Commit Graph

46 Commits

Author SHA1 Message Date
Joseph Doherty 55ae230fa4 ci(#606): Gitea-compatible trx upload + deterministic fixes for the CI-load test flakes
- v2-ci.yml: upload-artifact@v4 -> @v3 + continue-on-error (act_runner reports as GHES and
  v4 refuses GHES, failing every run); runner-capacity diagnostic step; AKKA_TEST_TIMEFACTOR=3
  on the test step.
- Runtime/ControlPlane harnesses: akka.test.timefactor from AKKA_TEST_TIMEFACTOR
  (TestTimeFactor), single-expect-default 15s; ControlPlane gains PresenceBudget.
- Leaked spinner threads: the infinite-loop timeout tests (Calculation, Host.IntegrationTests
  RoslynVirtualTagEvaluator, 3x Core.Scripting) pinned a core for the rest of the test process
  (abandoned, never stopped). Now a bounded 5 s wall-clock spin; outer compile-inclusive bound 30 s.
- Real test races fixed: ScriptedAlarmEngine push-during-drain (Inactive is also the start
  state + persist-before-update => wait for the Cleared save); DriverReconnectE2e (both nodes
  host the driver; Created[] is last-writer-wins and ForceReconnect is a no-op while
  Connecting); ControlPlaneStarterOrder (lost-race heal waited for a 60 s refresh tick).
- Fixed sleeps -> poll-for-condition: ReconnectSupervisor LastError, Modbus deadband steps
  (wait for observed reads), Modbus dispose hygiene precondition, FOCAS probe-loop log.
- Short presence budgets -> PresenceBudget in the Runtime/ControlPlane tests seen failing on
  Gitea; Calculation Settle 10 -> 30 s. No assertion removed, nothing skipped.
- infra/README.md §10 CI; stale TreatWarningsAsErrors comment in Directory.Build.props.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 19:44:31 -04:00
Joseph Doherty 3be8a1217e fix(runtime): the passive half of a LocalDb pair stands its alarm drain down for its mesh partner (review R6 MINOR-4)
The drain gate's 'is my queue-sharing peer Primary?' used only the host of
LocalDb:Replication:PeerAddress, which the passive half (ApiKey +
SyncListenPort) does not set - so as Secondary it kept draining beside its
Primary partner and every alarm event reached the historian twice.
DriverHostActor takes a sharesAlarmQueueWithLocal predicate used when no
peer host is known; WithOtOpcUaRuntimeActors builds it
(BuildAlarmQueuePeerPredicate) for a SharesRowsWithPeer node with no
PeerAddress as 'a member of my own cluster-{ClusterId} mesh other than
me'. A node sharing no rows, or with no mesh role, gets none and keeps
draining. AlarmHistorian.md / Redundancy.md / pair-replication runbook
updated.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 08:43:06 -04:00
Joseph Doherty e3dcb180c3 fix(runtime): Primary verdict published from host start, cache boot never adopts malformed bytes, strict drain-gate predicate, HostAbortedException passthrough, seed only Up members
Review R1:
- M1 (#609): DriverHostActor.StopChild releases the instance's resilience state before evicting the hub.
- m2 (#597): DriverHostActor publishes ShouldServiceAsPrimary() to IDriverPrimaryRoleSource at start and on
  cluster membership changes (deduped), so the native-ack gate denies in a pair's boot window.
- m4 (#601): ApplyCachedArtifact returns false on empty/malformed bytes; the cached revision is not adopted,
  Direct mode goes Stale (no RUNNING FROM CACHE), FetchAndCache lands Steady-with-no-revision and a
  re-dispatch of the same revision really applies.
- m3 (#603): LocalDbReplicationPolicy splits into CapturesChanges (PeerAddress||ApiKey, registration) and
  SharesRowsWithPeer (ApiKey && (PeerAddress||SyncListenPort>0), alarm drain gate).
- m5 (#618): Program.cs catch-all filters HostAbortedException (design-time tooling).
- m6 (Cluster-002): ClusterRoleInfo seeds only Up/WeaklyUp members.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 07:47:34 -04:00
Joseph Doherty 4f6231fa40 refactor(localdb): one replication predicate shared by table registration and the alarm drain gate (#603)
The drain gate counted SyncListenPort; a port with no ApiKey shares nothing (fail-closed
passive endpoint), and an ApiKey-only passive node shares its queue but was never gated.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 06:56:00 -04:00
Joseph Doherty 68461fbfb6 test(historian): justify/tighten the shutdown watch window; single read of RemoveCallCount per poll 2026-08-17 05:39:52 -04:00
Joseph Doherty 45d670928a test(historian): replace the recorder tests' fixed sleeps with bounded watches on drain-pass and truncation observables 2026-08-17 05:35:30 -04:00
Joseph Doherty 6b46c485ef test(historian): bounded-wait durability read; honest nondeterminism notes on the #491 controls 2026-08-17 04:07:08 -04:00
Joseph Doherty 7870c91fe4 fix(historian): a shutdown cancellation mid-drain is a pass abort, not a per-tag failure 2026-08-17 03:52:55 -04:00
Joseph Doherty 451273c860 test(historian): pin the failed-batch-append branch; correct its loss-accounting docs
The batched ingest's append-failure catch had zero coverage, and two doc
statements overstated the loss: the Warning said the burst's values were
"dropped", and RecorderStatus.OutboxAppendFailures said "the value was
dropped, not recorded". The outbox contract is prefix-never-orphan, so a
partial-prefix failure leaves entries durably queued that drain normally.

- New test pins the branch: one 3-item burst whose group commit commits a
  1-entry prefix then throws => OutboxAppendFailures == 1 (per burst, not
  per value), TotalRecorded == 0, actor alive, and the prefix still reaches
  the writer via the post-failure DrainTick (drainInterval 30s, so the
  steady cadence cannot account for it). Falsified twice: counting per item
  and dropping the drain nudge each turn it red.
- Second test pins the OperationCanceledException filter from its
  observable side - a cancel that is NOT shutdown is metered, not swallowed.
  Removing the 'when (_lifetime.IsCancellationRequested)' turns it red. The
  shutdown side has no cheap seam (the counter dies with the actor).
- Docs corrected: OutboxAppendFailures counts FAILED BATCH APPENDS, one per
  burst whatever its size (a granularity change from the per-value era), and
  is not a count of values lost; TotalRecorded under-counts when a commit
  fails after a partial prefix. Log message says "failed to append" and
  names the prefix. No functional change beyond the message string.

