Commit Graph

195 Commits

Author SHA1 Message Date
Joseph Doherty 9c8e3da5da fix(mtconnect): review rulings for CONDITION alarms (#626)
- Unavailable keeps an ACTIVE condition active: quality-only BadNoCommunication; on data
  return same statement => quality-only Good, Normal => Clear, different => Retrigger.
- A changed alarm reference set (alarm-bearing delta = full rebuild) clears the whole
  last-told record so every active condition is re-asserted; the same set keeps it.
- Quality-only events go through the host's AlarmQualityUpdate path, never a projected
  snapshot (which could ack a retained unacked condition or rewrite message/severity).
- Deterministic tie-break between equal-level conditions (ordinal nativeCode, then type).
- Dedup key is level+nativeCode+nativeSeverity+qualifier; a text-only change updates nothing.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 15:38:52 -04:00
Joseph Doherty cb85a455c9 feat(alarms): exact OPC UA severity + per-condition quality on native alarm events (#626)
AlarmEventArgs gains optional OpcUaSeverity (supersedes the four-bucket mapping, clamped
1..1000) and QualityStatusCode (projected onto the condition's Quality). An Unspecified-kind
event carrying a quality is a quality-only annotation: the host updates the condition but
publishes no alerts row. Both default null, so every existing native source is unchanged.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 14:55:46 -04:00
Joseph Doherty 4a10ea1e1c fix(runtime): a removed driver's late writes no longer resurrect its resilience/telemetry state (#609)
DriverHostActor.StopChild released the tracker (Invalidate) and evicted the hub synchronously, but
Context.Stop is asynchronous: the stopping child's in-flight SubscribeBulk completed through its
capability invoker AFTER the release, and its RecordCallStart/RecordSuccess/RecordCallComplete
re-created the tracker entry, which DriverResilienceStatusPublisherService then re-emitted every tick
forever. Confirmed with a temporary stack capture in the tracker (removed): every post-Release write
came from DriverInstanceActor.HandleSubscribeAsync -> CapabilityInvoker.ExecuteAsync; the test failed
whenever it landed before the second publisher tick.

- DriverResilienceStatusTracker.Retire (Release) drops the id's snapshots and ignores every later
  Record* for it; one guarded write path re-checks after the upsert so a write racing Retire cannot
  survive it. Reinstate (called by DriverCapabilityInvokerFactory.Create) lifts it, so the same id
  re-added in a later deployment records again.
- TelemetryLocalHub.Evict now also holds the id (late Health/Resilience dropped, neither cached nor
  fanned out); ITelemetryLocalHub.Readmit (default no-op), called at the top of SpawnChild, lifts it.
- The removal test is now deterministic: an invoker decorator holds the child's subscribe inside the
  real invoker's bracket across the removal and signals when its late writes are done (positive
  control) — red 5/5 without the fix, green 20/20 with it. New unit tests for the tracker guard
  (incl. a Retire race), the factory Release/Create pair, the hub hold/readmit, and a re-add-same-id
  host test.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 09:07:11 -04:00
Joseph Doherty 3be8a1217e fix(runtime): the passive half of a LocalDb pair stands its alarm drain down for its mesh partner (review R6 MINOR-4)
The drain gate's 'is my queue-sharing peer Primary?' used only the host of
LocalDb:Replication:PeerAddress, which the passive half (ApiKey +
SyncListenPort) does not set - so as Secondary it kept draining beside its
Primary partner and every alarm event reached the historian twice.
DriverHostActor takes a sharesAlarmQueueWithLocal predicate used when no
peer host is known; WithOtOpcUaRuntimeActors builds it
(BuildAlarmQueuePeerPredicate) for a SharesRowsWithPeer node with no
PeerAddress as 'a member of my own cluster-{ClusterId} mesh other than
me'. A node sharing no rows, or with no mesh role, gets none and keeps
draining. AlarmHistorian.md / Redundancy.md / pair-replication runbook
updated.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 08:43:06 -04:00
Joseph Doherty e93d115cbe fix(runtime): pin the Primary-verdict member-event subscription with a test; document the pre-join allow window (review R6 MINOR-2/3)
MINOR-3: new DriverHostActorPrimaryRoleSourceTests case drives the
deny flip with a real ClusterEvent.MemberUp on the EventStream (how the
cluster's domain-event publisher reaches a Cluster.Subscribe subscriber)
instead of a direct RepublishPrimaryVerdict tell; it fails when the
Cluster.Subscribe(IMemberEvent) call is deleted.

