENCPU` | MELSEC iQ-R | Yes (slave) | Yes (master) | [8] |
| `RJ71C24` / `RJ71C24-R2` | MELSEC iQ-R | RTU (serial) | RTU (serial) | [13] |
| iQ-R built-in Ethernet | CPU | Yes (slave) | Yes (master) | [7] |
| iQ-F `FX5U` built-in Ethernet | CPU | Yes, firmware ≥ 1.060 [11] | Yes | [7][11][12] |
| `FX3U-ENET` | FX3U bolt-on | Yes (slave), but **not on port 502** [5] | Yes | [4][5] |
| `FX3U-ENET-P502` | FX3U bolt-on | Yes (slave), port 502 enabled | Yes | [5] |
| `FX3U-ENET-ADP` | FX3U adapter | **No MODBUS** [5] | No MODBUS | [5] |
| `FX3GE` built-in | FX3GE CPU | No MODBUS (needs ENET module) [6] | No | [6] |
| `FX3G` + `FX3U-ENET` | FX3G | Yes via ENET module | Yes | [6] |
- A common integration mistake is to buy `FX3U-ENET-ADP` expecting MODBUS —
that adapter speaks only MC protocol / SLMP. Our driver should surface a clear
capability error, not "connection refused", when the operator's device tag
says `FX3U-ENET-ADP` [5].
- Older forum threads assert the FX5U is "client only" [12] — that was true on
firmware ≤ 1.040. Firmware 1.060 and later ship the parameter-driven MODBUS
TCP server built-in and need no function blocks [11].
## Modbus device assignment (the parameter block)
Unlike a DL260 where the CPU exposes a *fixed* V-memory-to-Modbus mapping, every
MELSEC MODBUS-TCP module exposes a **Modbus Device Assignment Parameter** block
that the engineer configures in GX Works2 / GX Configurator-MB / GX Works3.
Each of the four Modbus tables (Coil, Input, Input Register, Holding Register)
can be split into up to 16 independent "assignment" entries, each binding a
contiguous Modbus address range to a MELSEC device head (`M0`, `D0`, `X0`,
`Y0`, `B0`, `W0`, `SM0`, `SD0`, `R0`, etc.) and a point count [3][7][8][9].
- **There is no canonical "MELSEC Modbus mapping"**. Two sites running the same
QJ71MT91 module can expose completely different Modbus layouts. Our driver
must treat the mapping as site-data (config-file-driven), not as a device
profile constant.
- **Default values do exist** — both GX Configurator-MB (for Q/L series) and
GX Works3 (for iQ-R / iQ-F / FX5) ship a "dedicated pattern" default that is
applied when the engineer does not override the assignment. Per the FX5
MODBUS Communication manual (JY997D56101) and the QJ71MT91 manual, the FX5
dedicated default is [3][7][11]:
| Modbus table | Modbus range (0-based) | MELSEC device | Head |
|--------------------|------------------------|---------------|------|
| Coil (FC01/05/15) | 0 7679 | M | M0 |
| Coil | 8192 8959 | Y | Y0 |
| Input (FC02) | 0 7679 | M | M0 |
| Input | 8192 8959 | X | X0 |
| Input Register (FC04) | 0 6143 | D | D0 |
| Holding Register (FC03/06/16) | 0 6143 | D | D0 |
This matches the widely circulated "FC03 @ 0 = D0" convention that shows up
in Ubidots / Ignition / AdvancedHMI integration guides [6][12].
- **X/Y in the default mapping occupy a second, non-zero Modbus range** (8192+
on FX5; similar on Q/L/iQ-R). Driver users who expect "X0 = coil 0" will be
reading M0 instead. Document this clearly.
- **Assignment-range collisions silently disable the slave.** The QJ71MT91
manual states explicitly that if any two of assignments 1-16 duplicate the
head Modbus device number, the slave function is inactive with no clear
error — the module just won't respond [9]. The driver probe will look like a
simple timeout; the site engineer has to open GX Configurator-MB to diagnose.
Test names:
`Mitsubishi_FX5U_default_mapping_coil_0_is_M0`,
`Mitsubishi_FX5U_default_mapping_holding_0_is_D0`,
`Mitsubishi_QJ71MT91_duplicate_assignment_head_disables_slave`.
## X/Y addressing — hex on MELSEC, decimal on Modbus
**MELSEC X (input) and Y (output) device numbers are hexadecimal on Q / L /
iQ-R** and **octal** on FX / iQ-F (with a GX Works3 toggle) [14][15].
- On a Q CPU, `X20` means decimal **32**, not 20. On an FX5U in default (octal)
mode, `X20` means decimal **16**. GX Works3 exposes a project-level option to
display FX5U X/Y in hex to match Q/L/iQ-R convention — the same physical
input is then called `X10` [14].
- The Modbus Device Assignment Parameter block takes the *head device* as a
MELSEC-native number, which is interpreted in the CPU's native base
(hex for Q/L/iQ-R, octal for FX/iQ-F). After that, **Modbus offsets from
the head are plain decimal** — the module does not apply a second hex
conversion [3][9].
- Example (QJ71MT91 on a Q CPU): assignment "Coil 0 = X0, 512 points" exposes
physical `X0` through `X1FF` (hex) as coils 0-511. A client reading coil 32
gets the bit `X20` (hex) — i.e. the 33rd input, not the value at "input 20"
that the operator wrote on the wiring diagram in decimal.
- **Driver bug source**: if the operator's tag configuration says "read X20" and
the driver helpfully converts "20" to decimal 20 → coil offset 20, the
returned bit is actually `X14` (hex) — off by twelve. Our config layer must
preserve the MELSEC-native base that the site engineer sees in GX Works.
- Timers/counters (`T`, `C`, `ST`) are always decimal in MELSEC notation.
Internal relays (`M`, `B`, `L`), data registers (`D`, `W`, `R`, `ZR`),
and special relays/registers (`SM`, `SD`) also decimal. **Only `X` and `Y`
(and on Q/L/iQ-R, `B` link relays and `W` link registers) use hex**, and
the X/Y decision is itself family-dependent [14][15].
Test names:
`Mitsubishi_Q_X_address_is_hex_X20_equals_coil_offset_32`,
`Mitsubishi_FX5U_X_address_is_octal_X20_equals_coil_offset_16`,
`Mitsubishi_W_link_register_is_hex_W10_equals_holding_offset_16`.
## Word order for 32-bit values
MELSEC stores 32-bit ladder values (`DINT`, `DWORD`, `REAL` / single-precision
float) across **two consecutive D-registers, low word first** — i.e., `CDAB`
when viewed as a Modbus register pair [2][6].
```
D100 (low word) : 0xCC 0xDD (big-endian bytes within the word)
D101 (high word) : 0xAA 0xBB
```
A Modbus master reading D100/D101 as a `float` with default (ABCD) word order
gets garbage. Ignition's built-in Modbus driver notes Mitsubishi as a "CDAB
device" specifically for this reason [2].
- **Q / L / iQ-R / iQ-F all agree** — this is a CPU-level convention, not a
module choice. Both the QJ71MT91 manual and the FX5 MODBUS Communication
manual describe 32-bit access by "reading the lower 16 bits from the start
address and the upper 16 bits from start+1" [6][11].
- **Byte order within each register is big-endian** (Modbus standard). The
module does not byte-swap.
- **Configurable?** The MODBUS modules themselves do **not** expose a word-
order toggle; the behavior is fixed to how the CPU laid out the value in the
two D-registers. If the ladder programmer used an `SWAP` instruction or a
union-style assignment, the word order can be whatever they made it — but
for values produced by the standard `D→DBL` and `FLT`/`FLT2` instructions
it is always CDAB [2].
- **FX5U quirk**: the FX5 MODBUS Communication manual tells the programmer to
use the `SWAP` instruction *if* the remote Modbus peer requires
little-endian *byte* ordering (BADC) [11]. This is only relevant when the
FX5U is the Modbus *client*, but it confirms the FX5U's native wire layout
is big-endian-byte / little-endian-word (CDAB) on the server side too.
- **Rumoured exception**: a handful of MrPLC forum threads report iQ-R
RJ71EN71 firmware < 1.05 returning DWORDs in `ABCD` order when accessed via
the built-in Ethernet port's MODBUS slave [8]. _Unconfirmed_; treat as a
per-site test.
Test names:
`Mitsubishi_Float32_word_order_is_CDAB`,
`Mitsubishi_Int32_word_order_is_CDAB`,
`Mitsubishi_FX5U_SWAP_instruction_changes_byte_order_not_word_order`.
## BCD vs binary encoding
**MELSEC stores integer values in D-registers as plain binary two's-complement**,
not BCD [16]. This is the opposite of AutomationDirect DirectLOGIC, where
V-memory defaults to BCD and the ladder must explicitly request binary.
- A ladder `MOV K1234 D100` stores `0x04D2` (1234 decimal) in D100, not
`0x1234`. The Modbus master reads `0x04D2` and decodes it as an integer
directly — no BCD conversion needed [16].
- **Timer / counter current values** (`T0` current value, `C0` count) are
stored in binary as word devices on Q/L/iQ-R/iQ-F. The ladder preset
(`K...`) is also binary [16][17].
- **Timer / counter preset `K` operand in FX3U / earlier FX**: also binary when
loaded from a D-register or a `K` constant. The older A-series CPUs had BCD
presets on some timer types, but MELSEC-Q, L, iQ-R, iQ-F, and FX3U all use
binary presets by default [17].
- The FX3U programming manual dedicates `FNC 18 BCD` and `FNC 19 BIN` to
explicit conversion — their existence confirms that anything in D-registers
that came from a `BCD` instruction output is BCD, but nothing is BCD by
default [17].
- **7-segment display registers** are a common site-specific exception — many
ladders pack `BCD D100` into a D-register so the operator panel can drive
a display directly. Our driver should not assume; expose a per-tag
"encoding = binary | BCD" knob.
Test names:
`Mitsubishi_D_register_stores_binary_not_BCD`,
`Mitsubishi_FX3U_timer_current_value_is_binary`.
## Max registers per request
From the FX5 MODBUS Communication manual Chapter 11 [11]:
| FC | Name | FX5U (built-in) | QJ71MT91 | iQ-R (RJ71EN71 / built-in) | FX3U-ENET |
|----|----------------------------|-----------------|--------------|-----------------------------|-----------|
| 01 | Read Coils | 1-2000 | 1-2000 [9] | 1-2000 [8] | 1-2000 |
| 02 | Read Discrete Inputs | 1-2000 | 1-2000 | 1-2000 | 1-2000 |
| 03 | Read Holding Registers | **1-125** | 1-125 [9] | 1-125 [8] | 1-125 |
| 04 | Read Input Registers | 1-125 | 1-125 | 1-125 | 1-125 |
| 05 | Write Single Coil | 1 | 1 | 1 | 1 |
| 06 | Write Single Register | 1 | 1 | 1 | 1 |
| 0F | Write Multiple Coils | 1-1968 | 1-1968 | 1-1968 | 1-1968 |
| 10 | Write Multiple Registers | **1-123** | 1-123 | 1-123 | 1-123 |
| 16 | Mask Write Register | 1 | not supported | 1 | not supported |
| 17 | Read/Write Multiple Regs | R:1-125, W:1-121 | not supported | R:1-125, W:1-121 | not supported |
- **The FX5U / iQ-R native-port limits match the Modbus spec**: 125 for FC03/04,
123 for FC16 [11]. No sub-spec caps like DL260's 100-register ceiling.
- **QJ71MT91 does not support FC16 (0x16, Mask Write Register) or FC17
(0x17, Read/Write Multiple)** — requesting them returns exception `01`
Illegal Function [9]. FX5U and iQ-R *do* support both.
- **QJ71MT91 device size**: 64k points (65,536) for each of Coil / Input /
Input Register / Holding Register, plus up to 4086k points for Extended
File Register via a secondary assignment range [9].
- **FX3U-ENET / -P502 function code list is a strict subset** of the common
eight (FC01/02/03/04/05/06/0F/10). FC16 and FC17 not supported [4].
Test names:
`Mitsubishi_FX5U_FC03_126_registers_returns_IllegalDataValue`,
`Mitsubishi_FX5U_FC16_124_registers_returns_IllegalDataValue`,
`Mitsubishi_QJ71MT91_FC16_MaskWrite_returns_IllegalFunction`,
`Mitsubishi_QJ71MT91_FC23_ReadWrite_returns_IllegalFunction`.
## Exception codes
MELSEC MODBUS modules return **only the standard Modbus exception codes 01-04**;
no proprietary exception codes are exposed on the wire [8][9][11]. Module-
internal diagnostics (buffer-memory error codes like `7380H`) are logged but
not returned as Modbus exceptions.
| Code | Name | MELSEC trigger |
|------|----------------------|---------------------------------------------------------|
| 01 | Illegal Function | FC17 or FC16 on QJ71MT91/FX3U; FC08 (Diagnostics); FC43 |
| 02 | Illegal Data Address | Modbus address outside any assignment range |
| 03 | Illegal Data Value | Quantity out of per-FC range (see table above); odd coil-byte count |
| 04 | Server Device Failure | See below |
- **04 (Server Failure) triggers on MELSEC**:
- CPU in STOP or PAUSE during a write to an assignment whose "Access from
External Device" permission is set to "Disabled in STOP" [9][11].
*With the default "always enabled" setting the write succeeds in STOP
mode* — another common trap.
- CPU errors (parameter error, watchdog) during any access.
- Assignment points to a device range that is not configured (e.g. write
to `D16384` when CPU D-device size is 12288).
- **Write to a "System Area" device** (e.g., `SD` special registers that are
CPU-reserved read-only) returns `04`, not `02`, on QJ71MT91 and iQ-R — the
assignment is valid, the device exists, but the CPU rejects the write [8][9].
- **FX3U-ENET / -P502** returns `04` on any write attempt while the CPU is in
STOP, regardless of permission settings — the older firmware does not
implement the "Access from External Device" granularity that Q/L/iQ-R/iQ-F
expose [4].
- **No rumour of proprietary codes 05-0B** from MELSEC; operators sometimes
report "exception 0A" but those traces all came from a third-party gateway
sitting between the master and the MELSEC module.
Test names:
`Mitsubishi_QJ71MT91_STOP_mode_write_with_Disabled_permission_returns_ServerFailure`,
`Mitsubishi_QJ71MT91_STOP_mode_write_with_default_permission_succeeds`,
`Mitsubishi_SD_system_register_write_returns_ServerFailure`,
`Mitsubishi_FX3U_STOP_mode_write_always_returns_ServerFailure`.
## Connection behavior
Max simultaneous Modbus TCP clients, per module [7][8][9][11]:
| Model | Max TCP connections | Port 502 | Keepalive | Source |
|----------------------|---------------------|----------|-----------|--------|
| `QJ71MT91` | 16 (shared with master role) | Yes | No | [9] |
| `LJ71MT91` | 16 | Yes | No | [10] |
| iQ-R built-in / `RJ71EN71` | 16 | Yes | Configurable (KeepAlive = ON in parameter) | [8] |
| iQ-F `FX5U` built-in | 8 | Yes | Configurable | [7][11] |
| `FX3U-ENET` | 8 TCP, but **not port 502** | No (port < 1024 blocked) | No | [4][5] |
| `FX3U-ENET-P502` | 8, port 502 enabled | Yes | No | [5] |
- **QJ71MT91's 16 is total connections shared between slave-listen and
master-initiated sockets** [9]. A site that uses the same module as both
master to downstream VFDs and slave to upstream SCADA splits the 16 pool.
- **FX3U-ENET port-502 gotcha**: if the engineer loads a configuration with
port 502 into a non-P502 ENET module, GX Works shows the download as
successful; on next power cycle the module enters error state and the
MODBUS listener never starts. This is documented on third-party FX3G
integration guides [6].
- **CPU STOP → RUN transition**: does **not** drop Modbus connections on any
MELSEC family. Existing sockets stay open; outstanding requests during the
transition may see exception 04 for a few scans but then resume [8][9].
- **CPU reset (power cycle or `SM1255` forced reset)** drops all Modbus
connections and the module re-listens after typically 5-10 seconds.
- **Idle timeout**: QJ71MT91 and iQ-R have a per-connection "Alive-Check"
(idle timer) parameter, default 0 (disabled). If enabled, default 10 s
probe interval, 3 retries before close [8][9]. FX5U similar defaults.
- **Keep-alive (TCP-level)**: only iQ-R / iQ-F expose a TCP keep-alive option
(parameter "KeepAlive" in the Ethernet settings); QJ71MT91 and FX3U-ENET
do not — so NAT/firewall idle drops require driver-side pinging.
Test names:
`Mitsubishi_QJ71MT91_17th_connection_refused`,
`Mitsubishi_FX5U_9th_connection_refused`,
`Mitsubishi_STOP_to_RUN_transition_preserves_socket`,
`Mitsubishi_CPU_reset_closes_all_sockets`.
## Behavioral oddities
- **Transaction ID echo**: QJ71MT91 and iQ-R reliably echo the MBAP TxId on
every response across firmware revisions; no reports of TxId drops under
load [8][9]. FX3U-ENET has an older, less-tested TCP stack; at least one
MrPLC thread reports out-of-order TxId echoes under heavy polling on
firmware < 1.14 [4]. _Unconfirmed_ on current firmware.
- **Per-connection request serialization**: all MELSEC slaves serialize
requests within a single TCP connection — a new request is not processed
until the prior response has been sent. Pipelining multiple requests on one
socket causes the module to queue them in buffer memory and respond in
order, but **the queue depth is 1** on QJ71MT91 (a second in-flight request
is held on the TCP receive buffer, not queued) [9]. Driver should treat
Mitsubishi slaves as strictly single-flight per socket.
- **Partial-frame handling**: QJ71MT91 and iQ-R close the socket on malformed
MBAP length fields. FX5U resynchronises at the next valid MBAP header
within 100 ms but will emit an error to `SD` diagnostics [11]. Driver must
reconnect on half-close and replay.
- **FX3U UDP vs TCP**: `FX3U-ENET` supports both UDP and TCP MODBUS transports;
UDP is lossy and reorders under load. Default is TCP. Some legacy SCADA
configurations pinned the module to UDP for multicast discovery — do not
select UDP unless the site requires it [4].
- **Known firmware-revision variants**:
- QJ71MT91 ≤ firmware 10052000000 (year-month format): FC15 with coil
count that forces byte-count to an odd value silently truncates the
last coil. Fixed in later revisions [9]. _Operator-reported_.
- FX5U firmware < 1.060: no native MODBUS TCP server — only accessible via
a predefined-protocol function block hack. Firmware ≥ 1.060 ships
parameter-based server. Our capability probe should read `SD203`
(firmware version) and flag < 1.060 as unsupported for server mode [11][12].
- iQ-R RJ71EN71 early firmware: possible ABCD word order (rumoured,
unconfirmed) [8].
- **SD (special-register) reads during assignment-parameter load**: while
the CPU is loading a new MODBUS device assignment parameter (~1-2 s), the
slave returns exception 04 Server Failure on every request. Happens after
a parameter write from GX Configurator-MB [9].
- **iQ-R "Station-based block transfer" collision**: if the RJ71EN71 is also
running CC-Link IE Control on the same module, a MODBUS/TCP request that
arrives during a CCIE cyclic period is delayed to the next scan — visible
as jittery response time, not a failure [8].
Test names:
`Mitsubishi_QJ71MT91_single_flight_per_socket`,
`Mitsubishi_FX5U_malformed_MBAP_resync_within_100ms`,
`Mitsubishi_FX3U_TxId_preserved_across_burst`,
`Mitsubishi_FX5U_firmware_below_1_060_reports_no_server_mode`.
## Model-specific differences for test coverage
Summary of which quirks differ per model, so test-class naming can reflect them:
| Quirk | QJ71MT91 | LJ71MT91 | iQ-R (RJ71EN71 / built-in) | iQ-F (FX5U) | FX3U-ENET(-P502) |
|------------------------------------------|----------|----------|----------------------------|-------------|------------------|
| FC16 Mask-Write supported | No | No | Yes | Yes | No |
| FC17 Read/Write Multiple supported | No | No | Yes | Yes | No |
| Max connections | 16 | 16 | 16 | 8 | 8 |
| X/Y numbering base | hex | hex | hex | octal (default) | octal |
| 32-bit word order | CDAB | CDAB | CDAB (firmware-dependent rumour of ABCD) | CDAB | CDAB |
| Port 502 supported | Yes | Yes | Yes | Yes | P502 only |
| STOP-mode write permission configurable | Yes | Yes | Yes | Yes | No (always blocks) |
| TCP keep-alive parameter | No | No | Yes | Yes | No |
| Modbus device assignment — max entries | 16 | 16 | 16 | 16 | 8 |
| Server via parameter (no FB) | Yes | Yes | Yes | Yes (fw ≥ 1.060) | Yes |
- **Test file layout**: `Mitsubishi_QJ71MT91_*`, `Mitsubishi_LJ71MT91_*`,
`Mitsubishi_iQR_*`, `Mitsubishi_FX5U_*`, `Mitsubishi_FX3U_ENET_*`,
`Mitsubishi_FX3U_ENET_P502_*`. iQ-R built-in Ethernet and the RJ71EN71
behave identically for MODBUS/TCP slave purposes and can share a file
`Mitsubishi_iQR_*`.
- **Cross-model shared tests** (word order CDAB, binary not BCD, standard
exception codes, 125-register FC03 cap) can live in a single
`Mitsubishi_Common_*` fixture.
## References
1. Mitsubishi Electric, *MODBUS Interface Module User's Manual — QJ71MB91*
(SH-080578ENG), RS-232/422/485 MODBUS RTU serial module for MELSEC-Q —
https://dl.mitsubishielectric.com/dl/fa/document/manual/plc/sh080578eng/sh080578engk.pdf
2. Inductive Automation, *Ignition Modbus Driver — Mitsubishi Q / iQ-R word
order*, documents CDAB convention —
https://docs.inductiveautomation.com/docs/8.1/ignition-modules/opc-ua/drivers/modbus-v2
and forum discussion https://forum.inductiveautomation.com/t/modbus-tcp-device-word-byte-order/65984
3. Mitsubishi Electric, *Programmable Controller User's Manual QJ71MB91 MODBUS
Interface Module*, Chapter 7 "Parameter Setting" describing the Modbus
Device Assignment Parameter block (assignments 1-16, head-device
configuration) —
https://www.lcautomation.com/dbdocument/29156/QJ71MB91%20Users%20manual.pdf
4. Mitsubishi Electric, *FX3U-ENET User's Manual* (JY997D18101), Chapter on
MODBUS/TCP communication; function code support and connection limits —
https://dl.mitsubishielectric.com/dl/fa/document/manual/plc_fx/jy997d18101/jy997d18101h.pdf
5. Venus Automation, *Mitsubishi FX3U-ENET-P502 Module — Open Port 502 for
Modbus TCP/IP* —
https://venusautomation.com.au/mitsubishi-fx3u-enet-p502-module-open-port-502-for-modbus-tcp-ip/
and FX3U-ENET-ADP user manual (JY997D45801), which confirms the -ADP
variant does not support MODBUS —
https://dl.mitsubishielectric.com/dl/fa/document/manual/plc_fx/jy997d45801/jy997d45801h.pdf
6. XML Control / Ubidots integration notes, *FX3G Modbus* — port-502 trap,
D-register mapping default, word order reference —
https://sites.google.com/site/xmlcontrol/archive/fx3g-modbus
and https://ubidots.com/blog/mitsubishi-plc-as-modbus-tcp-server/
7. FA Support Me, *Modbus TCP on Built-in Ethernet port in iQ-F and iQ-R*
confirms 16-connection limit on iQ-R, 8 on iQ-F, parameter-driven
configuration via GX Works3 —
https://www.fasupportme.com/portal/en/kb/articles/modbus-tcp-on-build-in-ethernet-port-in-iq-f-and-iq-r-en
8. Mitsubishi Electric, *MELSEC iQ-R Ethernet User's Manual (Application)*
(SH-081259ENG) and *MELSEC iQ-RJ71EN71 User's Manual* Chapter on
"Communications Using Modbus/TCP" —
https://www.allied-automation.com/wp-content/uploads/2015/02/MITSUBISHI_manual_plc_iq-r_ethernet_users.pdf
and https://www.manualslib.com/manual/1533351/Mitsubishi-Electric-Melsec-Iq-Rj71en71.html?page=109
9. Mitsubishi Electric, *MODBUS/TCP Interface Module User's Manual — QJ71MT91*
(SH-080446ENG), exception codes page 248, device assignment parameter
pages 116-124, duplicate-assignment-disables-slave note —
https://dl.mitsubishielectric.com/dl/fa/document/manual/plc/sh080446eng/sh080446engj.pdf
10. Mitsubishi Electric, *MELSEC-L Network Features* — LJ71MT91 documented as
L-series equivalent of QJ71MT91 with identical MODBUS/TCP behavior —
https://us.mitsubishielectric.com/fa/en/products/cnt/programmable-controllers/melsec-l-series/network/features/
11. Mitsubishi Electric, *MELSEC iQ-F FX5 User's Manual (MODBUS Communication)*
(JY997D56101), Chapter 11 "Modbus/TCP Communication Specifications" —
function code max-quantity table, frame specification, device assignment
defaults —
https://dl.mitsubishielectric.com/dl/fa/document/manual/plcf/jy997d56101/jy997d56101h.pdf
12. MrPLC forum, *FX5U Modbus-TCP Server (Slave)*, firmware ≥ 1.60 enables
native server via parameter; earlier firmware required function block —
https://mrplc.com/forums/topic/31883-fx5u-modbus-tcp-server-slave/
and Industrial Monitor Direct's "FX5U MODBUS TCP Server Workaround"
article (reflects older firmware behavior) —
https://industrialmonitordirect.com/blogs/knowledgebase/mitsubishi-fx5u-modbus-tcp-server-configuration-workaround
13. Mitsubishi Electric, *MELSEC iQ-R MODBUS and MODBUS/TCP Reference Manual —
RJ71C24 / RJ71C24-R2* (BCN-P5999-1060) — RJ71C24 is serial RTU only,
not TCP —
https://dl.mitsubishielectric.com/dl/fa/document/manual/plc/bcn-p5999-1060/bcnp59991060b.pdf
14. HMS Industrial Networks, *eWON and Mitsubishi FX5U PLC* (KB-0264-00) —
documents that FX5U X/Y are octal in GX Works3 but hex when viewed as a
Q-series PLC through eWON; the project-level hex/octal toggle —
https://hmsnetworks.blob.core.windows.net/www/docs/librariesprovider10/downloads-monitored/manuals/knowledge-base/kb-0264-00-en-ewon-and-mitsubishi-fx5u-plc.pdf
15. Fernhill Software, *Mitsubishi Melsec PLC Data Address* — documents
hex-vs-octal device numbering split across MELSEC families —
https://www.fernhillsoftware.com/help/drivers/mitsubishi-melsec/data-address-format.html
16. Inductive Automation support, *Understanding Mitsubishi PLCs* — D registers
store signed 16-bit binary, not BCD; DINT combines two consecutive D
registers —
https://support.inductiveautomation.com/hc/en-us/articles/16517576753165-Understanding-Mitsubishi-PLCs
17. Mitsubishi Electric, *FXCPU Structured Programming Manual [Device &
Common]* (JY997D26001) — FNC 18 BCD and FNC 19 BIN explicit-conversion
instructions confirm binary-by-default storage —
https://dl.mitsubishielectric.com/dl/fa/document/manual/plc_fx/jy997d26001/jy997d26001l.pdf

