14 Commits

Author SHA1 Message Date
Joseph Doherty b330faff03 mbproxy: cross-platform support — Linux/systemd alongside Windows
Make the service build, run, and install on Linux as a first-class
target while keeping the Windows Service + Event Log behaviour intact.

- Build: drop the hardcoded win-x64 RID — single-file publish now works
  for any RID. publish.ps1 gains -Rid; new publish.sh for Linux hosts.
- Diagnostics: DiagnosticSinkSelector picks the Error+ sink per host —
  Windows Event Log under the SCM, local syslog under systemd
  (Serilog.Sinks.SyslogMessages), none for interactive runs. The
  EventLog truncation helper is extracted so it is testable cross-OS.
- Host: Program.cs registers AddSystemd() alongside AddWindowsService().
- Config: a RID-conditioned appsettings template ships Windows or Unix
  paths; both templates are schema-validated by a test.
- Install: systemd unit (Type=exec) plus install.sh / uninstall.sh.
  Also fixes two cross-platform bugs found while testing: install.ps1
  and uninstall.ps1 used New-EventLog / Remove-EventLog (absent in
  PowerShell 7), and the E2E sim launcher hardcoded Windows venv paths.
- Docs updated across README, CLAUDE.md, and docs/ for dual-platform.

413 tests pass on Windows; 374 (all non-simulator) on Linux.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-15 09:41:59 -04:00
Joseph Doherty 0868613890 mbproxy: add keepalive / connection monitoring
The DL205/DL260 ECOM emits no TCP keepalives, so an idle backend socket
can be silently dropped by a middlebox (switch, firewall, NAT) after
2-5 minutes. Enable OS SO_KEEPALIVE on backend and accepted upstream
sockets, and drive a periodic synthetic FC03 heartbeat on each idle
backend socket so a dead path is detected before a real client request
hits it. Controlled by Connection.Keepalive (ON by default).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-15 09:40:54 -04:00
Joseph Doherty 7466a46aa7 mbproxy/docs: retire superseded design/plan docs and dissolve DL260/
The standalone design.md, kpi.md, operations.md, and the docs/plan/
phase tree were point-in-time planning artefacts now superseded by the
topic-organized docs/ tree (Architecture/, Features/, Operations/,
Reference/, Testing/). The DL260/ folder mixed a device-reference doc, a
test fixture, a sample test, and a screenshot; its contents now live in
their natural homes (dl205.md + mbtcp_settings.JPG under docs/Reference/,
dl205.json next to its launcher in tests/sim/, sample test dropped).

All cross-references in the surviving docs, README, CLAUDE.md, the config
template, and source comments are repointed to the new locations.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-15 07:37:48 -04:00
Joseph Doherty 1a2856526a mbproxy: strip historical phase/wave/plan references from source comments
Comments described the *history* of how the code arrived (phase numbers,
wave IDs, review IDs, dated TODOs) instead of what it does today. That
scaffolding rotted as the codebase evolved. Cleaned 60 source files +
.gitignore; behaviour unchanged (387/387 tests still pass).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 13:04:30 -04:00
Joseph Doherty 9251c564c1 mbproxy: resolve remaining items from ReReviewAfterRemediation.md
Closes the latent + minor + test-discipline items left after Wave 4. Updates
the re-review doc with a final resolution table — every actionable finding
now marked Resolved or Accepted with rationale.

NM3 — _supervisorCts leaks on re-Start
  StartAsync now disposes the previous CTS before reassigning. Idempotent:
  a try/catch (ObjectDisposedException) covers the very-first-Start case
  where the field-init CTS is still fresh.

NM4 — W2.15 TCS is single-shot
  _firstAttemptCompleted is no longer readonly; StartAsync re-creates it
  after the W2.16 guard so a re-Started supervisor's
  WaitForInitialBindAttemptAsync doesn't observe the previous run's signal.

Nm6 — _admin GetService<> returns null silently
  ProxyWorker.ExecuteAsync now logs a Warning when admin isn't registered.
  Preserves the loud-failure intent from the original IHostedService
  registration without forcing test hosts to wire admin.

Nm7 — AdminEndpointHost.DisposeAsync no double-dispose guard
  Added a volatile bool _disposed flag with an early-return at the top of
  DisposeAsync. Symmetry with PlcMultiplexer; protects against
  ProxyWorker.StopAsync explicitly disposing then DI disposing the singleton
  again on host shutdown.

T3 — RemoveInheritedAppsettings only fires on Build
  AfterTargets="Build;Publish" + a second Delete against $(PublishDir)
  so a `dotnet publish` against the test csproj doesn't ship the example
  PLCs from the linked install template.