MINOR-2: the published verdict MIRRORS the live gate; before this node has
joined its member count is 0 and both allow (seconds; up to the bootstrap
guard's 25 s probe), so the Sparkplug primary-host claim can be held on
both nodes in that window (native ack is unaffected - view and route
agree). Behaviour deliberately unchanged: denying until self is Up would
change the live gate too and delay writes/acks on a single-node cluster's
own join. Comments + AlarmTracking.md / Redundancy.md / Mqtt.md corrected.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 08:33:52 -04:00
Joseph Doherty e3dcb180c3 fix(runtime): Primary verdict published from host start, cache boot never adopts malformed bytes, strict drain-gate predicate, HostAbortedException passthrough, seed only Up members
Review R1:
- M1 (#609): DriverHostActor.StopChild releases the instance's resilience state before evicting the hub.
- m2 (#597): DriverHostActor publishes ShouldServiceAsPrimary() to IDriverPrimaryRoleSource at start and on
  cluster membership changes (deduped), so the native-ack gate denies in a pair's boot window.
- m4 (#601): ApplyCachedArtifact returns false on empty/malformed bytes; the cached revision is not adopted,
  Direct mode goes Stale (no RUNNING FROM CACHE), FetchAndCache lands Steady-with-no-revision and a
  re-dispatch of the same revision really applies.
- m3 (#603): LocalDbReplicationPolicy splits into CapturesChanges (PeerAddress||ApiKey, registration) and
  SharesRowsWithPeer (ApiKey && (PeerAddress||SyncListenPort>0), alarm drain gate).
- m5 (#618): Program.cs catch-all filters HostAbortedException (design-time tooling).
- m6 (Cluster-002): ClusterRoleInfo seeds only Up/WeaklyUp members.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 07:47:34 -04:00
Joseph Doherty 53247a056a fix(runtime): malformed artifact bytes on boot/restore are no answer (#601); evict telemetry snapshots on driver removal (#609)
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 06:53:45 -04:00
Joseph Doherty e280db3753 fix(runtime): comms_latched_refs meter tag key 'driver' -> 'driver_instance' — the R3-04 bare-role-literal guard caught the R3-02 tag key at merge (cross-branch collision; neither branch saw the other) 2026-08-20 11:55:16 -04:00
Joseph Doherty 157d01c2c2 Merge branch 'fix/r3-02-stale-good-family' — R3-02: one quality contract at four seams — comms loss marks raw+UNS value variables BadNoCommunication (WriteStatuses sink member, recovery audit), Calculation + VT hold on Bad / worst-of sub-code / (value,status) dedup, MQTT initial push + ConnectionLost stale, Sparkplug birth replay (archreview 03/S15, 05/STAB-19, 05/STAB-18, 02/S14) 2026-08-20 11:49:06 -04:00
Joseph Doherty 62c5bc3aad fix(runtime): a stopping driver child announces comms loss so restart/respawn latches its nodes Bad 2026-08-20 11:07:02 -04:00
Joseph Doherty f1b976f5e2 Merge branch 'fix/r3-04-one-role-authority' — R3-04: EffectiveRoles is the one role authority (Cluster:Roles wins over OTOPCUA_ROLES, normalised, validated, fail-start on unknown/overlay-changed roles); Program.cs + all four validators consume it; case-insensitive gossip predicates; source-scan guard (archreview 01/S-12 = 03/C5, 01/C-9) 2026-08-20 11:05:09 -04:00
Joseph Doherty 1d251cc037 Merge branch 'master' into fix/r3-02-stale-good-family
# Conflicts:
#	src/Server/ZB.MOM.WW.OtOpcUa.Runtime/Drivers/DriverHostActor.cs
#	tests/Server/ZB.MOM.WW.OtOpcUa.Runtime.Tests/Harness/V3ArtifactSeeder.cs
2026-08-20 11:03:02 -04:00
Joseph Doherty 0793b0cba8 fix(runtime): rate-limit the supervision reprovision — deferred, not dropped (review F3)
The default decider restarts a faulting child immediately and without limit, and
the hook makes every restart do ShutdownAsync+InitializeAsync+SubscribeAsync, so a
driver faulting on every value became a reconnect storm. Per-driver last-reprovision
stamp + DefaultReprovisionBackoff (10s, matched to DefaultReconnectInterval);
a held request is re-delivered by a single per-driver timer carrying the original
incarnation ref, so the F2 identity check still applies.

Seen RED with the backoff disabled: InitializeCount == 3 (second applied
immediately) where the test requires 2-then-3.

Also: the _children.Keys union-arm test (seeder gained taglessDrivers) and the
_desiredByDriver xmldoc note that it lingers on last-known-good after a failed apply.
2026-08-20 10:39:13 -04:00
Joseph Doherty 2b7100cf19 fix(runtime): route a reprovision by incarnation, not driver id (review F2)
A ReprovisionRequested in flight from an old incarnation could reach the NEW child
after HandleRestartDriver swapped it in. In Connecting that child DOES handle
InitializeRequested, so it started a second concurrent InitializeAsync, racing the
#527 dispose-before-overwrite.

Seen RED: InitializeCount == 2 on a child held in Connecting by a gated init
(an already-connected child swallows InitializeRequested and passes vacuously).
2026-08-20 10:27:02 -04:00
Joseph Doherty edd01fcc34 fix(runtime): a changed alarm set re-subscribes instead of latching (review F1)
The alarm subscribe gated on 'a handle exists', which is correct for an idempotent
re-push and wrong for a deploy that widens/narrows the set. Combined with the
spawn-time desired set, a respawning deploy could latch the PREVIOUS revision's
alarm refs for the life of the connection; sourceNodeIds-filtering drivers
(OpcUaClient/AbCip/Focas) would never deliver the new alarm.

Seen RED: LastSubscribedAlarmRefs stayed [alarmX] after a deploy widening to
[alarmX, alarmY].
2026-08-20 10:24:52 -04:00
Joseph Doherty e2497c908d test(cluster): guard that role reads live only in the authority (archreview theme 4) 2026-08-20 10:21:36 -04:00
Joseph Doherty 7d98ef9332 feat(runtime): audit refs still BadNoCommunication after a reconnect (dedup-trap tripwire) 2026-08-20 10:16:01 -04:00
Joseph Doherty 97f4ea0c9e fix(runtime): comms loss marks raw + UNS value nodes BadNoCommunication, value retained (archreview 03/S15) 2026-08-20 10:07:12 -04:00
Joseph Doherty e46c1db5e5 fix(cluster): gossiped-role predicates compare case-insensitively — a miscased peer no longer un-elects the Primary 2026-08-20 10:04:16 -04:00
Joseph Doherty 2b9a397b2d fix(runtime): re-provision a driver child after a supervision restart (archreview 03/S6, S16) 2026-08-20 09:56:05 -04:00
Joseph Doherty d97e441979 test(runtime): operator restart re-subscribes the respawned child (archreview 03/S16, U6)
Seen RED against a T3-reverted build: all 4 failed, Created[1].SubscribeCount == 0
on the headline case. 20x isolation run green after the fix was restored.
2026-08-20 09:53:38 -04:00
Joseph Doherty daaeb854d6 fix(runtime): every spawn hands the child its desired subscriptions (archreview 03/S16) 2026-08-20 09:36:52 -04:00
Joseph Doherty bdc81a1372 refactor(runtime): one desired-subscription payload authority (_desiredByDriver) 2026-08-20 09:34:49 -04:00
Joseph Doherty a801e2aefb fix(runtime): comms-loss grace is per connection — max(LastSuccessfulRead, connectedSince) (archreview 03/S17) 2026-08-20 09:32:30 -04:00
Joseph Doherty 7c5a843ace docs(code): close-out comment fixes from the follow-ups review round 2026-08-17 04:32:53 -04:00
Joseph Doherty dba5f806d3 fix(runtime): explicit 30s command timeout on the Direct-apply artifact read 2026-08-17 03:49:27 -04:00
Joseph Doherty dbc9223206 docs(code): correct comments stale after the perf remainder 2026-08-16 05:09:00 -04:00
Joseph Doherty 5b92eb0ff6 perf(runtime): direct-mode artifact read piped off the host mailbox 2026-08-16 04:48:02 -04:00
Joseph Doherty b6275f439c perf(runtime): per-driver index for connectivity fans; comms-loss is one batch 2026-08-16 04:27:20 -04:00
Joseph Doherty 0dbbb5ac6b fix(runtime): stash dedup + applying-wedge watchdog; cache-failure diagnostics 2026-08-15 17:43:15 -04:00
Joseph Doherty 14c31941c7 fix(runtime): parallel-safe decompression limit; tighten ParsedDeploymentArtifact surface 2026-08-15 17:16:09 -04:00
Joseph Doherty 5f2e60278c perf(runtime): apply-path cache write off-mailbox; stash deferred dispatches 2026-08-15 17:12:01 -04:00
Joseph Doherty 9dbd5e96f7 perf(controlplane): gzip artifact blob inside the hashed bytes (~10-20x smaller)
ConfigComposer gzips the serialised snapshot (CompressionLevel.Fastest)
immediately after SerializeToUtf8Bytes and BEFORE taking the SHA-256, so
the compressed bytes ARE the artifact everywhere: Deployment.ArtifactBlob,
the LocalDb cache chunks, the gRPC fetch stream, and the RevisionHash a
FetchAndCache node verifies against. The invariant the deploy path rests on
— RevisionHash == SHA-256(stored/wire bytes) — is preserved, which is what
leaves the fetcher, the cache and the serve path untouched: nothing between
the composer and DeploymentArtifact.Open ever looks inside the blob.

