Files
wwtools/mbproxy/tests/Mbproxy.Tests/Proxy/Multiplexing/PlcMultiplexerTests.cs
T
Joseph Doherty 56eee3c563 mbproxy: initial commit through Phase 9 (TxId multiplexing)
Adds the mbproxy service end-to-end. Phases 00-08 implement the
production-ready single-listener / 1:1-backend transparent Modbus TCP
proxy with bidirectional BCD rewriting for the ~54-PLC DL205/DL260
fleet. Phase 9 replaces the connection layer with a single backend
socket per PLC plus MBAP TxId rewriting, lifting the H2-ECOM100's
4-concurrent-client cap as an operational ceiling.

Phase 9 additions of note:
- PlcMultiplexer + UpstreamPipe + TxIdAllocator + CorrelationMap
- InFlightRequest with IReadOnlyList<InterestedParty> (load-bearing
  for Phase 10 read coalescing — do not collapse to a single field)
- Per-request watchdog: surfaces Modbus exception 0x0B to upstream
  on BackendRequestTimeoutMs, defending against lost responses,
  dead-PLC paths, and pymodbus 3.13.0's concurrent-multiplexed-
  request bug (its ServerRequestHandler.last_pdu state race)
- Status DTO + HTML gain inFlight / maxInFlight / txIdWraps /
  disconnectCascades / queueDepth (Tier 1.6 in docs/kpi.md)

Tests: 263 unit + 38 E2E. Multiplexer correctness under truly
concurrent backend traffic is proved against a stub backend in
PlcMultiplexerTests; MultiplexerE2ETests paces requests so pymodbus
3.13's single-PDU framer stays in known-good mode.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 01:49:35 -04:00

613 lines
24 KiB
C#

using System.Collections.Concurrent;
using System.Collections.Frozen;
using System.Net;
using System.Net.Sockets;
using Mbproxy.Bcd;
using Mbproxy.Options;
using Mbproxy.Proxy;
using Mbproxy.Proxy.Multiplexing;
using Microsoft.Extensions.Logging.Abstractions;
using Shouldly;
using Xunit;
namespace Mbproxy.Tests.Proxy.Multiplexing;
/// <summary>
/// Integration tests for <see cref="PlcMultiplexer"/> against a stub backend
/// (a <see cref="TcpListener"/> that canned-responds). Uses real sockets but no simulator.
/// </summary>
[Trait("Category", "Unit")]
public sealed class PlcMultiplexerTests
{
// ── Helpers ────────────────────────────────────────────────────────────────
private static int PickFreePort()
{
var l = new TcpListener(IPAddress.Loopback, 0);
l.Start();
int port = ((IPEndPoint)l.LocalEndpoint).Port;
l.Stop();
return port;
}
/// <summary>
/// Reads exactly <paramref name="count"/> bytes from <paramref name="socket"/>.
/// </summary>
private static async Task<byte[]> ReadExactAsync(Socket socket, int count, CancellationToken ct)
{
var buf = new byte[count];
int read = 0;
while (read < count)
{
int n = await socket.ReceiveAsync(buf.AsMemory(read, count - read), SocketFlags.None, ct);
if (n == 0) throw new IOException("EOF");
read += n;
}
return buf;
}
private static async Task<byte[]> ReadOneFrameAsync(Socket socket, CancellationToken ct)
{
var header = await ReadExactAsync(socket, 7, ct);
ushort length = (ushort)((header[4] << 8) | header[5]);
int bodyLen = length - 1;
var body = bodyLen > 0 ? await ReadExactAsync(socket, bodyLen, ct) : Array.Empty<byte>();
var frame = new byte[7 + bodyLen];
Buffer.BlockCopy(header, 0, frame, 0, 7);
if (bodyLen > 0) Buffer.BlockCopy(body, 0, frame, 7, bodyLen);
return frame;
}
private static byte[] BuildFc03ReadFrame(ushort txId, ushort start, ushort qty, byte unitId = 1)
=>
[
(byte)(txId >> 8), (byte)(txId & 0xFF),
0x00, 0x00,
0x00, 0x06,
unitId,
0x03,
(byte)(start >> 8), (byte)(start & 0xFF),
