7 Commits

Author SHA1 Message Date
Joseph Doherty 1a2856526a mbproxy: strip historical phase/wave/plan references from source comments
Comments described the *history* of how the code arrived (phase numbers,
wave IDs, review IDs, dated TODOs) instead of what it does today. That
scaffolding rotted as the codebase evolved. Cleaned 60 source files +
.gitignore; behaviour unchanged (387/387 tests still pass).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 13:04:30 -04:00
Joseph Doherty 7a435957ee mbproxy: Wave 4 — fix issues introduced by the Wave-1/2 fixes
Closes the new findings from the post-remediation re-review
(codereviews/2026-05-14/ReReviewAfterRemediation.md):

NC1 — ProxyWorker.StopAsync drain loop is structurally always-zero
  Wave 1's W1.5 inherited the original ShutdownCoordinator bug it was
  meant to replace. Supervisor.StopAsync nulls the per-mux counter
  provider before the drain loop runs, so CountInFlight always returns 0
  and the drain budget is never spent on actual draining. Fix: snapshot
  the in-flight count BEFORE supervisor stop, drop the theatrical
  post-stop loop, and report InFlightAtCancel as the snapshot count
  (= the number of in-flight requests dropped by the stop). The
  supervisor stop IS the drain — there is nothing to drain that
  wouldn't be killed by the stop itself.

NM1 — TearDownBackendAsync._connectGate.WaitAsync uncancellable
  Without a token, a long Polly-wrapped EnsureBackendConnectedAsync
  against an unreachable host could hold the gate for the full
  BackendConnectTimeoutMs * MaxAttempts window, blocking DisposeAsync
  (and therefore ProxyWorker.StopAsync) for that duration. Fix: bound
  the wait with a 2 s teardown deadline; on timeout proceed
  best-effort without the gate. Worst-case consequence is one orphaned
  in-flight cycle on the dying backend, surfaced to upstream as
  exception 0x0B by the watchdog.

NM2 — ReplaceContext non-atomic ctx + provider swap
  Snapshot path reads `_cacheStatsProvider` independently of `_ctx`. If
  `_ctx` was swapped first, a snapshot taken in the gap would still hold
  the OLD adapter wrapping the OLD cache — which the supervisor disposes
  immediately after we return. Fix: set the provider FIRST, then swap
  `_ctx`. Snapshots in the swap window now read either (old, old) or
  (new, new), never (old-after-disposed).

NM5 — Self-cascade ObjectDisposedException after dispose
  Writer/reader fault catches fired `_ = TearDownBackendAsync(...)`
  unconditionally. After DisposeAsync runs `_connectGate.Dispose()`, the
  fire-and-forget TearDown threw ObjectDisposedException on WaitAsync as
  an unobserved Task exception. Fix: skip self-cascade when
  `_disposeCts.IsCancellationRequested` — DisposeAsync runs an explicit
  TearDown anyway.

Nm1 — Saturation cleanup uses await SendResponseAsync
  W1.2's per-attacher delivery loop awaited the blocking SendResponseAsync,
  which would serialise on a wedged late-attacher's full bounded channel
  and stall delivery to its peers — contradicting the W1.3 doctrine that
  the fan-out path must never await per-pipe writes. Fix: use
  TrySendResponse and increment ResponseDropForFullUpstream on drop.

T2 — WatchdogVsResponse_Race seeded Random fragility
  Used `new Random(12345)` over [350, 450) ms with watchdog at 400 ms;
  Random's algorithm is implementation-defined across .NET major versions
  (legacy → Xoshiro128 in .NET 6) so a runtime upgrade could land all
  samples on one side of the deadline and break the "both branches must
  fire" assertion. Fix: deterministic counter-based alternation (15 fast
  + 15 slow across 30 iterations) — guaranteed by construction.

Latent items NM3 (_supervisorCts leak on re-Start) and NM4 (TCS
single-shot semantics) are unfixed: no caller actually re-Starts a
supervisor today; both become real only if the reconciler ever changes
to re-Start instead of dispose-and-rebuild. Documented in the re-review.