Read side: Open() sniffs the gzip magic 1F 8B (valid JSON can never start
with 0x1F, so no framing of our own is needed) and inflates through a size
guard — MaxDecompressedBytes, 512 MiB, internal + mutable so the guard can
be exercised without inflating half a gigabyte per test run. Pre-upgrade
uncompressed blobs take the identical path they always did.

Every decompression failure — corrupt stream, truncated stream, over-limit
inflation — is reported as JsonException, the same exception family the
malformed-JSON path already owns. So the lenient static wrappers still
degrade to empty results and the apply paths still fail the apply and keep
last-known-good (#485); no caller's decision changes because the reason the
bytes are unusable changed.

gzip output is not guaranteed byte-stable across .NET releases. Harmless
here: the hash is computed FROM the emitted bytes at compose time and never
re-derived from the JSON, so the worst an implementation change costs is
one spurious "changed" revision after a runtime upgrade. Snapshot
determinism is unaffected — compression wraps the final bytes and reorders
nothing.

Tests: gzip/uncompressed parity through both the instance parses and the
statics, corrupt-gzip leniency through the wrappers, the size guard (with a
falsifiability control proving the same bytes inflate fine under the
production limit), and composer-side blob-starts-with-1F8B +
RevisionHash == SHA256(blob) with a control proving the hash is NOT over
the JSON.
2026-08-15 17:00:19 -04:00
Joseph Doherty 2fd60ecce1 perf(runtime): apply path parses the artifact once per actor
Both apply handlers (DriverHostActor.ApplyAndAck + HandleFetchedForApply)
and OpcUaPublishActor.HandleRebuild used to rebuild a JsonDocument over the
same artifact bytes for every question they asked of it — driver instances,
composition, cluster scope, data-plane authority. Each now opens ONE
ParsedDeploymentArtifact per apply and threads it through:

  - ReconcileDriversForApply / ReconcileDriversFromParsed return the blob
    plus the parse the rest of the apply reads; the handler owns it and
    disposes it in its finally.
  - PushDesiredSubscriptionsFromParsed and CacheAppliedArtifact take that
    parse instead of re-parsing the bytes.
  - HandleRebuild opens once after the #485 guard and feeds both the
    data-plane authority and the composition from it.

The blob-based variants stay as the lenient wrappers the boot paths need
(BootstrapFromCache, RestoreApplied), so the three remaining static Parse*
call sites are boot-only — none on an apply path.

The RebuildAddressSpace message still carries raw BYTES, deliberately: the
publish actor is a different actor with its own mailbox and
ParsedDeploymentArtifact is a disposable, non-thread-safe object owned by
the sending handler. It opens its own single parse on the far side.

FeedDataPlaneAuthority still SHA-256s the RAW bytes for the revision id — a
re-serialisation of the parsed document would be a different byte sequence
and would not match the deployment's RevisionHash.

Behaviour note: Open() throws JsonException on bytes the static wrappers
swallowed to an empty result. That is routed into each path's EXISTING
failure handling — ApplyAndAck's catch (Failed ack, children left running)
and HandleRebuild's catch (Error log, last-known-good still served) — not
as a new outcome. An empty composition is not a benign no-op there: the
planner diffs it as a PureRemove and tears the address space down, so the
throw is the honest reading of unusable bytes.
2026-08-15 17:00:05 -04:00
Joseph Doherty 59202017cd refactor(runtime): ParsedDeploymentArtifact — one JsonDocument per apply
Every public entry point on DeploymentArtifact took ReadOnlySpan<byte> and did
JsonDocument.Parse(blob.ToArray()) — a full copy plus a full document build per
call — so one apply paid ~8-11 full parses of the same bytes (the scoped
ParseComposition alone parsed three times: scope, composition, BuildClusterSets).

DeploymentArtifact.Open(byte[]) now parses once into ParsedDeploymentArtifact,
which owns the JsonDocument and exposes an instance method mirroring each static
entry point. The moved bodies operate on Root; BuildClusterSets takes JsonElement
instead of re-parsing the blob; ResolveClusterScope is memoized per node id, since
every consumer of one apply asks about the same node.