(byte)(qty >> 8), (byte)(qty & 0xFF),
];
private static byte[] BuildFc06WriteFrame(ushort txId, ushort addr, ushort value, byte unitId = 1)
=>
[
(byte)(txId >> 8), (byte)(txId & 0xFF),
0x00, 0x00,
0x00, 0x06,
unitId,
0x06,
(byte)(addr >> 8), (byte)(addr & 0xFF),
(byte)(value >> 8), (byte)(value & 0xFF),
];
private static byte[] BuildFc03Response(ushort txId, byte unitId, params ushort[] registers)
{
int bodyLen = 2 + registers.Length * 2; // FC + byteCount + register data
var frame = new byte[7 + bodyLen];
frame[0] = (byte)(txId >> 8);
frame[1] = (byte)(txId & 0xFF);
frame[2] = 0;
frame[3] = 0;
ushort length = (ushort)(1 + bodyLen); // UnitId + PDU
frame[4] = (byte)(length >> 8);
frame[5] = (byte)(length & 0xFF);
frame[6] = unitId;
frame[7] = 0x03;
frame[8] = (byte)(registers.Length * 2);
for (int i = 0; i < registers.Length; i++)
{
frame[9 + i * 2] = (byte)(registers[i] >> 8);
frame[9 + i * 2 + 1] = (byte)(registers[i] & 0xFF);
}
return frame;
}
/// <summary>
/// FC06 response echo with txId / addr / value.
/// </summary>
private static byte[] BuildFc06Response(ushort txId, byte unitId, ushort addr, ushort value)
{
var frame = new byte[7 + 5];
frame[0] = (byte)(txId >> 8);
frame[1] = (byte)(txId & 0xFF);
frame[2] = 0; frame[3] = 0;
frame[4] = 0; frame[5] = 6; // length: UnitId(1) + FC(1) + Addr(2) + Value(2)
frame[6] = unitId;
frame[7] = 0x06;
frame[8] = (byte)(addr >> 8);
frame[9] = (byte)(addr & 0xFF);
frame[10] = (byte)(value >> 8);
frame[11] = (byte)(value & 0xFF);
return frame;
}
private static PerPlcContext MakeContext(string name, params BcdTag[] tags)
{
var frozen = tags.ToDictionary(t => t.Address).ToFrozenDictionary();
var map = frozen.Count > 0 ? new BcdTagMap(frozen) : BcdTagMap.Empty;
return new PerPlcContext
{
PlcName = name,
TagMap = map,
Counters = new ProxyCounters(),
Logger = NullLogger.Instance,
};
}
/// <summary>
/// A stub backend that echoes FC03 responses for every request, recording the proxy
/// TxIds it sees on the wire so tests can verify the multiplexer rewrites them.
/// </summary>
private sealed class StubBackend : IAsyncDisposable
{
public int Port { get; }
private readonly TcpListener _listener;
private readonly CancellationTokenSource _cts = new();
private readonly List<Task> _clientTasks = new();
public ConcurrentQueue<ushort> SeenProxyTxIds { get; } = new();
public Func<byte, ushort, ushort, ushort, byte[]>? FcResponseFactory { get; set; }
public StubBackend(int port)
{
Port = port;
_listener = new TcpListener(IPAddress.Loopback, port);
_listener.Start();
_ = AcceptLoop();
}
private async Task AcceptLoop()
{
try
{
while (!_cts.IsCancellationRequested)
{
Socket s = await _listener.AcceptSocketAsync(_cts.Token);
var task = Task.Run(() => HandleAsync(s));
lock (_clientTasks) _clientTasks.Add(task);
}
}
catch { /* shutdown */ }
}
private async Task HandleAsync(Socket s)
{
try
{
while (!_cts.IsCancellationRequested)
{
var req = await ReadOneFrameAsync(s, _cts.Token);
if (req.Length < 8) break;
ushort txId = (ushort)((req[0] << 8) | req[1]);
SeenProxyTxIds.Enqueue(txId);
byte unitId = req[6];
byte fc = req[7];
byte[] response;
if (FcResponseFactory is not null)
{
ushort start = req.Length >= 10 ? (ushort)((req[8] << 8) | req[9]) : (ushort)0;
ushort qty = req.Length >= 12 ? (ushort)((req[10] << 8) | req[11]) : (ushort)0;
response = FcResponseFactory(fc, start, qty, txId);
}
else if (fc == 0x03)
{
// Default: FC03 echo a single register containing 0x1234.