Also folds in the DrainBatchSize default alignment behind 0298a0b9: the
recorder's two ctor defaults and its non-positive fallback still said 64
while ContinuousHistorizationOptions.DrainBatchSize now defaults to 1024.
No test pinned the old 64.
2026-08-16 04:50:30 -04:00
Joseph Doherty 0298a0b944 chore(historian): batch-era defaults + appsettings/doc alignment 2026-08-16 04:48:55 -04:00
Joseph Doherty 384568b47a perf(historian): batch ingest — one group commit per value burst 2026-08-16 04:33:35 -04:00
Joseph Doherty a76b4e0740 perf(historian): bounded-parallel per-tag drain (DrainConcurrency, default 8) 2026-08-16 04:21:18 -04:00
Joseph Doherty 6ff64ca067 perf(historian): group-commit batch append on the historization outbox 2026-08-15 21:40:04 -04:00
Joseph Doherty e7fbe97759 fix(historian): gate historization capture on the Primary, quarantine a poison tag (#537, #538)
Both defects were found by #491's live gate against a real HistorianGateway and filed rather than
fixed at the time, because each one's fix is a design decision rather than a patch.

#537 — both nodes of a redundant pair captured every value, so the historian received duplicate
live samples for every historized tag (measured: the gateway's write counter advanced twice per
value and halved when one central was stopped).

The recorder now reads a capture gate per value, fed from the new
PrimaryGatePolicy.ShouldRecordHistorizedValues through IHistorizationRoleView — a third verdict on
the same RedundancyRoleView object, registered unconditionally on driver nodes rather than
alongside the alarm section's IRedundancyRoleView (which only exists when that section is enabled;
piggybacking is the #511 registration accident).

Two things are deliberate and easy to get backwards:

  * It gates the CAPTURE, not the drain — the opposite of the alarm sink. That queue is in LocalDb
    and replicates, so the Secondary already holds the Primary's rows. The historization outbox is
    a node-local FasterLog replicating to nobody, so a drain-only gate would leave the standby
    appending forever to a queue no one empties: unbounded disk, then a flood of stale duplicates
    the moment it is promoted. Entries a node already captured are still drained by that node.

  * The peer it stands down for must RECORD THE SAME REFS, not merely hold the same rows — a
    Primary in this node's own per-cluster mesh. A node carrying no cluster-scoped role cannot
    establish that and never stands down: under a fleet-wide election the elected Primary is
    usually running a different cluster's configuration, and deferring to it would end this
    cluster's historization silently, with the drain reporting success on an empty outbox forever.
    That is the scope mismatch that once suspended the alarm drain on every node of the rig.

An unknown role captures, matching the alarm drain — a duplicate sample is recoverable, a hole in
the trend is not.

#538 — the drain writes every per-tag group and then acks all-or-nothing (deliberate: RemoveAsync
truncates THROUGH an id, so partial acking could drop older unwritten entries). One permanently
failing tag therefore pinned the FIFO head while every healthy tag in the batch was re-submitted
to the historian on every pass, indefinitely — duplicate samples and an outbox that never
truncated, observed live at 8.3 MB from a single unprovisionable tag.

The drain now tracks consecutive failures per historian tag and abandons that tag's entries once
it exceeds MaxWriteAttempts (new, default 5), so the head advances. The counter only advances on a
pass where some OTHER tag wrote successfully: that is what separates "this tag is poison" from
"the backend is down". A count-only quarantine looks identical on the poison-tag case and silently
discards the whole backlog during an ordinary gateway restart, turning a duplicate-samples bug
into a lost-history one. Abandonment is also deferred until every failing tag is over budget, so
nothing is discarded on a pass that could not have advanced the head anyway. Each abandonment logs
a Warning naming the tag; the total rides RecorderStatus.AbandonedEntries.

Capacity also gains a non-zero default (500,000 entries) as the disk backstop for the one case the
quarantine deliberately cannot resolve — a historian refusing every write, where retaining is
correct. Set 0 to restore unbounded retention.

Every new test was falsified by reverting the production change it guards, and each one reddens
alone:

  * drop the backend-reachable evidence -> only A_backend_that_fails_every_tag_abandons_nothing
  * never abandon -> only A_permanently_failing_tag_is_abandoned_so_healthy_tags_stop_being_rewritten
  * latch the capture gate at construction -> only The_capture_gate_is_re_read_per_value...
  * treat any Primary as a scope peer -> only the two scope-mismatch cases

Full suite green. (Four OpcUaClient.Browser failures during the run were the opc-plc fixture being
down on the shared Docker host; brought it back up and they pass.)

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-08-04 12:12:16 -04:00
Joseph Doherty ad74473452 fix(historian): the recorder died on its first value — live gate for continuous historization (#491)
v2-ci / build (push) Successful in 4m54s
v2-ci / unit-tests (push) Failing after 16m42s
Ran #491's live gate against a real ZB.MOM.WW.HistorianGateway talking to a real AVEVA
Historian, and it found a production-fatal defect on the first value it ever saw.

ContinuousHistorizationRecorder.OnValueChangedAsync touched `Self` after awaiting
IHistorizationOutbox.AppendAsync(...).ConfigureAwait(false). ConfigureAwait(false) discards
Akka's ActorTaskScheduler synchronization context, so `Self` — which reads ActorBase.Context —
threw NotSupportedException. The throw escaped into supervision, which RESTARTED the actor;
because production seeds an EMPTY ref set (the deployed set arrives later via
UpdateHistorizedRefs), the restart silently discarded every historized ref. Net effect: one
value captured, then nothing, with no further error to show for it. Fixed by capturing
`IActorRef self = Self` before the await — the idiom the GetStatus handler already applied to
Sender.

