Joseph Doherty 1dba46bd7b fix(focas): decode servo/spindle meters by their base/exponent envelope; MaxRpm -> MotorSpeedPct
Servo (0x0056) and spindle (0x0040) meter records are 8 bytes:
[i32 value][u16 base][u16 exponent], the same self-describing envelope as the
position blocks.

Servo: offset 4 was read as a decimal count. It is the BASE (a steady 10), so
every load was divided by 10^10 and published ~0 -- the sister ignitionoee panel
read servo 0% on every axis of a Makino cutting at 20,000 rpm. Loads are now
value / base^exponent, a direct percentage.

Spindle: the raw meter is a 1/16384 fraction of full scale. Settled on the real
Z-34184 by regressing the type-1 meter against cnc_rddynamic2 spindle speed over
596..20,000 rpm (rpm = 1.220749 x meter; 16384 x 1.220749 = 20000.75). So:
- Spindle/{name}/Load publishes % of rated load (Float64; was the raw Int32
  count -- a reading of 9155 meant 55.9%).
- Spindle/{name}/MaxRpm is RENAMED Spindle/{name}/MotorSpeedPct (Float64, % of
  maximum speed) and is polled with Load. The old node was actively wrong: the
  type-1 meter is the live motor speed, and it was read once at bootstrap and
  served forever as if it were a max-RPM constant. Client-visible: FIXED: tags
  on .../MaxRpm must be re-pointed.
- The spindle read no longer stops at the first zero after slot 1 (which dropped
  an idle second spindle and kept non-zero residue); every slot is returned.

A record whose envelope is undescribable (base not 2/10, exponent > 18 -- e.g.
residue past the configured axis/spindle count) publishes BadNoData, never a Good 0.

Ported from the sister ignitionoee FOCAS driver v0.17.2/v0.17.3 (Focas.Wire-019);
live captures live-spmeter-{load,maxrpm}-0x0040.bin added as fixtures.
2026-10-07 14:07:22 -04:00
Pin libplctag ab_server to v2.6.16 — real release tag + SHA256 hashes for all three Windows arches. Closes the "pick a current version + pin" deferral left by the #180 PR docs stub. Verified the release lands ab_server.exe inside libplctag_2.6.16_windows_<arch>_tools.zip alongside plctag.dll + list_tags_* helpers by downloading each tools zip + unzip -l'ing to confirm ab_server.exe is present at 331264 bytes. New ci/ab-server.lock.json is the single source of truth — one file the CI YAML reads via ConvertFrom-Json instead of duplicating the hash across the workflow + the docs. Structure: repo (libplctag/libplctag) + tag (v2.6.16) + published date (2026-03-29) + assets keyed by platform (windows-x64 / windows-x86 / windows-arm64) each carrying filename + sha256. docs/v2/test-data-sources.md §2.CI updated — replaces the prior placeholder (ver = '<pinned libplctag release tag>', expected = '<pinned sha256>') with the real v2.6.16 + 9b78a3de... hashes pinned table, and replaces the hardcoded URL with a lockfile-driven pwsh step that picks windows-x64 by default but swaps to x86/arm64 by changing one line for non-x64 CI runners. Hash-mismatch path throws with both the expected + actual values so on the first drift the CI log tells the maintainer exactly what to update in the lockfile. Two verification notes from the release fetch: (1) libplctag v2.6.16 tools zips ship ab_server.exe + plctag.dll together — tests don't need a separate libplctag NuGet download for the integration path, the extracted tools dir covers both the simulator + the driver's native dependency; (2) the three Windows arches all carry ab_server.exe, so ARM64 Windows GitHub runners (when they arrive) can run the integration suite without changes beyond swapping the asset key. No code changes in this PR — purely docs + the new lockfile. Admin tests + Core tests unchanged + passing per the prior commit.
2026-04-20 00:04:35 -04:00

OtOpcUa

OPC UA server (.NET 10 AnyCPU) that exposes a fleet of industrial drivers as a single OPC UA address space. Drivers ship in-process for AVEVA System Platform Galaxy (via the sibling mxaccessgw repo), Modbus TCP, Siemens S7, Allen-Bradley CIP (ControlLogix / CompactLogix), Allen-Bradley Legacy (SLC 500 / MicroLogix), Beckhoff TwinCAT (ADS), FANUC FOCAS, OPC UA Client (gateway), and MQTT (broker subscribe; Sparkplug B in progress).

A cross-platform client stack (.NET 10) — shared library, CLI, and Avalonia desktop app — connects to any OPC UA server.

