Files
wwtools/mbproxy
Joseph Doherty 56eee3c563 mbproxy: initial commit through Phase 9 (TxId multiplexing)
Adds the mbproxy service end-to-end. Phases 00-08 implement the
production-ready single-listener / 1:1-backend transparent Modbus TCP
proxy with bidirectional BCD rewriting for the ~54-PLC DL205/DL260
fleet. Phase 9 replaces the connection layer with a single backend
socket per PLC plus MBAP TxId rewriting, lifting the H2-ECOM100's
4-concurrent-client cap as an operational ceiling.

Phase 9 additions of note:
- PlcMultiplexer + UpstreamPipe + TxIdAllocator + CorrelationMap
- InFlightRequest with IReadOnlyList<InterestedParty> (load-bearing
  for Phase 10 read coalescing — do not collapse to a single field)
- Per-request watchdog: surfaces Modbus exception 0x0B to upstream
  on BackendRequestTimeoutMs, defending against lost responses,
  dead-PLC paths, and pymodbus 3.13.0's concurrent-multiplexed-
  request bug (its ServerRequestHandler.last_pdu state race)
- Status DTO + HTML gain inFlight / maxInFlight / txIdWraps /
  disconnectCascades / queueDepth (Tier 1.6 in docs/kpi.md)

Tests: 263 unit + 38 E2E. Multiplexer correctness under truly
concurrent backend traffic is proved against a stub backend in
PlcMultiplexerTests; MultiplexerE2ETests paces requests so pymodbus
3.13's single-PDU framer stays in known-good mode.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 01:49:35 -04:00
..

mbproxy

A .NET 10 Windows Service that sits inline as a Modbus TCP proxy in front of a fleet of AutomationDirect DirectLOGIC DL205/DL260 controllers, rewriting BCD-encoded registers bidirectionally so upstream clients can read and write them as plain integers.

Hard constraints / prerequisites

  • Windows 10 / Server 2019 or later, 64-bit. No Linux or Docker support — the service uses Microsoft.Extensions.Hosting.WindowsServices and the Windows Event Log.
  • Modbus TCP backends reachable from the proxy host on port 502 (or the port configured per PLC). The H2-ECOM100 module caps simultaneous connections at 4 per PLC — a fifth upstream client will fail to connect.
  • Admin rights to install the service (install.ps1 requires elevation).
  • No COM dependency — this is a pure .NET 10 socket-level proxy (unlike the .NET Framework 4.8 / x86 siblings in this repo).
  • Python 3.10+ on the test machine to run the pymodbus-backed E2E simulator (not needed to run the service in production).

Layout

src/Mbproxy/          Main C# project (net10.0, Microsoft.NET.Sdk.Worker)
tests/Mbproxy.Tests/  xUnit v3 test project (234 unit + 34 E2E tests)
install/              PowerShell install/uninstall scripts and config template
docs/                 Design document, phase plans, and operations runbook
DL260/                DL205/DL260 reference material and pymodbus simulator profile

Resource index

Task Go to
Full architecture, schema, log events, status counters, test strategy docs/design.md
Phase-by-phase implementation plan docs/plan/README.md
Install, upgrade, config, logs, troubleshooting docs/operations.md
DL205/DL260 Modbus quirks (BCD, CDAB, octal V-memory, FC limits) DL260/dl205.md
pymodbus simulator profile (register seeds for E2E tests) DL260/dl205.json
Agent-oriented coding guide (architecture bullets, device quirks, phase context) CLAUDE.md

Build and run

Build (Debug, multi-file — fast for iteration):

dotnet build Mbproxy.slnx -c Debug

Publish (Release, single-file self-contained, win-x64):

dotnet publish src/Mbproxy/Mbproxy.csproj -c Release -r win-x64 --self-contained true -o C:\build\mbproxy-publish

The published output is a single Mbproxy.exe (~100 MB). The self-contained publish bundles the full .NET 10 + ASP.NET Core runtime. No .NET installation is required on the target machine.

Run tests:

dotnet test Mbproxy.slnx -c Debug                    # all tests
dotnet test Mbproxy.slnx -c Debug --filter Category=Unit   # unit tests only (no Python required)
dotnet test Mbproxy.slnx -c Debug --filter Category=E2E    # E2E tests (require Python + pymodbus)

Run interactively (without installing as a service):

cd src/Mbproxy
dotnet run --configuration Debug

Edit src/Mbproxy/appsettings.json to configure PLCs before running. The admin status page will be at http://localhost:8080/ by default.

Install

Full detail is in docs/operations.md. Quick path:

# 1. Publish
dotnet publish src/Mbproxy/Mbproxy.csproj -c Release -r win-x64 --self-contained true -o C:\build\mbproxy-publish

# 2. Install (elevated PowerShell)
.\install\install.ps1 -PublishOutput C:\build\mbproxy-publish -Start

# 3. Edit the config that was placed at %ProgramData%\mbproxy\appsettings.json

# 4. Verify
Invoke-WebRequest http://localhost:8080/ -UseBasicParsing

Maintenance

Documentation doctrine for this repo: ../DOCS-GUIDE.md.

  • This README routes to deep docs — it does not duplicate them.
  • Design decisions: docs/design.md is the source of truth.
  • When the service's public surface or task→tool mapping changes, update this README and the root ../CLAUDE.md index row.