Thirteen unit tests missed it because InMemoryOutbox.AppendAsync returned
ValueTask.CompletedTask: a completed ValueTask never yields, so the continuation ran inline
with the context still installed. The production FasterLog outbox fsyncs per entry and does
yield. The first regression test was itself vacuous — `await Task.Yield()` posts back to the
CAPTURED context, so the append still completed on the actor thread and reverting the fix left
the test green. The fake must complete on a POOL thread (Task.Delay(1).ConfigureAwait(false)),
as a real fsync does; with that, reverting the fix reddens exactly one test.

The rig could not run this gate at all: docker-dev carried ServerHistorian__* but no
ContinuousHistorization__* keys, so the recorder could never spawn. Both centrals now carry
them (default OFF — the recorder needs ContinuousHistorization:Enabled AND
ServerHistorian:Enabled), with the outbox on the per-node named volume so it survives a
container recreate. ServerHistorian__UseTls was hard-coded true and is now parameterized; a
plaintext h2c gateway was unreachable without it.

Gate results: outbox append, drain, WriteLiveValues accepted by a real historian, and restart
convergence (capture resumes after a restart with no new deployment) all pass. The read-back
hop is NOT proven — the LAN historian accepts writes but serves no reads under a "License
violation: Database tag count exceeds license tag count", and the licensed corporate one needs
the VPN. EnsureTags provisioning is likewise unexercised there (RemoteGrpc-only, and that CAP
is not listening). #491 stays open for the read-back hop alone.

Also recorded, not fixed: the recorder has NO Primary gate, unlike the alarm store-and-forward
sink, so both nodes of a redundant pair send duplicate live values. Gating it would introduce a
failover window with no capture — that is a design decision, not a cleanup.

Evidence: docs/plans/2026-08-01-continuous-historization-live-gate.md

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-08-01 19:57:37 -04:00
Joseph Doherty 154171f48c test(runtime): fix the intermittent Runtime.Tests failure — 4 ordering/logic defects + the presence-budget class (#500)
The reported symptom was "Runtime.Tests occasionally reports Failed: 1" with no test
name. Instrumenting 30 full-assembly runs reproduced it at 13% (4 runs) and showed it
was never ONE flaky test: five failures across three distinct tests in that batch, and
five more distinct tests over the verification rounds that followed.

Two hypotheses were tested and DISPROVED by measurement before anything was changed:

- Cluster-formation timeout. Every test in this assembly forms a real single-node Akka
  cluster over TCP in RuntimeActorTestBase's constructor and waits 5 s for MemberStatus.Up
  — 219 formations per run. Instrumented: idle max 960 ms, under-load max 1470 ms, zero
  timeouts. A 3.4x margin; not the cause.
- Ephemeral-port exhaustion from that bind churn. TIME_WAIT measured at ~0 throughout.
  Not the cause.

FOUR GENUINE ORDERING/LOGIC DEFECTS (none is a timeout):

1. VirtualTagHostActorTests.ApplyVirtualTags_respawns_child_when_plan_changes_in_place
   The test loops to accept RegisterInterest/UnregisterInterest in EITHER order — and
   then asserts on mux.LastSender, which DEPENDS on that order. Under the [Register,
   Unregister] interleaving LastSender is the DYING child and the assertion fails. Now
   captures the sender of the Register message as it arrives. Fully deterministic; no
   timing involved. (Swept the other four LastSender sites: all drain the Unregister
   first, so their ordering is fixed. Only this one was unsafe.)

2. DriverHostActorWriteRoutingTests.Primary_routes_write_via_uns_nodeid_to_driver_by_rawpath
   ApplyAck marks the end of the APPLY, not the point a write can succeed: the child is
   still in Connecting, which deliberately fast-fails writes ("driver not connected"),
   and the NodeId->driver reverse map has not been pushed. Now retries until accepted.
   This does not weaken the assertion — every rejection branch replies WITHOUT reaching
   the driver, so Writes.Count.ShouldBe(1) still means exactly what it did.

3. HistorianAdapterActorTests.Redundancy_snapshot_without_local_node_...
   One 500 ms constant served both presence budgets (AwaitAssert) and absence windows
   (ExpectNoMsg). Different quantities that happened to share a number, so the presence
   budget could not be raised without slowing every absence check. Split into
   AssertTimeout (5 s) and Settle (500 ms).

4. ContinuousHistorizationRecorderTests.Retry_after_writer_failure_eventually_acks
   Waited on `outbox == 0`, which is ALSO true before the first append — so the poll
   could win the race against the recorder and return having observed the INITIAL state,
   after which the CallCount>=2 check outside the block failed against a recorder that
   had not run. Both conditions are now polled together with the retry count as the
   discriminator. (The preceding test in the same file documents this exact trap.)

THE PRESENCE-BUDGET CLASS:

After those four, three consecutive 30-run rounds each still failed once — on a
DIFFERENT test, in a DIFFERENT file, every time (OpcUaPublishActorApplyFailureTests 2 s,
OpcUaPublishActorRebuildTests 2 s, OpcUaPublishActorTests 500 ms). That is a
distribution, not a defect, and fixing it one test at a time was the wrong method.

RuntimeActorTestBase now carries a documented PresenceBudget (15 s) and 57 sub-3 s
AwaitAssert/AwaitCondition durations across four files route through it.

Why this is safe rather than sloppy: a presence budget is an upper bound before giving
up, not a wait — these helpers poll and return the instant the condition holds. Raising
one costs nothing on the happy path and CANNOT make a genuinely failing assertion pass;
it only changes how quickly a real breakage reports. Absence windows are the opposite
(the elapsed time IS the assertion) and were deliberately left untouched with their own
short, individually-calibrated literals.

ScriptedAlarmHostActorTests is a special case, diagnosed rather than merely raised: its
8 s budget was sized for message passing but actually waits on a REAL Roslyn compile
(ApplyScriptedAlarms -> ScriptedAlarmEngine.LoadAsync compiles every predicate). Cold
script compiles are the slowest and most variable thing in the assembly, so that class
gets 30 s with the reason recorded.

Verification: 30 consecutive full-assembly runs, 30 passed / 0 failed, against a 13%
baseline. Full solution builds; all 41 unit-test projects green.