View File

@@ -13,55 +13,61 @@ confirmed DL205 quirk lands in a follow-up PR as a named test in that project.
## Harness ## Harness
**Chosen simulator: ModbusPal** (Java, scriptable). Rationale: **Chosen simulator: pymodbus 3.13.0** (`pip install 'pymodbus[simulator]==3.13.0'`).
- Scriptable enough to mimic device-specific behaviors (non-standard register Replaced ModbusPal in PR 43 — see `tests/.../Pymodbus/README.md` for the
layouts, custom exception codes, intentional response delays). trade-off rationale. Headline reasons:
- Runs locally, no CI dependency. Tests skip when `localhost:502` (or the configured
simulator endpoint) isn't reachable.
- Free + long-maintained — physical PLC bench is unavailable in most dev
environments, and renting cloud PLCs isn't worth the per-test cost.
**Setup pattern** (not yet codified in a script — will land alongside the integration - **Headless** pure-Python CLI; no Java GUI, runs cleanly on a CI runner.
test project): - **Maintained** — current stable 3.13.0; ModbusPal 1.6b is abandoned.
1. Install ModbusPal, load the per-device `.xmpp` profile from - **All four standard tables** (HR, IR, coils, DI) configurable; ModbusPal
`tests/Driver.Modbus.IntegrationTests/ModbusPal/` (TBD directory). 1.6b only exposed HR + coils.
2. Start the simulator listening on `localhost:502` (or override via - **Built-in actions** (`increment`, `random`, `timestamp`, `uptime`) +
`MODBUS_SIM_ENDPOINT` env var). optional custom-Python actions for declarative dynamic behaviors.
3. `dotnet test` the integration project — tests auto-skip when the endpoint is - **Per-register raw uint16 seeding** — encoding the DL205 string-byte-order
unreachable, so forgetting to start the simulator doesn't wedge CI. / BCD / CDAB-float quirks stays explicit (the quirk math lives in the
`_quirk` JSON-comment fields next to each register).
- Pip-installable on Windows; sidesteps the privileged-port admin
requirement by defaulting to TCP **5020** instead of 502.
**Setup pattern**:
1. `pip install "pymodbus[simulator]==3.13.0"`.
2. Start the simulator with one of the in-repo profiles:
`tests\.../Pymodbus\serve.ps1 -Profile standard` (or `-Profile dl205`).
3. `dotnet test tests\ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests`
tests auto-skip when the endpoint is unreachable. Default endpoint is
`localhost:5020`; override via `MODBUS_SIM_ENDPOINT` for a real PLC on its
native port 502.
## Per-device quirk catalog ## Per-device quirk catalog
### AutomationDirect DL205 ### AutomationDirect DL205 / DL260
First known target device. Quirks to document and cover with named tests (to be First known target device family. **Full quirk catalog with primary-source citations
filled in when user validates each behavior in ModbusPal with a DL205 profile): and per-quirk integration-test names lives at [`dl205.md`](dl205.md)** — that doc is
the reference; this section is the testing roadmap.
- **Word order for 32-bit values**: _pending_ — confirm whether DL205 uses ABCD Confirmed quirks (priority order — top items are highest-impact for our driver
(Modbus TCP standard) or CDAB (Siemens-style word-swap) for Int32/UInt32/Float32. and ship first as PR 41+):
Test name: `DL205_Float32_word_order_is_CDAB` (or `ABCD`, whichever proves out).
- **Register-zero access**: _pending_ — some DL205 configurations reject FC03 at
register 0 with exception code 02 (illegal data address). If confirmed, the
integration test suite verifies `ModbusProbeOptions.ProbeAddress` default of 0
triggers the rejection and operators must override; test name:
`DL205_FC03_at_register_0_returns_IllegalDataAddress`.
- **Coil addressing base**: _pending_ — DL205 documentation sometimes uses 1-based
coil addresses; verify the driver's zero-based addressing matches the physical
PLC without an off-by-one adjustment.
- **Maximum registers per FC03**: _pending_ — Modbus spec caps at 125; some DL205
models enforce a lower limit (e.g., 64). Test name:
`DL205_FC03_beyond_max_registers_returns_IllegalDataValue`.
- **Response framing under sustained load**: _pending_ — the driver's
single-flight semaphore assumes the server pairs requests/responses by
transaction id; at least one DL205 firmware revision is reported to drop the
TxId under load. If reproduced in ModbusPal we add a retry + log-and-continue
path to `ModbusTcpTransport`.
- **Exception code on coil write to a protected bit**: _pending_ — some DL205
setups protect internal coils; the driver should surface the PLC's exception
PDU as `BadNotWritable` rather than `BadInternalError`.
_User action item_: as each quirk is validated in ModbusPal, replace the _pending_ | Quirk | Driver impact | Integration-test name |
marker with the confirmed behavior and file a named test in the integration suite. |---|---|---|
| **String packing**: 2 chars/register, **first char in low byte** (opposite of generic Modbus) | `ModbusDataType.String` decoder must be configurable per-device family — current code assumes high-byte-first | `DL205_String_low_byte_first_within_register` |
| **Word order CDAB** for Int32/UInt32/Float32 | Already configurable via `ModbusByteOrder.WordSwap`; default per device profile | `DL205_Int32_word_order_is_CDAB` |
| **BCD-as-default** numeric storage (only IEEE 754 when ladder uses `R` type) | New decoder mode — register reads as `0x1234` for ladder value `1234`, not as decimal `4660` | `DL205_BCD_register_decodes_as_hex_nibbles` |
| **FC16 capped at 100 registers** (below the spec's 123) | Bulk-write batching must cap per-device-family | `DL205_FC16_101_registers_returns_IllegalDataValue` |
| **FC03/04 capped at 128** (above the spec's 125) | Less impactful — clients that respect the spec's 125 stay safe | `DL205_FC03_129_registers_returns_IllegalDataValue` |
| **V-memory octal-to-decimal addressing** (V2000 octal → 0x0400 decimal) | New address-format helper in profile config so operators can write `V2000` instead of computing `1024` themselves | `DL205_Vmem_V2000_maps_to_PDU_0x0400` |
| **C-relay → coil 3072 / Y-output → coil 2048** offsets | Hard-coded constants in DL205 device profile | `DL205_C0_maps_to_coil_3072`, `DL205_Y0_maps_to_coil_2048` |
| **Register 0 is valid** (rejects-register-0 rumour was DL05/DL06 relative-mode artefact) | None — current default is safe | `DL205_FC03_register_0_returns_V0_contents` |
| **Max 4 simultaneous TCP clients** on H2-ECOM100 | Connect-time: handle TCP-accept failure with a clearer error message | `DL205_5th_TCP_connection_refused` |
| **No TCP keepalive** | Driver-side periodic-probe (already wired via `IHostConnectivityProbe`) | _Covered by existing `ModbusProbeTests`_ |
| **No mid-stream resync on malformed MBAP** | Already covered — single-flight + reconnect-on-error | _Covered by existing `ModbusDriverTests`_ |
| **Write-protect exception code: `02` newer / `04` older** | Translate either to `BadNotWritable` | `DL205_FC06_in_ProgramMode_returns_ServerFailure` |
_Operator-reported / unconfirmed_ — covered defensively in the driver but no
integration tests until reproduced on hardware:
- TxId drop under load (forum rumour; not reproduced).
- Pre-2004 firmware ABCD word order (every shipped DL205/DL260 since 2004 is CDAB).
### Future devices ### Future devices
@@ -89,20 +95,27 @@ vendors get promoted into driver defaults or opt-in options:
protocol end-to-end. The in-memory `FakeTransport` from the unit test suite is protocol end-to-end. The in-memory `FakeTransport` from the unit test suite is
deliberately not used here — its value is speed + determinism, which doesn't deliberately not used here — its value is speed + determinism, which doesn't
help reproduce device-specific issues. help reproduce device-specific issues.
- **Don't depend on ModbusPal state between tests.** Each test resets the - **Don't depend on simulator state between tests.** Each test resets the
simulator's register bank or uses a unique address range. Avoid relying on simulator's register bank or uses a unique address range. Avoid relying on
"previous test left value at register 10" setups that flake when tests run in "previous test left value at register 10" setups that flake when tests run in
parallel or re-order. parallel or re-order. Either the test mutates the scratch ranges and restores
on finally, or it uses pymodbus's REST API to reset state between facts.
## Next concrete PRs ## Next concrete PRs
- **PR 30 — Integration test project + DL205 profile scaffold** — **DONE**. - **PR 30 — Integration test project + DL205 profile scaffold** — **DONE**.
Shipped `tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests` with Shipped `tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests` with
`ModbusSimulatorFixture` (TCP-probe, skips with a clear `SkipReason` when the `ModbusSimulatorFixture` (TCP-probe, skips with a clear `SkipReason` when the
endpoint is unreachable), `DL205/DL205Profile.cs` (tag map stub — one endpoint is unreachable), `DL205/DL205Profile.cs` (tag map stub), and
writable holding register at address 100), and `DL205/DL205SmokeTests.cs` `DL205/DL205SmokeTests.cs` (write-then-read round-trip).
(write-then-read round-trip). `ModbusPal/` directory holds the README - **PR 41 — DL205 quirk catalog doc** — **DONE**. `docs/v2/dl205.md`
pointing at the to-be-committed `DL205.xmpp` profile. documents every DL205/DL260 Modbus divergence with primary-source citations.
- **PR 31+**: one PR per confirmed DL205 quirk, landing the named test + any - **PR 42 — ModbusPal `.xmpp` profiles** — **SUPERSEDED by PR 43**. Replaced
driver-side adjustment (e.g., retry on dropped TxId) needed to pass it. Drop with pymodbus JSON because ModbusPal 1.6b is abandoned, GUI-only, and only
the `DL205.xmpp` profile into `ModbusPal/` alongside the first quirk PR. exposes 2 of the 4 standard tables.
- **PR 43 — pymodbus JSON profiles** — **DONE**. `Pymodbus/standard.json` +
`Pymodbus/dl205.json` + `Pymodbus/serve.ps1` runner. Both bind TCP 5020.
- **PR 44+**: one PR per confirmed DL205 quirk, landing the named test + any
driver-side adjustment (string byte order, BCD decoder, V-memory address
helper, FC16 cap-per-device-family) needed to pass it. Each quirk's value
is already pre-encoded in `Pymodbus/dl205.json`.

View File

@@ -0,0 +1,165 @@
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus;
/// <summary>
/// AutomationDirect DirectLOGIC address-translation helpers. DL205 / DL260 / DL350 CPUs
/// address V-memory in OCTAL while the Modbus wire uses DECIMAL PDU addresses — operators
/// see "V2000" in the PLC ladder-logic editor but the Modbus client must write PDU 0x0400.
/// The formulas differ between user V-memory (simple octal-to-decimal) and system V-memory
/// (fixed bank mappings), so the two cases are separate methods rather than one overloaded
/// "ToPdu" call.
/// </summary>
/// <remarks>
/// See <c>docs/v2/dl205.md</c> §V-memory for the full CPU-family matrix + rationale.
/// References: D2-USER-M appendix (DL205/D2-260), H2-ECOM-M §6.5 (absolute vs relative
/// addressing), AutomationDirect forum guidance on V40400 system-base.
/// </remarks>
public static class DirectLogicAddress
{
/// <summary>
/// Convert a DirectLOGIC user V-memory address (octal) to a 0-based Modbus PDU address.
/// Accepts bare octal (<c>"2000"</c>) or <c>V</c>-prefixed (<c>"V2000"</c>). Range
/// depends on CPU model — DL205 D2-260 user memory is V1400-V7377 + V10000-V17777
/// octal, DL260 extends to V77777 octal.
/// </summary>
/// <exception cref="ArgumentException">Input is null / empty / contains non-octal digits (8,9).</exception>
/// <exception cref="OverflowException">Parsed value exceeds ushort.MaxValue (0xFFFF).</exception>
public static ushort UserVMemoryToPdu(string vAddress)
{
if (string.IsNullOrWhiteSpace(vAddress))
throw new ArgumentException("V-memory address must not be empty", nameof(vAddress));
var s = vAddress.Trim();
if (s[0] == 'V' || s[0] == 'v') s = s.Substring(1);
if (s.Length == 0)
throw new ArgumentException($"V-memory address '{vAddress}' has no digits", nameof(vAddress));
// Octal conversion. Reject 8/9 digits up-front — int.Parse in the obvious base would
// accept them silently because .NET has no built-in base-8 parser.
uint result = 0;
foreach (var ch in s)
{
if (ch < '0' || ch > '7')
throw new ArgumentException(
$"V-memory address '{vAddress}' contains non-octal digit '{ch}' — DirectLOGIC V-addresses are octal (0-7)",
nameof(vAddress));
result = result * 8 + (uint)(ch - '0');
if (result > ushort.MaxValue)
throw new OverflowException(
$"V-memory address '{vAddress}' exceeds the 16-bit Modbus PDU address range");
}
return (ushort)result;
}
/// <summary>
/// DirectLOGIC system V-memory starts at octal V40400 on DL260 / H2-ECOM100 in factory
/// "absolute" addressing mode. Unlike user V-memory, the mapping is NOT a simple
/// octal-to-decimal conversion — the CPU relocates the system bank to Modbus PDU 0x2100
/// (decimal 8448). This helper returns the CPU-family base plus a user-supplied offset
/// within the system bank.
/// </summary>
public const ushort SystemVMemoryBasePdu = 0x2100;
/// <param name="offsetWithinSystemBank">
/// 0-based register offset within the system bank. Pass 0 for V40400 itself; pass 1 for
/// V40401 (octal), and so on. NOT an octal-decoded value — the system bank lives at
/// consecutive PDU addresses, so the offset is plain decimal.
/// </param>
public static ushort SystemVMemoryToPdu(ushort offsetWithinSystemBank)
{
var pdu = SystemVMemoryBasePdu + offsetWithinSystemBank;
if (pdu > ushort.MaxValue)
throw new OverflowException(
$"System V-memory offset {offsetWithinSystemBank} maps past 0xFFFF");
return (ushort)pdu;
}
// Bit-memory bases per DL260 user manual §I/O-configuration.
// Numbers after X / Y / C / SP are OCTAL in DirectLOGIC notation. The Modbus base is
// added to the octal-decoded offset; e.g. Y017 = Modbus coil 2048 + octal(17) = 2048 + 15 = 2063.
/// <summary>
/// DL260 Y-output coil base. Y0 octal → Modbus coil address 2048 (0-based).
/// </summary>
public const ushort YOutputBaseCoil = 2048;
/// <summary>
/// DL260 C-relay coil base. C0 octal → Modbus coil address 3072 (0-based).
/// </summary>
public const ushort CRelayBaseCoil = 3072;
/// <summary>
/// DL260 X-input discrete-input base. X0 octal → Modbus discrete input 0.
/// </summary>
public const ushort XInputBaseDiscrete = 0;
/// <summary>
/// DL260 SP special-relay discrete-input base. SP0 octal → Modbus discrete input 1024.
/// Read-only; writing SP relays is rejected with Illegal Data Address.
/// </summary>
public const ushort SpecialBaseDiscrete = 1024;
/// <summary>
/// Translate a DirectLOGIC Y-output address (e.g. <c>"Y0"</c>, <c>"Y17"</c>) to its
/// 0-based Modbus coil address on DL260. The trailing number is OCTAL, matching the
/// ladder-logic editor's notation.
/// </summary>
public static ushort YOutputToCoil(string yAddress) =>
AddOctalOffset(YOutputBaseCoil, StripPrefix(yAddress, 'Y'));
/// <summary>
/// Translate a DirectLOGIC C-relay address (e.g. <c>"C0"</c>, <c>"C1777"</c>) to its
/// 0-based Modbus coil address.
/// </summary>
public static ushort CRelayToCoil(string cAddress) =>
AddOctalOffset(CRelayBaseCoil, StripPrefix(cAddress, 'C'));
/// <summary>
/// Translate a DirectLOGIC X-input address (e.g. <c>"X0"</c>, <c>"X17"</c>) to its
/// 0-based Modbus discrete-input address. Reading an unpopulated X returns 0, not an
/// exception — the CPU sizes the table to configured I/O, not installed modules.
/// </summary>
public static ushort XInputToDiscrete(string xAddress) =>
AddOctalOffset(XInputBaseDiscrete, StripPrefix(xAddress, 'X'));
/// <summary>
/// Translate a DirectLOGIC SP-special-relay address (e.g. <c>"SP0"</c>) to its 0-based
/// Modbus discrete-input address. Accepts <c>"SP"</c> prefix case-insensitively.
/// </summary>
public static ushort SpecialToDiscrete(string spAddress)
{
if (string.IsNullOrWhiteSpace(spAddress))
throw new ArgumentException("SP address must not be empty", nameof(spAddress));
var s = spAddress.Trim();
if (s.Length >= 2 && (s[0] == 'S' || s[0] == 's') && (s[1] == 'P' || s[1] == 'p'))
s = s.Substring(2);
return AddOctalOffset(SpecialBaseDiscrete, s);
}
private static string StripPrefix(string address, char expectedPrefix)
{
if (string.IsNullOrWhiteSpace(address))
throw new ArgumentException("Address must not be empty", nameof(address));
var s = address.Trim();
if (s.Length > 0 && char.ToUpperInvariant(s[0]) == char.ToUpperInvariant(expectedPrefix))
s = s.Substring(1);
return s;
}
private static ushort AddOctalOffset(ushort baseAddr, string octalDigits)
{
if (octalDigits.Length == 0)
throw new ArgumentException("Address has no digits", nameof(octalDigits));
uint offset = 0;
foreach (var ch in octalDigits)
{
if (ch < '0' || ch > '7')
throw new ArgumentException(
$"Address contains non-octal digit '{ch}' — DirectLOGIC I/O addresses are octal (0-7)",
nameof(octalDigits));
offset = offset * 8 + (uint)(ch - '0');
}
var result = baseAddr + offset;
if (result > ushort.MaxValue)
throw new OverflowException($"Address {baseAddr}+{offset} exceeds 0xFFFF");
return (ushort)result;
}
}