T4 — Stale TryAttachOrCreate_*_ReturnsTrue_* test method names
  Renamed to AttachOrCreate_*_WasNew{True,False} after W3 dropped the bool
  return.

Accepted (with rationale documented in ReReviewAfterRemediation.md):
  Nm2 — CoalescedHit semantic is per-design
  Nm4 — _lastBindError preservation on clean exit is intentional forensics
  Nm5 — EventLogBridge has no injectable logger
  Nm8 — Cosmetic log noise
  T1  — Reflection on private fields documented as maintenance trap

Tests: 387 pass / 0 fail.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 07:02:21 -04:00
Joseph Doherty 7a435957ee mbproxy: Wave 4 — fix issues introduced by the Wave-1/2 fixes
Closes the new findings from the post-remediation re-review
(codereviews/2026-05-14/ReReviewAfterRemediation.md):

NC1 — ProxyWorker.StopAsync drain loop is structurally always-zero
  Wave 1's W1.5 inherited the original ShutdownCoordinator bug it was
  meant to replace. Supervisor.StopAsync nulls the per-mux counter
  provider before the drain loop runs, so CountInFlight always returns 0
  and the drain budget is never spent on actual draining. Fix: snapshot
  the in-flight count BEFORE supervisor stop, drop the theatrical
  post-stop loop, and report InFlightAtCancel as the snapshot count
  (= the number of in-flight requests dropped by the stop). The
  supervisor stop IS the drain — there is nothing to drain that
  wouldn't be killed by the stop itself.

NM1 — TearDownBackendAsync._connectGate.WaitAsync uncancellable
  Without a token, a long Polly-wrapped EnsureBackendConnectedAsync
  against an unreachable host could hold the gate for the full
  BackendConnectTimeoutMs * MaxAttempts window, blocking DisposeAsync
  (and therefore ProxyWorker.StopAsync) for that duration. Fix: bound
  the wait with a 2 s teardown deadline; on timeout proceed
  best-effort without the gate. Worst-case consequence is one orphaned
  in-flight cycle on the dying backend, surfaced to upstream as
  exception 0x0B by the watchdog.

NM2 — ReplaceContext non-atomic ctx + provider swap
  Snapshot path reads `_cacheStatsProvider` independently of `_ctx`. If
  `_ctx` was swapped first, a snapshot taken in the gap would still hold
  the OLD adapter wrapping the OLD cache — which the supervisor disposes
  immediately after we return. Fix: set the provider FIRST, then swap
  `_ctx`. Snapshots in the swap window now read either (old, old) or
  (new, new), never (old-after-disposed).

NM5 — Self-cascade ObjectDisposedException after dispose
  Writer/reader fault catches fired `_ = TearDownBackendAsync(...)`
  unconditionally. After DisposeAsync runs `_connectGate.Dispose()`, the
  fire-and-forget TearDown threw ObjectDisposedException on WaitAsync as
  an unobserved Task exception. Fix: skip self-cascade when
  `_disposeCts.IsCancellationRequested` — DisposeAsync runs an explicit
  TearDown anyway.

Nm1 — Saturation cleanup uses await SendResponseAsync
  W1.2's per-attacher delivery loop awaited the blocking SendResponseAsync,
  which would serialise on a wedged late-attacher's full bounded channel
  and stall delivery to its peers — contradicting the W1.3 doctrine that
  the fan-out path must never await per-pipe writes. Fix: use
  TrySendResponse and increment ResponseDropForFullUpstream on drop.

T2 — WatchdogVsResponse_Race seeded Random fragility
  Used `new Random(12345)` over [350, 450) ms with watchdog at 400 ms;
  Random's algorithm is implementation-defined across .NET major versions
  (legacy → Xoshiro128 in .NET 6) so a runtime upgrade could land all
  samples on one side of the deadline and break the "both branches must
  fire" assertion. Fix: deterministic counter-based alternation (15 fast
  + 15 slow across 30 iterations) — guaranteed by construction.

Latent items NM3 (_supervisorCts leak on re-Start) and NM4 (TCS
single-shot semantics) are unfixed: no caller actually re-Starts a
supervisor today; both become real only if the reconciler ever changes
to re-Start instead of dispose-and-rebuild. Documented in the re-review.

Tests: 387 pass / 0 fail. Three back-to-back race-test runs in
isolation all green (T2 alternation is deterministic).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 06:52:33 -04:00
Joseph Doherty 53f842a655 mbproxy: close all 5 race-hard W3 test gaps from 2026-05-14 review
Closes the 5 deterministically-race-hard test gaps that were previously
documented as known omissions (#5–9 in codereviews/2026-05-14/RemediationPlan.md).
Tests: 387 pass / 0 fail (baseline 382 + 5 new race tests). Three back-to-back
runs in isolation all green — no observable flakes.