NOT fixed here, filed as #501: DriverHostActorNativeAlarmAckRoutingTests:90 and :116 use
AwaitAssert for an ABSENCE assertion, so they return instantly and prove nothing. They
are excluded from the budget change on purpose — a bigger number does not fix them, and
rewriting them to settle-then-assert may legitimately turn them red.
2026-07-25 20:20:06 -04:00
Joseph Doherty 50b55ee4b9 fix(redundancy): elect the Primary by cluster age, not by address
RedundancyStateActor derived the driver Primary from ClusterState.RoleLeader("driver").
Akka offers two different notions of a "first" member and they are not the same
one: role leader is the lowest-ADDRESSED Up member (host, then port), while
ClusterSingletonManager places singletons on the OLDEST — lowest up-number.

They agree on a freshly-formed cluster, which is why every existing test passed.
They diverge after any restart: the restarted node re-joins as the youngest while
keeping its address, so if it holds the lower address it becomes role leader while
the singletons stay put. The snapshot would then name a Primary that is not
hosting the work, and every Primary-gated surface follows it — inbound device
writes, native-alarm acks, the fleet-wide alerts emit, and the alarm-history
drain would all enable on the wrong node while the node actually running the
singletons stayed gated off.

BuildSnapshot now selects the oldest Up member carrying the driver role, matching
singleton placement. Leaving members are excluded: a node handing its singletons
over must not be named Primary.

NodeRedundancyState.IsRoleLeaderForDriver is renamed IsDriverPrimary, and
NodeHealthInputs.IsDriverRoleLeader likewise. Keeping the old names would have
left the wire contract asserting a derivation the code no longer uses — the same
drift that made this defect invisible.

Proven by a real two-node cluster rather than a mock. RedundancyPrimaryElectionTests
binds the first-joining node to the HIGHER port, so oldest and lowest-address name
different nodes, and includes a fixture assertion that the divergence actually
occurred — without it the real assertion could pass for the wrong reason. Positive
control: restoring the RoleLeader derivation turns exactly the two election tests
red while the fixture check stays green.

Runtime.Tests 440 passed, ControlPlane.Tests 82, Cluster.Tests 36.

Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW
2026-07-21 18:39:07 -04:00
Joseph Doherty f9f1b8fcee fix(localdb): phase-2 live gate — 4 production defects found and fixed
Gate record: docs/plans/2026-07-20-localdb-phase2-live-gate.md.
Checks 1, 2, 5, 6 pass. Checks 3 and 4 are NOT satisfied — the defect they
were meant to confirm turned out to be the opposite of what the plan assumed.

Three defects crash-looped every driver node before check 1 could even run:

1. An empty ServerHistorian:ApiKey kills the host. ServerHistorianOptions-
   Validator exists to turn exactly that class of failure into a named
   OptionsValidationException, but its documented fail tier explicitly excluded
   ApiKey on the reasoning that a keyless client "degrades — the gateway rejects
   calls". It does not: the client validates its own options at construction, so
   the process dies during Akka startup and never makes a call.

2. UseTls disagreeing with the endpoint scheme kills the host too, in both
   directions (both messages confirmed in the shipped client assembly). Moving an
   endpoint from https to http without clearing UseTls is an ordinary migration
   slip.

3. Plaintext h2c was UNREACHABLE. HistorianGatewayClientAdapter forwarded the
   TLS-only options unconditionally, and AllowUntrustedServerCertificate defaults
   to false, so it always sent RequireCertificateValidation=true — which the
   client rejects outright when UseTls=false. Every http:// deployment crashed,
   though the scheme is documented as the supported way to select h2c, and the
   only workaround was to assert a certificate posture for a connection that has
   no certificate.

The fourth was the blocker, and it is Phase 2's own:

4. The drain gate deferred to a Primary that cannot deliver. Redundancy roles are
   elected CLUSTER-WIDE; the alarm queue is PAIR-LOCAL. On the rig the elected
   driver Primary is central-1 — it carries the driver Akka role, replicates
   nobody's LocalDb and does not even run the alarm historian — so every driver
   node logged "Historian drain suspended", including the two site-b nodes that
   have no peer at all. Nothing drained anywhere, where before Phase 2 it drained
   fine. The cost is not a duplicate; it is the buffer growing to the capacity
   wall and evicting the audit trail it exists to protect.

   Fixed in three layers: a separate ShouldDrainAlarmHistory policy (unknown role
   drains; the two gates now deliberately disagree, and a test pins that); peer-
   host matching in DriverHostActor so a node stands down only for a Primary
   holding its rows; and AddAlarmHistorian short-circuiting the gate when
   replication is unconfigured — testing BOTH Replication:PeerAddress and
   SyncListenPort, since only the dialing half sets the former while both halves
   share the queue.

   Every one of these follows from the asymmetry: a false allow costs a duplicate
   row, which at-least-once delivery already accepts and payload-hash ids
   collapse; a false deny loses data silently.

A third vacuous test, caught by the same delete-the-guard discipline: the
role-view tests stayed green with the guard removed, because AwaitAssert polls
until an assertion passes and the assertion was "reads open" — which is the
SEEDED value, satisfied at the first poll before the actor processed anything.
They now assert the sequence of published values through a recording view; the
control then goes red for exactly the cases that matter.

Migration evidence: 11 legacy rows across two deliberately overlapping files
converged to exactly 9 identical rows on both nodes, proving D-6's payload-hash
identity on real nodes rather than in a fixture.

Open design fork, recorded in the gate doc rather than decided here: a pair
cannot currently identify its own Primary, so both halves drain. Safe in every
topology — nothing loses data — but the gate's de-duplication benefit is
unrealised until roles are scoped per pair.

Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW
2026-07-21 06:13:01 -04:00
Joseph Doherty 71379816e7 feat(localdb): alarm S&F on LocalDb with primary-gated drain (cutover)
Moves the alarm store-and-forward buffer out of its own alarm-historian.db
and into the node's consolidated LocalDb, where it replicates to the
redundant pair peer. A node that dies holding undelivered alarm history no
longer takes it to the grave.

Tasks 2 and 3 land together, as the plan anticipated. They are not separable:
the gate is a constructor argument of the rewritten sink, and a commit that
replicated the queue without gating the drain would be a commit in which both
nodes of a pair deliver every alarm event, continuously.