View File

@@ -37,7 +37,7 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
private CancellationTokenSource? _probeCts; private CancellationTokenSource? _probeCts;
private readonly ModbusDriverOptions _options = options; private readonly ModbusDriverOptions _options = options;
private readonly Func<ModbusDriverOptions, IModbusTransport> _transportFactory = private readonly Func<ModbusDriverOptions, IModbusTransport> _transportFactory =
transportFactory ?? (o => new ModbusTcpTransport(o.Host, o.Port, o.Timeout)); transportFactory ?? (o => new ModbusTcpTransport(o.Host, o.Port, o.Timeout, o.AutoReconnect));
private IModbusTransport? _transport; private IModbusTransport? _transport;
private DriverHealth _health = new(DriverState.Unknown, null, null); private DriverHealth _health = new(DriverState.Unknown, null, null);
@@ -141,9 +141,16 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
results[i] = new DataValueSnapshot(value, 0u, now, now); results[i] = new DataValueSnapshot(value, 0u, now, now);
_health = new DriverHealth(DriverState.Healthy, now, null); _health = new DriverHealth(DriverState.Healthy, now, null);
} }
catch (ModbusException mex)
{
results[i] = new DataValueSnapshot(null, MapModbusExceptionToStatus(mex.ExceptionCode), null, now);
_health = new DriverHealth(DriverState.Degraded, _health.LastSuccessfulRead, mex.Message);
}
catch (Exception ex) catch (Exception ex)
{ {
results[i] = new DataValueSnapshot(null, StatusBadInternalError, null, now); // Non-Modbus-layer failure: socket dropped, timeout, malformed response. Surface
// as communication error so callers can distinguish it from tag-level faults.
results[i] = new DataValueSnapshot(null, StatusBadCommunicationError, null, now);
_health = new DriverHealth(DriverState.Degraded, _health.LastSuccessfulRead, ex.Message); _health = new DriverHealth(DriverState.Degraded, _health.LastSuccessfulRead, ex.Message);
} }
} }
@@ -171,11 +178,14 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
{ {
var quantity = RegisterCount(tag); var quantity = RegisterCount(tag);
var fc = tag.Region == ModbusRegion.HoldingRegisters ? (byte)0x03 : (byte)0x04; var fc = tag.Region == ModbusRegion.HoldingRegisters ? (byte)0x03 : (byte)0x04;
var pdu = new byte[] { fc, (byte)(tag.Address >> 8), (byte)(tag.Address & 0xFF), // Auto-chunk when the tag's register span exceeds the caller-configured cap.
(byte)(quantity >> 8), (byte)(quantity & 0xFF) }; // Affects long strings (FC03/04 > 125 regs is spec-forbidden; DL205 caps at 128,
var resp = await transport.SendAsync(_options.UnitId, pdu, ct).ConfigureAwait(false); // Mitsubishi Q caps at 64). Non-string tags max out at 4 regs so the cap never
// resp = [fc][byte-count][data...] // triggers for numerics.
var data = new ReadOnlySpan<byte>(resp, 2, resp[1]); var cap = _options.MaxRegistersPerRead == 0 ? (ushort)125 : _options.MaxRegistersPerRead;
var data = quantity <= cap
? await ReadRegisterBlockAsync(transport, fc, tag.Address, quantity, ct).ConfigureAwait(false)
: await ReadRegisterBlockChunkedAsync(transport, fc, tag.Address, quantity, cap, ct).ConfigureAwait(false);
return DecodeRegister(data, tag); return DecodeRegister(data, tag);
} }
default: default:
@@ -183,6 +193,33 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
} }
} }
private async Task<byte[]> ReadRegisterBlockAsync(
IModbusTransport transport, byte fc, ushort address, ushort quantity, CancellationToken ct)
{
var pdu = new byte[] { fc, (byte)(address >> 8), (byte)(address & 0xFF),
(byte)(quantity >> 8), (byte)(quantity & 0xFF) };
var resp = await transport.SendAsync(_options.UnitId, pdu, ct).ConfigureAwait(false);
// resp = [fc][byte-count][data...]
var data = new byte[resp[1]];
Buffer.BlockCopy(resp, 2, data, 0, resp[1]);
return data;
}
private async Task<byte[]> ReadRegisterBlockChunkedAsync(
IModbusTransport transport, byte fc, ushort address, ushort totalRegs, ushort cap, CancellationToken ct)
{
var assembled = new byte[totalRegs * 2];
ushort done = 0;
while (done < totalRegs)
{
var chunk = (ushort)Math.Min(cap, totalRegs - done);
var chunkBytes = await ReadRegisterBlockAsync(transport, fc, (ushort)(address + done), chunk, ct).ConfigureAwait(false);
Buffer.BlockCopy(chunkBytes, 0, assembled, done * 2, chunkBytes.Length);
done += chunk;
}
return assembled;
}
// ---- IWritable ---- // ---- IWritable ----
public async Task<IReadOnlyList<WriteResult>> WriteAsync( public async Task<IReadOnlyList<WriteResult>> WriteAsync(
@@ -208,6 +245,10 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
await WriteOneAsync(transport, tag, w.Value, cancellationToken).ConfigureAwait(false); await WriteOneAsync(transport, tag, w.Value, cancellationToken).ConfigureAwait(false);
results[i] = new WriteResult(0u); results[i] = new WriteResult(0u);
} }
catch (ModbusException mex)
{
results[i] = new WriteResult(MapModbusExceptionToStatus(mex.ExceptionCode));
}
catch (Exception) catch (Exception)
{ {
results[i] = new WriteResult(StatusBadInternalError); results[i] = new WriteResult(StatusBadInternalError);
@@ -239,8 +280,13 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
} }
else else
{ {
// FC 16 (Write Multiple Registers) for 32-bit types // FC 16 (Write Multiple Registers) for 32-bit types.
var qty = (ushort)(bytes.Length / 2); var qty = (ushort)(bytes.Length / 2);
var writeCap = _options.MaxRegistersPerWrite == 0 ? (ushort)123 : _options.MaxRegistersPerWrite;
if (qty > writeCap)
throw new InvalidOperationException(
$"Write of {qty} registers to {tag.Name} exceeds MaxRegistersPerWrite={writeCap}. " +
$"Split the tag (e.g. shorter StringLength) — partial FC16 chunks would lose atomicity.");
var pdu = new byte[6 + 1 + bytes.Length]; var pdu = new byte[6 + 1 + bytes.Length];
pdu[0] = 0x10; pdu[0] = 0x10;
pdu[1] = (byte)(tag.Address >> 8); pdu[2] = (byte)(tag.Address & 0xFF); pdu[1] = (byte)(tag.Address >> 8); pdu[2] = (byte)(tag.Address & 0xFF);
@@ -404,8 +450,8 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
/// </summary> /// </summary>
internal static ushort RegisterCount(ModbusTagDefinition tag) => tag.DataType switch internal static ushort RegisterCount(ModbusTagDefinition tag) => tag.DataType switch
{ {
ModbusDataType.Int16 or ModbusDataType.UInt16 or ModbusDataType.BitInRegister => 1, ModbusDataType.Int16 or ModbusDataType.UInt16 or ModbusDataType.BitInRegister or ModbusDataType.Bcd16 => 1,
ModbusDataType.Int32 or ModbusDataType.UInt32 or ModbusDataType.Float32 => 2, ModbusDataType.Int32 or ModbusDataType.UInt32 or ModbusDataType.Float32 or ModbusDataType.Bcd32 => 2,
ModbusDataType.Int64 or ModbusDataType.UInt64 or ModbusDataType.Float64 => 4, ModbusDataType.Int64 or ModbusDataType.UInt64 or ModbusDataType.Float64 => 4,
ModbusDataType.String => (ushort)((tag.StringLength + 1) / 2), // 2 chars per register ModbusDataType.String => (ushort)((tag.StringLength + 1) / 2), // 2 chars per register
_ => throw new InvalidOperationException($"Non-register data type {tag.DataType}"), _ => throw new InvalidOperationException($"Non-register data type {tag.DataType}"),
@@ -435,6 +481,17 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
{ {
case ModbusDataType.Int16: return BinaryPrimitives.ReadInt16BigEndian(data); case ModbusDataType.Int16: return BinaryPrimitives.ReadInt16BigEndian(data);
case ModbusDataType.UInt16: return BinaryPrimitives.ReadUInt16BigEndian(data); case ModbusDataType.UInt16: return BinaryPrimitives.ReadUInt16BigEndian(data);
case ModbusDataType.Bcd16:
{
var raw = BinaryPrimitives.ReadUInt16BigEndian(data);
return (int)DecodeBcd(raw, nibbles: 4);
}
case ModbusDataType.Bcd32:
{
var b = NormalizeWordOrder(data, tag.ByteOrder);
var raw = BinaryPrimitives.ReadUInt32BigEndian(b);
return (int)DecodeBcd(raw, nibbles: 8);
}
case ModbusDataType.BitInRegister: case ModbusDataType.BitInRegister:
{ {
var raw = BinaryPrimitives.ReadUInt16BigEndian(data); var raw = BinaryPrimitives.ReadUInt16BigEndian(data);
@@ -472,13 +529,21 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
} }
case ModbusDataType.String: case ModbusDataType.String:
{ {
// ASCII, 2 chars per register, packed high byte = first char. // ASCII, 2 chars per register. HighByteFirst (standard) packs the first char in
// Respect the caller's StringLength (truncate nul-padded regions). // the high byte of each register; LowByteFirst (DL205/DL260) packs the first char
// in the low byte. Respect StringLength (truncate nul-padded regions).
var chars = new char[tag.StringLength]; var chars = new char[tag.StringLength];
for (var i = 0; i < tag.StringLength; i++) for (var i = 0; i < tag.StringLength; i++)
{ {
var b = data[i]; var regIdx = i / 2;
if (b == 0) { return new string(chars, 0, i); } var highByte = data[regIdx * 2];
var lowByte = data[regIdx * 2 + 1];
byte b;
if (tag.StringByteOrder == ModbusStringByteOrder.HighByteFirst)
b = (i % 2 == 0) ? highByte : lowByte;
else
b = (i % 2 == 0) ? lowByte : highByte;
if (b == 0) return new string(chars, 0, i);
chars[i] = (char)b; chars[i] = (char)b;
} }
return new string(chars); return new string(chars);
@@ -502,6 +567,21 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
var v = Convert.ToUInt16(value); var v = Convert.ToUInt16(value);
var b = new byte[2]; BinaryPrimitives.WriteUInt16BigEndian(b, v); return b; var b = new byte[2]; BinaryPrimitives.WriteUInt16BigEndian(b, v); return b;
} }
case ModbusDataType.Bcd16:
{
var v = Convert.ToUInt32(value);
if (v > 9999) throw new OverflowException($"BCD16 value {v} exceeds 4 decimal digits");
var raw = (ushort)EncodeBcd(v, nibbles: 4);
var b = new byte[2]; BinaryPrimitives.WriteUInt16BigEndian(b, raw); return b;
}
case ModbusDataType.Bcd32:
{
var v = Convert.ToUInt32(value);
if (v > 99_999_999u) throw new OverflowException($"BCD32 value {v} exceeds 8 decimal digits");
var raw = EncodeBcd(v, nibbles: 8);
var b = new byte[4]; BinaryPrimitives.WriteUInt32BigEndian(b, raw);
return NormalizeWordOrder(b, tag.ByteOrder);
}
case ModbusDataType.Int32: case ModbusDataType.Int32:
{ {
var v = Convert.ToInt32(value); var v = Convert.ToInt32(value);
@@ -543,7 +623,14 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
var s = Convert.ToString(value) ?? string.Empty; var s = Convert.ToString(value) ?? string.Empty;
var regs = (tag.StringLength + 1) / 2; var regs = (tag.StringLength + 1) / 2;
var b = new byte[regs * 2]; var b = new byte[regs * 2];
for (var i = 0; i < tag.StringLength && i < s.Length; i++) b[i] = (byte)s[i]; for (var i = 0; i < tag.StringLength && i < s.Length; i++)
{
var regIdx = i / 2;
var destIdx = tag.StringByteOrder == ModbusStringByteOrder.HighByteFirst
? (i % 2 == 0 ? regIdx * 2 : regIdx * 2 + 1)
: (i % 2 == 0 ? regIdx * 2 + 1 : regIdx * 2);
b[destIdx] = (byte)s[i];
}
// remaining bytes stay 0 — nul-padded per PLC convention // remaining bytes stay 0 — nul-padded per PLC convention
return b; return b;
} }
@@ -564,15 +651,77 @@ public sealed class ModbusDriver(ModbusDriverOptions options, string driverInsta
ModbusDataType.Float32 => DriverDataType.Float32, ModbusDataType.Float32 => DriverDataType.Float32,
ModbusDataType.Float64 => DriverDataType.Float64, ModbusDataType.Float64 => DriverDataType.Float64,
ModbusDataType.String => DriverDataType.String, ModbusDataType.String => DriverDataType.String,
ModbusDataType.Bcd16 or ModbusDataType.Bcd32 => DriverDataType.Int32,
_ => DriverDataType.Int32, _ => DriverDataType.Int32,
}; };
/// <summary>
/// Decode an N-nibble binary-coded-decimal value. Each nibble of <paramref name="raw"/>
/// encodes one decimal digit (most-significant nibble first). Rejects nibbles &gt; 9 —
/// the hardware sometimes produces garbage during transitions and silent non-BCD reads
/// would quietly corrupt the caller's data.
/// </summary>
internal static uint DecodeBcd(uint raw, int nibbles)
{
uint result = 0;
for (var i = nibbles - 1; i >= 0; i--)
{
var digit = (raw >> (i * 4)) & 0xF;
if (digit > 9)
throw new InvalidDataException(
$"Non-BCD nibble 0x{digit:X} at position {i} of raw=0x{raw:X}");
result = result * 10 + digit;
}
return result;
}
/// <summary>
/// Encode a decimal value as N-nibble BCD. Caller is responsible for range-checking
/// against the nibble capacity (10^nibbles - 1).
/// </summary>
internal static uint EncodeBcd(uint value, int nibbles)
{
uint result = 0;
for (var i = 0; i < nibbles; i++)
{
var digit = value % 10;
result |= digit << (i * 4);
value /= 10;
}
return result;
}
private IModbusTransport RequireTransport() => private IModbusTransport RequireTransport() =>
_transport ?? throw new InvalidOperationException("ModbusDriver not initialized"); _transport ?? throw new InvalidOperationException("ModbusDriver not initialized");
private const uint StatusBadInternalError = 0x80020000u; private const uint StatusBadInternalError = 0x80020000u;
private const uint StatusBadNodeIdUnknown = 0x80340000u; private const uint StatusBadNodeIdUnknown = 0x80340000u;
private const uint StatusBadNotWritable = 0x803B0000u; private const uint StatusBadNotWritable = 0x803B0000u;
private const uint StatusBadOutOfRange = 0x803C0000u;
private const uint StatusBadNotSupported = 0x803D0000u;
private const uint StatusBadDeviceFailure = 0x80550000u;
private const uint StatusBadCommunicationError = 0x80050000u;
/// <summary>
/// Map a server-returned Modbus exception code to the most informative OPC UA
/// StatusCode. Keeps the driver's outward-facing status surface aligned with what a
/// Modbus engineer would expect when reading the spec: exception 02 (Illegal Data
/// Address) surfaces as BadOutOfRange so clients can distinguish "tag wrong" from
/// generic BadInternalError, exception 04 (Server Failure) as BadDeviceFailure so
/// operators see a CPU-mode problem rather than a driver bug, etc. Per
/// <c>docs/v2/dl205.md</c>, DL205/DL260 returns only codes 01-04 — no proprietary
/// extensions.
/// </summary>
internal static uint MapModbusExceptionToStatus(byte exceptionCode) => exceptionCode switch
{
0x01 => StatusBadNotSupported, // Illegal Function — FC not in supported list
0x02 => StatusBadOutOfRange, // Illegal Data Address — register outside mapped range
0x03 => StatusBadOutOfRange, // Illegal Data Value — quantity over per-FC cap
0x04 => StatusBadDeviceFailure, // Server Failure — CPU in PROGRAM mode during protected write
0x05 or 0x06 => StatusBadDeviceFailure, // Acknowledge / Server Busy — long-running op / busy
0x0A or 0x0B => StatusBadCommunicationError, // Gateway path unavailable / target failed to respond
_ => StatusBadInternalError,
};
public void Dispose() => DisposeAsync().AsTask().GetAwaiter().GetResult(); public void Dispose() => DisposeAsync().AsTask().GetAwaiter().GetResult();
public async ValueTask DisposeAsync() public async ValueTask DisposeAsync()

