212 lines
12 KiB
Markdown
212 lines
12 KiB
Markdown
# Scope: Equipment-Namespace Materialization in the Live Deploy Path
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> **STATUS UPDATE 2026-06-07 — WS-1/2/4 (structure) and WS-3a (VirtualTag live values) are DONE.**
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> The structure milestone shipped on `master` (`febe462..9a67ebc`). **WS-3a — live values via VirtualTags**
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> shipped on branch `feat/equipment-namespace-live-values` (plan:
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> [`2026-06-07-equipment-namespace-live-values.md`](2026-06-07-equipment-namespace-live-values.md)).
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> Verified live in docker-dev: galaxy mirror **396/396 Good**, and the company-shape Equipment namespace
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> carries **live Good values** via VirtualTags — every company signal backed by a real galaxy source
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> (396 of 1036; the other 640 cite synthetic refs the company UNS model invented beyond the 396 real
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> galaxy attributes). Restart-safe (bootstrap restore re-serves Good, no re-deploy). WS-3b (OpcUaClient
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> driver route) was **not** taken (the VirtualTag route was chosen). WS-5 (tests) done throughout.
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**Status:** WS-1/2/4 + WS-3a DONE (2026-06-07); WS-3b not pursued
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**Date:** 2026-06-06
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**Author:** investigation while building the Northwind UNS overlay (see `scadaproj/otopcua-uns-loader/`)
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**Depends on:** the driver value-streaming fixes already on `master` (`c1ce583`, `b1b3f3f`)
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---
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## 1. One-paragraph summary
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OtOpcUa can build a **SystemPlatform** namespace (the Galaxy mirror) into the live OPC UA
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address space with streaming values, but it **cannot do the same for an `Equipment`-kind
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namespace**. The canonical UNS (`Enterprise/Site/Area/Line/Equipment/Signal`) that an Equipment
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namespace represents only ever materialises its **skeleton** (Area/Line/Equipment *folders*); the
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**signals under equipment** (`Tag`, `VirtualTag`, `ScriptedAlarm` rows) never appear, because the
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component that turns those rows into OPC UA variables — `EquipmentNodeWalker` — is **fully built
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and unit-tested but never invoked in production**, and the live rebuild path doesn't carry the
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data it needs. This document scopes the work to finish that pipeline.
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---
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## 2. What works vs. what doesn't (verified 2026-06-06)
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**Works — SystemPlatform / Galaxy mirror (reference implementation):**
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A deploy materialises one folder per Galaxy object and one variable per `Tag` row, and the driver
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streams live values into them. Verified live: 396 tags across 40 machines, all `Good`, on
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`opc.tcp://localhost:4840`. Path:
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`OpcUaPublishActor.HandleRebuild` → `Phase7Applier.MaterialiseHierarchy` +
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`Phase7Applier.MaterialiseGalaxyTags`, and values via the `DriverHostActor` SubscribeBulk pass
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(`b1b3f3f`).
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**Doesn't work — Equipment namespace:**
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Deploying an `Equipment` namespace + a `UnsArea`/`UnsLine`/`Equipment` + one `VirtualTag` produced:
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```
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Phase7Applier: hierarchy materialised (areas=1, lines=1, equipment=1) ← folders only
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```
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…and the equipment node had **zero child variables** — the VirtualTag never materialised. There
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was no equipment-tag/virtual-tag log line at all.
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---
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## 3. Root cause (precise)
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Three gaps, in order of how fundamental they are:
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### 3.1 `EquipmentNodeWalker` is built + tested but never wired (the core gap)
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- `src/Core/ZB.MOM.WW.OtOpcUa.Core/OpcUa/EquipmentNodeWalker.cs` — `Walk(IAddressSpaceBuilder, EquipmentNamespaceContent)`
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materialises every `Equipment` row as a folder and every Equipment-bound `Tag` / `VirtualTag` /
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`ScriptedAlarm` as a variable (NodeId = `DriverAttributeInfo.FullName`, i.e. the tag's
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`TagConfig.FullName`; VirtualTag uses its `VirtualTagId`).
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- **The only call sites are in `tests/Core/.../EquipmentNodeWalkerTests.cs`.** Nothing in `src`
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ever calls `EquipmentNodeWalker.Walk`, and nothing builds its input record
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`EquipmentNamespaceContent` (the record exists; no producer exists).
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- The live rebuild — `src/Server/.../Runtime/OpcUa/OpcUaPublishActor.cs:HandleRebuild` — calls
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`MaterialiseHierarchy` (the Area/Line/Equipment *folders*) and `MaterialiseGalaxyTags`
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(SystemPlatform only). It never calls `EquipmentNodeWalker`.
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- `OtOpcUaNodeManager` references `EquipmentNodeWalker` only in a header comment — not in
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`CreateAddressSpace`.