Every static is now a thin wrapper (Open + delegate + dispose) keeping its
ReadOnlySpan<byte> signature and its lenient empty/malformed contract — the
wrapper pays the one copy and owns the JsonException catch, so output shapes are
unchanged. Hot callers migrate to Open() separately.

ParsedDeploymentArtifactTests pins same-bytes-same-output through both doors for
all six entry points over a rich multi-cluster artifact (raw chain + UNS refs +
scripts + keys + ACLs), with falsifiability controls proving the fixture actually
scopes, plus memoization and after-dispose-use coverage.
2026-08-15 13:23:05 -04:00
Joseph Doherty cf69d03f9b perf(runtime): Direct-mode apply threads the in-hand artifact (1 SQL read per apply, not 3) 2026-08-15 13:17:27 -04:00
Joseph Doherty ec6f8bb0ea refactor(runtime): delete dead per-value host ingress; batch fan-out review fixes 2026-08-15 13:01:17 -04:00
Joseph Doherty c51568f2a5 feat(runtime): DriverHostActor batched value fan-out
Replaces the temporary per-item unwrap bridge with a real batched handler: one
AttributeValueBatchPublished burst now costs ONE hop to the dependency mux and ONE
OpcUaPublishActor.AttributeValueBatchUpdate, instead of one message per value.

Routing per item is unchanged — the v3 Batch 4 single-source fan-out (raw NodeId +
every referencing UNS NodeId, identical value/status/timestamp), with an unmapped ref
Debug-logged and dropped without disturbing the rest of the burst. A burst in which
nothing resolves sends no publish message at all rather than an empty batch.

Indexed for-loop over Items is deliberate: no interface-enumerator allocation per
burst on the hottest routing seam. ForwardToMux and its registrations stay for the
comms-loss fan and per-tag drivers.
2026-08-15 12:36:01 -04:00
Joseph Doherty 8ef02506f7 fix(runtime): harden batch forwarding — detach pins, malformed-raise guard, struct items 2026-08-15 12:31:29 -04:00
Joseph Doherty e04ff2488c feat(runtime): DriverInstanceActor forwards batched data changes 2026-08-15 12:16:49 -04:00
Joseph Doherty dac7e1885d feat(resilience): route IDriver.InitializeAsync through the capability invoker (R2-10 T10 closed)
The connect path was the one capability call the resilience pipeline never
saw, so a driver that could not connect contributed zero breaker input and
the /hosts resilience panel read 'All targets healthy' against a dead
endpoint. InitializeAsync now routes through the invoker as
DriverCapability.Initialize, keyed on the driver-instance id.

- No pipeline retry: the actor's RetryConnect timer is the retry loop
  (parser forces retryCount overrides to 0, same funnel as write-shaped).
- Breaker threshold 2, not the Read-sized 5: the breaker samples 30 s and
  the reconnect timer fires every 10 s, so at most three attempts fit one
  window — threshold 5 could never open. Pinned by its own test.
- An open breaker fast-fails into the same InitializeFailed path as a real
  connect failure; the 15 s break window costs at most one extra tick.
  The best-effort teardown ShutdownAsync stays unwrapped.
- Companion fix: DriverCapabilityInvokerFactory.Create now invalidates the
  instance's tracker snapshots with its pipelines — a respawn during an
  outage discarded the only breaker whose OnClosed could clear the OPEN
  flag, stranding a false 'Breaker OPEN' chip forever.

Live gate PASSED on docker-dev (image symbol-verified per container):
rtu-gate against dead 10.100.0.35:5021 opened its Initialize breaker on
both centrals with the red 'BREAKER OPEN' chip on /hosts; a socat
5021→5020 forwarder recovered it (both breakers closed within 1 s, panel
back to 'All targets healthy'); healthy MAIN-modbus recorded zero breaker
events. Full suite 50/50 green. Evidence:
docs/plans/2026-08-07-adminui-followups-and-live-gates.md §7.
2026-08-08 05:45:08 -04:00
Joseph Doherty 4d2dfb5b50 test(mesh): step 7 — replace the boundary test with MeshGrpcBoundaryTests and sweep the comments
MeshGrpcBoundaryTests replaces the MeshClusterClientBoundaryTests deleted in step 1. Three
self-seeded single-member clusters sharing the ActorSystem name, joined ONLY by gRPC, driving
the REAL CentralCommunicationActor -> MeshGrpcCommandDialer -> Kestrel h2c ->
MeshCommandAuthInterceptor -> NodeCommandGrpcService -> NodeCommunicationActor -> EventStream:

  1. No_cross_mesh_Akka_association_forms_between_central_and_either_site — the program's own
     point, kept as a test rather than a live-gate note: each cluster stays single-member and
     none ever holds another's address as a member.
  2. One_dispatch_through_central_reaches_a_node_in_every_cluster_mesh — the fan, with each
     site holding its OWN per-cluster PSK, so a dial that selected the wrong cluster's key
     would be refused at the far side.
  3. Falsifiability_control_a_dial_carrying_the_wrong_cluster_key_delivers_nothing — without
     it, (2) cannot distinguish "the gRPC boundary carried it" from "something else in the
     process did". The same node then accepts the right key, so the silence is the auth gate
     and not a dead endpoint.

All three run fully offline — no Docker fixture — and pass.

Comment sweep across every remaining clusterclient|receptionist hit in src/ and tests/:
the program label becomes "mesh gRPC command plane", and every comment that described the
deleted transport as live now describes what actually runs (Dps = pair-local default,
Grpc = cross-mesh). mesh_transport.proto's header/service comments are reworded; no message,
field or enum is touched — the contract is locked. MeshCommActorPathTests is reshaped rather
than retired: the two paths still exist and still matter, but what a mismatch costs is now a
misleading Unavailable from the gRPC ingress rather than a silently dropped receptionist send.