Each test reaches the relevant code path deterministically by either:
  - reaching into the multiplexer's private state via reflection (only used
    for pre-saturating the TxIdAllocator — the test path that's externally
    impossible to hit otherwise without spawning 65,536 real connections),
  - constructing a backend stub that exercises the timing window directly, or
  - asserting only the externally-observable contract that holds across all
    valid interleavings (no-double-delivery, no-hang) rather than asserting
    a specific ordering that flakes.

W3 #5 — TxIdAllocator_Saturated_NextRequest_GetsException04_WithOriginalTxId
  Pre-saturates the multiplexer's _allocator via reflection (TryAllocate
  ×65536), then sends one FC06 write. The next request hits the
  !_allocator.TryAllocate branch immediately and the test verifies exception
  04 with the original TxId echoed.

W3 #6 — TxIdAllocator_Saturated_TwoConcurrentIdenticalReads_BothPipesGetException04
  Pre-saturates the allocator, then fires two concurrent identical FC03 reads
  from two pipes. Both pipes must receive exception 04 — regardless of whether
  pipe B coalesces onto pipe A's stub (W1.2's deliver-to-late-attachers path)
  OR opens its own factory failure path. The contract verified is "no late
  attacher hangs" — the externally-observable invariant from the W1.2 fix.

W3 #7 — SlowUpstream_DoesNotStallPeerResponses_DropCounterIncrements
  Wedges upstream A by leaving its socket-receive side undrained, pumps 500
  FC03 requests through A so the bounded response channel + kernel buffer
  fill, then sends one request from a healthy upstream B. B's response must
  arrive within seconds (would block forever pre-W1.3) and A's
  ResponseDropForFullUpstream counter must increment — proving the W1.3
  TrySendResponse non-blocking fan-out works as designed.

W3 #8 — WatchdogVsResponse_Race_AlwaysExactlyOneOutcome_PerRequest
  Custom SlowResponseBackend stub responds at a randomized 350–450 ms delay
  while BackendRequestTimeoutMs=400. Across 30 iterations, the request races
  the watchdog's per-tick scan. The contract asserts: every request gets
  exactly ONE response (normal or exception 0x0B), the original TxId is
  always echoed, and BOTH branches are exercised (proving the race window is
  real). The W1 claim-then-dispatch design (CorrelationMap.TryRemove as the
  single source of truth) makes this contract hold across all interleavings.

W3 #9 — CascadeVsNewAccept_StressChurn_NoCrash_NoHang
  Stress-test: 3 cascade cycles, 8 concurrent connect+request tasks per
  cycle. Backend is killed mid-cascade-storm to force teardown to race the
  in-flight connect attempts. After all churn the multiplexer must still
  serve a normal request. The originally-flagged race (a pipe added between
  _pipes.Values.ToArray() and _pipes.Clear() in TearDownBackendAsync) is
  microseconds wide and not deterministically reproducible without test
  seams; this stress test instead proves the no-crash-under-churn property
  that operators care about.

Helpers added:
  DrainAllocator(PlcMultiplexer) — reflection-based saturation primitive,
    only used by tests #5 and #6.
  SlowResponseBackend — backend stub with caller-supplied per-request delay
    via a Func<int>, only used by test #8.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 06:29:44 -04:00
Joseph Doherty 2545237973 mbproxy: close remaining 5 W3 test gaps from 2026-05-14 review
Closes the 5 "easily addable" W3 test gaps left after the prior W3 commit;
the 5 race-hard gaps remain documented as known omissions per the plan.
Tests: 382 pass / 0 fail (baseline 378 + 4 net new methods — the supervisor
runtime-fault test replaces the existing placeholder).

  #11 BcdCodecTests.Encode16_IntMinValue_Throws_OutOfRange_NoArithmeticSurprise
      Locks the (uint)value > Max16 boundary check against int.MinValue. The
      cast becomes 0x80000000 which is well above 9999, so the throw fires
      cleanly. Prevents regression to a two-sided int comparison that would
      underflow.

  #15 BcdPduPipelineTests.FC03_Request_QtyAbove128_AtNonBcdAddress_PassesThroughUnchanged
      DL205/DL260 caps FC03/FC04 at qty=128 (DL260/dl205.md). The proxy must
      NOT truncate the qty field — passing through unchanged lets the PLC's
      own validator return exception 03 to the client (transparent contract
      for FCs/addresses the rewriter doesn't own).

  #4 SupervisorTests.Supervisor_RuntimeFault_OnRunningListener_RecoversAndRebinds
      Replaces the previous placeholder. Genuinely faults the running listener
      mid-life by stopping its underlying TcpListener via reflection (the
      single externally-observable hook to force the accept loop's
      AcceptAsync to throw ObjectDisposedException). Asserts the supervisor
      transitions to Recovering, re-binds via the Polly pipeline, and bumps
      RecoveryAttempts.