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### 3.2 The deployment composition/artifact drops equipment signals
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- `Phase7CompositionResult` (`src/Server/.../OpcUaServer/Phase7Composer.cs`) carries
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`UnsAreas`, `UnsLines`, `EquipmentNodes` *(EquipmentId, DisplayName, UnsLineId — no tags)*,
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`DriverInstancePlans`, `ScriptedAlarmPlans`, `GalaxyTags`. **There is no equipment-tag or
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virtual-tag list.**
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- `DeploymentArtifact.ParseComposition` (`src/Server/.../Runtime/Drivers/DeploymentArtifact.cs`)
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reads the artifact's `Tags` array but **`BuildGalaxyTagPlans` explicitly skips any tag with a
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non-null `EquipmentId`** (line ~176). So even though equipment tags are serialised into the
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artifact, the composition the node consumes throws them away.
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So even if `EquipmentNodeWalker` were wired into `HandleRebuild`, it would have no equipment-tag
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data to walk.
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### 3.3 No value source for Equipment-namespace signals
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Equipment signals can be valued two ways; **neither is currently wired**:
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- **Driver-sourced `Tag` (e.g. an OPC UA Client remap of the Galaxy mirror):** the **OpcUaClient
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driver has no factory registration** — `DriverFactoryBootstrap.Register`
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(`src/Server/.../Host/Drivers/DriverFactoryBootstrap.cs`) wires AbCip/AbLegacy/FOCAS/Galaxy/
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Modbus/S7/TwinCAT but **not OpcUaClient**, so an `OpcUaClient` `DriverInstance` silently stubs →
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no values. (The driver itself, `IDriver,ITagDiscovery,IReadable,IWritable,ISubscribable,…`,
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exists and is otherwise complete; only the factory `Register` is missing.)
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- **`VirtualTag` (script mirrors a live tag):** the `DependencyMuxActor` + a real
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`IVirtualTagEvaluator` are registered (`Runtime/ServiceCollectionExtensions.cs:100`,
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`Host/Program.cs:102`), and driver values now reach the mux (`DriverHostActor.ForwardToMux`,
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`b1b3f3f`). But `VirtualTagContext.GetTag` reads from a per-evaluation cache fed by an
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`ITagUpstreamSource`, and **no concrete `ITagUpstreamSource` is registered in the Host** — and
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it is unverified whether a `VirtualTag` in an `Equipment` namespace can resolve a tag that lives
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in the `SystemPlatform` namespace (cross-namespace `ctx.GetTag("/TestMachine_001/…")`).
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---
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## 4. Goal / acceptance criteria
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A deploy that includes an `Equipment`-kind namespace results in, on `opc.tcp://…:4840`:
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1. **Structure:** browsable `…/<area>/<line>/<equipment>/<signal>` for every `UnsArea`/`UnsLine`/
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`Equipment`/`Tag`(+`VirtualTag`,`ScriptedAlarm`) row — folders **browse-named by their friendly
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`Name`**, not their logical Id (see §6.4).
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2. **Values:** each signal carries a live `Good` value (driver-sourced and/or VirtualTag-derived).
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3. **Reload-safe:** survives a node restart with no re-deploy (must run on the `RestoreApplied`
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bootstrap path added in `b1b3f3f`, not just on a fresh apply).
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4. **Verifiable headlessly:** the `scadaproj/otopcua-uns-loader` tool's `verify` passes against the
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company-shape namespace (extend it to browse the Equipment tree).
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---
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## 5. Workstreams
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### WS-1 — Carry equipment signals through the composition (foundational)
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Extend `Phase7CompositionResult` with equipment `Tag`/`VirtualTag`/`ScriptedAlarm` plans (or reuse
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`EquipmentNamespaceContent`), populate them in `Phase7Composer.Compose`, serialise them in the
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deployment artifact, and parse them in `DeploymentArtifact.ParseComposition` (stop discarding
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`EquipmentId != null` tags). **Risk: medium** (touches composer + artifact format + planner; needs
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a format-compat story for already-sealed artifacts). **Effort: ~1–2 days.**
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### WS-2 — Materialise equipment signals in the live rebuild (wire the existing component)
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In `OpcUaPublishActor.HandleRebuild`, after `MaterialiseHierarchy`, build `EquipmentNamespaceContent`
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from the composition and call the already-tested `EquipmentNodeWalker.Walk`. Make it idempotent and
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diff-aware to match the existing Galaxy-tag pass. **Risk: low–medium** (component is tested; this is
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wiring + an idempotency pass). **Effort: ~0.5–1 day.**
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### WS-3 — Value path (pick one or both; see §6.1)
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- **3a VirtualTag route:** register a concrete `ITagUpstreamSource` in the Host that bridges the
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`DependencyMuxActor`'s tag values into the VirtualTag read-cache; confirm/enable cross-namespace
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`ctx.GetTag` resolution (Equipment VirtualTag reading a SystemPlatform mirror tag) and the
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dependency-graph re-evaluation trigger. **Risk: high** (cross-namespace resolution + dependency