Tests: 387 pass / 0 fail. Three back-to-back race-test runs in
isolation all green (T2 alternation is deterministic).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 06:52:33 -04:00
Joseph Doherty 53f842a655 mbproxy: close all 5 race-hard W3 test gaps from 2026-05-14 review
Closes the 5 deterministically-race-hard test gaps that were previously
documented as known omissions (#5–9 in codereviews/2026-05-14/RemediationPlan.md).
Tests: 387 pass / 0 fail (baseline 382 + 5 new race tests). Three back-to-back
runs in isolation all green — no observable flakes.

Each test reaches the relevant code path deterministically by either:
  - reaching into the multiplexer's private state via reflection (only used
    for pre-saturating the TxIdAllocator — the test path that's externally
    impossible to hit otherwise without spawning 65,536 real connections),
  - constructing a backend stub that exercises the timing window directly, or
  - asserting only the externally-observable contract that holds across all
    valid interleavings (no-double-delivery, no-hang) rather than asserting
    a specific ordering that flakes.

W3 #5 — TxIdAllocator_Saturated_NextRequest_GetsException04_WithOriginalTxId
  Pre-saturates the multiplexer's _allocator via reflection (TryAllocate
  ×65536), then sends one FC06 write. The next request hits the
  !_allocator.TryAllocate branch immediately and the test verifies exception
  04 with the original TxId echoed.

W3 #6 — TxIdAllocator_Saturated_TwoConcurrentIdenticalReads_BothPipesGetException04
  Pre-saturates the allocator, then fires two concurrent identical FC03 reads
  from two pipes. Both pipes must receive exception 04 — regardless of whether
  pipe B coalesces onto pipe A's stub (W1.2's deliver-to-late-attachers path)
  OR opens its own factory failure path. The contract verified is "no late
  attacher hangs" — the externally-observable invariant from the W1.2 fix.

W3 #7 — SlowUpstream_DoesNotStallPeerResponses_DropCounterIncrements
  Wedges upstream A by leaving its socket-receive side undrained, pumps 500
  FC03 requests through A so the bounded response channel + kernel buffer
  fill, then sends one request from a healthy upstream B. B's response must
  arrive within seconds (would block forever pre-W1.3) and A's
  ResponseDropForFullUpstream counter must increment — proving the W1.3
  TrySendResponse non-blocking fan-out works as designed.

W3 #8 — WatchdogVsResponse_Race_AlwaysExactlyOneOutcome_PerRequest
  Custom SlowResponseBackend stub responds at a randomized 350–450 ms delay
  while BackendRequestTimeoutMs=400. Across 30 iterations, the request races
  the watchdog's per-tick scan. The contract asserts: every request gets
  exactly ONE response (normal or exception 0x0B), the original TxId is
  always echoed, and BOTH branches are exercised (proving the race window is
  real). The W1 claim-then-dispatch design (CorrelationMap.TryRemove as the
  single source of truth) makes this contract hold across all interleavings.

W3 #9 — CascadeVsNewAccept_StressChurn_NoCrash_NoHang
  Stress-test: 3 cascade cycles, 8 concurrent connect+request tasks per
  cycle. Backend is killed mid-cascade-storm to force teardown to race the
  in-flight connect attempts. After all churn the multiplexer must still
  serve a normal request. The originally-flagged race (a pipe added between
  _pipes.Values.ToArray() and _pipes.Clear() in TearDownBackendAsync) is
  microseconds wide and not deterministically reproducible without test
  seams; this stress test instead proves the no-crash-under-churn property
  that operators care about.

Helpers added:
  DrainAllocator(PlcMultiplexer) — reflection-based saturation primitive,
    only used by tests #5 and #6.
  SlowResponseBackend — backend stub with caller-supplied per-request delay
    via a Func<int>, only used by test #8.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 06:29:44 -04:00
Joseph Doherty ce32c5cee8 mbproxy: Wave 1 fixes from 2026-05-14 code review
Resolves the four critical correctness defects + the ShutdownCoordinator
double-stop ordering bug called out in codereviews/2026-05-14/Overview.md.
Tests: 362 pass / 0 fail (baseline 358 + 4 new W1 regression tests).