  #10 HotReloadE2ETests.E2E_ReadCoalescingEnabled_FlipAtRuntime_PropagatesToOptionsMonitor
      Validates that flipping Mbproxy.Resilience.ReadCoalescing.Enabled at
      runtime via hot-reload propagates through the live IOptionsMonitor.
      The W2.1 fix wires the accessor through to add/restart supervisors;
      the multiplexer reads it per-PDU (unit-tested separately). Proving
      IOptionsMonitor sees the new value is sufficient for the contract.

  #16 ConfigReconcilerTests.Apply_ManyConcurrentReloads_With_PlcChurn_NoCorruption
      Stress-tests the W2.3 ConcurrentDictionary fix. 16 concurrent applies
      cycle through 8 distinct PLC rosters, driving Add+Remove churn against
      the live supervisor dict. Without W2.3 the inner Task.WhenAll
      continuations would corrupt Dictionary<,> and crash with
      KeyNotFoundException / ArgumentException. Asserts every apply succeeds,
      no orphan supervisors remain, and the reload counter equals 16.

The 5 deterministically-race-hard gaps (#5 TxId saturation propagation, #6
coalescing factory leak under saturation, #7 backend-reader head-of-line
block, #8 watchdog↔response race, #9 cascade↔new-accept race) remain open
by design — reproducing those races deterministically requires test seams in
production code or stress-style tests that flake on slow CI. The Wave-1
fixes are still verified at the unit-contract level
(UpstreamPipeTests.TrySendResponse_WhenChannelFull, etc.).

This closes everything actionable in codereviews/2026-05-14/RemediationPlan.md.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 06:17:03 -04:00
Joseph Doherty 7ead3581ab mbproxy: Wave 3 cleanups, docs, and test gaps from 2026-05-14 review
Closes the Wave 3 (cleanup) tier of codereviews/2026-05-14/RemediationPlan.md.
Tests: 378 pass / 0 fail (baseline 370 + 8 new W3 regression tests).

Code cleanups:
  * PlcMultiplexer: removed dead `elapsedMs` calculation (the actual EWMA
    conversion uses Stopwatch ticks two lines below).
  * UpstreamPipe.FillAsync: dropped the meaningless `firstRead && remaining
    == count ? false : false` ternary; both branches were `false`.
  * InFlightByKeyMap.TryAttachOrCreate (always returned `true`) renamed to
    `AttachOrCreate` and made `void`. Test sites updated to drop the dead
    `bool ok = ...; ok.ShouldBeTrue();` assertions.
  * BcdCodec.HasBadNibble promoted from private to internal; the duplicate
    copy in BcdPduPipeline removed and the call sites updated to
    `BcdCodec.HasBadNibble`.
  * PlcMultiplexer watchdog comment fixed: said "1-second floor", code uses
    100 ms. Now both agree.
  * StatusSnapshotBuilder: simplified the unreachable
    `RemoteEp?.ToString() ?? RemoteEp?.Address.ToString() ?? "?"` to
    `RemoteEp?.ToString() ?? "?"`.
  * Mbproxy.csproj: stale "deferred" Polly comment replaced with a real
    description of where Polly is used (BackendConnect + ListenerRecovery).

Doc updates:
  * README: added a callout about the unconventional 32-bit BCD wire format
    ("two base-10000 digits in CDAB", not standard binary CDAB Int32) so
    integrators using off-the-shelf clients learn about the silent-corruption
    hazard before configuring writes.
  * docs/design.md: clarified `cacheMissCount` and `coalescedMissCount`
    semantics — "miss" means "did not find a fresh entry / did not coalesce",
    NOT "produced a backend round-trip". Operators wanting actual backend
    traffic should compute `miss − coalescedHit − exception04`.
  * docs/Architecture/ResponseCache.md: documented the structural
    "skip invalidation while recovering" gating (no backend reader during
    recovery → no FC06/FC16 response → no invalidation).
  * docs/Operations/Configuration.md: noted that the Event Log sink is the
    custom EventLogBridge, not Serilog.Sinks.EventLog (W2.23 cached check).
  * docs/plan/README.md: added a Phase 12 row pointing at the remediation
    plan and linking out to codereviews/2026-05-14/.