response = BuildFc03Response(txId, unitId, 0x1234);
}
else if (fc == 0x06)
{
ushort addr = (ushort)((req[8] << 8) | req[9]);
ushort value = (ushort)((req[10] << 8) | req[11]);
response = BuildFc06Response(txId, unitId, addr, value);
}
else
{
break;
}
await s.SendAsync(response, SocketFlags.None, _cts.Token);
}
}
catch { /* normal */ }
finally { try { s.Dispose(); } catch { } }
}
public async ValueTask DisposeAsync()
{
await _cts.CancelAsync();
try { _listener.Stop(); } catch { }
Task[] snap;
lock (_clientTasks) snap = _clientTasks.ToArray();
try { await Task.WhenAll(snap).WaitAsync(TimeSpan.FromSeconds(2)); } catch { }
_cts.Dispose();
}
}
private static async Task<PlcMultiplexer> BuildMuxAsync(
PlcOptions plc, ConnectionOptions connOpts, PerPlcContext ctx)
{
var mux = new PlcMultiplexer(
plc, connOpts,
new BcdPduPipeline(),
ctx,
NullLogger<PlcMultiplexer>.Instance,
backendConnectPipeline: null);
await Task.Yield();
return mux;
}
private static async Task<(Socket client, UpstreamPipe pipe, TcpListener proxyListener, int proxyPort)>
ConnectClientAsync(PlcMultiplexer mux, string plcName)
{
int proxyPort = PickFreePort();
var proxyListener = new TcpListener(IPAddress.Loopback, proxyPort);
proxyListener.Start();
var client = new Socket(AddressFamily.InterNetwork, SocketType.Stream, ProtocolType.Tcp)
{ NoDelay = true };
await client.ConnectAsync(IPAddress.Loopback, proxyPort);
var upstream = await proxyListener.AcceptSocketAsync();
var pipe = new UpstreamPipe(upstream, plcName, NullLogger.Instance);
_ = Task.Run(() => mux.StartPipeAsync(pipe, CancellationToken.None));
return (client, pipe, proxyListener, proxyPort);
}
// ── Tests ─────────────────────────────────────────────────────────────────
[Fact]
public async Task SingleUpstream_RoundTripsFC03_Through_Multiplexer()
{
int backendPort = PickFreePort();
await using var backend = new StubBackend(backendPort);
var ctx = MakeContext("PLC1", BcdTag.Create(100, 16));
var plc = new PlcOptions { Name = "PLC1", ListenPort = 0, Host = "127.0.0.1", Port = backendPort };
await using var mux = await BuildMuxAsync(plc, new ConnectionOptions(), ctx);
var (client, pipe, listener, _) = await ConnectClientAsync(mux, plc.Name);
try
{
await client.SendAsync(BuildFc03ReadFrame(0x1234, 100, 1), SocketFlags.None);
var rsp = await ReadOneFrameAsync(client, TestContext.Current.CancellationToken);
ushort rspTxId = (ushort)((rsp[0] << 8) | rsp[1]);
rspTxId.ShouldBe((ushort)0x1234, "the original TxId must be restored on the way back to the client");
// BCD decode of the stub's 0x1234 response = 1234.
ushort decoded = (ushort)((rsp[9] << 8) | rsp[10]);
decoded.ShouldBe((ushort)1234);
}
finally
{
client.Dispose();
await pipe.DisposeAsync();
listener.Stop();
}
}
[Fact]
public async Task SingleUpstream_RoundTripsFC06_Through_Multiplexer()
{
int backendPort = PickFreePort();
await using var backend = new StubBackend(backendPort);
var ctx = MakeContext("PLC1", BcdTag.Create(200, 16));
var plc = new PlcOptions { Name = "PLC1", ListenPort = 0, Host = "127.0.0.1", Port = backendPort };
await using var mux = await BuildMuxAsync(plc, new ConnectionOptions(), ctx);
var (client, pipe, listener, _) = await ConnectClientAsync(mux, plc.Name);
try
{
// Client writes binary 1234; proxy encodes to BCD 0x1234 on the way out.