That drain gate is the load-bearing part of the change, and the recon
explains why it is new work rather than a refinement. Exactly-once delivery
across a pair is enforced today on the ENQUEUE side, by
HistorianAdapterActor: only the Primary enqueues, so the Secondary's queue is
empty and its ungated drain has nothing to send. Replicating the table
destroys that invariant.

The gate is a Func<bool> the caller supplies, because the drain runs on a
timer the sink owns rather than on a mailbox, and Core.AlarmHistorian cannot
reference PrimaryGatePolicy in Runtime. Runtime supplies it via a new
IRedundancyRoleView singleton that DriverHostActor publishes its Primary-gate
verdict to -- the same verdict the inbound-write and native-ack gates use, so
there is no second notion of am-I-the-Primary to drift.

Two failure modes are deliberately closed:

- The view is seeded OPEN, matching the policy's own answer for an unknown
  role with no driver peer. A deployment that runs no redundancy never
  publishes to it, and defaulting closed would silently stop its alarm
  history forever.

- A gate that throws is read as not-now, never as permission, and a closed
  gate reports the new HistorianDrainState.NotPrimary rather than Idle. A
  Secondary's rising queue is supposed to look different from a stalled
  drain, and if BOTH nodes report NotPrimary the pair is misconfigured and
  says so instead of quietly filling toward the capacity ceiling.

Row ids are a hash of the payload rather than fresh GUIDs. Both adapters
accept the same fanned transition in the window before the first redundancy
snapshot arrives, and under last-writer-wins an equal key converges those two
accepts into one row instead of duplicating them.

Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW
2026-07-21 04:13:00 -04:00
Joseph Doherty 3efcf8014b feat(v3-batch4-wp3): raw-only binding + UNS fan-out + write routing
Wave B of Batch 4 — the runtime binding seam for the dual namespace.

Applier (both realms, explicit realm at every sink call site):
- MaterialiseRawSubtree: Raw containers as folders + Raw tags as variables
  keyed by RawPath (native-alarm tag → single Part 9 condition at the RawPath),
  all in AddressSpaceRealm.Raw; historian tagname = override else RawPath.
- MaterialiseUnsReferences: each UNS reference Variable under its equipment
  folder (Uns realm) + an Organizes UNS->Raw edge; inherits writable/array/
  historian tagname from the backing raw tag (both NodeIds -> one tagname).
- FeedHistorizedRefs / ProvisionHistorizedTags now source RAW tags (mux ref
  stays single, keyed by RawPath); ApplyPureRemove tears down raw tags + UNS
  refs in place (raw-container removal falls back to rebuild).

DriverHostActor (dual-NodeId, single-source fan-out):
- _nodeIdByDriverRef value gains a realm (NodeRealmRef); rebuilt from
  RawTags UNION UnsReferenceVariables so one (DriverInstanceId, RawPath) fans
  to the raw NodeId AND every referencing UNS NodeId with identical
  value/quality/timestamp. Write inverse map keyed by the bare id; the
  ns-qualified NodeId the write hook passes is normalised (BareNodeId) so a
  write to either NodeId resolves the same driver ref (-> RawPath write).
- Native raw alarm condition routing is realm-tagged (Raw); AttributeValueUpdate
  + AlarmStateUpdate carry the realm through to the sink.

Retire EquipmentNodeIds -> V3NodeIds.Uns (applier/VirtualTagHostActor) and
RawPaths.Combine (DiscoveredNodeMapper, discovered nodes are Raw now).

DeploymentArtifact.ParseComposition emits the Raw + UNS subtrees byte-parity
with the composer (reconstruct entities -> AddressSpaceComposer.Compose).

Sink surface: removed the transitional `= AddressSpaceRealm.Uns` defaults from
IOpcUaAddressSpaceSink / ISurgicalAddressSpaceSink / SdkAddressSpaceSink /
DeferredAddressSpaceSink / NullOpcUaAddressSpaceSink — every call site is now
explicit (realm reordered before the trailing optionals on EnsureVariable +
MaterialiseAlarmCondition). Node-manager convenience methods keep their
defaults (they are not the interface impl; Sdk delegates explicitly).

Tests: rewrote DriverHostActorLiveValueTests (fan-out drift, 1:N) +
DriverHostActorWriteRoutingTests (dual-NodeId raw/uns write routing) to the v3
raw+uns model; new AddressSpaceApplierRawUnsTests; migrated the EquipmentTags
provisioning/feed tests to RawTags; swept EquipmentNodeIds test callers.

Claude-Session: https://claude.ai/code/session_01LVneM3eh1UtJxEisFXgmox
2026-07-16 10:56:31 -04:00
Joseph Doherty 56ddf45e1c chore(core): flatten Historian sub-namespace to Core.Abstractions root
v2-ci / build (pull_request) Successful in 4m32s
v2-ci / unit-tests (pull_request) Failing after 10m2s
Four continuous-historization types (IHistorizationOutbox, HistorizationOutboxEntry,
IHistorianValueWriter/HistorizationValue, HistorizationCommitMode) drifted into a
ZB.MOM.WW.OtOpcUa.Core.Abstractions.Historian sub-namespace while the other six files
in the same folder correctly use the root namespace. This violated decision #59's
flat-public-surface rule and left InterfaceIndependenceTests.AllPublicTypes_LiveInRootNamespace
red on master (pre-existing, predates round-2 remediation).

Move all four to the root namespace and drop/retarget the now-redundant
'using ...Core.Abstractions.Historian;' in the ~11 consumers. No behavioral change.