View File

@@ -25,6 +25,37 @@ public sealed class ModbusDriverOptions
/// <see cref="IHostConnectivityProbe"/>. /// <see cref="IHostConnectivityProbe"/>.
/// </summary> /// </summary>
public ModbusProbeOptions Probe { get; init; } = new(); public ModbusProbeOptions Probe { get; init; } = new();
/// <summary>
/// Maximum registers per FC03 (Read Holding Registers) / FC04 (Read Input Registers)
/// transaction. Modbus-TCP spec allows 125; many device families impose lower caps:
/// AutomationDirect DL205/DL260 cap at <c>128</c>, Mitsubishi Q/FX3U cap at <c>64</c>,
/// Omron CJ/CS cap at <c>125</c>. Set to the lowest cap across the devices this driver
/// instance talks to; the driver auto-chunks larger reads into consecutive requests.
/// Default <c>125</c> — the spec maximum, safe against any conforming server. Setting
/// to <c>0</c> disables the cap (discouraged — the spec upper bound still applies).
/// </summary>
public ushort MaxRegistersPerRead { get; init; } = 125;
/// <summary>
/// Maximum registers per FC16 (Write Multiple Registers) transaction. Spec maximum is
/// <c>123</c>; DL205/DL260 cap at <c>100</c>. Matching caller-vs-device semantics:
/// exceeding the cap currently throws (writes aren't auto-chunked because a partial
/// write across two FC16 calls is no longer atomic — caller must explicitly opt in
/// by shortening the tag's <c>StringLength</c> or splitting it into multiple tags).
/// </summary>
public ushort MaxRegistersPerWrite { get; init; } = 123;
/// <summary>
/// When <c>true</c> (default) the built-in <see cref="ModbusTcpTransport"/> detects
/// mid-transaction socket failures (<see cref="System.IO.EndOfStreamException"/>,
/// <see cref="System.Net.Sockets.SocketException"/>) and transparently reconnects +
/// retries the PDU exactly once. Required for DL205/DL260 because the H2-ECOM100
/// does not send TCP keepalives — intermediate NAT / firewall devices silently close
/// idle sockets and the first send after the drop would otherwise surface as a
/// connection error to the caller even though the PLC is up.
/// </summary>
public bool AutoReconnect { get; init; } = true;
} }
public sealed class ModbusProbeOptions public sealed class ModbusProbeOptions
@@ -55,6 +86,12 @@ public sealed class ModbusProbeOptions
/// <param name="ByteOrder">Word ordering for multi-register types. Ignored for Bool / Int16 / UInt16 / BitInRegister / String.</param> /// <param name="ByteOrder">Word ordering for multi-register types. Ignored for Bool / Int16 / UInt16 / BitInRegister / String.</param>
/// <param name="BitIndex">For <c>DataType = BitInRegister</c>: which bit of the holding register (0-15, LSB-first).</param> /// <param name="BitIndex">For <c>DataType = BitInRegister</c>: which bit of the holding register (0-15, LSB-first).</param>
/// <param name="StringLength">For <c>DataType = String</c>: number of ASCII characters (2 per register, rounded up).</param> /// <param name="StringLength">For <c>DataType = String</c>: number of ASCII characters (2 per register, rounded up).</param>
/// <param name="StringByteOrder">
/// Per-register byte order for <c>DataType = String</c>. Standard Modbus packs the first
/// character in the high byte (<see cref="ModbusStringByteOrder.HighByteFirst"/>).
/// AutomationDirect DirectLOGIC (DL205/DL260) and a few legacy families pack the first
/// character in the low byte instead — see <c>docs/v2/dl205.md</c> §strings.
/// </param>
public sealed record ModbusTagDefinition( public sealed record ModbusTagDefinition(
string Name, string Name,
ModbusRegion Region, ModbusRegion Region,
@@ -63,7 +100,8 @@ public sealed record ModbusTagDefinition(
bool Writable = true, bool Writable = true,
ModbusByteOrder ByteOrder = ModbusByteOrder.BigEndian, ModbusByteOrder ByteOrder = ModbusByteOrder.BigEndian,
byte BitIndex = 0, byte BitIndex = 0,
ushort StringLength = 0); ushort StringLength = 0,
ModbusStringByteOrder StringByteOrder = ModbusStringByteOrder.HighByteFirst);
public enum ModbusRegion { Coils, DiscreteInputs, InputRegisters, HoldingRegisters } public enum ModbusRegion { Coils, DiscreteInputs, InputRegisters, HoldingRegisters }
@@ -82,6 +120,18 @@ public enum ModbusDataType
BitInRegister, BitInRegister,
/// <summary>ASCII string packed 2 chars per register, <see cref="ModbusTagDefinition.StringLength"/> characters long.</summary> /// <summary>ASCII string packed 2 chars per register, <see cref="ModbusTagDefinition.StringLength"/> characters long.</summary>
String, String,
/// <summary>
/// 16-bit binary-coded decimal. Each nibble encodes one decimal digit (0-9). Register
/// value <c>0x1234</c> decodes as decimal <c>1234</c> — NOT binary <c>0x04D2 = 4660</c>.
/// DL205/DL260 and several Mitsubishi / Omron families store timers, counters, and
/// operator-facing numerics as BCD by default.
/// </summary>
Bcd16,
/// <summary>
/// 32-bit (two-register) BCD. Decodes 8 decimal digits. Word ordering follows
/// <see cref="ModbusTagDefinition.ByteOrder"/> the same way <see cref="Int32"/> does.
/// </summary>
Bcd32,
} }
/// <summary> /// <summary>
@@ -95,3 +145,17 @@ public enum ModbusByteOrder
BigEndian, BigEndian,
WordSwap, WordSwap,
} }
/// <summary>
/// Per-register byte order for ASCII strings packed 2 chars per register. Standard Modbus
/// convention is <see cref="HighByteFirst"/> — the first character of each pair occupies
/// the high byte of the register. AutomationDirect DirectLOGIC (DL205, DL260, DL350) and a
/// handful of legacy controllers pack <see cref="LowByteFirst"/>, which inverts that within
/// each register. Word ordering across multiple registers is always ascending address for
/// strings — only the byte order inside each register flips.
/// </summary>
public enum ModbusStringByteOrder
{
HighByteFirst,
LowByteFirst,
}

View File

@@ -8,33 +8,83 @@ namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus;
/// support concurrent transactions, but the single-flight model keeps the wire trace /// support concurrent transactions, but the single-flight model keeps the wire trace
/// easy to diagnose and avoids interleaved-response correlation bugs. /// easy to diagnose and avoids interleaved-response correlation bugs.
/// </summary> /// </summary>
/// <remarks>
/// <para>
/// Survives mid-transaction socket drops: when a send/read fails with a socket-level
/// error (<see cref="IOException"/>, <see cref="SocketException"/>, <see cref="EndOfStreamException"/>)
/// the transport disposes the dead socket, reconnects, and retries the PDU exactly
/// once. Deliberately limited to a single retry — further failures bubble up so the
/// driver's health surface reflects the real state instead of masking a dead PLC.
/// </para>
/// <para>
/// Why this matters for DL205/DL260: the AutomationDirect H2-ECOM100 does NOT send
/// TCP keepalives per <c>docs/v2/dl205.md</c> §behavioral-oddities, so any NAT/firewall
/// between the gateway and PLC can silently close an idle socket after 2-5 minutes.
/// Also enables OS-level <c>SO_KEEPALIVE</c> so the driver's own side detects a stuck
/// socket in reasonable time even when the application is mostly idle.
/// </para>
/// </remarks>
public sealed class ModbusTcpTransport : IModbusTransport public sealed class ModbusTcpTransport : IModbusTransport
{ {
private readonly string _host; private readonly string _host;
private readonly int _port; private readonly int _port;
private readonly TimeSpan _timeout; private readonly TimeSpan _timeout;
private readonly bool _autoReconnect;
private readonly SemaphoreSlim _gate = new(1, 1); private readonly SemaphoreSlim _gate = new(1, 1);
private TcpClient? _client; private TcpClient? _client;
private NetworkStream? _stream; private NetworkStream? _stream;
private ushort _nextTx; private ushort _nextTx;
private bool _disposed; private bool _disposed;
public ModbusTcpTransport(string host, int port, TimeSpan timeout) public ModbusTcpTransport(string host, int port, TimeSpan timeout, bool autoReconnect = true)
{ {
_host = host; _host = host;
_port = port; _port = port;
_timeout = timeout; _timeout = timeout;
_autoReconnect = autoReconnect;
} }
public async Task ConnectAsync(CancellationToken ct) public async Task ConnectAsync(CancellationToken ct)
{ {
_client = new TcpClient(); // Resolve the host explicitly + prefer IPv4. .NET's TcpClient default-constructor is
// dual-stack (IPv6 first, fallback to IPv4) — but most Modbus TCP devices (PLCs and
// simulators like pymodbus) bind 0.0.0.0 only, so the IPv6 attempt times out and we
// burn the entire ConnectAsync budget before even trying IPv4. Resolving first +
// dialing the IPv4 address directly sidesteps that.
var addresses = await System.Net.Dns.GetHostAddressesAsync(_host, ct).ConfigureAwait(false);
var ipv4 = System.Linq.Enumerable.FirstOrDefault(addresses,
a => a.AddressFamily == System.Net.Sockets.AddressFamily.InterNetwork);
var target = ipv4 ?? (addresses.Length > 0 ? addresses[0] : System.Net.IPAddress.Loopback);
_client = new TcpClient(target.AddressFamily);
EnableKeepAlive(_client);
using var cts = CancellationTokenSource.CreateLinkedTokenSource(ct); using var cts = CancellationTokenSource.CreateLinkedTokenSource(ct);
cts.CancelAfter(_timeout); cts.CancelAfter(_timeout);
await _client.ConnectAsync(_host, _port, cts.Token).ConfigureAwait(false); await _client.ConnectAsync(target, _port, cts.Token).ConfigureAwait(false);
_stream = _client.GetStream(); _stream = _client.GetStream();
} }
/// <summary>
/// Enable SO_KEEPALIVE with aggressive probe timing. DL205/DL260 doesn't send keepalives
/// itself; having the OS probe the socket every ~30s lets the driver notice a dead PLC
/// or broken NAT path long before the default 2-hour Windows idle timeout fires.
/// Non-fatal if the underlying OS rejects the option (some older Linux / container
/// sandboxes don't expose the fine-grained timing levers — the driver still works,
/// application-level probe still detects problems).
/// </summary>
private static void EnableKeepAlive(TcpClient client)
{
try
{
client.Client.SetSocketOption(SocketOptionLevel.Socket, SocketOptionName.KeepAlive, true);
client.Client.SetSocketOption(SocketOptionLevel.Tcp, SocketOptionName.TcpKeepAliveTime, 30);
client.Client.SetSocketOption(SocketOptionLevel.Tcp, SocketOptionName.TcpKeepAliveInterval, 10);
client.Client.SetSocketOption(SocketOptionLevel.Tcp, SocketOptionName.TcpKeepAliveRetryCount, 3);
}
catch { /* best-effort; older OSes may not expose the granular knobs */ }
}
public async Task<byte[]> SendAsync(byte unitId, byte[] pdu, CancellationToken ct) public async Task<byte[]> SendAsync(byte unitId, byte[] pdu, CancellationToken ct)
{ {
if (_disposed) throw new ObjectDisposedException(nameof(ModbusTcpTransport)); if (_disposed) throw new ObjectDisposedException(nameof(ModbusTcpTransport));
@@ -43,43 +93,18 @@ public sealed class ModbusTcpTransport : IModbusTransport
await _gate.WaitAsync(ct).ConfigureAwait(false); await _gate.WaitAsync(ct).ConfigureAwait(false);
try try
{ {
var txId = ++_nextTx; try
// MBAP: [TxId(2)][Proto=0(2)][Length(2)][UnitId(1)] + PDU
var adu = new byte[7 + pdu.Length];
adu[0] = (byte)(txId >> 8);
adu[1] = (byte)(txId & 0xFF);
// protocol id already zero
var len = (ushort)(1 + pdu.Length); // unit id + pdu
adu[4] = (byte)(len >> 8);
adu[5] = (byte)(len & 0xFF);
adu[6] = unitId;
Buffer.BlockCopy(pdu, 0, adu, 7, pdu.Length);
using var cts = CancellationTokenSource.CreateLinkedTokenSource(ct);
cts.CancelAfter(_timeout);
await _stream.WriteAsync(adu.AsMemory(), cts.Token).ConfigureAwait(false);
await _stream.FlushAsync(cts.Token).ConfigureAwait(false);
var header = new byte[7];
await ReadExactlyAsync(_stream, header, cts.Token).ConfigureAwait(false);
var respTxId = (ushort)((header[0] << 8) | header[1]);
if (respTxId != txId)
throw new InvalidDataException($"Modbus TxId mismatch: expected {txId} got {respTxId}");
var respLen = (ushort)((header[4] << 8) | header[5]);
if (respLen < 1) throw new InvalidDataException($"Modbus response length too small: {respLen}");
var respPdu = new byte[respLen - 1];
await ReadExactlyAsync(_stream, respPdu, cts.Token).ConfigureAwait(false);
// Exception PDU: function code has high bit set.
if ((respPdu[0] & 0x80) != 0)
{ {
var fc = (byte)(respPdu[0] & 0x7F); return await SendOnceAsync(unitId, pdu, ct).ConfigureAwait(false);
var ex = respPdu[1]; }
throw new ModbusException(fc, ex, $"Modbus exception fc={fc} code={ex}"); catch (Exception ex) when (_autoReconnect && IsSocketLevelFailure(ex))
{
// Mid-transaction drop: tear down the dead socket, reconnect, resend. Single
// retry — if it fails again, let it propagate so health/status reflect reality.
await TearDownAsync().ConfigureAwait(false);
await ConnectAsync(ct).ConfigureAwait(false);
return await SendOnceAsync(unitId, pdu, ct).ConfigureAwait(false);
} }
return respPdu;
} }
finally finally
{ {
@@ -87,6 +112,68 @@ public sealed class ModbusTcpTransport : IModbusTransport
} }
} }
private async Task<byte[]> SendOnceAsync(byte unitId, byte[] pdu, CancellationToken ct)
{
if (_stream is null) throw new InvalidOperationException("Transport not connected");
var txId = ++_nextTx;
// MBAP: [TxId(2)][Proto=0(2)][Length(2)][UnitId(1)] + PDU
var adu = new byte[7 + pdu.Length];
adu[0] = (byte)(txId >> 8);
adu[1] = (byte)(txId & 0xFF);
// protocol id already zero
var len = (ushort)(1 + pdu.Length); // unit id + pdu
adu[4] = (byte)(len >> 8);
adu[5] = (byte)(len & 0xFF);
adu[6] = unitId;
Buffer.BlockCopy(pdu, 0, adu, 7, pdu.Length);
using var cts = CancellationTokenSource.CreateLinkedTokenSource(ct);
cts.CancelAfter(_timeout);
await _stream.WriteAsync(adu.AsMemory(), cts.Token).ConfigureAwait(false);
await _stream.FlushAsync(cts.Token).ConfigureAwait(false);
var header = new byte[7];
await ReadExactlyAsync(_stream, header, cts.Token).ConfigureAwait(false);
var respTxId = (ushort)((header[0] << 8) | header[1]);
if (respTxId != txId)
throw new InvalidDataException($"Modbus TxId mismatch: expected {txId} got {respTxId}");
var respLen = (ushort)((header[4] << 8) | header[5]);
if (respLen < 1) throw new InvalidDataException($"Modbus response length too small: {respLen}");
var respPdu = new byte[respLen - 1];
await ReadExactlyAsync(_stream, respPdu, cts.Token).ConfigureAwait(false);
// Exception PDU: function code has high bit set.
if ((respPdu[0] & 0x80) != 0)
{
var fc = (byte)(respPdu[0] & 0x7F);
var ex = respPdu[1];
throw new ModbusException(fc, ex, $"Modbus exception fc={fc} code={ex}");
}
return respPdu;
}
/// <summary>
/// Distinguish socket-layer failures (eligible for reconnect-and-retry) from
/// protocol-layer failures (must propagate — retrying the same PDU won't help if the
/// PLC just returned exception 02 Illegal Data Address).
/// </summary>
private static bool IsSocketLevelFailure(Exception ex) =>
ex is EndOfStreamException
|| ex is IOException
|| ex is SocketException
|| ex is ObjectDisposedException;
private async Task TearDownAsync()
{
try { if (_stream is not null) await _stream.DisposeAsync().ConfigureAwait(false); }
catch { /* best-effort */ }
_stream = null;
try { _client?.Dispose(); } catch { }
_client = null;
}
private static async Task ReadExactlyAsync(Stream s, byte[] buf, CancellationToken ct) private static async Task ReadExactlyAsync(Stream s, byte[] buf, CancellationToken ct)
{ {
var read = 0; var read = 0;

View File

@@ -1,3 +1,6 @@
using System.Runtime.InteropServices;
using System.Runtime.Versioning;
using System.Security.Principal;
using System.Threading; using System.Threading;
using System.Threading.Tasks; using System.Threading.Tasks;
using Xunit; using Xunit;
@@ -40,6 +43,25 @@ public sealed class LiveStackFixture : IAsyncLifetime
public async ValueTask InitializeAsync() public async ValueTask InitializeAsync()
{ {
// 0. Elevated-shell short-circuit. The OtOpcUaGalaxyHost pipe ACL allows the configured
// SID but explicitly DENIES Administrators (decision #76 — production hardening).
// A test process running with a high-integrity token (any elevated shell) carries the
// Admins group in its security context, so the deny rule trumps the user's allow and
// the pipe connect returns UnauthorizedAccessException — technically correct but
// the operationally confusing failure mode that ate most of the PR 37 install
// debugging session. Surfacing it explicitly here saves the next operator the same
// five-step diagnosis. ParityFixture has the same skip with the same rationale.
if (IsElevatedAdministratorOnWindows())
{
SkipReason =
"Test host is running with elevated (Administrators) privileges, but the " +
"OtOpcUaGalaxyHost named-pipe ACL explicitly denies Administrators per the IPC " +
"security design (decision #76 / PipeAcl.cs). Re-run from a NORMAL (non-admin) " +
"PowerShell window — even when your user is already in the pipe's allow list, " +
"the elevated token's Admins group membership trumps the allow rule.";
return;
}
// 1. AVEVA + OtOpcUa service state — actionable diagnostic if anything is missing. // 1. AVEVA + OtOpcUa service state — actionable diagnostic if anything is missing.
using var cts = new CancellationTokenSource(TimeSpan.FromSeconds(10)); using var cts = new CancellationTokenSource(TimeSpan.FromSeconds(10));
PrerequisiteReport = await AvevaPrerequisites.CheckAllAsync( PrerequisiteReport = await AvevaPrerequisites.CheckAllAsync(
@@ -111,6 +133,28 @@ public sealed class LiveStackFixture : IAsyncLifetime
{ {
if (SkipReason is not null) Assert.Skip(SkipReason); if (SkipReason is not null) Assert.Skip(SkipReason);
} }
private static bool IsElevatedAdministratorOnWindows()
{
if (!RuntimeInformation.IsOSPlatform(OSPlatform.Windows)) return false;
return CheckWindowsAdminToken();
}
[SupportedOSPlatform("windows")]
private static bool CheckWindowsAdminToken()
{
try
{
using var identity = WindowsIdentity.GetCurrent();
return new WindowsPrincipal(identity).IsInRole(WindowsBuiltInRole.Administrator);
}
catch
{
// Probe shouldn't crash the test; if we can't determine elevation, optimistically
// continue and let the actual pipe connect surface its own error.
return false;
}
}
} }
[CollectionDefinition(Name)] [CollectionDefinition(Name)]

View File

@@ -117,6 +117,141 @@ public sealed class LiveStackSmokeTests(LiveStackFixture fixture)
$"Investigate: the Host service's logs at {System.Environment.GetFolderPath(System.Environment.SpecialFolder.CommonApplicationData)}\\OtOpcUa\\Galaxy\\logs."); $"Investigate: the Host service's logs at {System.Environment.GetFolderPath(System.Environment.SpecialFolder.CommonApplicationData)}\\OtOpcUa\\Galaxy\\logs.");
} }
[Fact]
public async Task Write_then_read_roundtrips_a_writable_Boolean_attribute_on_TestMachine_001()
{
// PR 40 — finishes LMX #5. Targets DelmiaReceiver_001.TestAttribute, the writable
// Boolean attribute on the TestMachine_001 hierarchy that the dev Galaxy was deployed
// with for exactly this kind of integration testing. We invert the current value and
// assert the new value comes back, then restore the original so the test is effectively
// idempotent (Galaxy holds the value across runs since it's a deployed UDA).
fixture.SkipIfUnavailable();
const string fullRef = "DelmiaReceiver_001.TestAttribute";
using var cts = new CancellationTokenSource(TimeSpan.FromSeconds(30));
// Read current value first — gives the cleanup path the right baseline. Galaxy may
// return Uncertain quality until the Engine has scanned the attribute at least once;
// we don't read into a strongly-typed bool until Status is Good.
var before = (await fixture.Driver!.ReadAsync([fullRef], cts.Token))[0];
before.StatusCode.ShouldNotBe(0x80020000u, $"baseline read failed for {fullRef}: {before.Value}");
var originalBool = Convert.ToBoolean(before.Value ?? false);
var inverted = !originalBool;
try
{
// Write the inverted value via IWritable.
var writeResults = await fixture.Driver!.WriteAsync(
[new(fullRef, inverted)], cts.Token);
writeResults.Count.ShouldBe(1);
writeResults[0].StatusCode.ShouldBe(0u,
$"WriteAsync returned status 0x{writeResults[0].StatusCode:X8} for {fullRef} — " +
$"check the Host service log at %ProgramData%\\OtOpcUa\\Galaxy\\.");
// The Engine's scan + acknowledgement is async — read in a short loop with a 5s
// budget. Galaxy's attribute roundtrip on a dev box is typically sub-second but
// we give headroom for first-scan after a service restart.
DataValueSnapshot after = default!;
var deadline = DateTime.UtcNow.AddSeconds(5);
while (DateTime.UtcNow < deadline)
{
after = (await fixture.Driver!.ReadAsync([fullRef], cts.Token))[0];
if (after.StatusCode == 0u && Convert.ToBoolean(after.Value ?? false) == inverted) break;
await Task.Delay(200, cts.Token);
}
after.StatusCode.ShouldBe(0u, "post-write read failed");
Convert.ToBoolean(after.Value ?? false).ShouldBe(inverted,
$"Wrote {inverted} but Galaxy returned {after.Value} after the scan window.");
}
finally
{
// Restore — best-effort. If this throws the test still reports its primary result;
// we just leave a flipped TestAttribute on the dev box (benign, name says it all).
try { await fixture.Driver!.WriteAsync([new(fullRef, originalBool)], cts.Token); }
catch { /* swallow */ }
}
}
[Fact]
public async Task Subscribe_fires_OnDataChange_with_initial_value_then_again_after_a_write()
{
// Subscribe + write is the canonical "is the data path actually live" test for
// an OPC UA driver. We subscribe to the same Boolean attribute, expect an initial-
// value callback within a couple of seconds (per ISubscribable's contract — the
// driver MAY fire OnDataChange immediately with the current value), then write a
// distinct value and expect a second callback carrying the new value.
fixture.SkipIfUnavailable();
const string fullRef = "DelmiaReceiver_001.TestAttribute";
using var cts = new CancellationTokenSource(TimeSpan.FromSeconds(30));
// Capture every OnDataChange notification for this fullRef onto a thread-safe queue
// we can poll from the test thread. Galaxy's MXAccess advisory fires on its own
// thread; we don't want to block it.
var notifications = new System.Collections.Concurrent.ConcurrentQueue<DataValueSnapshot>();
void Handler(object? sender, DataChangeEventArgs e)
{
if (string.Equals(e.FullReference, fullRef, StringComparison.OrdinalIgnoreCase))
notifications.Enqueue(e.Snapshot);
}
fixture.Driver!.OnDataChange += Handler;
// Read current value so we know which value to write to force a transition.
var before = (await fixture.Driver!.ReadAsync([fullRef], cts.Token))[0];
var originalBool = Convert.ToBoolean(before.Value ?? false);
var toWrite = !originalBool;
ISubscriptionHandle? handle = null;
try
{
handle = await fixture.Driver!.SubscribeAsync(
[fullRef], TimeSpan.FromMilliseconds(250), cts.Token);
// Wait for initial-value notification — typical < 1s on a hot Galaxy, give 5s.
await WaitForAsync(() => notifications.Count >= 1, TimeSpan.FromSeconds(5), cts.Token);
notifications.Count.ShouldBeGreaterThanOrEqualTo(1,
$"No initial-value OnDataChange for {fullRef} within 5s. " +
$"Either MXAccess subscription failed silently or the Engine hasn't scanned yet.");
// Drain the initial-value queue before writing so we count post-write deltas only.
var initialCount = notifications.Count;
// Write the toggled value. Engine scan + advisory fires the second callback.
var w = await fixture.Driver!.WriteAsync([new(fullRef, toWrite)], cts.Token);
w[0].StatusCode.ShouldBe(0u);
await WaitForAsync(() => notifications.Count > initialCount, TimeSpan.FromSeconds(8), cts.Token);
notifications.Count.ShouldBeGreaterThan(initialCount,
$"OnDataChange did not fire after writing {toWrite} to {fullRef} within 8s.");
// Find the post-write notification carrying the toggled value (initial value may
// appear multiple times before the write commits — search the tail).
var postWrite = notifications.ToArray().Reverse()
.FirstOrDefault(n => n.StatusCode == 0u && Convert.ToBoolean(n.Value ?? false) == toWrite);
postWrite.ShouldNotBe(default,
$"No OnDataChange carrying the toggled value {toWrite} appeared in the queue: " +
string.Join(",", notifications.Select(n => $"{n.Value}@{n.StatusCode:X8}")));
}
finally
{
fixture.Driver!.OnDataChange -= Handler;
if (handle is not null)
{
try { await fixture.Driver!.UnsubscribeAsync(handle, cts.Token); } catch { /* swallow */ }
}
// Restore baseline.
try { await fixture.Driver!.WriteAsync([new(fullRef, originalBool)], cts.Token); } catch { /* swallow */ }
}
}
private static async Task WaitForAsync(Func<bool> predicate, TimeSpan budget, CancellationToken ct)
{
var deadline = DateTime.UtcNow + budget;
while (DateTime.UtcNow < deadline)
{
if (predicate()) return;
await Task.Delay(100, ct);
}
}
/// <summary> /// <summary>
/// Minimal <see cref="IAddressSpaceBuilder"/> implementation that captures every /// Minimal <see cref="IAddressSpaceBuilder"/> implementation that captures every
/// Variable() call into a flat list so tests can inspect what discovery produced /// Variable() call into a flat list so tests can inspect what discovery produced