W1.1 — Context swap on running multiplexer.
  PlcMultiplexer._ctx becomes volatile with a new ReplaceContext() method
  that re-registers the cache stats provider on the (preserved) counters.
  PlcListener exposes its multiplexer; PlcListenerSupervisor.ReplaceContextAsync
  swaps the running mux first, then disposes the old cache. Hot-reload
  tag-list changes and the cache-flush-on-reload contract now actually take
  effect on the next PDU instead of waiting for the next listener fault.

W1.2 — Coalescing factory leak.
  When the InFlightByKey factory soft-fails (allocator saturation or duplicate
  TxId), the cleanup path now TryRemoves the stub and walks every party on it
  (including late attachers) to deliver Modbus exception 0x04. Previously
  only the leader got the exception; late attachers waited forever for a
  response that no backend round-trip would ever fire.

W1.3 — Backend-reader head-of-line block.
  UpstreamPipe gains TrySendResponse for non-blocking enqueue. The per-PLC
  backend reader's fan-out loop uses it instead of awaiting SendResponseAsync,
  so a wedged upstream's full bounded response channel can no longer stall
  the single backend reader and starve every other client on that PLC. New
  responseDropForFullUpstream counter on ProxyCounters / CounterSnapshot
  records the drops.

W1.4 — Stranded outbound frames after cascade.
  TearDownBackendAsync acquires _connectGate and drains any frames left in
  _outboundChannel after the writer task faulted/cancelled, releasing their
  proxy TxIds back to the allocator. Without this, a fresh
  EnsureBackendConnectedAsync racing the cascade would send stranded frames
  with old TxIds onto the new backend socket; the responses would arrive
  with no correlation entry and the upstream peers would hang on the
  watchdog until BackendRequestTimeoutMs.

W1.5 — Delete ShutdownCoordinator (Option B).
  Drain logic moved into ProxyWorker.StopAsync. AdminEndpointHost is no
  longer registered as IHostedService; ProxyWorker drives its lifecycle
  directly so admin starts after listeners are bound and stops AFTER the
  in-flight drain (the design's documented contract). Admin is resolved
  lazily in ExecuteAsync to break the circular DI graph
  (Admin -> StatusSnapshotBuilder -> ProxyWorker). GracefulShutdownTimeoutMs
  is now read fresh from IOptionsMonitor.CurrentValue at stop time, so a
  hot-reloaded value is honoured. Removes ShutdownCoordinator + tests.

New tests:
  PlcMultiplexerTests.ReplaceContext_NewTagMap_VisibleOnNextPdu
  PlcMultiplexerTests.ReplaceContext_NewCache_NextReadGoesToBackend_NotOldCache
  UpstreamPipeTests.TrySendResponse_WhenChannelFull_ReturnsFalse_WithoutBlocking
  UpstreamPipeTests.TrySendResponse_AfterDispose_ReturnsFalse

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 05:16:13 -04:00
Joseph Doherty 1db900edef mbproxy: add opt-in response cache (Phase 11)
Layers a per-PLC, per-tag response cache on top of Phase 10's coalescing.
Cache is OFF by default per tag (CacheTtlMs = 0); a fresh deployment with no
TTL config behaves identically to Phase 10. Operators opt tags in by setting
CacheTtlMs > 0 on a BcdTagOptions entry (or DefaultCacheTtlMs > 0 on a
PlcOptions entry), explicitly acknowledging the staleness window.

Cache lookup order: cache -> coalesce -> backend. A cache hit short-circuits
both Phase 10's coalescing path and Phase 9's backend send. Cache stores
POST-rewriter PDU bytes so hits never re-invoke the BCD rewriter. FC06/FC16
write responses invalidate every cached entry whose address range overlaps
the write (half-open interval math).

New types (Mbproxy.Proxy.Cache, all internal):
- CacheKey (record-struct, same shape as CoalescingKey but kept SEPARATE so
  the two phases evolve independently).
- CacheEntry, ResponseCache (IDisposable; LRU + PeriodicTimer eviction
  loop), CacheInvalidator (pure overlap matcher), CacheLogEvents (stable
  mbproxy.cache.* names).