Test additions (W3 high-value gaps):
  * BcdPduPipelineTests:
    - FC16_WriteStartsOnHighWord_Of32BitPair_PassesThroughRaw_WithPartialWarning
      (symmetric inverse of the existing low-side partial-overlap test).
    - FC03_Mixed_16Bit_32Bit_AndNonBcd_InOneRead_OnlyConfiguredSlotsRewritten
      (mixed-slot routing in a single FC03 read).
    - FC16_Response_PassesThroughUnchanged_RegardlessOfTagMap (FC16 response
      carries no register data; rewriter must pass through).
  * AdminEndpointTests:
    - NonGetMethod_AgainstAdminRoutes_Returns405 (Theory: POST/PUT/DELETE/
      PATCH against `/` and `/status.json` must return 405; guards against
      an accidental MapPost being added later).
  * HotReloadE2ETests:
    - E2E_TagListReload_OnCacheablePlc_EmitsCacheFlushedEvent (validates the
      W2.8 cache.flushed wiring end-to-end via the real FileSystemWatcher
      reload path).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 06:06:52 -04:00
Joseph Doherty e66b17fe5f mbproxy: Wave 2 fixes from 2026-05-14 code review
Resolves the 21 Major findings catalogued in
codereviews/2026-05-14/RemediationPlan.md (Wave 2). Tests: 370 pass / 0 fail
(baseline 363 + 7 new W2 regression tests).

Multiplexer / concurrency:
  W2.1  ConfigReconciler.Attach now threads the live coalescingAccessor through
        to add/restart-built supervisors so a hot-reload of
        ReadCoalescing.{Enabled,MaxParties} propagates to PLCs added or
        restarted via reload.
  W2.2  PlcMultiplexer._disposed and UpstreamPipe._disposed are now volatile
        for ARM/portability defense.
  W2.3  ProxyWorker._supervisors / ConfigReconciler._supervisors switched from
        Dictionary to ConcurrentDictionary; reconciler uses TryRemove. The
        outer Apply is serialised by a semaphore but the inner Add/Remove/
        Restart Task.WhenAll continuations run in parallel.
  W2.4  Counter parity for cache miss + coalescing-saturation miss documented
        inline (per-design contract; behavior unchanged).
  W2.5  _disposeCts.Dispose() and _connectGate.Dispose() guarded against late
        watchdog ticks.
  W2.6  _connectGate disposed in DisposeAsync.
  W2.7  Inline doc clarifying the post-rewriter FC byte read.

Cache / hot-reload:
  W2.8  PlcListenerSupervisor.ReplaceContextAsync now calls Clear() to capture
        the entry count, emits mbproxy.cache.flushed, then disposes the old
        cache. Previously the event was defined but never emitted.
  W2.9  Inline doc explaining the implicit "skip cache invalidation while
        recovering" gating (no backend reader during recovery → no FC06/FC16
        response → no invalidation).
  W2.10 ReloadValidator now re-checks resolved per-tag CacheTtlMs against
        Cache.AllowLongTtl after BcdTagMapBuilder folds the per-PLC default.

BCD rewriter:
  W2.11 Duplicate addresses detected within Global itself and within the per-PLC
        Add list itself, BEFORE the working dictionary collapses keys. Cross-list
        collisions (Global vs Add) remain the documented width-override pattern.
        Previously the DuplicateAddress error was unreachable dead code.
  W2.12 OverlappingHighRegister reports each colliding pair exactly once
        (canonicalised low/high pair tracked in a HashSet).
  W2.13 FC16 32-bit write rejects clientLow > 9999 or clientHigh > 9999 BEFORE
        the high*10000+low reconstruction. Without this guard, (high=9999,
        low=9999) silently re-encoded as (high=9998, low=9999), losing 1 from
        the high word.
  W2.14 FC16 validates pdu.Length >= 6 + qty*2 upfront — no half-rewritten
        requests when a malformed client claims more registers than it ships.

Supervisor:
  W2.15 WaitForInitialBindAttemptAsync now backed by TaskCompletionSource
        instead of 10ms busy-poll. Resolves race against fast Stopped→Bound→
        Stopped transitions and hangs when the supervisor task throws.
  W2.16 StartAsync refuses re-entry on a non-Stopped supervisor (was leaking
        the previous _supervisorCts).
  W2.17 New TransitionTo helper writes _state, _lastBindError, and (optionally)
        _recoveryAttempts under one lock. Snapshot() reads under the same lock
        so the status page never reports an inconsistent triple. Truncate
        helper extracted (was copy-pasted across three sites).
  W2.18 MbproxyOptionsValidator + ReloadValidator reject Connection.{Backend
        ConnectTimeoutMs, BackendRequestTimeoutMs, GracefulShutdownTimeoutMs}
        <= 0. Misconfigured 0 produces immediate CancelAfter(0) failures.