View File

@@ -0,0 +1,56 @@
using Shouldly;
using Xunit;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests.DL205;
/// <summary>
/// Verifies DL205/DL260 binary-coded-decimal register handling against the
/// <c>dl205.json</c> pymodbus profile. HR[1072] = 0x1234 on the profile represents
/// decimal 1234 (BCD nibbles). Reading it as <see cref="ModbusDataType.Int16"/> would
/// return 0x1234 = 4660; the <see cref="ModbusDataType.Bcd16"/> path decodes 1234.
/// </summary>
[Collection(ModbusSimulatorCollection.Name)]
[Trait("Category", "Integration")]
[Trait("Device", "DL205")]
public sealed class DL205BcdQuirkTests(ModbusSimulatorFixture sim)
{
[Fact]
public async Task DL205_BCD16_decodes_HR1072_as_decimal_1234()
{
if (sim.SkipReason is not null) Assert.Skip(sim.SkipReason);
if (!string.Equals(Environment.GetEnvironmentVariable("MODBUS_SIM_PROFILE"), "dl205",
StringComparison.OrdinalIgnoreCase))
{
Assert.Skip("MODBUS_SIM_PROFILE != dl205 — skipping (standard profile does not seed HR[1072]).");
}
var options = new ModbusDriverOptions
{
Host = sim.Host,
Port = sim.Port,
UnitId = 1,
Timeout = TimeSpan.FromSeconds(2),
Tags =
[
new ModbusTagDefinition("DL205_Count_Bcd",
ModbusRegion.HoldingRegisters, Address: 1072,
DataType: ModbusDataType.Bcd16, Writable: false),
new ModbusTagDefinition("DL205_Count_Int16",
ModbusRegion.HoldingRegisters, Address: 1072,
DataType: ModbusDataType.Int16, Writable: false),
],
Probe = new ModbusProbeOptions { Enabled = false },
};
await using var driver = new ModbusDriver(options, driverInstanceId: "dl205-bcd");
await driver.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await driver.ReadAsync(["DL205_Count_Bcd", "DL205_Count_Int16"],
TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0u);
results[0].Value.ShouldBe(1234, "DL205 BCD register 0x1234 represents decimal 1234 per the DirectLOGIC convention");
results[1].StatusCode.ShouldBe(0u);
results[1].Value.ShouldBe((short)0x1234, "same register read as Int16 returns the raw 0x1234 = 4660 value — proves BCD path is distinct");
}
}

View File

@@ -0,0 +1,109 @@
using Shouldly;
using Xunit;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests.DL205;
/// <summary>
/// Verifies DL260 I/O-memory coil mappings against the <c>dl205.json</c> pymodbus profile.
/// DirectLOGIC Y-outputs and C-relays are exposed to Modbus as FC01/FC05 coils, but at
/// non-zero base addresses that confuse operators used to "Y0 is the first coil". The sim
/// seeds Y0 → coil 2048 = ON and C0 → coil 3072 = ON as fixed markers.
/// </summary>
[Collection(ModbusSimulatorCollection.Name)]
[Trait("Category", "Integration")]
[Trait("Device", "DL205")]
public sealed class DL205CoilMappingTests(ModbusSimulatorFixture sim)
{
[Fact]
public async Task DL260_Y0_maps_to_coil_2048()
{
if (sim.SkipReason is not null) Assert.Skip(sim.SkipReason);
if (!string.Equals(Environment.GetEnvironmentVariable("MODBUS_SIM_PROFILE"), "dl205",
StringComparison.OrdinalIgnoreCase))
{
Assert.Skip("MODBUS_SIM_PROFILE != dl205 — skipping.");
}
var coil = DirectLogicAddress.YOutputToCoil("Y0");
coil.ShouldBe((ushort)2048);
var options = BuildOptions(sim, [
new ModbusTagDefinition("DL260_Y0",
ModbusRegion.Coils, Address: coil,
DataType: ModbusDataType.Bool, Writable: false),
]);
await using var driver = new ModbusDriver(options, driverInstanceId: "dl205-y0");
await driver.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await driver.ReadAsync(["DL260_Y0"], TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0u);
results[0].Value.ShouldBe(true, "dl205.json seeds coil 2048 (Y0) = ON");
}
[Fact]
public async Task DL260_C0_maps_to_coil_3072()
{
if (sim.SkipReason is not null) Assert.Skip(sim.SkipReason);
if (!string.Equals(Environment.GetEnvironmentVariable("MODBUS_SIM_PROFILE"), "dl205",
StringComparison.OrdinalIgnoreCase))
{
Assert.Skip("MODBUS_SIM_PROFILE != dl205 — skipping.");
}
var coil = DirectLogicAddress.CRelayToCoil("C0");
coil.ShouldBe((ushort)3072);
var options = BuildOptions(sim, [
new ModbusTagDefinition("DL260_C0",
ModbusRegion.Coils, Address: coil,
DataType: ModbusDataType.Bool, Writable: false),
]);
await using var driver = new ModbusDriver(options, driverInstanceId: "dl205-c0");
await driver.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await driver.ReadAsync(["DL260_C0"], TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0u);
results[0].Value.ShouldBe(true, "dl205.json seeds coil 3072 (C0) = ON");
}
[Fact]
public async Task DL260_scratch_Crelay_supports_write_then_read()
{
if (sim.SkipReason is not null) Assert.Skip(sim.SkipReason);
if (!string.Equals(Environment.GetEnvironmentVariable("MODBUS_SIM_PROFILE"), "dl205",
StringComparison.OrdinalIgnoreCase))
{
Assert.Skip("MODBUS_SIM_PROFILE != dl205 — skipping.");
}
// Scratch C-relay at coil 4000 (per dl205.json _quirk note) is writable. Write=true then
// read back to confirm FC05 round-trip works against the DL-mapped coil bank.
var options = BuildOptions(sim, [
new ModbusTagDefinition("DL260_C_Scratch",
ModbusRegion.Coils, Address: 4000,
DataType: ModbusDataType.Bool, Writable: true),
]);
await using var driver = new ModbusDriver(options, driverInstanceId: "dl205-cscratch");
await driver.InitializeAsync("{}", TestContext.Current.CancellationToken);
var writeResults = await driver.WriteAsync(
[new(FullReference: "DL260_C_Scratch", Value: true)],
TestContext.Current.CancellationToken);
writeResults[0].StatusCode.ShouldBe(0u);
var readResults = await driver.ReadAsync(["DL260_C_Scratch"], TestContext.Current.CancellationToken);
readResults[0].StatusCode.ShouldBe(0u);
readResults[0].Value.ShouldBe(true);
}
private static ModbusDriverOptions BuildOptions(ModbusSimulatorFixture sim, IReadOnlyList<ModbusTagDefinition> tags)
=> new()
{
Host = sim.Host,
Port = sim.Port,
UnitId = 1,
Timeout = TimeSpan.FromSeconds(2),
Tags = tags,
Probe = new ModbusProbeOptions { Enabled = false },
};
}

View File

@@ -0,0 +1,53 @@
using Shouldly;
using Xunit;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests.DL205;
/// <summary>
/// Verifies the driver's Modbus-exception → OPC UA StatusCode translation end-to-end
/// against the dl205.json pymodbus profile. pymodbus returns exception 02 (Illegal Data
/// Address) for reads outside the configured register ranges, matching real DL205/DL260
/// firmware behavior per <c>docs/v2/dl205.md</c> §exception-codes. The driver must surface
/// that as <c>BadOutOfRange</c> (0x803C0000) — not <c>BadInternalError</c> — so the
/// operator sees a tag-config diagnosis instead of a generic driver-fault message.
/// </summary>
[Collection(ModbusSimulatorCollection.Name)]
[Trait("Category", "Integration")]
[Trait("Device", "DL205")]
public sealed class DL205ExceptionCodeTests(ModbusSimulatorFixture sim)
{
[Fact]
public async Task DL205_FC03_at_unmapped_register_returns_BadOutOfRange()
{
if (sim.SkipReason is not null) Assert.Skip(sim.SkipReason);
if (!string.Equals(Environment.GetEnvironmentVariable("MODBUS_SIM_PROFILE"), "dl205",
StringComparison.OrdinalIgnoreCase))
{
Assert.Skip("MODBUS_SIM_PROFILE != dl205 — skipping.");
}
// Address 16383 is the last cell of hr-size=16384 in dl205.json; address 16384 is
// beyond the configured HR range. pymodbus validates and returns exception 02
// (Illegal Data Address).
var options = new ModbusDriverOptions
{
Host = sim.Host,
Port = sim.Port,
UnitId = 1,
Timeout = TimeSpan.FromSeconds(2),
Tags =
[
new ModbusTagDefinition("Unmapped",
ModbusRegion.HoldingRegisters, Address: 16383,
DataType: ModbusDataType.UInt16, Writable: false),
],
Probe = new ModbusProbeOptions { Enabled = false },
};
await using var driver = new ModbusDriver(options, driverInstanceId: "dl205-exc");
await driver.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await driver.ReadAsync(["Unmapped"], TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0x803C0000u,
"DL205 returns exception 02 for an FC03 at an unmapped register; driver must translate to BadOutOfRange (not BadInternalError)");
}
}

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@@ -0,0 +1,64 @@
using Shouldly;
using Xunit;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests.DL205;
/// <summary>
/// Verifies DL205/DL260 CDAB word ordering for 32-bit floats against the
/// <c>dl205.json</c> pymodbus profile. DirectLOGIC stores IEEE-754 singles with the low
/// word at the lower register address (CDAB) rather than the high word (ABCD). Reading
/// <c>HR[1056..1057]</c> with <see cref="ModbusByteOrder.BigEndian"/> produces a tiny
/// denormal (~5.74e-41) instead of the intended 1.5f — a silent "value is 0" bug in the
/// field unless the caller opts into <see cref="ModbusByteOrder.WordSwap"/>.
/// </summary>
[Collection(ModbusSimulatorCollection.Name)]
[Trait("Category", "Integration")]
[Trait("Device", "DL205")]
public sealed class DL205FloatCdabQuirkTests(ModbusSimulatorFixture sim)
{
[Fact]
public async Task DL205_Float32_CDAB_decodes_1_5f_from_HR1056()
{
if (sim.SkipReason is not null) Assert.Skip(sim.SkipReason);
if (!string.Equals(Environment.GetEnvironmentVariable("MODBUS_SIM_PROFILE"), "dl205",
StringComparison.OrdinalIgnoreCase))
{
Assert.Skip("MODBUS_SIM_PROFILE != dl205 — skipping (standard profile does not seed HR[1056..1057]).");
}
var options = new ModbusDriverOptions
{
Host = sim.Host,
Port = sim.Port,
UnitId = 1,
Timeout = TimeSpan.FromSeconds(2),
Tags =
[
new ModbusTagDefinition("DL205_Float_CDAB",
ModbusRegion.HoldingRegisters, Address: 1056,
DataType: ModbusDataType.Float32, Writable: false,
ByteOrder: ModbusByteOrder.WordSwap),
// Control: same address, BigEndian — proves the default decode produces garbage.
new ModbusTagDefinition("DL205_Float_ABCD",
ModbusRegion.HoldingRegisters, Address: 1056,
DataType: ModbusDataType.Float32, Writable: false,
ByteOrder: ModbusByteOrder.BigEndian),
],
Probe = new ModbusProbeOptions { Enabled = false },
};
await using var driver = new ModbusDriver(options, driverInstanceId: "dl205-cdab");
await driver.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await driver.ReadAsync(["DL205_Float_CDAB", "DL205_Float_ABCD"],
TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0u);
results[0].Value.ShouldBe(1.5f, "DL205 Float32 with WordSwap (CDAB) must decode HR[1056..1057] as 1.5f");
// The BigEndian read of the same wire bytes should differ — not asserting the exact
// denormal value (that couples the test to IEEE-754 bit math) but the two decodes MUST
// disagree, otherwise the word-order flag is a no-op.
results[1].StatusCode.ShouldBe(0u);
results[1].Value.ShouldNotBe(1.5f);
}
}

View File

@@ -1,26 +1,30 @@
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests.DL205; namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests.DL205;
/// <summary> /// <summary>
/// Tag map for the AutomationDirect DL205 device class. Mirrors what the ModbusPal /// Tag map for the AutomationDirect DL205 device class. Mirrors what the pymodbus
/// <c>.xmpp</c> profile in <c>ModbusPal/DL205.xmpp</c> exposes (or the real PLC, when /// <c>dl205.json</c> profile in <c>Pymodbus/dl205.json</c> exposes (or the real PLC, when
/// <see cref="ModbusSimulatorFixture"/> is pointed at one). /// <see cref="ModbusSimulatorFixture"/> is pointed at one).
/// </summary> /// </summary>
/// <remarks> /// <remarks>
/// This is the scaffold — each tag is deliberately generic so the smoke test has stable /// This is the scaffold — each tag is deliberately generic so the smoke test has stable
/// addresses to read. Device-specific quirk tests (word order, max-register, register-zero /// addresses to read. Device-specific quirk tests (word order, max-register, register-zero
/// access, etc.) will land in their own test classes alongside this profile as the user /// access, etc.) will land in their own test classes alongside this profile as the user
/// validates each behavior in ModbusPal; see <c>docs/v2/modbus-test-plan.md</c> §per-device /// validates each behavior in pymodbus; see <c>docs/v2/modbus-test-plan.md</c> §per-device
/// quirk catalog for the checklist. /// quirk catalog for the checklist.
/// </remarks> /// </remarks>
public static class DL205Profile public static class DL205Profile
{ {
/// <summary>Holding register the smoke test reads. Address 100 sidesteps the DL205 /// <summary>
/// register-zero quirk (pending confirmation) — see modbus-test-plan.md.</summary> /// Holding register the smoke test writes + reads. Address 200 is the first cell of the
public const ushort SmokeHoldingRegister = 100; /// scratch HR range in both <c>Pymodbus/standard.json</c> (HR[200..209] = 0) and
/// <c>Pymodbus/dl205.json</c> (HR[4096..4103] added in PR 43 for the same purpose), so
/// the smoke test runs identically against either simulator profile. Originally
/// targeted HR[100] — moved to HR[200] when the standard profile claimed HR[100] as
/// the auto-incrementing register that drives subscribe-and-receive tests.
/// </summary>
public const ushort SmokeHoldingRegister = 200;
/// <summary>Expected value the ModbusPal profile seeds into register 100. When running /// <summary>Value the smoke test writes then reads back to assert round-trip integrity.</summary>
/// against a real DL205 (or a ModbusPal profile where this register is writable), the smoke
/// test seeds this value first, then reads it back.</summary>
public const short SmokeHoldingValue = 1234; public const short SmokeHoldingValue = 1234;
public static ModbusDriverOptions BuildOptions(string host, int port) => new() public static ModbusDriverOptions BuildOptions(string host, int port) => new()
@@ -32,7 +36,7 @@ public static class DL205Profile
Tags = Tags =
[ [
new ModbusTagDefinition( new ModbusTagDefinition(
Name: "DL205_Smoke_HReg100", Name: "Smoke_HReg200",
Region: ModbusRegion.HoldingRegisters, Region: ModbusRegion.HoldingRegisters,
Address: SmokeHoldingRegister, Address: SmokeHoldingRegister,
DataType: ModbusDataType.Int16, DataType: ModbusDataType.Int16,

View File

@@ -38,13 +38,13 @@ public sealed class DL205SmokeTests(ModbusSimulatorFixture sim)
// zeroed at simulator start, and tests must not depend on prior-test state per the // zeroed at simulator start, and tests must not depend on prior-test state per the
// test-plan conventions. // test-plan conventions.
var writeResults = await driver.WriteAsync( var writeResults = await driver.WriteAsync(
[new(FullReference: "DL205_Smoke_HReg100", Value: (short)DL205Profile.SmokeHoldingValue)], [new(FullReference: "Smoke_HReg200", Value: (short)DL205Profile.SmokeHoldingValue)],
TestContext.Current.CancellationToken); TestContext.Current.CancellationToken);
writeResults.Count.ShouldBe(1); writeResults.Count.ShouldBe(1);
writeResults[0].StatusCode.ShouldBe(0u, "write must succeed against the ModbusPal DL205 profile"); writeResults[0].StatusCode.ShouldBe(0u, "write must succeed against the ModbusPal DL205 profile");
var readResults = await driver.ReadAsync( var readResults = await driver.ReadAsync(
["DL205_Smoke_HReg100"], ["Smoke_HReg200"],
TestContext.Current.CancellationToken); TestContext.Current.CancellationToken);
readResults.Count.ShouldBe(1); readResults.Count.ShouldBe(1);
readResults[0].StatusCode.ShouldBe(0u); readResults[0].StatusCode.ShouldBe(0u);

View File

@@ -0,0 +1,81 @@
using Shouldly;
using Xunit;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests.DL205;
/// <summary>
/// Verifies the DL205/DL260 low-byte-first ASCII string packing quirk against the
/// <c>dl205.json</c> pymodbus profile. Standard Modbus packs the first char of each pair
/// in the high byte of the register; DirectLOGIC packs it in the low byte instead. Without
/// <see cref="ModbusStringByteOrder.LowByteFirst"/> the driver decodes "eHllo" garbage
/// even though the bytes on the wire are identical.
/// </summary>
/// <remarks>
/// <para>
/// Requires the dl205 profile (<c>Pymodbus\serve.ps1 -Profile dl205</c>). The standard
/// profile does not seed HR[1040..1042] with string bytes, so running this against the
/// standard profile returns <c>"\0\0\0\0\0"</c> and the test fails. Skip when the env
/// var <c>MODBUS_SIM_PROFILE</c> is not set to <c>dl205</c>.
/// </para>
/// </remarks>
[Collection(ModbusSimulatorCollection.Name)]
[Trait("Category", "Integration")]
[Trait("Device", "DL205")]
public sealed class DL205StringQuirkTests(ModbusSimulatorFixture sim)
{
[Fact]
public async Task DL205_string_low_byte_first_decodes_Hello_from_HR1040()
{
if (sim.SkipReason is not null) Assert.Skip(sim.SkipReason);
if (!string.Equals(Environment.GetEnvironmentVariable("MODBUS_SIM_PROFILE"), "dl205",
StringComparison.OrdinalIgnoreCase))
{
Assert.Skip("MODBUS_SIM_PROFILE != dl205 — skipping (standard profile does not seed HR[1040..1042]).");
}
var options = new ModbusDriverOptions
{
Host = sim.Host,
Port = sim.Port,
UnitId = 1,
Timeout = TimeSpan.FromSeconds(2),
Tags =
[
new ModbusTagDefinition(
Name: "DL205_Hello_Low",
Region: ModbusRegion.HoldingRegisters,
Address: 1040,
DataType: ModbusDataType.String,
Writable: false,
StringLength: 5,
StringByteOrder: ModbusStringByteOrder.LowByteFirst),
// Control: same address, HighByteFirst, to prove the driver would have decoded
// garbage without the quirk flag.
new ModbusTagDefinition(
Name: "DL205_Hello_High",
Region: ModbusRegion.HoldingRegisters,
Address: 1040,
DataType: ModbusDataType.String,
Writable: false,
StringLength: 5,
StringByteOrder: ModbusStringByteOrder.HighByteFirst),
],
Probe = new ModbusProbeOptions { Enabled = false },
};
await using var driver = new ModbusDriver(options, driverInstanceId: "dl205-string");
await driver.InitializeAsync(driverConfigJson: "{}", TestContext.Current.CancellationToken);
var results = await driver.ReadAsync(["DL205_Hello_Low", "DL205_Hello_High"],
TestContext.Current.CancellationToken);
results.Count.ShouldBe(2);
results[0].StatusCode.ShouldBe(0u);
results[0].Value.ShouldBe("Hello", "DL205 low-byte-first ordering must produce 'Hello' from HR[1040..1042]");
// The high-byte-first read of the same wire bytes should differ — not asserting the
// exact garbage string (that would couple the test to the ASCII byte math) but the two
// decodes MUST disagree, otherwise the quirk flag is a no-op.
results[1].StatusCode.ShouldBe(0u);
results[1].Value.ShouldNotBe("Hello");
}
}