The only surviving mentions of the old names are the ones that must survive: the fail-closed
rules that name "ClusterClient" as a retired value refused at boot, their tests, and this
test class's own account of what it replaces.
2026-08-06 15:58:36 -04:00
Joseph Doherty 667639e6ab fix(mesh): per-endpoint deadline + review fixes — failover survives a hanging central
CRITICAL. The ack deadline was one absolute DateTime computed once for the whole
endpoint walk. Against the characteristic WAN failure — a central that HANGS
(SYN black-hole, frozen host) rather than refusing — endpoint 1 burned the whole
AckTimeoutSeconds and endpoint 2 was then dialled with a deadline already in the
past: instant DeadlineExceeded, no packet leaving the node, the surviving central
never really tried. Failover looked like it ran and did not. It also contradicted
MeshTransportOptions' own documented "applied per endpoint, not per ack". The
deadline is now computed fresh inside the loop; headers stay hoisted (read-only,
sequential walk).

Two test gaps that let that survive are closed: nothing pinned the ackRouter gate
(narrowing it back to ClusterClient-only compiled and passed every test while
dead-ending every Grpc ack to DPS), and the deadline fact's lower bound accepted
any positive timeout at all. Both new pins are mutation-verified.

Docs corrected where they overstated the case: duplicate acks CANNOT mis-seal a
deployment — ConfigPublishCoordinator.HandleAck keys _acks by NodeId behind an
expected-set guard, so a duplicate overwrites its own entry. The single-endpoint
rule is defence in depth and a bound on wasted work, not a correctness
dependency; and the walk is at-least-once on the deadline path, not at-most-once.
2026-08-06 08:42:11 -04:00
Joseph Doherty 39db75083d feat(drivers): every driver reports the authored tags it skipped (Gitea #541)
A driver builds its RawPath -> definition table at init and tolerates a
per-tag miss: an unmappable TagConfig, an unparseable address, a
capability-matrix rejection. That tolerance is right -- one bad tag must not
take down the other few thousand. What was missing is any statement of the
fact afterwards. A skip is not an error and happens before any read, so the
driver stays Healthy, errors/5 min stays 0, Last error stays empty, and Last
read advances live off the tags that did map. On the wonder Makino in #540
that reading held while focas-z-34184 ignored 20 of its 22 tags.

New optional capability ISkippedTagReporter, backed by a shared
SkippedTagLedger so the reset/commit/cap rules are one implementation rather
than one per driver. The report -- authored count, exact skipped count, and a
capped sample of RawPath + reason -- rides DriverHealthChanged to a new Tags
column on /hosts, over the Phase 5 telemetry stream. No table: a driver-only
node has no ConfigDb to write to, the lesson from #521.

The issue named eight drivers. It is twelve -- every driver in
DriverTypeNames.All has an authored-tag skip path. Calculation (no scriptId),
MTConnect (no readable DataItem id), Galaxy (no attributeRef) and OpcUaClient
(no nodeId) were unlisted, and OpcUaClient's was the quietest of the twelve:
NamespaceMap drops such an entry with a bare `continue` and not even a log
line. SkippedTagReporterFleetTests pins the invariant reflectively over every
IDriver in src/Drivers/, so a thirteenth cannot re-introduce the silence.

Sql drops a tag at TWO points and its report is the union of both: a blob
that does not map, AND an identifier the 8.1 catalog gate rejects against the
live catalog. The second is what schema drift produces -- a renamed column, a
dropped view -- months after a deployment sealed green, and reporting only
the first would have that driver claim "0 skipped" while polling half its
tags, which is worse than reporting nothing because the column would then be
actively reassuring.

Deliberately additive to driver state, never a change of it. Latching
non-Healthy for a config problem would satisfy both halves of the #527
comms-loss conjunction -- 90 s without a successful read AND non-Healthy --
and a driver whose tags were ALL skipped has no successful reads by
construction, so it would reconnect-loop forever against a healthy device.

Three details that are load-bearing rather than incidental:

- The skip digest is part of the publish fingerprint. A skipped tag leaves
  every other fingerprint component identical to a clean driver's, so without
  it PublishHealthSnapshot's dedup swallows exactly the publish carrying the
  signal -- the trap that already bit the rediscovery and host-status
  channels. The digest covers the sample, not just the counts: a redeploy
  that fixes one tag and breaks another leaves both counts unchanged.
- The count is exact; only the sample is capped, and the tooltip says so when
  it is showing fewer than it counted. A truncated list that looked complete
  would have an operator fix twenty tags and believe the job done.
- The ledger stages and commits, so an init that throws part-way leaves the
  previous report standing. A partial snapshot would read as "we now skip
  fewer tags", the opposite of the truth.

The proto field needs no companion presence flag, unlike host_statuses: a
singular message field carries real presence in proto3, and a has_ flag would
collide with protoc's generated HasSkippedTags.

Verified red-first three ways: dropping SkippedTagDigest from the fingerprint
fails the two dedup tests, removing the seam from one driver fails the fleet
guard, and dropping the catalog-gate leg fails the Sql union test. Full
solution builds with zero new warnings against 4e22f024.
2026-08-05 19:28:46 -04:00
Joseph Doherty e7fbe97759 fix(historian): gate historization capture on the Primary, quarantine a poison tag (#537, #538)
Both defects were found by #491's live gate against a real HistorianGateway and filed rather than
fixed at the time, because each one's fix is a design decision rather than a patch.

#537 — both nodes of a redundant pair captured every value, so the historian received duplicate
live samples for every historized tag (measured: the gateway's write counter advanced twice per
value and halved when one central was stopped).

The recorder now reads a capture gate per value, fed from the new
PrimaryGatePolicy.ShouldRecordHistorizedValues through IHistorizationRoleView — a third verdict on
the same RedundancyRoleView object, registered unconditionally on driver nodes rather than
alongside the alarm section's IRedundancyRoleView (which only exists when that section is enabled;
piggybacking is the #511 registration accident).

Two things are deliberate and easy to get backwards:

  * It gates the CAPTURE, not the drain — the opposite of the alarm sink. That queue is in LocalDb
    and replicates, so the Secondary already holds the Primary's rows. The historization outbox is
    a node-local FasterLog replicating to nobody, so a drain-only gate would leave the standby
    appending forever to a queue no one empties: unbounded disk, then a flood of stale duplicates
    the moment it is promoted. Entries a node already captured are still drained by that node.