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tracking are unproven end-to-end). **Effort: ~2–3 days.**
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- **3b OpcUaClient route:** write+register `OpcUaClientDriverFactoryExtensions.Register` and add it
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to `DriverFactoryBootstrap.Register`; extend the SubscribeBulk pass to also subscribe
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Equipment-namespace `Tag` refs (`TagConfig.FullName`; NodeId == FullName, so the existing
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`ForwardToMux` value routing already applies — a ~30-line generalisation prototyped and reverted
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this session); decide the self-referential endpoint topology (a MAIN driver node OPC-UA-clienting
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into its own `:4840` Galaxy mirror, vs a second cluster). **Risk: high** (unfinished driver +
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self-loop topology). **Effort: ~2–4 days.**
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### WS-4 — Browse-name fix (cosmetic but required for a usable shape)
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Today the UNS folder browse name is the logical **Id** (observed `nw-area-filling`), not the
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friendly `Name` (`filling`). Confirm whether `Phase7Applier.MaterialiseHierarchy` /
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`EquipmentNode.DisplayName` should use `UnsArea.Name`/`UnsLine.Name`/`Equipment.Name` for the
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BrowseName (keeping the Id as the NodeId). **Risk: low.** **Effort: ~0.5 day.**
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### WS-5 — Tests + headless verification
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Unit: composer carries equipment signals; `HandleRebuild` materialises them; round-trip artifact
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parse. Integration: a docker-dev deploy of a small Equipment namespace browses + reads `Good`.
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Extend `otopcua-uns-loader verify` to assert the Equipment tree. **Effort: ~1 day.**
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---
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## 6. Design decisions / open questions
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1. **VirtualTag (3a) vs OpcUaClient (3b) for live values.** VirtualTags reuse the live Galaxy
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mirror in-process (no second OPC UA session) but lean on unproven cross-namespace script
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resolution; OpcUaClient is the documented "remote-equipment → UNS" pattern but needs an
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unfinished driver factory and a self-referential session. **Recommendation:** prototype 3a first
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(smaller surface, no new driver), fall back to 3b if cross-namespace resolution proves
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intractable. A structure-only milestone (WS-1/2/4, no values) is independently shippable.
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2. **Cross-namespace `ctx.GetTag`.** Does an Equipment-namespace VirtualTag resolve a
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SystemPlatform Galaxy tag by browse path (`/TestMachine_001/TestChangingInt`) or by reference
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(`TestMachine_001.TestChangingInt`)? Determines the script-authoring contract. Must be settled
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before WS-3a.
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3. **Artifact format compatibility.** Adding equipment signals to the artifact changes its shape;
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ensure older sealed artifacts still parse (the parser is tolerant today — keep it so).
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4. **Browse-name source** (WS-4) — `Name` vs `Id`. Picking `Name` makes the company shape readable;
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confirm nothing keys off the Id-as-BrowseName.
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---
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## 7. Recommended sequencing
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1. **WS-1 + WS-2 + WS-4 (structure-only):** Equipment namespaces browse the real
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`…/area/line/equipment/signal` shape with `BadWaitingForInitialData` leaves. Independently
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shippable; de-risks the composition/materialisation half.
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2. **WS-3a (VirtualTag values):** lights the structure up by mirroring the live Galaxy tags.
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3. **WS-3b (OpcUaClient driver):** only if a true remote-equipment driver path is wanted beyond the
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Galaxy mirror.
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4. **WS-5** throughout.
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**Rough total:** structure-only ≈ 2–3.5 days; +VirtualTag values ≈ +2–3 days.
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## 8. Out of scope
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- Authoring the company UNS rows (the `scadaproj/otopcua-uns-loader` tool already generates them
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from `company-uns.json`).
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- Any change to the SystemPlatform/Galaxy path, which works.
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- The AdminUI UNS editor.
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## 9. Key references
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- Works (reference): `OpcUaPublishActor.HandleRebuild` + `Phase7Applier.MaterialiseGalaxyTags`;
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SubscribeBulk in `DriverHostActor` (commits `c1ce583`, `b1b3f3f`).
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- Built-but-unwired: `Core/OpcUa/EquipmentNodeWalker.cs` (+ `EquipmentNamespaceContent`),
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tested only by `EquipmentNodeWalkerTests.cs`.
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- Composition gap: `OpcUaServer/Phase7Composer.cs` (`Phase7CompositionResult`),
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`Runtime/Drivers/DeploymentArtifact.cs` (`BuildGalaxyTagPlans` skips `EquipmentId != null`).
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- Value gaps: `Host/Drivers/DriverFactoryBootstrap.cs` (no OpcUaClient registration);
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`Core.VirtualTags/ITagUpstreamSource.cs` (no Host registration found).
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- The consuming tool + the company model: `scadaproj/otopcua-uns-loader/`, `scadaproj/company-uns.json`.
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