Multi-tag range TTL = min(TTLs); any tag with TTL = 0 in the range disables
caching for the whole read (conservative-by-design).

Options surface:
- BcdTagOptions.CacheTtlMs (nullable int; null = fall through to PLC default)
- PlcOptions.DefaultCacheTtlMs
- MbproxyOptions.Cache.{AllowLongTtl, MaxEntriesPerPlc, EvictionIntervalMs}
- TTL > 60_000 ms requires Cache.AllowLongTtl = true (reload validation).

Admin counters (Tier 1.8 + Tier 2 cache-memory KPIs from docs/kpi.md):
- CacheHitCount, CacheMissCount, CacheInvalidations on ProxyCounters.
- CacheEntryCount, CacheBytes via a new ICacheStatsProvider snapshot path.
- /status.json and the HTML page surface a new Cache cell per PLC row.

Hot-reload: any tag-list change to a PLC reseats the per-PLC context with a
fresh cache; the old cache is disposed inside ReplaceContextAsync. Per-tag
flush granularity is intentionally not implemented in v1.

PLCs with no cache-eligible tags (every resolved tag has CacheTtlMs = 0)
get Cache = null on the context and skip the eviction timer entirely, so
the no-cache path is byte-identical to Phase 10.

Tests (32 new unit + 5 new E2E = 37 new; suite now 314 unit + 48 E2E):
- CacheKeyTests, CacheEntryTests (records + boundary semantics).
- CacheInvalidatorTests: full overlap, both partials, adjacent-not-
  overlapping, disjoint, different unit ID + auxiliary FC-filter / zero-qty.
- ResponseCacheTests: round-trip, lazy expiry, range invalidation,
  unit-id filter, LRU bound, LRU access tracking, concurrent get/set,
  dispose, clear, approximate-bytes accounting.
- ResponseCacheMultiplexerTests (stub-backend): hit short-circuits
  coalescing, BCD-decoded bytes are cached not raw, FC06 invalidates
  overlapping, non-overlapping write does not invalidate, multi-tag
  TTL=min rule, regression-cache-disabled-by-default-is-Phase-10, hit
  works even when backend unreachable.
- ResponseCacheE2ETests (pymodbus DL205 sim, sequential reads):
  * Headline: 10 reads with TTL=1000 ms -> 9 hits, 1 miss, 1 backend trip.
  * TTL expiry path with sleep > TTL.
  * Write invalidation through the proxy on a scratch register.
  * BCD-decoded bytes are cached, not raw BCD nibbles.
  * Regression: Cache disabled by default -> behaviour byte-identical to
    Phase 10.

Pre-existing flake hardened: BackendDisconnect_CascadesToAllUpstreams now
polls briefly for the cascade counter to absorb the inherent scheduling
gap between "upstream EOF observed" and "counter incremented inside
TearDownBackendAsync." Counter semantics unchanged.

Phase doc updated with implementation clarifications discovered during
this work (CacheKey kept separate from CoalescingKey, LastUsedTick is
long, FC06/FC16 startAddr/qty parsing extension, cache-pre-connect
short-circuit, write-invalidation only on successful responses).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 03:08:51 -04:00
Joseph Doherty a2dba4bd07 mbproxy: add in-flight read coalescing (Phase 10)
When two or more upstream clients send the same FC03/FC04 read while a
matching request is already in flight on the same PLC's multiplexed
backend socket, attach the late arrivals to the existing InFlightRequest
.InterestedParties list instead of opening a second backend round-trip.
The single backend response fans out to every attached party with each
party's original MBAP TxId restored individually. Zero post-response
staleness — coalescing operates entirely within the in-flight window
(microseconds to ~10 ms typical); the proxy is NOT a cache layer.