  * The peer it stands down for must RECORD THE SAME REFS, not merely hold the same rows — a
    Primary in this node's own per-cluster mesh. A node carrying no cluster-scoped role cannot
    establish that and never stands down: under a fleet-wide election the elected Primary is
    usually running a different cluster's configuration, and deferring to it would end this
    cluster's historization silently, with the drain reporting success on an empty outbox forever.
    That is the scope mismatch that once suspended the alarm drain on every node of the rig.

An unknown role captures, matching the alarm drain — a duplicate sample is recoverable, a hole in
the trend is not.

#538 — the drain writes every per-tag group and then acks all-or-nothing (deliberate: RemoveAsync
truncates THROUGH an id, so partial acking could drop older unwritten entries). One permanently
failing tag therefore pinned the FIFO head while every healthy tag in the batch was re-submitted
to the historian on every pass, indefinitely — duplicate samples and an outbox that never
truncated, observed live at 8.3 MB from a single unprovisionable tag.

The drain now tracks consecutive failures per historian tag and abandons that tag's entries once
it exceeds MaxWriteAttempts (new, default 5), so the head advances. The counter only advances on a
pass where some OTHER tag wrote successfully: that is what separates "this tag is poison" from
"the backend is down". A count-only quarantine looks identical on the poison-tag case and silently
discards the whole backlog during an ordinary gateway restart, turning a duplicate-samples bug
into a lost-history one. Abandonment is also deferred until every failing tag is over budget, so
nothing is discarded on a pass that could not have advanced the head anyway. Each abandonment logs
a Warning naming the tag; the total rides RecorderStatus.AbandonedEntries.

Capacity also gains a non-zero default (500,000 entries) as the disk backstop for the one case the
quarantine deliberately cannot resolve — a historian refusing every write, where retaining is
correct. Set 0 to restore unbounded retention.

Every new test was falsified by reverting the production change it guards, and each one reddens
alone:

  * drop the backend-reachable evidence -> only A_backend_that_fails_every_tag_abandons_nothing
  * never abandon -> only A_permanently_failing_tag_is_abandoned_so_healthy_tags_stop_being_rewritten
  * latch the capture gate at construction -> only The_capture_gate_is_re_read_per_value...
  * treat any Primary as a scope peer -> only the two scope-mismatch cases

Full suite green. (Four OpcUaClient.Browser failures during the run were the opc-plc fixture being
down on the shared Docker host; brought it back up and they pass.)

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-08-04 12:12:16 -04:00
Joseph Doherty 3a6b2a1daf feat(acl): variable-depth scope model + the scopePaths producer (#520 stage 3)
Makes the /raw device tree addressable by an ACL rule, and builds the
scope-path producer PermissionTrieBuilder has accepted since it was written
but which had no caller anywhere.

The plan for this stage said "add NodeHierarchyKind.Raw, whose path is the
RawPath segments Folder/Driver/Device/TagGroup/Tag". That shape is wrong.
RawFolder.ParentRawFolderId and TagGroup.ParentTagGroupId are both
self-referencing, so folders and tag groups each nest without bound and a real
RawPath is folder…/Driver/Device/group…/Tag. NodeScope was fixed-arity and
PermissionTrie.CollectMatches was five hardcoded steps, so the scope model
could not address a real raw tree at all. NodeScope is now {ClusterId, Kind,
Segments} and the walk is a segment loop. The trie STRUCTURE was already
variable-depth (NodeAclPath.Segments is a list, Children is a recursive
dictionary), so only the walker and the scope record had to change.

Four decisions worth keeping:

- The namespace level became the realm. Level 1 gated on NodeScope.NamespaceId,
  but v3 has no Namespace entity — the snapshot was retired when the address
  space went dual-namespace, and the identifier appears nowhere in production
  outside NodeScope. So the level could only ever fail to match, which silently
  made every sub-cluster grant unreachable while cluster grants kept working.
  It is now a realm token derived from the scope's Kind, not carried on it, so
  the walk and the producer cannot disagree about its spelling.
- Provenance comes from the granting row's own ScopeKind, recorded on TrieGrant
  at build time. Depth-derived provenance could not name a raw level at all,
  since the depth of "Device" varies with folder nesting.
- The trie comparer moved from OrdinalIgnoreCase to Ordinal. Raw sibling-name
  uniqueness is ordinal, so Speed and speed can both exist under one device and
  a grant on either would have matched both.
- The null-scopePaths "deterministic test mode" is deleted. It planted
  unresolvable rows at a direct child of the trie root, a position the walker
  cannot reach, so the grant looked placed and could never match — and every
  test using that mode proved nothing about production placement. scopePaths is
  now required, and a row that does not resolve is dropped with a diagnostic.

A scope resolves to a LIST of paths: a raw tag projected into N equipments is
reachable at N+1 NodeIds and a write through any of them lands on the same
driver reference, so a Tag-scoped grant covering only the raw node would be
bypassable through a UNS one. The lookup is keyed on (ScopeKind, ScopeId), not
ScopeId alone — ScopeId has no FK and no type discriminator, so an id collision
across entity types would hand a grant the wrong node's paths.

Also closed here, all found by review rather than asked for:

- NodeAcl rows had no deploy-time validation of any kind and were not reachable
  from DraftValidator at all (DraftSnapshot carried no NodeAcls). They are now
  gated for dangling ids, cross-cluster scopes, blank/contradictory ScopeId, the
  retired FolderSegment kind, and undefined ordinals.
- ConfigDbApiKeyStore conferred roles from Cluster-scoped grants authored in ANY
  cluster, because it filtered on scope kind with no ClusterId predicate while
  ArtifactApiKeyStore read an already-cluster-filtered snapshot. On a fused
  admin+driver node that was a cross-cluster over-grant. Its doc comment claimed
  the two stores matched.
- The two AdminUI ACL banners still said enforcement was LDAP-group -> role
  mapping, which stages 1/2 made false in both directions.
- The /apikeys page was never classified in PageAuthorizationGuardTests, so that
  test has been red since the key-minting commit merged — I did not run
  AdminUI.Tests before merging stage 4.