await client.SendAsync(BuildFc06WriteFrame(0xABCD, 200, 1234), SocketFlags.None);
var rsp = await ReadOneFrameAsync(client, TestContext.Current.CancellationToken);
ushort rspTxId = (ushort)((rsp[0] << 8) | rsp[1]);
rspTxId.ShouldBe((ushort)0xABCD);
// Echo bytes decoded back to client binary.
ushort echoed = (ushort)((rsp[10] << 8) | rsp[11]);
echoed.ShouldBe((ushort)1234);
}
finally
{
client.Dispose();
await pipe.DisposeAsync();
listener.Stop();
}
}
[Fact]
public async Task TwoUpstreams_ConcurrentFC03_BothGetCorrectResponses()
{
int backendPort = PickFreePort();
await using var backend = new StubBackend(backendPort)
{
// Both clients read address 100; both should see their own TxId echoed.
FcResponseFactory = (fc, start, qty, txId) =>
{
byte unitId = 1;
return fc == 0x03
? BuildFc03Response(txId, unitId, 0x1234)
: throw new InvalidOperationException("unexpected fc");
},
};
var ctx = MakeContext("PLC1", BcdTag.Create(100, 16));
var plc = new PlcOptions { Name = "PLC1", ListenPort = 0, Host = "127.0.0.1", Port = backendPort };
await using var mux = await BuildMuxAsync(plc, new ConnectionOptions(), ctx);
var (c1, p1, l1, _) = await ConnectClientAsync(mux, plc.Name);
var (c2, p2, l2, _) = await ConnectClientAsync(mux, plc.Name);
try
{
// Both clients use the same upstream TxId (0x0001). That would clash on a
// shared backend wire if the mux didn't rewrite the TxId.
await c1.SendAsync(BuildFc03ReadFrame(0x0001, 100, 1), SocketFlags.None);
await c2.SendAsync(BuildFc03ReadFrame(0x0001, 100, 1), SocketFlags.None);
var r1 = await ReadOneFrameAsync(c1, TestContext.Current.CancellationToken);
var r2 = await ReadOneFrameAsync(c2, TestContext.Current.CancellationToken);
// Both responses must carry the original (colliding) TxId.
((ushort)((r1[0] << 8) | r1[1])).ShouldBe((ushort)0x0001);
((ushort)((r2[0] << 8) | r2[1])).ShouldBe((ushort)0x0001);
}
finally
{
c1.Dispose(); c2.Dispose();
await p1.DisposeAsync(); await p2.DisposeAsync();
l1.Stop(); l2.Stop();
}
}
[Fact]
public async Task TwoUpstreams_ProxyTxIds_AreDistinct_OnTheWire()
{
int backendPort = PickFreePort();
await using var backend = new StubBackend(backendPort);
var ctx = MakeContext("PLC1");
var plc = new PlcOptions { Name = "PLC1", ListenPort = 0, Host = "127.0.0.1", Port = backendPort };
await using var mux = await BuildMuxAsync(plc, new ConnectionOptions(), ctx);
var (c1, p1, l1, _) = await ConnectClientAsync(mux, plc.Name);
var (c2, p2, l2, _) = await ConnectClientAsync(mux, plc.Name);
try
{
// Both clients use the same upstream TxId 0x0007 — the proxy must hand out
// distinct proxy TxIds on the backend wire.
await c1.SendAsync(BuildFc03ReadFrame(0x0007, 0, 1), SocketFlags.None);
await c2.SendAsync(BuildFc03ReadFrame(0x0007, 0, 1), SocketFlags.None);
_ = await ReadOneFrameAsync(c1, TestContext.Current.CancellationToken);
_ = await ReadOneFrameAsync(c2, TestContext.Current.CancellationToken);
// Collect what the backend saw.
