Commit Graph

8 Commits

Author SHA1 Message Date
Joseph Doherty b39bb6794d fix(alarms): native-alarm re-statements no longer duplicate history or hide acked alarms (#656)
- AlarmTransitionKind.ActiveAcknowledged (appended): active AND acked applied as ONE projection.
  Galaxy ActiveAcked snapshot entries and OpcUaClient inactive->(active,acked) use it; the
  projector writes 'Activated' only if not already active, 'Acknowledged' only if not acked.
- AlarmEventArgs.IsRestatement (optional, default false): set only by Galaxy snapshot entries
  and OpcUaClient first sight. A flagged Retrigger on an Active+unacked condition with the same
  message and severity, or a flagged Clear on an inactive condition, writes no /alerts row.
- NativeAlarmProjector reports the history rows per transition; ForwardNativeAlarm writes one
  row per entry. Unflagged sources (FOCAS/MTConnect/AbCip, live Galaxy) are unchanged.
- Tests: projector rules each with a must-write control; OpcUaClient transition table;
  Galaxy feed/driver mapping; Galaxy + OpcUaClient end-to-end through DriverHostActor.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 23:35:50 -04:00
Joseph Doherty bac93744ce fix(alarms): #647 re-review — re-statement needs the same message; CNC refusal is not comms loss; worst-of health
R1: NativeAlarmProjector treats Raise-on-Active as a re-statement only when the message matches what
the condition shows; a different alarm appearing during a respawn un-acks and writes its alerts row.
FOCAS condition messages are a deterministic function of the matched set (tested across fresh driver
instances and reordered lists); Runtime E2E now covers both the same alarm and a new one during a
respawn. Residual (source message determinism) documented in AlarmTracking.md.

R2: a non-OK cnc_rdalmmsg2 return is thrown as FocasWireException{Rc} and classified as a CNC
refusal: conditions get a quality-only BadNotSupported once, one Warning, polling continues, and
driver health is untouched (no 90 s watchdog reconnect loop on a production control). Only transport
faults degrade (falsification control in the test).

R3: alarm-path health is tracked apart from the value path and combined in GetHealth: worst state,
later LastSuccessfulRead. A good value read can no longer mask a failing alarm read (no per-poll
/hosts flip) and a good alarm read cannot mask a value Degraded.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 20:45:32 -04:00
Joseph Doherty 89961af6e6 fix(alarms): #647 review — Raise on an active condition is a re-statement; FOCAS outage quality + health
MAJOR-1: a deploy that changes a driver's config respawns it, and the fresh instance's empty told
record re-sent Raise for every still-active alarm, un-acking acknowledged conditions and writing a
duplicate "Activated" alerts row. NativeAlarmProjector now treats Raise on an already-active
condition as a re-statement (keeps Acked; ForwardNativeAlarm skips the alerts row); only Retrigger
(or inactive->active) un-acks. Sources whose upstream ack state is authoritative send Retrigger for
an unacked re-statement: OpcUaClient on first sight (no prior told), Galaxy for an unacked active
snapshot entry. Runtime E2E drives a FRESH FOCAS driver after a redeploy and asserts the ack survives.

MAJOR-2: a failed FOCAS alarm read annotates each subscribed condition BadNoCommunication once per
outage (#626 quality-only path) with one Warning (MINOR-6), lifted to Good on recovery; failed alarm
reads degrade driver health with LastSuccessfulRead frozen (successful ones advance it), so an
alarm-only driver trips the #527 comms-loss watchdog.

MINOR-3 CLAUDE.md #630 bullet; MINOR-4 split line; MINOR-5 a non-empty cnc_rdalmmsg2 payload that
fits neither stride throws; MINOR-7 value-tag + parsed-address tables are built and swapped, never
cleared in place under the retained poll engine. Docs corrected (FOCAS.md, AlarmTracking.md, CLAUDE.md).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 20:18:03 -04:00
Joseph Doherty 11f13f6326 fix(runtime): prune the native-alarm projector on deploy instead of clearing it (#641)
DriverHostActor cleared NativeAlarmProjector's per-condition prior state on
EVERY apply, so after any deploy a driver Acknowledge of a still-active alarm
projected Active=false (writing it inactive) and a Clear of an unacknowledged
alarm projected Acked=true (silently acknowledging it). The projector is now
pruned to the conditions the new composition still carries (RetainOnly).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:05:42 -04:00
Joseph Doherty cb85a455c9 feat(alarms): exact OPC UA severity + per-condition quality on native alarm events (#626)
AlarmEventArgs gains optional OpcUaSeverity (supersedes the four-bucket mapping, clamped
1..1000) and QualityStatusCode (projected onto the condition's Quality). An Unspecified-kind
event carrying a quality is a quality-only annotation: the host updates the condition but
publishes no alerts row. Both default null, so every existing native source is unchanged.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 14:55:46 -04:00
Joseph Doherty 2d20aeb779 fix(opcua,drivers): carry driver status sub-codes to clients (#519) + health-write ordering (#517)
#519 — a driver's OPC UA status code now reaches a client with its sub-code intact.
DriverInstanceActor projected the driver's uint onto a 3-state Good/Uncertain/Bad enum
and OtOpcUaNodeManager re-expanded Bad to a bare 0x80000000, so BadNoCommunication,
BadTypeMismatch and BadNotSupported were indistinguishable on the wire and every
driver's status constants (incl. the 16 #497 had just corrected) were diagnostic in
logs only. Resolved by option (b): the raw uint rides AttributeValuePublished ->
AttributeValueUpdate -> IOpcUaAddressSpaceSink.WriteValue, OpcUaQuality is deleted, and
severity classification is a helper (OpcUaStatus.IsGood/IsUncertain/IsBad).