View File

@@ -0,0 +1,91 @@
using Shouldly;
using Xunit;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests.DL205;
/// <summary>
/// Verifies the DL205/DL260 V-memory octal addressing quirk end-to-end: use
/// <see cref="DirectLogicAddress.UserVMemoryToPdu"/> to translate <c>V2000</c> octal into
/// the Modbus PDU address actually dispatched, then read the marker the dl205.json profile
/// placed at that address. HR[0x0400] = 0x2000 proves the translation was performed
/// correctly — a naïve caller treating "V2000" as decimal 2000 would read HR[2000] (which
/// the profile leaves at 0) and miss the marker entirely.
/// </summary>
[Collection(ModbusSimulatorCollection.Name)]
[Trait("Category", "Integration")]
[Trait("Device", "DL205")]
public sealed class DL205VMemoryQuirkTests(ModbusSimulatorFixture sim)
{
[Fact]
public async Task DL205_V2000_user_memory_resolves_to_PDU_0x0400_marker()
{
if (sim.SkipReason is not null) Assert.Skip(sim.SkipReason);
if (!string.Equals(Environment.GetEnvironmentVariable("MODBUS_SIM_PROFILE"), "dl205",
StringComparison.OrdinalIgnoreCase))
{
Assert.Skip("MODBUS_SIM_PROFILE != dl205 — skipping (standard profile does not seed V-memory markers).");
}
var pdu = DirectLogicAddress.UserVMemoryToPdu("V2000");
pdu.ShouldBe((ushort)0x0400);
var options = new ModbusDriverOptions
{
Host = sim.Host,
Port = sim.Port,
UnitId = 1,
Timeout = TimeSpan.FromSeconds(2),
Tags =
[
new ModbusTagDefinition("DL205_V2000",
ModbusRegion.HoldingRegisters, Address: pdu,
DataType: ModbusDataType.UInt16, Writable: false),
],
Probe = new ModbusProbeOptions { Enabled = false },
};
await using var driver = new ModbusDriver(options, driverInstanceId: "dl205-vmem");
await driver.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await driver.ReadAsync(["DL205_V2000"], TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0u);
results[0].Value.ShouldBe((ushort)0x2000, "dl205.json seeds HR[0x0400] with marker 0x2000 (= V2000 value)");
}
[Fact]
public async Task DL205_V40400_system_memory_resolves_to_PDU_0x2100_marker()
{
if (sim.SkipReason is not null) Assert.Skip(sim.SkipReason);
if (!string.Equals(Environment.GetEnvironmentVariable("MODBUS_SIM_PROFILE"), "dl205",
StringComparison.OrdinalIgnoreCase))
{
Assert.Skip("MODBUS_SIM_PROFILE != dl205 — skipping.");
}
// V40400 is system memory on DL260 / H2-ECOM100 absolute mode; it does NOT follow the
// simple octal-to-decimal formula (40400 octal = 16640 decimal, which would read HR[0x4100]).
// The CPU places the system bank at PDU 0x2100 instead. Proving the helper routes there.
var pdu = DirectLogicAddress.SystemVMemoryToPdu(0);
pdu.ShouldBe((ushort)0x2100);
var options = new ModbusDriverOptions
{
Host = sim.Host,
Port = sim.Port,
UnitId = 1,
Timeout = TimeSpan.FromSeconds(2),
Tags =
[
new ModbusTagDefinition("DL205_V40400",
ModbusRegion.HoldingRegisters, Address: pdu,
DataType: ModbusDataType.UInt16, Writable: false),
],
Probe = new ModbusProbeOptions { Enabled = false },
};
await using var driver = new ModbusDriver(options, driverInstanceId: "dl205-sysv");
await driver.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await driver.ReadAsync(["DL205_V40400"], TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0u);
results[0].Value.ShouldBe((ushort)0x4040, "dl205.json seeds HR[0x2100] with marker 0x4040 (= V40400 value)");
}
}

View File

@@ -0,0 +1,71 @@
using Shouldly;
using Xunit;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests.DL205;
/// <summary>
/// Verifies the DL260 X-input discrete-input mapping against the <c>dl205.json</c>
/// pymodbus profile. X-inputs are FC02 discrete-input-only (Modbus doesn't allow writes
/// to discrete inputs), and the DirectLOGIC convention is X0 → DI 0 with octal offsets
/// for subsequent addresses. The sim seeds X20 octal (= DI 16) = ON so the test can
/// prove the helper routes through to the right cell.
/// </summary>
/// <remarks>
/// X0 / X1 / …X17 octal all share cell 0 (DI 0-15 → cell 0 bits 0-15) which conflicts
/// with the V0 uint16 marker; we can't seed both types at cell 0 under shared-blocks
/// semantics. So the test uses X20 octal (first address beyond the cell-0 boundary) which
/// lands cleanly at cell 1 bit 0 and leaves the V0 register-zero quirk intact.
/// </remarks>
[Collection(ModbusSimulatorCollection.Name)]
[Trait("Category", "Integration")]
[Trait("Device", "DL205")]
public sealed class DL205XInputTests(ModbusSimulatorFixture sim)
{
[Fact]
public async Task DL260_X20_octal_maps_to_DiscreteInput_16_and_reads_ON()
{
if (sim.SkipReason is not null) Assert.Skip(sim.SkipReason);
if (!string.Equals(Environment.GetEnvironmentVariable("MODBUS_SIM_PROFILE"), "dl205",
StringComparison.OrdinalIgnoreCase))
{
Assert.Skip("MODBUS_SIM_PROFILE != dl205 — skipping.");
}
// X20 octal = decimal 16 = DI 16 per the DL260 convention (X-inputs start at DI 0).
var di = DirectLogicAddress.XInputToDiscrete("X20");
di.ShouldBe((ushort)16);
var options = BuildOptions(sim, [
new ModbusTagDefinition("DL260_X20",
ModbusRegion.DiscreteInputs, Address: di,
DataType: ModbusDataType.Bool, Writable: false),
// Unpopulated-X control: pymodbus returns 0 (not exception) for any bit in the
// configured DI range that wasn't explicitly seeded — per docs/v2/dl205.md
// "Reading a non-populated X input ... returns zero, not an exception".
new ModbusTagDefinition("DL260_X21_off",
ModbusRegion.DiscreteInputs, Address: DirectLogicAddress.XInputToDiscrete("X21"),
DataType: ModbusDataType.Bool, Writable: false),
]);
await using var driver = new ModbusDriver(options, driverInstanceId: "dl205-xinput");
await driver.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await driver.ReadAsync(["DL260_X20", "DL260_X21_off"], TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0u);
results[0].Value.ShouldBe(true, "dl205.json seeds cell 1 bit 0 (X20 octal = DI 16) = ON");
results[1].StatusCode.ShouldBe(0u, "unpopulated X inputs must read cleanly — DL260 does NOT raise an exception");
results[1].Value.ShouldBe(false);
}
private static ModbusDriverOptions BuildOptions(ModbusSimulatorFixture sim, IReadOnlyList<ModbusTagDefinition> tags)
=> new()
{
Host = sim.Host,
Port = sim.Port,
UnitId = 1,
Timeout = TimeSpan.FromSeconds(2),
Tags = tags,
Probe = new ModbusProbeOptions { Enabled = false },
};
}

View File

@@ -1,30 +0,0 @@
# ModbusPal simulator profiles
Drop device-specific `.xmpp` profiles here. The integration tests connect to the
endpoint in `MODBUS_SIM_ENDPOINT` (default `localhost:502`) and expect the
simulator to already be running — tests do not launch ModbusPal themselves,
because its Java GUI + JRE requirement is heavier than the harness is worth.
## Getting started
1. Download ModbusPal from SourceForge (`modbuspal.jar`).
2. `java -jar modbuspal.jar` to launch the GUI.
3. Load a profile from this directory (or configure one manually) and start the
simulator on TCP port 502.
4. `dotnet test tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests` — tests
auto-skip with a clear `SkipReason` if the TCP probe at the configured
endpoint fails within 2 seconds.
## Profile files
- `DL205.xmpp`_to be added_ — register map reflecting the AutomationDirect
DL205 quirks tracked in `docs/v2/modbus-test-plan.md`. The scaffolded smoke
test in `DL205/DL205SmokeTests.cs` needs holding register 100 writable and
present; a minimal ModbusPal profile with a single holding-register bank at
address 100 is sufficient.
## Environment variables
- `MODBUS_SIM_ENDPOINT` — override the simulator endpoint. Accepts `host:port`;
defaults to `localhost:502`. Useful when pointing the suite at a real PLC on
the bench.

View File

@@ -3,8 +3,9 @@ using System.Net.Sockets;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests; namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests;
/// <summary> /// <summary>
/// Reachability probe for a Modbus TCP simulator (ModbusPal or a real PLC). Parses /// Reachability probe for a Modbus TCP simulator (pymodbus-driven, see
/// <c>MODBUS_SIM_ENDPOINT</c> (default <c>localhost:502</c>) and TCP-connects once at /// <c>Pymodbus/serve.ps1</c>) or a real PLC. Parses
/// <c>MODBUS_SIM_ENDPOINT</c> (default <c>localhost:5020</c> per PR 43) and TCP-connects once at
/// fixture construction. Each test checks <see cref="SkipReason"/> and calls /// fixture construction. Each test checks <see cref="SkipReason"/> and calls
/// <c>Assert.Skip</c> when the endpoint was unreachable, so a dev box without a running /// <c>Assert.Skip</c> when the endpoint was unreachable, so a dev box without a running
/// simulator still passes `dotnet test` cleanly — matches the Galaxy live-smoke pattern in /// simulator still passes `dotnet test` cleanly — matches the Galaxy live-smoke pattern in
@@ -25,7 +26,11 @@ namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests;
/// </remarks> /// </remarks>
public sealed class ModbusSimulatorFixture : IAsyncDisposable public sealed class ModbusSimulatorFixture : IAsyncDisposable
{ {
private const string DefaultEndpoint = "localhost:502"; // PR 43: default port is 5020 (pymodbus convention) instead of 502 (Modbus standard).
// Picking 5020 sidesteps the privileged-port admin requirement on Windows + matches the
// port baked into the pymodbus simulator JSON profiles in Pymodbus/. Override with
// MODBUS_SIM_ENDPOINT to point at a real PLC on its native port 502.
private const string DefaultEndpoint = "localhost:5020";
private const string EndpointEnvVar = "MODBUS_SIM_ENDPOINT"; private const string EndpointEnvVar = "MODBUS_SIM_ENDPOINT";
public string Host { get; } public string Host { get; }
@@ -41,18 +46,30 @@ public sealed class ModbusSimulatorFixture : IAsyncDisposable
try try
{ {
using var client = new TcpClient(); // Force IPv4 family on the probe — pymodbus's TCP server binds 0.0.0.0 (IPv4 only)
var task = client.ConnectAsync(Host, Port); // while .NET's TcpClient default-resolves "localhost" → IPv6 ::1 first, fails to
// connect, and only then tries IPv4. Under .NET 10 the IPv6 fail surfaces as a
// 2s timeout (no graceful fallback by default), so the C# probe times out even
// though a PowerShell probe of the same endpoint succeeds. Resolving + dialing
// explicit IPv4 sidesteps the dual-stack ordering.
using var client = new TcpClient(System.Net.Sockets.AddressFamily.InterNetwork);
var task = client.ConnectAsync(
System.Net.Dns.GetHostAddresses(Host)
.FirstOrDefault(a => a.AddressFamily == System.Net.Sockets.AddressFamily.InterNetwork)
?? System.Net.IPAddress.Loopback,
Port);
if (!task.Wait(TimeSpan.FromSeconds(2)) || !client.Connected) if (!task.Wait(TimeSpan.FromSeconds(2)) || !client.Connected)
{ {
SkipReason = $"Modbus simulator at {Host}:{Port} did not accept a TCP connection within 2s. " + SkipReason = $"Modbus simulator at {Host}:{Port} did not accept a TCP connection within 2s. " +
$"Start ModbusPal (or override {EndpointEnvVar}) and re-run."; $"Start the pymodbus simulator (Pymodbus\\serve.ps1 -Profile standard) " +
$"or override {EndpointEnvVar}, then re-run.";
} }
} }
catch (Exception ex) catch (Exception ex)
{ {
SkipReason = $"Modbus simulator at {Host}:{Port} unreachable: {ex.GetType().Name}: {ex.Message}. " + SkipReason = $"Modbus simulator at {Host}:{Port} unreachable: {ex.GetType().Name}: {ex.Message}. " +
$"Start ModbusPal (or override {EndpointEnvVar}) and re-run."; $"Start the pymodbus simulator (Pymodbus\\serve.ps1 -Profile standard) " +
$"or override {EndpointEnvVar}, then re-run.";
} }
} }

View File

@@ -0,0 +1,163 @@
# pymodbus simulator profiles
Two JSON-config profiles for pymodbus's `ModbusSimulatorServer`. Replaces the
ModbusPal `.xmpp` profiles that lived here in PR 42 — pymodbus is headless,
maintained, semantic about register layout, and pip-installable on Windows.
| File | What it simulates | Test category |
|---|---|---|
| [`standard.json`](standard.json) | Generic Modbus TCP server — HR[0..31] = address-as-value, HR[100] declarative auto-increment via `"action": "increment"`, alternating coils, scratch ranges for write tests. | `Trait=Standard` |
| [`dl205.json`](dl205.json) | AutomationDirect DirectLOGIC DL205 / DL260 quirks per [`docs/v2/dl205.md`](../../../docs/v2/dl205.md): low-byte-first string packing, CDAB Float32, BCD numerics, V-memory address markers, Y/C coil mappings. Inline `_quirk` comments per register name the behavior. | `Trait=DL205` |
Both bind TCP **5020** (pymodbus convention; sidesteps the Windows admin
requirement for privileged port 502). The integration-test fixture
(`ModbusSimulatorFixture`) defaults to `localhost:5020` to match — override
via `MODBUS_SIM_ENDPOINT` to point at a real PLC on its native port 502.
Run only **one profile at a time** (they share TCP 5020).
## Install
```powershell
pip install "pymodbus[simulator]==3.13.0"
```
The `[simulator]` extra pulls in `aiohttp` for the optional web UI / REST API.
Pinned to 3.13.0 for reproducibility — avoid 4.x dev releases until stabilized.
Requires Python ≥ 3.10. Windows Firewall will prompt on first bind; allow
Private network.
## Run
Foreground (Ctrl+C to stop). Use the `serve.ps1` wrapper:
```powershell
.\serve.ps1 -Profile standard
.\serve.ps1 -Profile dl205
```
Or invoke pymodbus directly:
```powershell
pymodbus.simulator `
--modbus_server srv `
--modbus_device dev `
--json_file .\standard.json `
--http_port 8080
```
Web UI at `http://localhost:8080` lets you inspect + poke registers manually.
Pass `--no_http` (or `-HttpPort 0` to `serve.ps1`) to disable.
## Run the integration tests
In a separate shell, with the simulator running:
```powershell
cd C:\Users\dohertj2\Desktop\lmxopcua
dotnet test tests\ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests
```
Tests auto-skip with a clear `SkipReason` if `localhost:5020` isn't reachable
within 2 seconds. Filter by trait when both profiles' tests coexist:
```powershell
dotnet test ... --filter "Trait=Standard"
dotnet test ... --filter "Trait=DL205"
```
## What's encoded in each profile
### standard.json
- HR[0..31]: each register's value equals its address. Easy mental map.
- HR[100]: `"action": "increment"` ticks 0..65535 on every register access — drives subscribe-and-receive tests so they have a register that changes without a write.
- HR[200..209]: scratch range for write-roundtrip tests.
- Coils[0..31]: alternating on/off (even=on).
- Coils[100..109]: scratch.
- All addresses 0..1023 are writable (`"write": [[0, 1023]]`).
### dl205.json (per `docs/v2/dl205.md`)
| HR address | Quirk demonstrated | Raw value | Decoded |
|---|---|---|---|
| `0` (V0) | Register 0 is valid (rejects-register-0 rumour disproved) | `51966` (0xCAFE) | marker |
| `1024` (V2000 octal) | V-memory octal-to-decimal mapping | `8192` (0x2000) | marker |
| `8448` (V40400 octal) | V40400 → PDU 0x2100 (NOT register 0) | `16448` (0x4040) | marker |
| `1040..1042` | String "Hello" packed first-char-low-byte | `25928, 27756, 111` | `"Hello"` |
| `1056..1057` | Float32 1.5f in CDAB word order | `0, 16320` | `1.5f` |
| `1072` | Decimal 1234 in BCD encoding | `4660` (0x1234) | `1234` |
| `1280..1407` | 128-register block (FC03 cap = 128 above spec's 125) | first/last/mid markers; rest defaults to 0 | for FC03 cap test |
| Coil address | Quirk demonstrated |
|---|---|
| `2048` | Y0 maps to coil 2048 (DL260 layout) |
| `3072` | C0 maps to coil 3072 (DL260 layout) |
| `4000..4007` | Scratch C-relay range for write-roundtrip tests |
The DL260 X-input markers (FC02 discrete inputs) **are not encoded separately**
because the profile uses `shared blocks: true` (matches DL series memory
model) — coils/DI/HR/IR overlay the same word address space. Tests that
target FC02 against this profile end up reading the same bit positions as
the coils they share with.
## What's IN pymodbus that wasn't in ModbusPal
- **All four standard tables** (HR, IR, coils, DI) configurable via `co size` / `di size` / `hr size` / `ir size` setup keys.
- **Per-register raw uint16 seeding** — `{"addr": 1040, "value": 25928}` puts exactly that 16-bit value on the wire. No interpretation.
- **Built-in actions**: `increment`, `random`, `timestamp`, `reset`, `uptime` for declarative dynamic registers. No Python script alongside the config required.
- **Custom actions** — point `--custom_actions_module` at a `.py` file exposing callables to express anything more complex (per-second wall-clock ticks, BCD synthesis, etc.).
- **Headless** — pure CLI process, no Java, no Swing. Pip-installable. Plays well with CI runners.
- **Web UI / REST API** — `--http_port 8080` adds an aiohttp server for live inspection. Optional.
- **Maintained** — current stable 3.13.0 (April 2026), active development on 4.0 dev branch.
## Trade-offs vs the hand-authored ModbusPal profiles
- pymodbus's built-in `float32` type stores in pymodbus's word order; for explicit DL205 CDAB control we seed two raw `uint16` entries instead. Documented inline in `dl205.json`.
- `increment` action ticks per-access, not wall-clock. A 250ms-poll integration test sees variation either way; for strict 1Hz cadence add `--custom_actions_module my_actions.py` with a `time.time()`-based callable.
- `dl205.json` uses `shared blocks: true` because it matches DL series memory model; `standard.json` uses `shared blocks: false` so coils and HR address spaces are independent (more like a textbook PLC).
## File format reference
```json
{
"server_list": {
"<server-name>": {
"comm": "tcp",
"host": "0.0.0.0",
"port": 5020,
"framer": "socket",
"device_id": 1
}
},
"device_list": {
"<device-name>": {
"setup": {
"co size": N, "di size": N, "hr size": N, "ir size": N,
"shared blocks": false,
"type exception": false,
"defaults": { "value": {...}, "action": {...} }
},
"invalid": [],
"write": [[<from>, <to>]],
"bits": [{"addr": N, "value": 0|1}],
"uint16": [{"addr": N, "value": <0..65535>, "action"?: "increment", "parameters"?: {...}}],
"uint32": [{"addr": N, "value": <int>}],
"float32": [{"addr": N, "value": <float>}],
"string": [{"addr": N, "value": "<text>"}],
"repeat": []
}
}
}
```
The CLI args `--modbus_server <server-name> --modbus_device <device-name>`
pick which entries the simulator binds.
## References
- [pymodbus on PyPI](https://pypi.org/project/pymodbus/) — install, version pin
- [Simulator config docs](https://pymodbus.readthedocs.io/en/dev/source/library/simulator/config.html) — full schema reference
- [Simulator REST API](https://pymodbus.readthedocs.io/en/latest/source/library/simulator/restapi.html) — for the optional web UI
- [`docs/v2/dl205.md`](../../../docs/v2/dl205.md) — what each DL205 profile entry simulates
- [`docs/v2/modbus-test-plan.md`](../../../docs/v2/modbus-test-plan.md) — the `DL205_<behavior>` test naming convention