Hosting / diagnostics:
  W2.20 ProxyWorker.StopAsync supervisor-stop deadline now reads from
        IOptionsMonitor.CurrentValue.Connection.GracefulShutdownTimeoutMs
        (was hard-coded 5s).
  W2.21 src/Mbproxy/appsettings.json deleted; the published file is now a Link
        to install/mbproxy.config.template.json so the binary ships with a
        usable, fully-commented example config instead of an empty stub. Tests
        strip the inherited file from their bin via an AfterTargets="Build"
        Target so they don't pick up the template's example PLCs.
  W2.22 invalidBcdWarnings (PlcPdusStatus) and codeOther (ExceptionCounts)
        added to StatusDto, plumbed through StatusSnapshotBuilder, surfaced
        in StatusHtmlRenderer table cells.
  W2.23 EventLogBridge caches EventLog.SourceExists at construction so Emit
        doesn't hit the registry on every Error+ log line.

New regression tests:
  ReloadValidatorTests:
    Validate_PerTagCacheTtl_Above60s_Without_AllowLongTtl_Fails
    Validate_PerTagCacheTtl_Above60s_With_AllowLongTtl_Passes
    Validate_ResolvedTtl_FromPerPlcDefault_AboveCap_Fails
    Validate_ZeroBackendConnectTimeoutMs_Fails
    Validate_NegativeGracefulShutdownTimeoutMs_Fails
  BcdPduPipelineTests:
    FC16_32Bit_ClientHighOrLowAbove9999_PassesThroughRaw_WithInvalidBcdWarning
    FC16_TruncatedRegisterData_PassesThroughRaw_NoPartialRewrite

Reworked tests in BcdTagMapBuilderTests for the W2.11 contract (Global dup,
Add dup, Add-overrides-Global accepted as width override).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 05:48:44 -04:00
Joseph Doherty ce32c5cee8 mbproxy: Wave 1 fixes from 2026-05-14 code review
Resolves the four critical correctness defects + the ShutdownCoordinator
double-stop ordering bug called out in codereviews/2026-05-14/Overview.md.
Tests: 362 pass / 0 fail (baseline 358 + 4 new W1 regression tests).

W1.1 — Context swap on running multiplexer.
  PlcMultiplexer._ctx becomes volatile with a new ReplaceContext() method
  that re-registers the cache stats provider on the (preserved) counters.
  PlcListener exposes its multiplexer; PlcListenerSupervisor.ReplaceContextAsync
  swaps the running mux first, then disposes the old cache. Hot-reload
  tag-list changes and the cache-flush-on-reload contract now actually take
  effect on the next PDU instead of waiting for the next listener fault.

W1.2 — Coalescing factory leak.
  When the InFlightByKey factory soft-fails (allocator saturation or duplicate
  TxId), the cleanup path now TryRemoves the stub and walks every party on it
  (including late attachers) to deliver Modbus exception 0x04. Previously
  only the leader got the exception; late attachers waited forever for a
  response that no backend round-trip would ever fire.

W1.3 — Backend-reader head-of-line block.
  UpstreamPipe gains TrySendResponse for non-blocking enqueue. The per-PLC
  backend reader's fan-out loop uses it instead of awaiting SendResponseAsync,
  so a wedged upstream's full bounded response channel can no longer stall
  the single backend reader and starve every other client on that PLC. New
  responseDropForFullUpstream counter on ProxyCounters / CounterSnapshot
  records the drops.

W1.4 — Stranded outbound frames after cascade.
  TearDownBackendAsync acquires _connectGate and drains any frames left in
  _outboundChannel after the writer task faulted/cancelled, releasing their
  proxy TxIds back to the allocator. Without this, a fresh
  EnsureBackendConnectedAsync racing the cascade would send stranded frames
  with old TxIds onto the new backend socket; the responses would arrive
  with no correlation entry and the upstream peers would hang on the
  watchdog until BackendRequestTimeoutMs.

W1.5 — Delete ShutdownCoordinator (Option B).
  Drain logic moved into ProxyWorker.StopAsync. AdminEndpointHost is no
  longer registered as IHostedService; ProxyWorker drives its lifecycle
  directly so admin starts after listeners are bound and stops AFTER the
  in-flight drain (the design's documented contract). Admin is resolved
  lazily in ExecuteAsync to break the circular DI graph
  (Admin -> StatusSnapshotBuilder -> ProxyWorker). GracefulShutdownTimeoutMs
  is now read fresh from IOptionsMonitor.CurrentValue at stop time, so a
  hot-reloaded value is honoured. Removes ShutdownCoordinator + tests.