Architecture

                      OPC UA Clients (CLI, Desktop UI, 3rd-party)
                                       |
                                       v
                    +-------------------------------------+
                    |  OtOpcUa.Server (.NET 10 AnyCPU)    |
                    |   address space + capability fan-out|
                    +-------------------------------------+
                    |    |    |    |    |    |    |    |
          Galaxy Modbus S7 AbCip AbLeg TwinCAT FOCAS OpcUaClient MQTT
                |
                v
       mxaccessgw (sibling repo, gRPC)
                |
                v
     MXAccess COM (x86 worker, on AVEVA box)

Galaxy is the only driver with an external runtime: it speaks gRPC to a separately installed mxaccessgw server (sibling repo at c:\Users\dohertj2\Desktop\mxaccessgw\) which owns the MXAccess COM apartment and the x86/STA bitness constraint server-side. Everything in this repo is platform-agnostic .NET 10.

Prerequisites

  • .NET 10 SDK (server, drivers, clients all target .NET 10)
  • SQL Server reachable for the central config DB
  • For Galaxy specifically: a running mxaccessgw deployment — see docs/v2/Galaxy.ParityRig.md
  • For historian read-back / alarm history / continuous historization: a running ZB.MOM.WW.HistorianGateway deployment (the sole historian backend; consumed as the ZB.MOM.WW.HistorianGateway.Client gRPC package). It must run RuntimeDb:Enabled=true + RuntimeDb:EventReadsEnabled=true, and the API key must carry historian:read + historian:write + historian:tags:write scopes.

Quick Start

dotnet restore ZB.MOM.WW.OtOpcUa.slnx
dotnet build ZB.MOM.WW.OtOpcUa.slnx
dotnet test ZB.MOM.WW.OtOpcUa.slnx

# Run the server in dev (foreground)
dotnet run --project src/Server/ZB.MOM.WW.OtOpcUa.Host

The server starts on opc.tcp://localhost:4840 with the None security profile. Configure Security.Profiles in src/Server/ZB.MOM.WW.OtOpcUa.Host/appsettings.json to enable Basic256Sha256-Sign or Basic256Sha256-SignAndEncrypt. See docs/security.md.

Install as Windows Services

Production deployment is driven by scripts/install/Install-Services.ps1, which registers the OtOpcUa server service under a chosen service account. Historian support requires a separately deployed ZB.MOM.WW.HistorianGateway and Galaxy support a separately installed mxaccessgw — neither this repo nor the install script provisions them.

.\scripts\install\Install-Services.ps1 `
    -InstallRoot 'C:\Program Files\OtOpcUa' `
    -ServiceAccount 'DOMAIN\svc-otopcua'

The historian backend is the external ZB.MOM.WW.HistorianGateway (not installed by this script). See the script header and docs/ServiceHosting.md for full options.

Client CLI

dotnet run --project src/Client/ZB.MOM.WW.OtOpcUa.Client.CLI -- connect -u opc.tcp://localhost:4840
dotnet run --project src/Client/ZB.MOM.WW.OtOpcUa.Client.CLI -- browse  -u opc.tcp://localhost:4840 -r -d 3
dotnet run --project src/Client/ZB.MOM.WW.OtOpcUa.Client.CLI -- read    -u opc.tcp://localhost:4840 -n "ns=2;s=SomeNode"
dotnet run --project src/Client/ZB.MOM.WW.OtOpcUa.Client.CLI -- write   -u opc.tcp://localhost:4840 -n "ns=2;s=SomeNode" -v 42
dotnet run --project src/Client/ZB.MOM.WW.OtOpcUa.Client.CLI -- subscribe -u opc.tcp://localhost:4840 -n "ns=2;s=SomeNode" -i 500

See docs/Client.CLI.md and docs/Client.UI.md.

Documentation

Architecture deep-dives

Topic Doc
OPC UA server composition, namespace fan-out, Polly invoker docs/OpcUaServer.md
Address space layout docs/AddressSpace.md
Read / Write dispatch (driver vs virtual vs scripted-alarm) docs/ReadWriteOperations.md
Incremental sync (driver-backend rediscovery + config publishes) docs/IncrementalSync.md
Service hosting (Server + Admin; external HistorianGateway backend) docs/ServiceHosting.md
Security (transport, LDAP, certificates) docs/security.md
Redundancy docs/Redundancy.md
Status dashboard docs/StatusDashboard.md

Drivers

Topic Doc
Driver specs (per-driver capability surface, config, addressing) docs/v2/driver-specs.md
Galaxy driver docs/drivers/Galaxy.md
Modbus / S7 / AbCip / AbLegacy / TwinCAT / FOCAS / OpcUaClient / MQTT docs/drivers/
Galaxy parity rig (mxaccessgw setup) docs/v2/Galaxy.ParityRig.md
Galaxy performance + tracing docs/v2/Galaxy.Performance.md

Clients

Topic Doc
Client CLI docs/Client.CLI.md
Client UI (Avalonia desktop) docs/Client.UI.md

v1 archive

The original v1 in-process MXAccess docs (Galaxy.Host topology, Configuration env vars, AlarmTracking, DataTypeMapping, HistoricalDataAccess, Subscriptions, etc.) are preserved under docs/v1/ — historical reference only. PR 7.2 retired the v1 architecture on 2026-04-30; current state is documented in the sections above.

License

Internal use only.

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