View File

@@ -0,0 +1,111 @@
{
"_comment": "DL205.json — DirectLOGIC DL205/DL260 quirk simulator. Models docs/v2/dl205.md as concrete register values. NOTE: pymodbus rejects unknown keys at device-list / setup level; explanatory comments live at top-level _comment + in README + git. Inline _quirk keys WITHIN individual register entries are accepted by pymodbus 3.13.0 (it only validates addr / value / action / parameters per entry). Each quirky uint16 is a pre-computed raw 16-bit value; pymodbus serves it verbatim. shared blocks=true matches DL series memory model. write list mirrors each seeded block — pymodbus rejects sweeping write ranges that include undefined cells.",
"server_list": {
"srv": {
"comm": "tcp",
"host": "0.0.0.0",
"port": 5020,
"framer": "socket",
"device_id": 1
}
},
"device_list": {
"dev": {
"setup": {
"co size": 16384,
"di size": 8192,
"hr size": 16384,
"ir size": 1024,
"shared blocks": true,
"type exception": false,
"defaults": {
"value": {"bits": 0, "uint16": 0, "uint32": 0, "float32": 0.0, "string": " "},
"action": {"bits": null, "uint16": null, "uint32": null, "float32": null, "string": null}
}
},
"invalid": [],
"write": [
[0, 0],
[200, 209],
[1024, 1024],
[1040, 1042],
[1056, 1057],
[1072, 1072],
[1280, 1282],
[1343, 1343],
[1407, 1407],
[1, 1],
[128, 128],
[192, 192],
[250, 250],
[8448, 8448]
],
"uint16": [
{"_quirk": "V0 marker. HR[0]=0xCAFE proves register 0 is valid on DL205/DL260 (rejects-register-0 was a DL05/DL06 relative-mode artefact). 0xCAFE = 51966.",
"addr": 0, "value": 51966},
{"_quirk": "Scratch HR range 200..209 — mirrors the standard.json scratch range so the smoke test (DL205Profile.SmokeHoldingRegister=200) round-trips identically against either profile.",
"addr": 200, "value": 0},
{"addr": 201, "value": 0},
{"addr": 202, "value": 0},
{"addr": 203, "value": 0},
{"addr": 204, "value": 0},
{"addr": 205, "value": 0},
{"addr": 206, "value": 0},
{"addr": 207, "value": 0},
{"addr": 208, "value": 0},
{"addr": 209, "value": 0},
{"_quirk": "V2000 marker. V2000 octal = decimal 1024 = PDU 0x0400. Marker 0x2000 = 8192.",
"addr": 1024, "value": 8192},
{"_quirk": "V40400 marker. V40400 octal = decimal 8448 = PDU 0x2100 (NOT register 0). Marker 0x4040 = 16448.",
"addr": 8448, "value": 16448},
{"_quirk": "String 'Hello' first char in LOW byte. HR[0x410] = 'H'(0x48) lo + 'e'(0x65) hi = 0x6548 = 25928.",
"addr": 1040, "value": 25928},
{"_quirk": "String 'Hello' second char-pair: 'l'(0x6C) lo + 'l'(0x6C) hi = 0x6C6C = 27756.",
"addr": 1041, "value": 27756},
{"_quirk": "String 'Hello' third char-pair: 'o'(0x6F) lo + null(0x00) hi = 0x006F = 111.",
"addr": 1042, "value": 111},
{"_quirk": "Float32 1.5f in CDAB word order. IEEE 754 1.5 = 0x3FC00000. CDAB = low word first: HR[0x420]=0x0000, HR[0x421]=0x3FC0=16320.",
"addr": 1056, "value": 0},
{"_quirk": "Float32 1.5f CDAB high word.",
"addr": 1057, "value": 16320},
{"_quirk": "BCD register. Decimal 1234 stored as BCD nibbles 0x1234 = 4660. NOT binary 1234 (= 0x04D2).",
"addr": 1072, "value": 4660},
{"_quirk": "FC03 cap test marker — first cell of a 128-register span the FC03 cap test reads. Other cells in the span aren't seeded explicitly, so reads of HR[1283..1342] / 1344..1406 return the default 0; the seeded markers at 1280, 1281, 1282, 1343, 1407 prove the span boundaries.",
"addr": 1280, "value": 0},
{"addr": 1281, "value": 1},
{"addr": 1282, "value": 2},
{"addr": 1343, "value": 63},
{"addr": 1407, "value": 127}
],
"bits": [
{"_quirk": "X-input bank marker cell. X0 -> DI 0 conflicts with uint16 V0 at cell 0, so this marker covers X20 octal (= decimal 16 = DI 16 = cell 1 bit 0). X20=ON, X23 octal (DI 19 = cell 1 bit 3)=ON -> cell 1 value = 0b00001001 = 9.",
"addr": 1, "value": 9},
{"_quirk": "Y-output bank marker cell. pymodbus's simulator maps Modbus FC01/02/05 bit-addresses to cell index = bit_addr / 16; so Modbus coil 2048 lives at cell 128 bit 0. Y0=ON (bit 0), Y1=OFF (bit 1), Y2=ON (bit 2) -> value=0b00000101=5 proves DL260 mapping Y0 -> coil 2048.",
"addr": 128, "value": 5},
{"_quirk": "C-relay bank marker cell. Modbus coil 3072 -> cell 192 bit 0. C0=ON (bit 0), C1=OFF (bit 1), C2=ON (bit 2) -> value=5 proves DL260 mapping C0 -> coil 3072.",
"addr": 192, "value": 5},
{"_quirk": "Scratch cell for coil 4000..4015 write round-trip tests. Cell 250 holds Modbus coils 4000-4015; all bits start at 0 and tests set specific bits via FC05.",
"addr": 250, "value": 0}
],
"uint32": [],
"float32": [],
"string": [],
"repeat": []
}
}
}

View File

@@ -0,0 +1,60 @@
<#
.SYNOPSIS
Launches the pymodbus simulator with one of the integration-test profiles
(Standard or DL205). Foreground process — Ctrl+C to stop.
.PARAMETER Profile
Which simulator profile to run: 'standard' or 'dl205'. Both bind TCP 5020 by
default so they can't run simultaneously on the same box.
.PARAMETER HttpPort
Port for pymodbus's optional web UI / REST API. Default 8080. Pass 0 to
disable (passes --no_http).
.EXAMPLE
.\serve.ps1 -Profile standard
Starts the standard server on TCP 5020 with web UI on 8080.
.EXAMPLE
.\serve.ps1 -Profile dl205 -HttpPort 0
Starts the DL205 server on TCP 5020, no web UI.
#>
[CmdletBinding()]
param(
[Parameter(Mandatory)] [ValidateSet('standard', 'dl205')] [string]$Profile,
[int]$HttpPort = 8080
)
$ErrorActionPreference = 'Stop'
$here = $PSScriptRoot
# Confirm pymodbus.simulator is on PATH — clearer message than the
# 'CommandNotFoundException' dotnet style.
$cmd = Get-Command pymodbus.simulator -ErrorAction SilentlyContinue
if (-not $cmd) {
Write-Error "pymodbus.simulator not found. Install with: pip install 'pymodbus[simulator]==3.13.0'"
exit 1
}
$jsonFile = Join-Path $here "$Profile.json"
if (-not (Test-Path $jsonFile)) {
Write-Error "Profile config not found: $jsonFile"
exit 1
}
$args = @(
'--modbus_server', 'srv',
'--modbus_device', 'dev',
'--json_file', $jsonFile
)
if ($HttpPort -gt 0) {
$args += @('--http_port', $HttpPort)
Write-Host "Web UI will be at http://localhost:$HttpPort"
} else {
$args += '--no_http'
}
Write-Host "Starting pymodbus simulator: profile=$Profile TCP=localhost:5020"
Write-Host "Ctrl+C to stop."
& pymodbus.simulator @args

View File

@@ -0,0 +1,97 @@
{
"_comment": "Standard.json — generic Modbus TCP server for the integration suite. See ../README.md. NOTE: pymodbus rejects unknown keys at device-list / setup level; explanatory comments live in the README + git history. Layout: HR[0..31]=address-as-value, HR[100]=auto-increment, HR[200..209]=scratch, coils 1024..1055=alternating, coils 1100..1109=scratch. Coils live at 1024+ because pymodbus stores all 4 standard tables in ONE underlying cell array — bits and uint16 at the same address conflict (each cell can only be typed once).",
"server_list": {
"srv": {
"comm": "tcp",
"host": "0.0.0.0",
"port": 5020,
"framer": "socket",
"device_id": 1
}
},
"device_list": {
"dev": {
"setup": {
"co size": 2048,
"di size": 2048,
"hr size": 2048,
"ir size": 2048,
"shared blocks": true,
"type exception": false,
"defaults": {
"value": {"bits": 0, "uint16": 0, "uint32": 0, "float32": 0.0, "string": " "},
"action": {"bits": null, "uint16": null, "uint32": null, "float32": null, "string": null}
}
},
"invalid": [],
"write": [
[0, 31],
[100, 100],
[200, 209],
[1024, 1055],
[1100, 1109]
],
"uint16": [
{"addr": 0, "value": 0}, {"addr": 1, "value": 1},
{"addr": 2, "value": 2}, {"addr": 3, "value": 3},
{"addr": 4, "value": 4}, {"addr": 5, "value": 5},
{"addr": 6, "value": 6}, {"addr": 7, "value": 7},
{"addr": 8, "value": 8}, {"addr": 9, "value": 9},
{"addr": 10, "value": 10}, {"addr": 11, "value": 11},
{"addr": 12, "value": 12}, {"addr": 13, "value": 13},
{"addr": 14, "value": 14}, {"addr": 15, "value": 15},
{"addr": 16, "value": 16}, {"addr": 17, "value": 17},
{"addr": 18, "value": 18}, {"addr": 19, "value": 19},
{"addr": 20, "value": 20}, {"addr": 21, "value": 21},
{"addr": 22, "value": 22}, {"addr": 23, "value": 23},
{"addr": 24, "value": 24}, {"addr": 25, "value": 25},
{"addr": 26, "value": 26}, {"addr": 27, "value": 27},
{"addr": 28, "value": 28}, {"addr": 29, "value": 29},
{"addr": 30, "value": 30}, {"addr": 31, "value": 31},
{"addr": 100, "value": 0,
"action": "increment",
"parameters": {"minval": 0, "maxval": 65535}},
{"addr": 200, "value": 0}, {"addr": 201, "value": 0},
{"addr": 202, "value": 0}, {"addr": 203, "value": 0},
{"addr": 204, "value": 0}, {"addr": 205, "value": 0},
{"addr": 206, "value": 0}, {"addr": 207, "value": 0},
{"addr": 208, "value": 0}, {"addr": 209, "value": 0}
],
"bits": [
{"addr": 1024, "value": 1}, {"addr": 1025, "value": 0},
{"addr": 1026, "value": 1}, {"addr": 1027, "value": 0},
{"addr": 1028, "value": 1}, {"addr": 1029, "value": 0},
{"addr": 1030, "value": 1}, {"addr": 1031, "value": 0},
{"addr": 1032, "value": 1}, {"addr": 1033, "value": 0},
{"addr": 1034, "value": 1}, {"addr": 1035, "value": 0},
{"addr": 1036, "value": 1}, {"addr": 1037, "value": 0},
{"addr": 1038, "value": 1}, {"addr": 1039, "value": 0},
{"addr": 1040, "value": 1}, {"addr": 1041, "value": 0},
{"addr": 1042, "value": 1}, {"addr": 1043, "value": 0},
{"addr": 1044, "value": 1}, {"addr": 1045, "value": 0},
{"addr": 1046, "value": 1}, {"addr": 1047, "value": 0},
{"addr": 1048, "value": 1}, {"addr": 1049, "value": 0},
{"addr": 1050, "value": 1}, {"addr": 1051, "value": 0},
{"addr": 1052, "value": 1}, {"addr": 1053, "value": 0},
{"addr": 1054, "value": 1}, {"addr": 1055, "value": 0},
{"addr": 1100, "value": 0}, {"addr": 1101, "value": 0},
{"addr": 1102, "value": 0}, {"addr": 1103, "value": 0},
{"addr": 1104, "value": 0}, {"addr": 1105, "value": 0},
{"addr": 1106, "value": 0}, {"addr": 1107, "value": 0},
{"addr": 1108, "value": 0}, {"addr": 1109, "value": 0}
],
"uint32": [],
"float32": [],
"string": [],
"repeat": []
}
}
}

View File

@@ -24,7 +24,7 @@
</ItemGroup> </ItemGroup>
<ItemGroup> <ItemGroup>
<None Update="ModbusPal\**\*" CopyToOutputDirectory="PreserveNewest"/> <None Update="Pymodbus\**\*" CopyToOutputDirectory="PreserveNewest"/>
<None Update="DL205\**\*" CopyToOutputDirectory="PreserveNewest"/> <None Update="DL205\**\*" CopyToOutputDirectory="PreserveNewest"/>
</ItemGroup> </ItemGroup>

View File

@@ -0,0 +1,139 @@
using Shouldly;
using Xunit;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.Tests;
[Trait("Category", "Unit")]
public sealed class DirectLogicAddressTests
{
[Theory]
[InlineData("V0", (ushort)0x0000)]
[InlineData("V1", (ushort)0x0001)]
[InlineData("V7", (ushort)0x0007)]
[InlineData("V10", (ushort)0x0008)]
[InlineData("V2000", (ushort)0x0400)] // canonical DL205/DL260 user-memory start
[InlineData("V7777", (ushort)0x0FFF)]
[InlineData("V10000", (ushort)0x1000)]
[InlineData("V17777", (ushort)0x1FFF)]
public void UserVMemoryToPdu_converts_octal_V_prefix(string v, ushort expected)
=> DirectLogicAddress.UserVMemoryToPdu(v).ShouldBe(expected);
[Theory]
[InlineData("0", (ushort)0)]
[InlineData("2000", (ushort)0x0400)]
[InlineData("v2000", (ushort)0x0400)] // lowercase v
[InlineData(" V2000 ", (ushort)0x0400)] // surrounding whitespace
public void UserVMemoryToPdu_accepts_bare_or_prefixed_or_padded(string v, ushort expected)
=> DirectLogicAddress.UserVMemoryToPdu(v).ShouldBe(expected);
[Theory]
[InlineData("V8")] // 8 is not a valid octal digit
[InlineData("V19")]
[InlineData("V2009")]
public void UserVMemoryToPdu_rejects_non_octal_digits(string v)
{
Should.Throw<ArgumentException>(() => DirectLogicAddress.UserVMemoryToPdu(v))
.Message.ShouldContain("octal");
}
[Theory]
[InlineData(null)]
[InlineData("")]
[InlineData(" ")]
[InlineData("V")]
public void UserVMemoryToPdu_rejects_empty_input(string? v)
=> Should.Throw<ArgumentException>(() => DirectLogicAddress.UserVMemoryToPdu(v!));
[Fact]
public void UserVMemoryToPdu_overflow_rejected()
{
// 200000 octal = 0x10000 — one past ushort range.
Should.Throw<OverflowException>(() => DirectLogicAddress.UserVMemoryToPdu("V200000"));
}
[Fact]
public void SystemVMemoryBasePdu_is_0x2100_for_V40400()
{
// V40400 on DL260 / H2-ECOM100 absolute mode → PDU 0x2100 (decimal 8448), NOT 0x4100
// which a naive octal-to-decimal of 40400 octal would give (= 16640).
DirectLogicAddress.SystemVMemoryBasePdu.ShouldBe((ushort)0x2100);
DirectLogicAddress.SystemVMemoryToPdu(0).ShouldBe((ushort)0x2100);
}
[Fact]
public void SystemVMemoryToPdu_offsets_within_bank()
{
DirectLogicAddress.SystemVMemoryToPdu(1).ShouldBe((ushort)0x2101);
DirectLogicAddress.SystemVMemoryToPdu(0x100).ShouldBe((ushort)0x2200);
}
[Fact]
public void SystemVMemoryToPdu_rejects_overflow()
{
// ushort wrap: 0xFFFF - 0x2100 = 0xDEFF; anything above should throw.
Should.NotThrow(() => DirectLogicAddress.SystemVMemoryToPdu(0xDEFF));
Should.Throw<OverflowException>(() => DirectLogicAddress.SystemVMemoryToPdu(0xDF00));
}
// --- Bit memory: Y-output, C-relay, X-input, SP-special ---
[Theory]
[InlineData("Y0", (ushort)2048)]
[InlineData("Y1", (ushort)2049)]
[InlineData("Y7", (ushort)2055)]
[InlineData("Y10", (ushort)2056)] // octal 10 = decimal 8
[InlineData("Y17", (ushort)2063)] // octal 17 = decimal 15
[InlineData("Y777", (ushort)2559)] // top of DL260 Y range per doc table
public void YOutputToCoil_adds_octal_offset_to_2048(string y, ushort expected)
=> DirectLogicAddress.YOutputToCoil(y).ShouldBe(expected);
[Theory]
[InlineData("C0", (ushort)3072)]
[InlineData("C1", (ushort)3073)]
[InlineData("C10", (ushort)3080)]
[InlineData("C1777", (ushort)4095)] // top of DL260 C range
public void CRelayToCoil_adds_octal_offset_to_3072(string c, ushort expected)
=> DirectLogicAddress.CRelayToCoil(c).ShouldBe(expected);
[Theory]
[InlineData("X0", (ushort)0)]
[InlineData("X17", (ushort)15)]
[InlineData("X777", (ushort)511)] // top of DL260 X range
public void XInputToDiscrete_adds_octal_offset_to_0(string x, ushort expected)
=> DirectLogicAddress.XInputToDiscrete(x).ShouldBe(expected);
[Theory]
[InlineData("SP0", (ushort)1024)]
[InlineData("SP7", (ushort)1031)]
[InlineData("sp0", (ushort)1024)] // lowercase prefix
[InlineData("SP777", (ushort)1535)]
public void SpecialToDiscrete_adds_octal_offset_to_1024(string sp, ushort expected)
=> DirectLogicAddress.SpecialToDiscrete(sp).ShouldBe(expected);
[Theory]
[InlineData("Y8")]
[InlineData("C9")]
[InlineData("X18")]
public void Bit_address_rejects_non_octal_digits(string bad)
=> Should.Throw<ArgumentException>(() =>
{
if (bad[0] == 'Y') DirectLogicAddress.YOutputToCoil(bad);
else if (bad[0] == 'C') DirectLogicAddress.CRelayToCoil(bad);
else DirectLogicAddress.XInputToDiscrete(bad);
});
[Theory]
[InlineData("Y")]
[InlineData("C")]
[InlineData("")]
public void Bit_address_rejects_empty(string bad)
=> Should.Throw<ArgumentException>(() => DirectLogicAddress.YOutputToCoil(bad));
[Fact]
public void YOutputToCoil_accepts_lowercase_prefix()
=> DirectLogicAddress.YOutputToCoil("y0").ShouldBe((ushort)2048);
[Fact]
public void CRelayToCoil_accepts_bare_octal_without_C_prefix()
=> DirectLogicAddress.CRelayToCoil("0").ShouldBe((ushort)3072);
}