New tests:
  PlcMultiplexerTests.ReplaceContext_NewTagMap_VisibleOnNextPdu
  PlcMultiplexerTests.ReplaceContext_NewCache_NextReadGoesToBackend_NotOldCache
  UpstreamPipeTests.TrySendResponse_WhenChannelFull_ReturnsFalse_WithoutBlocking
  UpstreamPipeTests.TrySendResponse_AfterDispose_ReturnsFalse

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 05:16:13 -04:00
Joseph Doherty 1db900edef mbproxy: add opt-in response cache (Phase 11)
Layers a per-PLC, per-tag response cache on top of Phase 10's coalescing.
Cache is OFF by default per tag (CacheTtlMs = 0); a fresh deployment with no
TTL config behaves identically to Phase 10. Operators opt tags in by setting
CacheTtlMs > 0 on a BcdTagOptions entry (or DefaultCacheTtlMs > 0 on a
PlcOptions entry), explicitly acknowledging the staleness window.

Cache lookup order: cache -> coalesce -> backend. A cache hit short-circuits
both Phase 10's coalescing path and Phase 9's backend send. Cache stores
POST-rewriter PDU bytes so hits never re-invoke the BCD rewriter. FC06/FC16
write responses invalidate every cached entry whose address range overlaps
the write (half-open interval math).

New types (Mbproxy.Proxy.Cache, all internal):
- CacheKey (record-struct, same shape as CoalescingKey but kept SEPARATE so
  the two phases evolve independently).
- CacheEntry, ResponseCache (IDisposable; LRU + PeriodicTimer eviction
  loop), CacheInvalidator (pure overlap matcher), CacheLogEvents (stable
  mbproxy.cache.* names).

Multi-tag range TTL = min(TTLs); any tag with TTL = 0 in the range disables
caching for the whole read (conservative-by-design).

Options surface:
- BcdTagOptions.CacheTtlMs (nullable int; null = fall through to PLC default)
- PlcOptions.DefaultCacheTtlMs
- MbproxyOptions.Cache.{AllowLongTtl, MaxEntriesPerPlc, EvictionIntervalMs}
- TTL > 60_000 ms requires Cache.AllowLongTtl = true (reload validation).

Admin counters (Tier 1.8 + Tier 2 cache-memory KPIs from docs/kpi.md):
- CacheHitCount, CacheMissCount, CacheInvalidations on ProxyCounters.
- CacheEntryCount, CacheBytes via a new ICacheStatsProvider snapshot path.
- /status.json and the HTML page surface a new Cache cell per PLC row.

Hot-reload: any tag-list change to a PLC reseats the per-PLC context with a
fresh cache; the old cache is disposed inside ReplaceContextAsync. Per-tag
flush granularity is intentionally not implemented in v1.

PLCs with no cache-eligible tags (every resolved tag has CacheTtlMs = 0)
get Cache = null on the context and skip the eviction timer entirely, so
the no-cache path is byte-identical to Phase 10.

Tests (32 new unit + 5 new E2E = 37 new; suite now 314 unit + 48 E2E):
- CacheKeyTests, CacheEntryTests (records + boundary semantics).
- CacheInvalidatorTests: full overlap, both partials, adjacent-not-
  overlapping, disjoint, different unit ID + auxiliary FC-filter / zero-qty.
- ResponseCacheTests: round-trip, lazy expiry, range invalidation,
  unit-id filter, LRU bound, LRU access tracking, concurrent get/set,
  dispose, clear, approximate-bytes accounting.
- ResponseCacheMultiplexerTests (stub-backend): hit short-circuits
  coalescing, BCD-decoded bytes are cached not raw, FC06 invalidates
  overlapping, non-overlapping write does not invalidate, multi-tag
  TTL=min rule, regression-cache-disabled-by-default-is-Phase-10, hit
  works even when backend unreachable.
- ResponseCacheE2ETests (pymodbus DL205 sim, sequential reads):
  * Headline: 10 reads with TTL=1000 ms -> 9 hits, 1 miss, 1 backend trip.
  * TTL expiry path with sleep > TTL.
  * Write invalidation through the proxy on a scratch register.
  * BCD-decoded bytes are cached, not raw BCD nibbles.
  * Regression: Cache disabled by default -> behaviour byte-identical to
    Phase 10.

Pre-existing flake hardened: BackendDisconnect_CascadesToAllUpstreams now
polls briefly for the cascade counter to absorb the inherent scheduling
gap between "upstream EOF observed" and "counter incremented inside
TearDownBackendAsync." Counter semantics unchanged.

Phase doc updated with implementation clarifications discovered during
this work (CacheKey kept separate from CoalescingKey, LastUsedTick is
long, FC06/FC16 startAddr/qty parsing extension, cache-pre-connect
short-circuit, write-invalidation only on successful responses).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 03:08:51 -04:00
Joseph Doherty a2dba4bd07 mbproxy: add in-flight read coalescing (Phase 10)
When two or more upstream clients send the same FC03/FC04 read while a
matching request is already in flight on the same PLC's multiplexed
backend socket, attach the late arrivals to the existing InFlightRequest
.InterestedParties list instead of opening a second backend round-trip.
The single backend response fans out to every attached party with each
party's original MBAP TxId restored individually. Zero post-response
staleness — coalescing operates entirely within the in-flight window
(microseconds to ~10 ms typical); the proxy is NOT a cache layer.