Verified: Core.Abstractions.Tests 129/129 (was 128/129), Runtime.Tests Historian+DI 72/72,
Gateway driver unit 102/102, full solution build 0 errors.
2026-07-13 18:29:01 -04:00
Joseph Doherty 304442dba4 feat(runtime): ServerHistorian HistoryRead parallelism/limiter/deadline knobs + node-manager wiring (03/S3) 2026-07-13 12:03:27 -04:00
Joseph Doherty b77bbd13b7 fix(r2-06): warning parity — malformed-endpoint warning in ServerHistorianOptions.Validate() (06/S-11) 2026-07-13 09:57:29 -04:00
Joseph Doherty 257214f775 fix(historian-gateway): wire dormant GatewayTagProvisioner + provisioning observability/docs
PR #423 shipped GatewayTagProvisioner + unit tests but never registered it in
DI nor passed it into the AddressSpaceApplier, so deploying historized tags used
the no-op NullHistorianProvisioning and never called the gateway's EnsureTags
(confirmed live on wonder-app-vd03: zero EnsureTags calls on a historized deploy).
Addresses HISTORIAN-GATEWAY-INTEGRATION-ISSUES.md.

Issue 1 (wire provisioner):
- Runtime: AddHistorianProvisioning extension (gated on ServerHistorian:Enabled,
  mirrors AddServerHistorian) + NullHistorianProvisioning TryAdd default in
  AddOtOpcUaRuntime; WithOtOpcUaRuntimeActors resolves IHistorianProvisioning and
  passes it into the applier.
- Gateway driver: GatewayHistorian.CreateProvisioner factory (mirrors CreateDataSource).
- Host: Program.cs calls AddHistorianProvisioning after AddServerHistorian.
- Tests: AddHistorianProvisioningTests (config-gated registration + the
  register->resolve->applier->EnsureTags chain).

Issue 2 (observability): AddressSpaceApplier logs the provisioning tally on every
successful dispatch (was gated behind Failed/Skipped > 0), including dispatched=N
so a dispatched=N/requested=0 line flags the dormant no-op. +2 tests.

Issue 3 (30s HistoryRead on unprovisioned tags): root coupling fixed by Issue 1;
documented the CallTimeout knob + coupling. Default left at 30s pending the
multi-data-point investigation the issue requests (lowering risks truncating
legitimate large reads).

Issue 4 (docs): docs/Historian.md gains a "Tag auto-provisioning (EnsureTags)"
section and CLAUDE.md a wiring/gating note (both stress ServerHistorian:Enabled).
Sibling scadaproj/CLAUDE.md carries no false claim -> unchanged.

Pre-existing Serilog observation: anchor CWD to AppContext.BaseDirectory before
AddZbSerilog so the relative file sink stops landing in C:\Windows\System32 under
the Windows-service CWD.

Builds 0-error; Runtime.Tests 355, OpcUaServer.Tests 329, Gateway.Tests 99 (+4
live-skipped) all green.
2026-06-27 23:24:29 -04:00
Joseph Doherty 60695179ee fix(historian-gateway): historize EVERY aliased tag sharing a mux ref (FU-3 review — close silent-drop)
Code review found a residual silent-data-loss path: a single driver ref (mux
ref) can back SEVERAL historized equipment tags via aliasing (identical machines
sharing a register — DriverHostActor._nodeIdByDriverRef is a HashSet), each with
its own HistorianTagname. The muxRef->single-name map collapsed last-wins, so
under alias + divergent overrides only one historian tag got the value and the
rest were silently dropped — the exact failure class FU-3 exists to eliminate.

Model the fan as muxRef -> HashSet<historianName> and append ONE outbox entry per
name in OnValueChangedAsync (a per-name append failure drops only that name and
continues). Convergence removes/adds each (muxRef, name) pair individually from
the per-ref set, dropping the mux key only when its last name is removed — so
removing one alias leaves the shared ref fanning for the others with no mux churn.

Tests: aliased-refs-each-get-the-value (one fan → both historian names written),
removing-one-alias-keeps-the-ref-registered, and the override-rename test now
feeds a value post-rename to prove the write target actually moved to the new
name. Runtime 350/0, OpcUaServer 327/0; 0 warnings.

Claude-Session: https://claude.ai/code/session_012SDSQ3AcaXqPcBtDESBRii
2026-06-27 00:56:17 -04:00
Joseph Doherty 111adc92b6 fix(historian-gateway): historize under the historian name, not the mux ref, when HistorianTagname overrides (FU-3)
The continuous-historization recorder conflated two identifiers into one string:
the dependency mux fans DependencyValueChanged keyed by the driver FullName
(the mux ref), but a value must be historized under the resolved historian name
(HistorianTagname override, else FullName). In the common no-override case the
two are equal, so it worked; with an override they diverge and the recorder
registered mux interest under a key the mux never fans — that tag's values were
never captured (and, had they been, would have been written under the mux ref).

Carry BOTH identifiers through the seam: a new HistorizedTagRef(MuxRef,
HistorianName) record on IHistorizedTagSubscriptionSink. The applier resolves
MuxRef = FullName and HistorianName = override-or-FullName. The recorder now
keeps a muxRef->historianName map: it registers/filters mux interest by MuxRef
but writes the outbox entry (and drains) under HistorianName. The convergence
handler re-registers the mux only when the registered key-set changes, so an
override-only rename (same FullName) updates the write target without mux churn.

Tests: a divergent-override recorder test (interest by mux ref, value written
under the override name, never the mux ref) + an override-rename no-churn test;
the applier feed tests now assert the full (mux ref, historian name) pairs.
Runtime 348/0, OpcUaServer 327/0; 0 warnings. Closes FU-3.

Claude-Session: https://claude.ai/code/session_012SDSQ3AcaXqPcBtDESBRii
2026-06-27 00:43:28 -04:00
Joseph Doherty b2276b5b04 test(historian-gateway): cover AlarmHistorianOptions.Validate MaxAttempts<=0 warning (FU-4)
The MaxAttempts<=0 warning branch in AlarmHistorianOptions.Validate() was the
only one without a test (the sibling DrainIntervalSeconds/Capacity/
DeadLetterRetentionDays warnings are covered). Add the matching case. Closes FU-4.