var seen = new HashSet<ushort>(backend.SeenProxyTxIds);
seen.Count.ShouldBeGreaterThanOrEqualTo(2, "the multiplexer must allocate distinct proxy TxIds even when upstreams collide");
}
finally
{
c1.Dispose(); c2.Dispose();
await p1.DisposeAsync(); await p2.DisposeAsync();
l1.Stop(); l2.Stop();
}
}
[Fact]
public async Task UpstreamDisconnect_DoesNotAffectOtherUpstreams()
{
int backendPort = PickFreePort();
await using var backend = new StubBackend(backendPort);
var ctx = MakeContext("PLC1");
var plc = new PlcOptions { Name = "PLC1", ListenPort = 0, Host = "127.0.0.1", Port = backendPort };
await using var mux = await BuildMuxAsync(plc, new ConnectionOptions(), ctx);
var (cA, pA, lA, _) = await ConnectClientAsync(mux, plc.Name);
var (cB, pB, lB, _) = await ConnectClientAsync(mux, plc.Name);
try
{
// Drop client A entirely.
cA.Dispose();
await Task.Delay(50, TestContext.Current.CancellationToken);
// Client B should still be able to round-trip.
await cB.SendAsync(BuildFc03ReadFrame(0x0042, 0, 1), SocketFlags.None);
var rsp = await ReadOneFrameAsync(cB, TestContext.Current.CancellationToken);
((ushort)((rsp[0] << 8) | rsp[1])).ShouldBe((ushort)0x0042);
}
finally
{
cB.Dispose();
await pA.DisposeAsync(); await pB.DisposeAsync();
lA.Stop(); lB.Stop();
}
}
[Fact]
public async Task BackendDisconnect_CascadesToAllUpstreams()
{
int backendPort = PickFreePort();
var backend = new StubBackend(backendPort);
var ctx = MakeContext("PLC1");
var plc = new PlcOptions { Name = "PLC1", ListenPort = 0, Host = "127.0.0.1", Port = backendPort };
await using var mux = await BuildMuxAsync(plc, new ConnectionOptions(), ctx);
var (cA, pA, lA, _) = await ConnectClientAsync(mux, plc.Name);
var (cB, pB, lB, _) = await ConnectClientAsync(mux, plc.Name);
var (cC, pC, lC, _) = await ConnectClientAsync(mux, plc.Name);
try
{
// Force a round-trip on each so backend connect occurs first.
await cA.SendAsync(BuildFc03ReadFrame(1, 0, 1), SocketFlags.None);
await cB.SendAsync(BuildFc03ReadFrame(2, 0, 1), SocketFlags.None);
await cC.SendAsync(BuildFc03ReadFrame(3, 0, 1), SocketFlags.None);
_ = await ReadOneFrameAsync(cA, TestContext.Current.CancellationToken);
_ = await ReadOneFrameAsync(cB, TestContext.Current.CancellationToken);
_ = await ReadOneFrameAsync(cC, TestContext.Current.CancellationToken);
// Kill the backend.
await backend.DisposeAsync();
// All three upstream sockets should observe a clean EOF within 500 ms.
var sw = System.Diagnostics.Stopwatch.StartNew();
await WaitForCloseAsync(cA, TestContext.Current.CancellationToken);
await WaitForCloseAsync(cB, TestContext.Current.CancellationToken);
await WaitForCloseAsync(cC, TestContext.Current.CancellationToken);
sw.Stop();
sw.ElapsedMilliseconds.ShouldBeLessThan(2000, "cascade should propagate quickly");
ctx.Counters.Snapshot().BackendDisconnectCascades.ShouldBeGreaterThanOrEqualTo(3);
}
finally
{
cA.Dispose(); cB.Dispose(); cC.Dispose();
await pA.DisposeAsync(); await pB.DisposeAsync(); await pC.DisposeAsync();
lA.Stop(); lB.Stop(); lC.Stop();
}
}
[Fact]
public async Task RequestTimeoutWatchdog_DeliversException0B_ToUpstream_WhenBackendNeverResponds()
{
// A drain-only stub that consumes requests but never responds. The multiplexer's
// per-request watchdog must surface a Modbus exception 0x0B to the upstream client
// once BackendRequestTimeoutMs elapses, freeing the proxy TxId + correlation entry.