Headline mechanism:

- New record struct CoalescingKey(UnitId, Fc, StartAddress, Qty) keys
  the per-PLC InFlightByKeyMap. FC03 and FC04 are separate Modbus
  tables and never share a key; different unit IDs never coalesce;
  writes (FC06/FC16) bypass the coalescing path entirely.
- InFlightByKeyMap uses a simple lock around a Dictionary; atomic
  TryAttachOrCreate either appends a new party to the in-flight
  request's mutable List<InterestedParty> or invokes a factory to
  build a fresh entry. Per-entry MaxParties cap (default 32) bounds
  fan-out cost; past the cap, the next arrival opens a new entry.
- PlcMultiplexer.OnUpstreamFrameAsync takes the coalescing path for
  FC03/FC04 when Mbproxy.Resilience.ReadCoalescing.Enabled. The
  factory closure does the Phase-9 work (allocate TxId, add to
  CorrelationMap); the channel send happens AFTER returning from
  TryAttachOrCreate so the map lock is not held across the async send.
- Response fan-out in RunBackendReaderAsync removes the entry from
  InFlightByKeyMap before iterating InterestedParties, ensuring no
  concurrent attach can mutate the list during iteration.
- Cascade + watchdog paths also drain the key map so a stale entry
  cannot outlive its backend round-trip.

Counter accounting balance (per snapshot): CoalescedHitCount +
CoalescedMissCount equals total FC03 + FC04 requests since startup.
Even with coalescing disabled, every read still bumps Miss so dashboard
math stays balanced.

New surface (additive only):
- src/Mbproxy/Proxy/Multiplexing/CoalescingKey.cs
- src/Mbproxy/Proxy/Multiplexing/InFlightByKeyMap.cs
- src/Mbproxy/Proxy/Multiplexing/CoalescingLogEvents.cs
- ReadCoalescingOptions on ResilienceOptions
- CoalescedHitCount / CoalescedMissCount /
  CoalescedResponseToDeadUpstream counters surfaced on /status.json
  per PLC and as a compact "Coal" cell on the HTML status page.

Phase 9 test patch: TwoUpstreams_ProxyTxIds_AreDistinct_OnTheWire
previously read the same register from both clients (which now
coalesces). Patched to read two different addresses so the test still
proves distinct backend TxIds without violating the coalescing
contract.

Tests added: 24 new (19 unit + 5 E2E):
- CoalescingKeyTests (5)
- InFlightByKeyMapTests (6, includes concurrent stress)
- ReadCoalescingTests (8, stub-backend with deterministic delay)
- ReadCoalescingE2ETests (5, pymodbus simulator; coalescing-active
  during overlap is proven against the stub, not the sim, due to
  pymodbus 3.13's known concurrent-frame bug)

Total: 325 tests passing (282 unit + 43 E2E).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 02:26:06 -04:00
Joseph Doherty 56eee3c563 mbproxy: initial commit through Phase 9 (TxId multiplexing)
Adds the mbproxy service end-to-end. Phases 00-08 implement the
production-ready single-listener / 1:1-backend transparent Modbus TCP
proxy with bidirectional BCD rewriting for the ~54-PLC DL205/DL260
fleet. Phase 9 replaces the connection layer with a single backend
socket per PLC plus MBAP TxId rewriting, lifting the H2-ECOM100's
4-concurrent-client cap as an operational ceiling.

Phase 9 additions of note:
- PlcMultiplexer + UpstreamPipe + TxIdAllocator + CorrelationMap
- InFlightRequest with IReadOnlyList<InterestedParty> (load-bearing
  for Phase 10 read coalescing — do not collapse to a single field)
- Per-request watchdog: surfaces Modbus exception 0x0B to upstream
  on BackendRequestTimeoutMs, defending against lost responses,
  dead-PLC paths, and pymodbus 3.13.0's concurrent-multiplexed-
  request bug (its ServerRequestHandler.last_pdu state race)
- Status DTO + HTML gain inFlight / maxInFlight / txIdWraps /
  disconnectCascades / queueDepth (Tier 1.6 in docs/kpi.md)

Tests: 263 unit + 38 E2E. Multiplexer correctness under truly
concurrent backend traffic is proved against a stub backend in
PlcMultiplexerTests; MultiplexerE2ETests paces requests so pymodbus
3.13's single-PDU framer stays in known-good mode.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 01:49:35 -04:00