Headline mechanism:

- New record struct CoalescingKey(UnitId, Fc, StartAddress, Qty) keys
  the per-PLC InFlightByKeyMap. FC03 and FC04 are separate Modbus
  tables and never share a key; different unit IDs never coalesce;
  writes (FC06/FC16) bypass the coalescing path entirely.
- InFlightByKeyMap uses a simple lock around a Dictionary; atomic
  TryAttachOrCreate either appends a new party to the in-flight
  request's mutable List<InterestedParty> or invokes a factory to
  build a fresh entry. Per-entry MaxParties cap (default 32) bounds
  fan-out cost; past the cap, the next arrival opens a new entry.
- PlcMultiplexer.OnUpstreamFrameAsync takes the coalescing path for
  FC03/FC04 when Mbproxy.Resilience.ReadCoalescing.Enabled. The
  factory closure does the Phase-9 work (allocate TxId, add to
  CorrelationMap); the channel send happens AFTER returning from
  TryAttachOrCreate so the map lock is not held across the async send.
- Response fan-out in RunBackendReaderAsync removes the entry from
  InFlightByKeyMap before iterating InterestedParties, ensuring no
  concurrent attach can mutate the list during iteration.
- Cascade + watchdog paths also drain the key map so a stale entry
  cannot outlive its backend round-trip.

Counter accounting balance (per snapshot): CoalescedHitCount +
CoalescedMissCount equals total FC03 + FC04 requests since startup.
Even with coalescing disabled, every read still bumps Miss so dashboard
math stays balanced.

New surface (additive only):
- src/Mbproxy/Proxy/Multiplexing/CoalescingKey.cs
- src/Mbproxy/Proxy/Multiplexing/InFlightByKeyMap.cs
- src/Mbproxy/Proxy/Multiplexing/CoalescingLogEvents.cs
- ReadCoalescingOptions on ResilienceOptions
- CoalescedHitCount / CoalescedMissCount /
  CoalescedResponseToDeadUpstream counters surfaced on /status.json
  per PLC and as a compact "Coal" cell on the HTML status page.

Phase 9 test patch: TwoUpstreams_ProxyTxIds_AreDistinct_OnTheWire
previously read the same register from both clients (which now
coalesces). Patched to read two different addresses so the test still
proves distinct backend TxIds without violating the coalescing
contract.

Tests added: 24 new (19 unit + 5 E2E):
- CoalescingKeyTests (5)
- InFlightByKeyMapTests (6, includes concurrent stress)
- ReadCoalescingTests (8, stub-backend with deterministic delay)
- ReadCoalescingE2ETests (5, pymodbus simulator; coalescing-active
  during overlap is proven against the stub, not the sim, due to
  pymodbus 3.13's known concurrent-frame bug)

Total: 325 tests passing (282 unit + 43 E2E).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 02:26:06 -04:00
Joseph Doherty 56eee3c563 mbproxy: initial commit through Phase 9 (TxId multiplexing)
Adds the mbproxy service end-to-end. Phases 00-08 implement the
production-ready single-listener / 1:1-backend transparent Modbus TCP
proxy with bidirectional BCD rewriting for the ~54-PLC DL205/DL260
fleet. Phase 9 replaces the connection layer with a single backend
socket per PLC plus MBAP TxId rewriting, lifting the H2-ECOM100's
4-concurrent-client cap as an operational ceiling.

Phase 9 additions of note:
- PlcMultiplexer + UpstreamPipe + TxIdAllocator + CorrelationMap
- InFlightRequest with IReadOnlyList<InterestedParty> (load-bearing
  for Phase 10 read coalescing — do not collapse to a single field)
- Per-request watchdog: surfaces Modbus exception 0x0B to upstream
  on BackendRequestTimeoutMs, defending against lost responses,
  dead-PLC paths, and pymodbus 3.13.0's concurrent-multiplexed-
  request bug (its ServerRequestHandler.last_pdu state race)
- Status DTO + HTML gain inFlight / maxInFlight / txIdWraps /
  disconnectCascades / queueDepth (Tier 1.6 in docs/kpi.md)

Tests: 263 unit + 38 E2E. Multiplexer correctness under truly
concurrent backend traffic is proved against a stub backend in
PlcMultiplexerTests; MultiplexerE2ETests paces requests so pymodbus
3.13's single-PDU framer stays in known-good mode.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 01:49:35 -04:00