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@@ -0,0 +1,165 @@
using Shouldly;
using Xunit;
using ZB.MOM.WW.OtOpcUa.Core.Abstractions;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.Tests;
[Trait("Category", "Unit")]
public sealed class ModbusCapTests
{
/// <summary>
/// Records every PDU sent so tests can assert request-count and per-request quantity —
/// the only observable behaviour of the auto-chunking path.
/// </summary>
private sealed class RecordingTransport : IModbusTransport
{
public readonly ushort[] HoldingRegisters = new ushort[1024];
public readonly List<(ushort Address, ushort Quantity)> Fc03Requests = new();
public readonly List<(ushort Address, ushort Quantity)> Fc16Requests = new();
public Task ConnectAsync(CancellationToken ct) => Task.CompletedTask;
public Task<byte[]> SendAsync(byte unitId, byte[] pdu, CancellationToken ct)
{
var fc = pdu[0];
if (fc == 0x03)
{
var addr = (ushort)((pdu[1] << 8) | pdu[2]);
var qty = (ushort)((pdu[3] << 8) | pdu[4]);
Fc03Requests.Add((addr, qty));
var byteCount = (byte)(qty * 2);
var resp = new byte[2 + byteCount];
resp[0] = 0x03;
resp[1] = byteCount;
for (var i = 0; i < qty; i++)
{
resp[2 + i * 2] = (byte)(HoldingRegisters[addr + i] >> 8);
resp[3 + i * 2] = (byte)(HoldingRegisters[addr + i] & 0xFF);
}
return Task.FromResult(resp);
}
if (fc == 0x10)
{
var addr = (ushort)((pdu[1] << 8) | pdu[2]);
var qty = (ushort)((pdu[3] << 8) | pdu[4]);
Fc16Requests.Add((addr, qty));
for (var i = 0; i < qty; i++)
HoldingRegisters[addr + i] = (ushort)((pdu[6 + i * 2] << 8) | pdu[7 + i * 2]);
return Task.FromResult(new byte[] { 0x10, pdu[1], pdu[2], pdu[3], pdu[4] });
}
return Task.FromException<byte[]>(new ModbusException(fc, 0x01, $"fc={fc} unsupported"));
}
public ValueTask DisposeAsync() => ValueTask.CompletedTask;
}
[Fact]
public async Task Read_within_cap_issues_single_FC03_request()
{
var tag = new ModbusTagDefinition("S", ModbusRegion.HoldingRegisters, 0, ModbusDataType.String,
StringLength: 40); // 20 regs — fits in default cap (125).
var transport = new RecordingTransport();
var opts = new ModbusDriverOptions { Host = "fake", Tags = [tag], Probe = new ModbusProbeOptions { Enabled = false } };
await using var drv = new ModbusDriver(opts, "modbus-1", _ => transport);
await drv.InitializeAsync("{}", TestContext.Current.CancellationToken);
_ = await drv.ReadAsync(["S"], TestContext.Current.CancellationToken);
transport.Fc03Requests.Count.ShouldBe(1);
transport.Fc03Requests[0].Quantity.ShouldBe((ushort)20);
}
[Fact]
public async Task Read_above_cap_splits_into_two_FC03_requests()
{
// 240-char string = 120 regs. Cap = 100 (a typical sub-spec device cap). Expect 100 + 20.
var tag = new ModbusTagDefinition("LongString", ModbusRegion.HoldingRegisters, 100, ModbusDataType.String,
StringLength: 240);
var transport = new RecordingTransport();
// Seed cells so the re-assembled payload is stable — confirms chunks are stitched in order.
for (ushort i = 100; i < 100 + 120; i++)
transport.HoldingRegisters[i] = (ushort)((('A' + (i - 100) % 26) << 8) | ('A' + (i - 100) % 26));
var opts = new ModbusDriverOptions
{
Host = "fake",
Tags = [tag],
MaxRegistersPerRead = 100,
Probe = new ModbusProbeOptions { Enabled = false },
};
await using var drv = new ModbusDriver(opts, "modbus-1", _ => transport);
await drv.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await drv.ReadAsync(["LongString"], TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0u);
transport.Fc03Requests.Count.ShouldBe(2, "120 regs / cap 100 → 2 requests");
transport.Fc03Requests[0].ShouldBe(((ushort)100, (ushort)100));
transport.Fc03Requests[1].ShouldBe(((ushort)200, (ushort)20));
// Payload continuity: re-assembled string starts where register 100 does and keeps going.
var s = (string)results[0].Value!;
s.Length.ShouldBeGreaterThan(0);
s[0].ShouldBe('A'); // register[100] high byte
}
[Fact]
public async Task Read_cap_honors_Mitsubishi_lower_cap_of_64()
{
// 200-char string = 100 regs. Mitsubishi Q cap = 64. Expect: 64, 36.
var tag = new ModbusTagDefinition("MitString", ModbusRegion.HoldingRegisters, 0, ModbusDataType.String,
StringLength: 200);
var transport = new RecordingTransport();
var opts = new ModbusDriverOptions { Host = "fake", Tags = [tag], MaxRegistersPerRead = 64, Probe = new ModbusProbeOptions { Enabled = false } };
await using var drv = new ModbusDriver(opts, "modbus-1", _ => transport);
await drv.InitializeAsync("{}", TestContext.Current.CancellationToken);
_ = await drv.ReadAsync(["MitString"], TestContext.Current.CancellationToken);
transport.Fc03Requests.Count.ShouldBe(2);
transport.Fc03Requests[0].Quantity.ShouldBe((ushort)64);
transport.Fc03Requests[1].Quantity.ShouldBe((ushort)36);
}
[Fact]
public async Task Write_exceeding_cap_throws_instead_of_splitting()
{
// Partial FC16 across two transactions is not atomic. Forcing an explicit exception so the
// caller knows their tag definition is incompatible with the device cap rather than silently
// writing half a string and crashing between chunks.
var tag = new ModbusTagDefinition("LongStringWrite", ModbusRegion.HoldingRegisters, 0, ModbusDataType.String,
StringLength: 220); // 110 regs.
var transport = new RecordingTransport();
var opts = new ModbusDriverOptions { Host = "fake", Tags = [tag], MaxRegistersPerWrite = 100, Probe = new ModbusProbeOptions { Enabled = false } };
await using var drv = new ModbusDriver(opts, "modbus-1", _ => transport);
await drv.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await drv.WriteAsync(
[new WriteRequest("LongStringWrite", new string('A', 220))],
TestContext.Current.CancellationToken);
// Driver catches the internal exception and surfaces BadInternalError — the Fc16Requests
// list must still be empty because nothing was sent.
results[0].StatusCode.ShouldNotBe(0u);
transport.Fc16Requests.Count.ShouldBe(0);
}
[Fact]
public async Task Write_within_cap_proceeds_normally()
{
var tag = new ModbusTagDefinition("ShortStringWrite", ModbusRegion.HoldingRegisters, 0, ModbusDataType.String,
StringLength: 40); // 20 regs.
var transport = new RecordingTransport();
var opts = new ModbusDriverOptions { Host = "fake", Tags = [tag], MaxRegistersPerWrite = 100, Probe = new ModbusProbeOptions { Enabled = false } };
await using var drv = new ModbusDriver(opts, "modbus-1", _ => transport);
await drv.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await drv.WriteAsync(
[new WriteRequest("ShortStringWrite", "HELLO")],
TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0u);
transport.Fc16Requests.Count.ShouldBe(1);
transport.Fc16Requests[0].Quantity.ShouldBe((ushort)20);
}
}

View File

@@ -172,4 +172,144 @@ public sealed class ModbusDataTypeTests
wire[1].ShouldBe((byte)'i'); wire[1].ShouldBe((byte)'i');
for (var i = 2; i < 8; i++) wire[i].ShouldBe((byte)0); for (var i = 2; i < 8; i++) wire[i].ShouldBe((byte)0);
} }
// --- DL205 low-byte-first strings (AutomationDirect DirectLOGIC quirk) ---
[Fact]
public void String_LowByteFirst_decodes_DL205_packed_Hello()
{
// HR[1040] = 0x6548 (wire BE bytes [0x65, 0x48]) decodes first char from low byte = 'H',
// second from high byte = 'e'. HR[1041] = 0x6C6C → 'l','l'. HR[1042] = 0x006F → 'o', nul.
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.String,
StringLength: 5, StringByteOrder: ModbusStringByteOrder.LowByteFirst);
var wire = new byte[] { 0x65, 0x48, 0x6C, 0x6C, 0x00, 0x6F };
ModbusDriver.DecodeRegister(wire, tag).ShouldBe("Hello");
}
[Fact]
public void String_LowByteFirst_decode_truncates_at_first_nul()
{
// Low-byte-first with only 2 real chars in register 0 (lo='H', hi='i') and the rest nul.
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.String,
StringLength: 6, StringByteOrder: ModbusStringByteOrder.LowByteFirst);
var wire = new byte[] { 0x69, 0x48, 0x00, 0x00, 0x00, 0x00 };
ModbusDriver.DecodeRegister(wire, tag).ShouldBe("Hi");
}
[Fact]
public void String_LowByteFirst_encode_round_trips_with_decode()
{
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.String,
StringLength: 5, StringByteOrder: ModbusStringByteOrder.LowByteFirst);
var wire = ModbusDriver.EncodeRegister("Hello", tag);
// Expect exactly the DL205-documented byte sequence.
wire.ShouldBe(new byte[] { 0x65, 0x48, 0x6C, 0x6C, 0x00, 0x6F });
ModbusDriver.DecodeRegister(wire, tag).ShouldBe("Hello");
}
[Fact]
public void String_HighByteFirst_and_LowByteFirst_differ_on_same_wire()
{
// Same wire buffer, different byte order → first char switches 'H' vs 'e'.
var wire = new byte[] { 0x48, 0x65 };
var hi = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.String,
StringLength: 2, StringByteOrder: ModbusStringByteOrder.HighByteFirst);
var lo = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.String,
StringLength: 2, StringByteOrder: ModbusStringByteOrder.LowByteFirst);
ModbusDriver.DecodeRegister(wire, hi).ShouldBe("He");
ModbusDriver.DecodeRegister(wire, lo).ShouldBe("eH");
}
// --- BCD (binary-coded decimal, DL205/DL260 default numeric encoding) ---
[Theory]
[InlineData(0x0000u, 0u)]
[InlineData(0x0001u, 1u)]
[InlineData(0x0009u, 9u)]
[InlineData(0x0010u, 10u)]
[InlineData(0x1234u, 1234u)]
[InlineData(0x9999u, 9999u)]
public void DecodeBcd_16_bit_decodes_expected_decimal(uint raw, uint expected)
=> ModbusDriver.DecodeBcd(raw, nibbles: 4).ShouldBe(expected);
[Fact]
public void DecodeBcd_rejects_nibbles_above_nine()
{
Should.Throw<InvalidDataException>(() => ModbusDriver.DecodeBcd(0x00A5u, nibbles: 4))
.Message.ShouldContain("Non-BCD nibble");
}
[Theory]
[InlineData(0u, 0x0000u)]
[InlineData(5u, 0x0005u)]
[InlineData(42u, 0x0042u)]
[InlineData(1234u, 0x1234u)]
[InlineData(9999u, 0x9999u)]
public void EncodeBcd_16_bit_encodes_expected_nibbles(uint value, uint expected)
=> ModbusDriver.EncodeBcd(value, nibbles: 4).ShouldBe(expected);
[Fact]
public void Bcd16_decodes_DL205_register_1234_as_decimal_1234()
{
// HR[1072] = 0x1234 on the DL205 profile represents decimal 1234. A plain Int16 decode
// would return 0x04D2 = 4660 — proof the BCD path is different.
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.Bcd16);
ModbusDriver.DecodeRegister(new byte[] { 0x12, 0x34 }, tag).ShouldBe(1234);
var int16Tag = tag with { DataType = ModbusDataType.Int16 };
ModbusDriver.DecodeRegister(new byte[] { 0x12, 0x34 }, int16Tag).ShouldBe((short)0x1234);
}
[Fact]
public void Bcd16_encode_round_trips_with_decode()
{
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.Bcd16);
var wire = ModbusDriver.EncodeRegister(4321, tag);
wire.ShouldBe(new byte[] { 0x43, 0x21 });
ModbusDriver.DecodeRegister(wire, tag).ShouldBe(4321);
}
[Fact]
public void Bcd16_encode_rejects_out_of_range_values()
{
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.Bcd16);
Should.Throw<OverflowException>(() => ModbusDriver.EncodeRegister(10000, tag))
.Message.ShouldContain("4 decimal digits");
}
[Fact]
public void Bcd32_decodes_8_digits_big_endian()
{
// 0x12345678 as BCD = decimal 12_345_678.
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.Bcd32);
ModbusDriver.DecodeRegister(new byte[] { 0x12, 0x34, 0x56, 0x78 }, tag).ShouldBe(12_345_678);
}
[Fact]
public void Bcd32_word_swap_handles_CDAB_layout()
{
// PLC stored 12_345_678 with word swap: low-word 0x5678 first, high-word 0x1234 second.
// Wire bytes [0x56, 0x78, 0x12, 0x34] + WordSwap → decode to decimal 12_345_678.
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.Bcd32,
ByteOrder: ModbusByteOrder.WordSwap);
ModbusDriver.DecodeRegister(new byte[] { 0x56, 0x78, 0x12, 0x34 }, tag).ShouldBe(12_345_678);
}
[Fact]
public void Bcd32_encode_round_trips_with_decode()
{
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.Bcd32);
var wire = ModbusDriver.EncodeRegister(87_654_321u, tag);
wire.ShouldBe(new byte[] { 0x87, 0x65, 0x43, 0x21 });
ModbusDriver.DecodeRegister(wire, tag).ShouldBe(87_654_321);
}
[Fact]
public void Bcd_RegisterCount_matches_underlying_width()
{
var b16 = new ModbusTagDefinition("A", ModbusRegion.HoldingRegisters, 0, ModbusDataType.Bcd16);
var b32 = new ModbusTagDefinition("B", ModbusRegion.HoldingRegisters, 0, ModbusDataType.Bcd32);
ModbusDriver.RegisterCount(b16).ShouldBe((ushort)1);
ModbusDriver.RegisterCount(b32).ShouldBe((ushort)2);
}
} }

View File

@@ -0,0 +1,88 @@
using Shouldly;
using Xunit;
using ZB.MOM.WW.OtOpcUa.Core.Abstractions;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.Tests;
/// <summary>
/// Unit tests for the Modbus-exception-code → OPC UA StatusCode mapping added in PR 52.
/// Before PR 52 every server exception + every transport failure collapsed to
/// BadInternalError (0x80020000), which made field diagnosis "is this a bad tag or a bad
/// driver?" impossible. These tests lock in the translation table documented on
/// <see cref="ModbusDriver.MapModbusExceptionToStatus"/>.
/// </summary>
[Trait("Category", "Unit")]
public sealed class ModbusExceptionMapperTests
{
[Theory]
[InlineData((byte)0x01, 0x803D0000u)] // Illegal Function → BadNotSupported
[InlineData((byte)0x02, 0x803C0000u)] // Illegal Data Address → BadOutOfRange
[InlineData((byte)0x03, 0x803C0000u)] // Illegal Data Value → BadOutOfRange
[InlineData((byte)0x04, 0x80550000u)] // Server Failure → BadDeviceFailure
[InlineData((byte)0x05, 0x80550000u)] // Acknowledge (long op) → BadDeviceFailure
[InlineData((byte)0x06, 0x80550000u)] // Server Busy → BadDeviceFailure
[InlineData((byte)0x0A, 0x80050000u)] // Gateway path unavailable → BadCommunicationError
[InlineData((byte)0x0B, 0x80050000u)] // Gateway target failed to respond → BadCommunicationError
[InlineData((byte)0xFF, 0x80020000u)] // Unknown code → BadInternalError fallback
public void MapModbusExceptionToStatus_returns_informative_status(byte code, uint expected)
=> ModbusDriver.MapModbusExceptionToStatus(code).ShouldBe(expected);
private sealed class ExceptionRaisingTransport(byte exceptionCode) : IModbusTransport
{
public Task ConnectAsync(CancellationToken ct) => Task.CompletedTask;
public Task<byte[]> SendAsync(byte unitId, byte[] pdu, CancellationToken ct)
=> Task.FromException<byte[]>(new ModbusException(pdu[0], exceptionCode, $"fc={pdu[0]} code={exceptionCode}"));
public ValueTask DisposeAsync() => ValueTask.CompletedTask;
}
[Fact]
public async Task Read_surface_exception_02_as_BadOutOfRange_not_BadInternalError()
{
var transport = new ExceptionRaisingTransport(exceptionCode: 0x02);
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.Int16);
var opts = new ModbusDriverOptions { Host = "fake", Tags = [tag], Probe = new ModbusProbeOptions { Enabled = false } };
await using var drv = new ModbusDriver(opts, "modbus-1", _ => transport);
await drv.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await drv.ReadAsync(["T"], TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0x803C0000u, "FC03 at an unmapped register must bubble out as BadOutOfRange so operators can spot a bad tag config");
}
[Fact]
public async Task Write_surface_exception_04_as_BadDeviceFailure()
{
var transport = new ExceptionRaisingTransport(exceptionCode: 0x04);
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.Int16);
var opts = new ModbusDriverOptions { Host = "fake", Tags = [tag], Probe = new ModbusProbeOptions { Enabled = false } };
await using var drv = new ModbusDriver(opts, "modbus-1", _ => transport);
await drv.InitializeAsync("{}", TestContext.Current.CancellationToken);
var writes = await drv.WriteAsync(
[new WriteRequest("T", (short)42)],
TestContext.Current.CancellationToken);
writes[0].StatusCode.ShouldBe(0x80550000u, "FC06 returning exception 04 (CPU in PROGRAM mode) maps to BadDeviceFailure");
}
private sealed class NonModbusFailureTransport : IModbusTransport
{
public Task ConnectAsync(CancellationToken ct) => Task.CompletedTask;
public Task<byte[]> SendAsync(byte unitId, byte[] pdu, CancellationToken ct)
=> Task.FromException<byte[]>(new EndOfStreamException("socket closed mid-response"));
public ValueTask DisposeAsync() => ValueTask.CompletedTask;
}
[Fact]
public async Task Read_non_modbus_failure_maps_to_BadCommunicationError_not_BadInternalError()
{
// Socket drop / timeout / malformed frame → transport-layer failure. Should surface
// distinctly from tag-level faults so operators know to check the network, not the config.
var tag = new ModbusTagDefinition("T", ModbusRegion.HoldingRegisters, 0, ModbusDataType.Int16);
var opts = new ModbusDriverOptions { Host = "fake", Tags = [tag], Probe = new ModbusProbeOptions { Enabled = false } };
await using var drv = new ModbusDriver(opts, "modbus-1", _ => new NonModbusFailureTransport());
await drv.InitializeAsync("{}", TestContext.Current.CancellationToken);
var results = await drv.ReadAsync(["T"], TestContext.Current.CancellationToken);
results[0].StatusCode.ShouldBe(0x80050000u);
}
}

View File

@@ -0,0 +1,146 @@
using System.Net;
using System.Net.Sockets;
using Shouldly;
using Xunit;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus.Tests;
/// <summary>
/// Exercises <see cref="ModbusTcpTransport"/> against a real TCP listener that can close
/// its socket mid-session on demand. Verifies the PR 53 reconnect-on-drop behavior: after
/// the "first" socket is forcibly torn down, the next SendAsync must re-establish the
/// connection and complete the PDU without bubbling an error to the caller.
/// </summary>
[Trait("Category", "Unit")]
public sealed class ModbusTcpReconnectTests
{
/// <summary>
/// Minimal in-process Modbus-TCP stub. Accepts one TCP connection at a time, reads an
/// MBAP + PDU, replies with a canned FC03 response echoing the request quantity of
/// zeroed bytes, then optionally closes the socket to simulate a NAT/firewall drop.
/// </summary>
private sealed class FlakeyModbusServer : IAsyncDisposable
{
private readonly TcpListener _listener;
public int Port => ((IPEndPoint)_listener.LocalEndpoint).Port;
public int DropAfterNTransactions { get; set; } = int.MaxValue;
private readonly CancellationTokenSource _stop = new();
private int _txCount;
public FlakeyModbusServer()
{
_listener = new TcpListener(IPAddress.Loopback, 0);
_listener.Start();
_ = Task.Run(AcceptLoopAsync);
}
private async Task AcceptLoopAsync()
{
while (!_stop.IsCancellationRequested)
{
TcpClient? client = null;
try { client = await _listener.AcceptTcpClientAsync(_stop.Token); }
catch { return; }
_ = Task.Run(() => ServeAsync(client!));
}
}
private async Task ServeAsync(TcpClient client)
{
try
{
using var _ = client;
var stream = client.GetStream();
while (!_stop.IsCancellationRequested && client.Connected)
{
var header = new byte[7];
if (!await ReadExactly(stream, header)) return;
var len = (ushort)((header[4] << 8) | header[5]);
var pdu = new byte[len - 1];
if (!await ReadExactly(stream, pdu)) return;
var fc = pdu[0];
var qty = (ushort)((pdu[3] << 8) | pdu[4]);
var respPdu = new byte[2 + qty * 2];
respPdu[0] = fc;
respPdu[1] = (byte)(qty * 2);
// data bytes stay 0
var respLen = (ushort)(1 + respPdu.Length);
var adu = new byte[7 + respPdu.Length];
adu[0] = header[0]; adu[1] = header[1];
adu[4] = (byte)(respLen >> 8); adu[5] = (byte)(respLen & 0xFF);
adu[6] = header[6];
Buffer.BlockCopy(respPdu, 0, adu, 7, respPdu.Length);
await stream.WriteAsync(adu);
await stream.FlushAsync();
_txCount++;
if (_txCount >= DropAfterNTransactions)
{
// Simulate NAT/firewall silent close: slam the socket without a
// protocol-level goodbye, which is what DL260 + an intermediate
// middlebox would look like from the client's perspective.
client.Client.Shutdown(SocketShutdown.Both);
client.Close();
return;
}
}
}
catch { /* best-effort */ }
}
private static async Task<bool> ReadExactly(NetworkStream s, byte[] buf)
{
var read = 0;
while (read < buf.Length)
{
var n = await s.ReadAsync(buf.AsMemory(read));
if (n == 0) return false;
read += n;
}
return true;
}
public async ValueTask DisposeAsync()
{
_stop.Cancel();
_listener.Stop();
await Task.CompletedTask;
}
}
[Fact]
public async Task Transport_recovers_from_mid_session_drop_and_retries_successfully()
{
await using var server = new FlakeyModbusServer { DropAfterNTransactions = 1 };
await using var transport = new ModbusTcpTransport("127.0.0.1", server.Port, TimeSpan.FromSeconds(2), autoReconnect: true);
await transport.ConnectAsync(TestContext.Current.CancellationToken);
// First transaction succeeds; server then closes the socket.
var pdu = new byte[] { 0x03, 0x00, 0x00, 0x00, 0x01 };
var first = await transport.SendAsync(unitId: 1, pdu, TestContext.Current.CancellationToken);
first[0].ShouldBe((byte)0x03);
// Second transaction: the connection is dead, but auto-reconnect must transparently
// spin up a new socket, resend, and produce a valid response. Before PR 53 this would
// surface as EndOfStreamException / IOException to the caller.
var second = await transport.SendAsync(unitId: 1, pdu, TestContext.Current.CancellationToken);
second[0].ShouldBe((byte)0x03);
}
[Fact]
public async Task Transport_without_AutoReconnect_propagates_drop_to_caller()
{
await using var server = new FlakeyModbusServer { DropAfterNTransactions = 1 };
await using var transport = new ModbusTcpTransport("127.0.0.1", server.Port, TimeSpan.FromSeconds(2), autoReconnect: false);
await transport.ConnectAsync(TestContext.Current.CancellationToken);
var pdu = new byte[] { 0x03, 0x00, 0x00, 0x00, 0x01 };
_ = await transport.SendAsync(unitId: 1, pdu, TestContext.Current.CancellationToken);
await Should.ThrowAsync<Exception>(async () =>
await transport.SendAsync(unitId: 1, pdu, TestContext.Current.CancellationToken));
}
}