int backendPort = PickFreePort();
var drainListener = new TcpListener(IPAddress.Loopback, backendPort);
drainListener.Start();
var drainCts = new CancellationTokenSource();
var drainToken = drainCts.Token;
_ = Task.Run(async () =>
{
try
{
while (!drainToken.IsCancellationRequested)
{
var s = await drainListener.AcceptSocketAsync(drainToken);
_ = Task.Run(async () =>
{
var buf = new byte[256];
try
{
while (!drainToken.IsCancellationRequested)
{
int n = await s.ReceiveAsync(buf, SocketFlags.None, drainToken);
if (n == 0) break;
}
}
catch { }
finally { try { s.Dispose(); } catch { } }
}, drainToken);
}
}
catch { }
}, drainToken);
try
{
var ctx = MakeContext("PLC1");
var plc = new PlcOptions { Name = "PLC1", ListenPort = 0, Host = "127.0.0.1", Port = backendPort };
// Short request timeout so the test does not have to wait long.
var connOpts = new ConnectionOptions { BackendRequestTimeoutMs = 400 };
await using var mux = await BuildMuxAsync(plc, connOpts, ctx);
var (client, pipe, listener, _) = await ConnectClientAsync(mux, plc.Name);
try
{
await client.SendAsync(BuildFc03ReadFrame(0xABCD, 0, 1), SocketFlags.None);
// The watchdog should deliver an exception within ~watchdog-tick * 2.
var rsp = await ReadOneFrameAsync(client, TestContext.Current.CancellationToken);
ushort rspTxId = (ushort)((rsp[0] << 8) | rsp[1]);
rspTxId.ShouldBe((ushort)0xABCD, "watchdog must echo the original client TxId");
byte fcByte = rsp[7];
(fcByte & 0x80).ShouldBe(0x80, "FC must have the exception bit set");
(fcByte & 0x7F).ShouldBe(0x03, "original FC must be FC03 (read holding registers)");
rsp[8].ShouldBe((byte)0x0B, "exception code must be 0x0B (Gateway Target Device Failed To Respond)");
}
finally
{
client.Dispose();
await pipe.DisposeAsync();
listener.Stop();
}
}
finally
{
await drainCts.CancelAsync();
try { drainListener.Stop(); } catch { }
drainCts.Dispose();
}
}
[Fact]
public async Task BackendReconnect_AfterCascade_NextUpstreamRequest_Succeeds()
{
int backendPort = PickFreePort();
var backend = new StubBackend(backendPort);
var ctx = MakeContext("PLC1");
var plc = new PlcOptions { Name = "PLC1", ListenPort = 0, Host = "127.0.0.1", Port = backendPort };
await using var mux = await BuildMuxAsync(plc, new ConnectionOptions(), ctx);
var (cA, pA, lA, _) = await ConnectClientAsync(mux, plc.Name);
try
{
await cA.SendAsync(BuildFc03ReadFrame(1, 0, 1), SocketFlags.None);
_ = await ReadOneFrameAsync(cA, TestContext.Current.CancellationToken);
await backend.DisposeAsync();
await WaitForCloseAsync(cA, TestContext.Current.CancellationToken);
cA.Dispose();
await pA.DisposeAsync();
lA.Stop();
}
catch { /* tolerate any teardown noise */ }
// Start a new backend on the same port.
await using var backend2 = new StubBackend(backendPort);
// A fresh client should round-trip cleanly through the same multiplexer.
var (cB, pB, lB, _) = await ConnectClientAsync(mux, plc.Name);
try
{
await cB.SendAsync(BuildFc03ReadFrame(0x7777, 0, 1), SocketFlags.None);
var rsp = await ReadOneFrameAsync(cB, TestContext.Current.CancellationToken);
((ushort)((rsp[0] << 8) | rsp[1])).ShouldBe((ushort)0x7777);
}
finally
{
cB.Dispose();
await pB.DisposeAsync();
lB.Stop();
}
}
private static async Task WaitForCloseAsync(Socket s, CancellationToken ct)
{
var buf = new byte[1];
using var deadline = CancellationTokenSource.CreateLinkedTokenSource(ct);
deadline.CancelAfter(TimeSpan.FromSeconds(2));
while (!deadline.IsCancellationRequested)
{
try
{
int n = await s.ReceiveAsync(buf, SocketFlags.None, deadline.Token);
if (n == 0) return;
}
catch
{
return;
}
}
}
}