Falsified rather than assumed: 8 mutations against the trie tests, 5 against the
deploy gate (including one proving a cross-cluster row is not silently
mis-diagnosed as unresolved), a staged red->green for the over-grant regression,
and the realm gate, the comparer and the malformed-path guard each broken
individually to confirm only their own tests go red.

Node ACLs are still not ENFORCED — nothing constructs a NodeScope or calls the
evaluator yet. That is stages 5 and 6; this stage makes the model able to
express what those will enforce.

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-08-01 01:07:59 -04:00
Joseph Doherty a438ac1640 feat(acl): keys + ACLs reach driver-only nodes via the artifact (#520 stage 4)
A driver-only node has had no ConfigDb since per-cluster mesh Phase 4, so it
registered NullOpcUaUserAuthenticator and denied every UserName token. Its keys
now ride the deployment artifact instead.

- ConfigComposer snapshots ApiKeys alongside the NodeAcls it already carried.
  Only the peppered HMAC ships, never a secret, and the pepper is node config
  that is deliberately not in the artifact.
- DeploymentArtifact.ParseDataPlaneAuthority decodes both node-side. Grants are
  scoped to the node's own cluster; keys are not, because ApiKey carries no
  ClusterId — a key is a fleet-wide credential and the ACL rows are what bind it.
- OpcUaPublishActor installs them on DataPlaneAuthorityState on every apply,
  BEFORE its plan.IsEmpty early-return: an artifact that only revokes a key
  produces an empty address-space plan, so feeding after that return would leave
  the revoked key working until an unrelated structural change redeployed.
- ArtifactApiKeyStore serves them to session activation; a node with a ConfigDb
  keeps ConfigDbApiKeyStore, whose per-request read is what makes revocation
  immediate there.
- OtOpcUaNodeManager gains DataPlaneAuthority — the cluster identity blocker #4
  named. NodeScope.ClusterId is required and the evaluator fails closed on a
  mismatch, so until now no scope it built could have evaluated. Nothing reads it
  until stages 5/6.

The generation is a node-local COUNTER driven by the RevisionHash, not derived
from its bits. PermissionTrieCache treats the highest GenerationId as current, so
a generation taken from hash bytes would install a lower number about half the
time and the cache would go on serving the previous deployment's ACLs, silently.

Sessions are not stamped with it yet — that belongs with the first seam that
reads a UserAuthorizationState, in stage 5, rather than being built now and
consulted by nothing.

Live-gated on docker-dev against site-a-1 (driver-only, no ConfigDb): key
authenticates, wrong secret denied, both halves of the revocation asymmetry
observed, and a SITE-A grant confirmed not to reach site-b-1. Key minted with an
independent Python HMAC so the verifier was checked against something other than
itself. Rig left clean.

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-07-31 14:37:18 -04:00
Joseph Doherty 5a7a08deca fix(drivers): detect mid-run comms loss and recover from it (#527)
DriverInstanceActor.DisconnectObserved had no production sender. The only paths
into Reconnecting were a failed *initial* connect and an operator's Force
Reconnect, so a driver that connected and then lost its device stayed Connected
indefinitely: publishing Bad for every tag, never re-initialising, and NOT
recovering when the device returned. PublishHealthSnapshot read GetHealth() for
reporting only and never acted on a driver reporting itself unhealthy.

Both comms-loss quality paths -- #477's native-condition annotation and #481's
scripted-alarm input fan-out -- hang off ConnectivityChanged, so both were
correctly wired to a signal that never fired.

The Connected health tick now evaluates a watchdog and self-sends
DisconnectObserved when the driver reports a non-Healthy state AND its
LastSuccessfulRead has been frozen for DefaultCommsLossTimeout (90s).

The conjunction is the design, and the issue's own proposal -- "non-Healthy for
N consecutive polls" -- is wrong. Degraded means *connected but some data is
bad*; several drivers write health per tag inside the read loop
(ModbusDriver.ReadAsync), so one unreadable address latches Degraded forever
against a perfectly reachable device, and a state-only watchdog would reconnect
that driver every 90s indefinitely -- worse than the bug. LastSuccessfulRead is
the honest evidence: preserved across Degraded/Faulted writes, advanced by any
success. The state check remains the second conjunct so an idle Healthy driver
with nothing subscribed is not declared dead for not reading.

Verified across all 12 drivers that a sustained failure does reach a non-Healthy
state -- nine poll drivers via Degraded, MQTT via live connection state, Galaxy
via its reconnect supervisor. CalculationDriver reports Healthy while running
and so can never trip, which is correct: it has no transport.

Also: the Reconnecting retry now calls ShutdownAsync before InitializeAsync.
ModbusDriver (_transport) and MqttDriver (_connection) overwrite an
IAsyncDisposable field inside InitializeAsync without disposing the previous
one, so re-initialising without a teardown leaks a socket per attempt -- latent
while only a manual Force Reconnect reached this path, but the watchdog makes it
automatic and unbounded (~360 leaks for an hour-long outage at the 10s retry).

Tests: 8 new in DriverInstanceActorCommsLossWatchdogTests, each absence
assertion carrying a positive control (a proven count of processed health-poll
ticks). Falsified five ways -- dropping either conjunct reds exactly the test
written for it, and removing the teardown, the null baseline, or the watchdog
call each reds its own guard.

Live gate PASSED on docker-dev (Modbus + otopcua-pymodbus-standard), run twice:
  - fixture stopped -> watchdog fires at ~108s, "declaring comms lost"
  - fan-out observed at Debug: "pushed BadNoCommunication for 2 mux ref(s)"
    (#481 Layer 4) and the #477 native-condition annotation on a driver
    owning conditions
  - fixture restarted -> reconnected in ~8s with NO node restart; both the raw
    (ns=2) and UNS (ns=3) NodeIds read Good with fresh timestamps

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-07-31 10:58:38 -04:00
Joseph Doherty c81cef39f5 feat(alarms): bridge driver comms-loss into scripted-alarm input quality (#481)
Layer 4 of the condition-Quality chain (#477 -> #478). #478 gave a scripted
condition the worst quality of its input tags, but only for inputs whose driver
PUBLISHES a Bad data change. A poll driver whose device goes unreachable
publishes nothing — it raises ConnectivityChanged(false) and goes silent — so
the engine held its last Good value, WorstInputStatus stayed Good, and worse,
AreInputsReady stayed true, so the predicate went on evaluating a stale value
after the source had died.