Claude-Session: https://claude.ai/code/session_012SDSQ3AcaXqPcBtDESBRii
2026-06-27 00:24:12 -04:00
Joseph Doherty 2982cc4bb5 feat(historian-gateway): feed historized refs to the recorder on deploy (close continuous-historization ref-feed gap)
v2-ci / build (pull_request) Failing after 39s
v2-ci / unit-tests (tests/Core/ZB.MOM.WW.OtOpcUa.Cluster.Tests) (pull_request) Has been skipped
v2-ci / unit-tests (tests/Server/ZB.MOM.WW.OtOpcUa.ControlPlane.Tests) (pull_request) Has been skipped
v2-ci / unit-tests (tests/Server/ZB.MOM.WW.OtOpcUa.OpcUaServer.Tests) (pull_request) Has been skipped
v2-ci / unit-tests (tests/Server/ZB.MOM.WW.OtOpcUa.Runtime.Tests) (pull_request) Has been skipped
v2-ci / unit-tests (tests/Server/ZB.MOM.WW.OtOpcUa.Security.Tests) (pull_request) Has been skipped
v2-ci / integration (tests/Server/ZB.MOM.WW.OtOpcUa.Host.IntegrationTests) (pull_request) Has been skipped
v2-ci / integration (tests/Server/ZB.MOM.WW.OtOpcUa.OpcUaServer.IntegrationTests) (pull_request) Has been skipped
The ContinuousHistorizationRecorder was spawned with an EMPTY historized-ref
set, so it registered interest in nothing and historized nothing. This feeds it
the currently-historized tag refs on every address-space deploy/redeploy so its
DependencyMuxActor interest converges to exactly the historized set (the same
refs the EnsureTags provisioning hook resolves: override-or-FullName).

Design — delta convergence (the plan is a pure DIFF):
- New seam IHistorizedTagSubscriptionSink (Core.Abstractions/Historian) with a
  Null no-op singleton, mirroring how IHistorianProvisioning decouples the T15
  hook. AddressSpaceApplier gains a DEFAULTED ctor param (Null sink) so all ~80
  existing call sites + the production site compile unchanged.
- Apply() only ever sees a plan diff (an incremental/surgical apply carries a
  delta, not the full set), so the applier feeds an add/remove DELTA computed
  from AddedEquipmentTags / RemovedEquipmentTags / ChangedEquipmentTags. The
  recorder keeps the full set and re-registers it. The feed is a single
  non-blocking Tell behind the sink, wrapped in try/catch so a faulting feed
  never blocks or breaks a deploy (same discipline as the provisioning hook).
- Recorder.UpdateHistorizedRefs(added, removed) converges the tracked set, then
  — only when it actually changed — sends ONE RegisterInterest with the full set
  (the mux's RegisterInterest is a full-REPLACE) or one UnregisterInterest when
  it drains to empty (the mux has no per-ref unregister). An unchanged delta is
  a no-op (no mux churn).
- DI: the recorder is now spawned BEFORE the applier so the adapter
  (ActorHistorizedTagSubscriptionSink) can wrap its IActorRef; the Null sink is
  used when continuous historization is off/unwired.

Tests: recorder convergence (add-from-empty, add+remove converge, idempotent,
drain-to-empty unregisters); applier feeds resolved added refs, removed+renamed
deltas, and survives a throwing sink. Build clean (0 warnings on touched
projects); Runtime/OpcUaServer/Gateway/AdminUI suites green.

Claude-Session: https://claude.ai/code/session_012SDSQ3AcaXqPcBtDESBRii
2026-06-26 23:21:18 -04:00
Joseph Doherty 0b4b2e4cfd refactor(historian-gateway): retire Wonderware historian projects (gateway is sole backend)
The HistorianGateway driver is now the sole historian read/write+alarm backend, so the
Wonderware sidecar projects are dead code. Removes the 5 Wonderware projects (driver,
.Client, .Client.Contracts, + their 2 test projects) from the solution and tree, and fully
retires the vestigial 'Historian.Wonderware' driver type (UI/probe-only; it had no driver
factory): the Host probe registration, the AdminUI driver-config surface (driver page,
tag-config editor/model/validator entry, address picker/builder, driver-type catalog +
dropdown + edit-router entries), and their tests. Prunes the now-unused Wonderware
connection fields (Host/Port/UseTls/ServerCertThumbprint/SharedSecret) from
AlarmHistorianOptions (keeping Enabled + the SQLite store-and-forward knobs) and refreshes
the stale XML docs that named Wonderware as the production backend.

Claude-Session: https://claude.ai/code/session_012SDSQ3AcaXqPcBtDESBRii
2026-06-26 19:25:21 -04:00
Joseph Doherty 2a5c717755 feat(historian-gateway): wire ContinuousHistorizationRecorder into DI + hosted lifecycle + meters
Bind ContinuousHistorizationOptions (Enabled/OutboxPath/CommitMode/
CommitIntervalMs/DrainBatchSize/DrainIntervalSeconds/Capacity/backoff) with a
warn-only Validate(); gated on Enabled AND the ServerHistorian gateway being
configured, the Host registers the durable FasterLogHistorizationOutbox (container
-disposed) + a gateway-backed GatewayHistorianValueWriter, and binds outbox
depth/dropped observable gauges on the central scraped meter. WithOtOpcUaRuntimeActors
spawns the recorder (over the same dependency-mux ref) when the options + writer +
outbox resolve, registering ContinuousHistorizationRecorderKey. Spawned with an EMPTY
historized-ref set: the deployed address space builds later, so ref population is a
documented follow-on (a later SetHistorizedRefs feed) — T18 wires the actor + outbox
+ writer + meters; the ref feed is the known remaining gap.

Claude-Session: https://claude.ai/code/session_012SDSQ3AcaXqPcBtDESBRii
2026-06-26 18:47:20 -04:00
Joseph Doherty 97528c500f fix(historian-gateway): guard recorder outbox-append failures + retry-success test + Sender capture + mux deregister
I-1: Wrap the OnValueChangedAsync AppendAsync in try/catch so a durable-boundary
failure (e.g. a PerEntry fsync hitting disk-full/I-O error) can no longer propagate
out of the handler and trip Akka supervision into a restart loop. A canceled append
during shutdown returns quietly; any other exception increments a new
_outboxAppendFailures counter, logs a Warning (exception type name only), and drops
the value without recording it or nudging the drain. The counter is surfaced on
RecorderStatus (new OutboxAppendFailures field).

I-2: Strengthen Writer_failure_keeps_entry_for_retry to prove the drain actually ran
— assert the writer was invoked (the fake records even on Succeed=false) AND the
outbox stayed at 1 (RemoveAsync not called), via AwaitAssertAsync.