The surface was wider than the issue costed (41 files, not "the sink and 3
implementations"): OpcUaQuality had non-driver producers with no uint to carry.
Each got its natural code — BadInternalError for a failed virtual-tag script,
BadNoCommunication for driver comms loss — and ScriptedAlarmHostActor's pair of
mutually-inverse uint<->enum mappers is deleted, having round-tripped a code the
engine already held. AddressSpaceApplier's removal writes deliberately keep the
generic Bad: not losing a code the driver had is this issue; inventing one for the
deploy path is a separate call.

Behaviour change: WriteAlarmQuality fires its Part 9 event on a status-code change
rather than a severity-bucket change. While the annotation was 3-state those were the
same predicate; now a move between two Bad reasons changes what a subscriber reads.

New SDK-free named constants live on Commons.OpcUa.OpcUaStatus, and
StatusCodeParityTests is widened to cover them — that guard is reflection-driven, so
it can only see a named constant, never an inline literal.

#517 — the symptom is real but the issue named the wrong path and its fix was unsafe.
ShutdownAsync cannot race: DriverInstanceActor calls it from PostStop, after the
mailbox drains. (Core/Hosting/DriverHost, the one class with a concurrent GetHealth,
has no production call site.) InitializeAsync can: it runs on a fire-and-forget
Task.Run, and MTConnectDriver writes Healthy then starts loops that can throw into a
catch which disposes the client before writing Faulted.

Moving the write earlier, as suggested, inverts the terminal state — teardown drains
in-flight loops that write health as they unwind, so a late loop could leave Healthy at
rest with every connection closed. The fix is a bracket (conservative before, terminal
after), applied to MTConnect's init-failure path only; shutdown keeps its single
trailing write, and the rule plus the reachability table are documented on
IDriver.ShutdownAsync.

CalculationDriver.GetHealth returned a hard-coded Healthy that consulted nothing —
Healthy before initialize, after shutdown and after dispose. Now derived from _running.
Its test, named Health_is_always_Connected, asserted the defect and is replaced.

Every new guard was falsified by breaking the production code and watching it go red.
The two sub-code tests each assert two different Bad codes, since a single-code
assertion could pass against a hard-coded constant under the old projection.

Pre-existing failures, verified unchanged on a stashed tree and not chased: 4 in
Driver.AbLegacy.IntegrationTests (slc500/micrologix/plc5 fixtures not up) and 3 in
Host.IntegrationTests.

Closes #517
Closes #519

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-07-31 05:25:27 -04:00
Joseph Doherty db751d12a5 feat(alarms): condition Quality tracks source connectivity (#477)
v2-ci / build (pull_request) Successful in 4m49s
v2-ci / unit-tests (pull_request) Failing after 3h11m25s
Part 9 ConditionType.Quality was never assigned; default(StatusCode)==Good
so every native + scripted condition reported Good unconditionally — a
comms-lost device still showed a healthy, inactive, Good condition (a
wrong-VALUE bug, distinct from the null-value #473/#475). Clients (and HMIs
bucketing on IsGood) could not tell "genuinely inactive" from "lost contact".

Layer 1 — make Quality a real, plumbed field:
- AlarmConditionSnapshot gains OpcUaQuality Quality (default Good).
- MaterialiseAlarmCondition sets it (native BadWaitingForInitialData, scripted Good).
- WriteAlarmCondition projects snapshot.Quality; the delta-gate gains a Quality
  member so a quality-bucket change fires a Part 9 event.

Layer 2 — drive native quality from driver connectivity (a comms-lost driver
emits no alarm transitions, and an alarm-bearing raw tag has no value variable,
so quality can't come from either existing channel):
- DriverInstanceActor Tells parent ConnectivityChanged on Connected/Reconnecting.
- DriverHostActor fans it to every native condition the driver owns as
  OpcUaPublishActor.AlarmQualityUpdate (Good on connect, Bad on disconnect).
- New dedicated IOpcUaAddressSpaceSink.WriteAlarmQuality sets ONLY Quality and
  fires only on a bucket change — never touches Active/Acked/Retain (an active
  alarm that loses comms stays active). Not a full-snapshot re-projection, so it
  can't clobber severity/message and works for a never-fired condition.
  Forwarded through DeferredAddressSpaceSink (F10b trap; auto-verified by the
  reflection forwarding guard). Ungated by redundancy role; no /alerts row.

Scripted conditions stay Good; worst-of-input quality deferred to #478 (Layer 3).

Tests: node-level (materialise/project/no-clobber/unknown-node no-op),
NativeAlarmProjector, DriverInstanceActor connectivity emission, DriverHostActor
fan-out, OpcUaPublishActor routing, and the wire-level guard
(Condition_event_Quality_tracks_source_connectivity_on_the_wire) — RED-verified
against a simulated pre-fix always-Good server. Existing DriverInstanceActor
parent probes ignore the new ConnectivityChanged.

Docs: docs/AlarmTracking.md §"Condition source-data Quality (#477)";
design doc docs/plans/2026-07-17-alarm-condition-quality-477-design.md.
2026-07-17 15:10:04 -04:00
Joseph Doherty c1aeafaaf3 feat(alarms): NativeAlarmProjector maps transitions to condition snapshots (Phase B WS-4a) 2026-06-14 03:16:44 -04:00