`DriverHostActor.FanCommsLossToDependencyMux` pushes a synthetic
BadNoCommunication with a null value into the dependency mux for every value ref
the disconnected driver owns.

The issue asked for a driver -> all-tag-refs map to be built for this. It
already exists: `_nodeIdByDriverRef`, keyed (DriverInstanceId, RawPath) and
rebuilt from the composition on every apply. Alarm-bearing tags live in the
separate `_alarmNodeIdByDriverRef` and are deliberately excluded — a native
condition is not a mux value and takes the Part 9 quality path instead.

Nothing is pushed on reconnect, deliberately: publishing Good would assert a
value quality this actor has not observed. Recovery rides the driver's own
republish, and the mechanism was verified rather than assumed — the
Connected -> Reconnecting edge calls DetachSubscription, which nulls the
subscription handle, so the reconnect's ResubscribeDesired builds a FRESH
subscription whose PollGroupEngine initial push runs with forceRaise: true.
Without that detach the poll engine would compare against its retained
LastValues, see an unchanged value, raise nothing, and strand these refs Bad
forever — the value-dedup trap that bit the v3 Batch 4 virtual-tag reassert.

Closes #478 Finding 3, which the above depends on. WorstInputStatus skipped
every input whose VALUE was null as "no data yet" — and Bad-with-no-value is
exactly the shape a comms-lost driver produces, so the skip was hiding the case
that matters most; without this half the fan-out above would be silently inert.
The upstream source now stamps a never-pushed path BadWaitingForInitialData —
the honest Part 4 code for that state — and the engine skips that specific code
rather than every null value.

Deleting the null-skip outright is the obvious fix and is wrong in the other
direction: it makes every not-yet-published input drag its condition Bad at
deploy, flooding the quality path with load-time annotations, which is what the
skip existed to prevent. Both mistakes are pinned by a test pair that goes red
under the opposite error, and both were falsified by reverting the production
code:

  old null-skip restored     -> A_pushed_Bad_carrying_no_value      RED
  null-skip deleted outright -> An_input_that_was_never_pushed      RED
  fan-out call removed       -> the three DriverHostActor tests     RED (1 of 7)

The never-pushed test was vacuous on first writing and is worth recording: the
quality bucket only emits on CHANGE, so the load-time evaluation is the one that
flashes Bad, and subscribing to OnEvent after LoadAsync made the assertion
unfalsifiable — it passed against the broken behaviour. It now subscribes first.

`FakeUpstream.ReadTag` returned 0x80340000 (BadNotConnected) for an unset path,
a different Bad code from production's placeholder. Harmless while any Bad
behaved alike; load-bearing now, so it is aligned and pinned by a reflection
guard asserting the engine's private constant agrees with what the production
source stamps.

Behaviour change to weigh, flagged in the issue and confirmed: virtual tags
computed from a comms-lost input now go Bad too. That follows from using the
shared mux and reads as correct, but it is broader than scripted alarms.

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-07-31 09:21:11 -04:00
Joseph Doherty b815446940 refactor(drivers): delete GetMemoryFootprint / FlushOptionalCachesAsync (#525)
Both `IDriver` members had no production call site. Their only consumer was
`MemoryTracking`, deleted with the driver-tier recycle machinery in #522, and
`GetMemoryFootprint`'s doc-comment claimed "polled every 30s by Core" — which
had not been true since v3, even before #522 removed the poller.

Owner decision on #525 was (a) delete rather than (b) build the process-wide
watchdog that would consume them. The driver-side implementations are in git
history and were mostly reusable; what was always missing is the trigger, and a
member nobody calls is how the misleading doc-comment survived this long.

Removed from `IDriver`, all 12 driver implementations, and every test stub —
plus the support code that existed only to feed them, which is the part a
member-only deletion would have left behind as dead weight:

- MTConnect's three per-entry byte-weight constants, its cached
  `ProbeModelDataItemCount`, and `CountDataItems` — a full device-tree walk run
  on every cache fill to populate a number with no remaining reader.
- OpcUaClient's `_discoveredNodeCount` field and the discovery-pass write to it.
- MQTT's `ApproxBytesPerAuthoredTag`.

Two behavioural notes, neither a change in what the software does:

- `AbCipTemplateCache` now has no production reset path. Its only caller was
  AB CIP's flush, which itself had no caller — so nothing changes except how
  visible the fact is. Recorded on the type, along with the correction that its
  comment's claim about a device `ReinitializeAsync` also flushing it was never
  true. A UDT redefined on a live controller keeps its stale shape until the
  driver instance is rebuilt.
- MTConnect's `/probe` cache is still dropped, by `InvalidateProbeModel()` on an
  Agent restart. That is now `internal` rather than `private` so the tests which
  used the flush purely to empty the cache drive the real path instead — they
  now cover a case that actually occurs in production. Several unrelated doc
  comments cited `FlushOptionalCachesAsync` as the canonical CAS example and are
  repointed to it.

Tests: the ones that existed only to assert on the removed members are deleted
(3 OpcUaClient, 3 Galaxy, 2 MQTT, 1 MTConnect, 1 AbCip). Worth noting one was
vacuous — `FlushOptionalCachesAsync_resets_footprint_counter` asserted a
footprint of 0 before the flush and 0 after with no discovery in between, so it
would have passed against a flush that did nothing at all.

Full suite green except 7 failures verified identical on master before and
after (4 AbLegacy integration with the compose profile down, 3
Host.IntegrationTests), checked by name rather than assumed.

Docs corrected where they described this as live: `DriverLifecycle.md` (which
carried the #525 placeholder), `drivers/AbCip.md`, `drivers/AbLegacy.md`, and
`v2/driver-stability.md` — whose "polls this every 30 s" + per-driver
`DriverConfig` memory budget were never built as written and are now banner-ed
as design intent rather than description.

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-07-31 09:07:11 -04:00