M-3: Capture Sender before the await in the GetStatus handler, then Tell the reply.

M-4: Add Retry_after_writer_failure_eventually_acks proving the retry -> success ->
ack path; FakeValueWriter gains a FailFirstN option + CallCount (Succeed behaviour
unchanged). Short minBackoff keeps it fast and deterministic (AwaitAssert, no sleep).

M-5: Deregister mux interest on PostStop via DependencyMuxActor.UnregisterInterest,
mirroring VirtualTagActor.PostStop, closing the dead-letter window before Terminated.

Claude-Session: https://claude.ai/code/session_012SDSQ3AcaXqPcBtDESBRii
2026-06-26 18:34:19 -04:00
Joseph Doherty bbfbc7b215 feat(historian-gateway): ContinuousHistorizationRecorder actor (outbox->WriteLiveValues, backoff)
Continuous-historization engine for non-Galaxy driver tags. Registers
interest with the per-node DependencyMuxActor for the historized refs and
taps the VirtualTagActor.DependencyValueChanged values the mux fans:
coerce to numeric -> append to the durable IHistorizationOutbox (crash
boundary) -> off-thread drain writes batches through IHistorianValueWriter
and acks (FIFO-truncates) on success, backing off (exponential, capped) on
failure. Non-numeric values are dropped + metered (SQL analog path is
numeric-only).

- New seam IHistorianValueWriter + HistorizationValue in Core.Abstractions
  so Runtime stays free of the gRPC driver.
- GatewayHistorianValueWriter (driver) adapts IHistorianGatewayClient.
  WriteLiveValues: HistorizationValue -> HistorianLiveValue proto, WriteAck
  Success||Queued -> true; non-throwing (errors -> false for retry).
- Drain runs via PipeTo(Self) so the mailbox never blocks on the gateway
  write; appends awaited on the actor thread to stay serialized.

Adaptation vs plan: the mux fans DependencyValueChanged (TagId/Value/
TimestampUtc, no quality), not DriverInstanceActor.AttributeValuePublished,
so values are recorded Good-quality (192) by the same convention the
scripted-alarm host uses.

Claude-Session: https://claude.ai/code/session_012SDSQ3AcaXqPcBtDESBRii
2026-06-26 18:18:34 -04:00
Joseph Doherty 1a6eb7efe6 test(historian-gateway): cover MaxTieClusterOverfetch warning + refresh AddServerHistorian doc
Addresses Task 9 review: add the enabled+nonpositive MaxTieClusterOverfetch warning
test; update the AddServerHistorian XML doc to describe the gateway-backed data source
(the alarm-path Wonderware doc stays until T13).

Claude-Session: https://claude.ai/code/session_012SDSQ3AcaXqPcBtDESBRii
2026-06-26 17:09:45 -04:00
Joseph Doherty 718f1fdad2 feat(historian-gateway): reshape ServerHistorianOptions to gateway form (Endpoint/ApiKey/Tls)
Claude-Session: https://claude.ai/code/session_012SDSQ3AcaXqPcBtDESBRii
2026-06-26 16:52:56 -04:00
Joseph Doherty a6f1f4ef15 feat(historian): AddServerHistorian DI + Host wiring of IHistorianDataSource 2026-06-14 20:17:10 -04:00
Joseph Doherty 7ce7505a36 feat(historian-host): bind TCP host/port/tls config 2026-06-12 11:19:46 -04:00
Joseph Doherty 7f535c0e9d test(historian): cover non-positive DeadLetterRetentionDays validation warning 2026-06-11 13:24:46 -04:00
Joseph Doherty 5ea6e9d7d9 fix(historian): validate non-positive drain/capacity/retention knobs (review) + log prefix 2026-06-11 13:09:13 -04:00
Joseph Doherty f215982b93 feat(historian): drain/capacity/retention config knobs + startup config-warning validation 2026-06-11 13:04:16 -04:00
Joseph Doherty 61b230d79a harden(historian): nullable HistorizeToAveva (missing→historize) for rolling-restart-safe deserialize + middle-link test 2026-06-11 13:00:57 -04:00
Joseph Doherty 8012509584 feat(historian): honor per-alarm HistorizeToAveva opt-out at the durable write 2026-06-11 12:48:13 -04:00
Joseph Doherty 943c621371 feat(historian): config-gated SqliteStoreAndForward→Wonderware sink (AddAlarmHistorian) 2026-06-11 11:30:31 -04:00
Joseph Doherty e9355e9514 refactor(historian): gate before translate (no discarded alloc on secondary) + strengthen double-write warning (review) 2026-06-11 11:24:48 -04:00
Joseph Doherty bb42e5834a feat(historian): subscribe to alerts topic + translate to AlarmHistorianEvent (Primary-gated, exactly-once) 2026-06-11 11:18:26 -04:00
Joseph Doherty 4f291ed09c test(redundancy): cover absent-node default-historize for HistorianAdapter (A2) 2026-06-11 09:02:02 -04:00
Joseph Doherty 0742946108 feat(redundancy): gate alarm historization on Primary (A2, defensive — actor currently unfed)
HistorianAdapterActor now subscribes to the redundancy-state DPS topic,
caches the local node's RedundancyRole, and SKIPS the durable-sink enqueue
when the local node is Secondary or Detached. Unknown/null role default-writes
so single-node deploys and the boot window never silently drop historization.
GetStatus stays ungated.

PREMISE: verified the actor is registered but FED BY NOTHING in production —
there is no AlarmHistorianEvent producer and nothing resolves its registry key
to Tell it. This is a FORWARD-LOOKING / DEFENSIVE guard, not a fix for a live
double-write: the moment a per-node feeder lands (engine -> historian, expected
as a per-node cluster broadcast like the alerts topic), only the Primary will
write to the durable sink (exactly-once across all alarm sources).

Mirrors the sibling A1 treatment of ScriptedAlarmHostActor (06c4155) and
OpcUaPublishActor's redundancy-state handler. localNode threaded through
HistorianAdapterActor.Props from ServiceCollectionExtensions (roleInfo.LocalNode).
2026-06-11 08:57:41 -04:00