158 lines
7.8 KiB
Markdown
158 lines
7.8 KiB
Markdown
# otopcua-uns-loader
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A **reloadable** populate-and-verify tool for the OtOpcUa galaxy Unified Namespace.
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Recreates a UNS load grounded in the real AVEVA Galaxy **DEV** hierarchy (the 40
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`TestMachine` instances) and verifies it streams **live values** on OPC UA — so
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you can rebuild the OtOpcUa docker-dev instance and get the namespace back with
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one populate + one deploy click.
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## What it loads
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One **SystemPlatform** `Tag` per `(machine, signal)` bound to the existing
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`GalaxyMxGateway` driver (`MAIN-galaxy-mxgw`). Each tag's `FolderPath` is the
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Galaxy object and its `Name` the attribute, so the materialised OPC UA variable
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`OtOpcUa/<machine>/<signal>` has a NodeId equal to the MXAccess reference the
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driver subscribes to — which is what makes the value go live.
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Signals mirrored per machine (only those the instance actually has): the
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`$TestMachine` process UDAs — `TestChangingInt`, `TestHistoryValue`,
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`TestDouble/Float/Duration/DateTime`, `ProtectedValue(1)`, `TestAlarm001..003`,
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`InAlarm` → **396 tags across 40 machines**.
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Every row carries the `nw-mirror-` `TagId` prefix, so `clean` removes exactly
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what the tool created (adopting any pre-existing seed row for the same ref).
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## Why a deploy click is in the middle
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OtOpcUa applies config only from **sealed Deployment snapshots**, and the only
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way to seal one is the AdminUI **"Deploy current configuration"** button
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(`http://localhost:9200/deployments`) — there is no SQL/REST/CLI trigger (it's
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an in-cluster Akka operation). So the flow is:
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```
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populate ──SQL──▶ live config tables
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│ (you click Deploy at :9200, sign in multi-role/password)
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▼
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driver applies ▶ materialises variables ▶ SubscribeBulk ▶ live values
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│
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verify ──OPC UA──▶ browse + read Good values on :4840
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```
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`populate` and `clean` print the reminder; `verify --wait` polls until the
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deploy lands.
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> Live values depend on the driver **SubscribeBulk** pass
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> (OtOpcUa `master` ≥ commit `c1ce583`). On older builds variables materialise
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> but stay `BadWaitingForInitialData`.
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## Setup
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```bash
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cd otopcua-uns-loader
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python3 -m venv .venv
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./.venv/bin/pip install -r requirements.txt
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```
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## Use
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```bash
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./.venv/bin/python otopcua_uns.py generate # build load-plan.json from galaxy-hierarchy.json
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./.venv/bin/python otopcua_uns.py populate # upsert the 396 mirror Tag rows (idempotent)
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# → open http://localhost:9200/deployments, sign in, click "Deploy current configuration"
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./.venv/bin/python otopcua_uns.py verify --wait # poll until live values are Good on :4840
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./.venv/bin/python otopcua_uns.py status # config-DB + address-space snapshot
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./.venv/bin/python otopcua_uns.py clean # remove all nw-mirror-* tags (then Deploy again)
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```
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### Rebuild recovery (the point of the tool)
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After the docker-dev instance is rebuilt (DB wiped):
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1. Ensure the schema + clusters + the `MAIN-galaxy-mxgw` driver exist
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(`dotnet ef database update` + the docker-dev `cluster-seed`; see the OtOpcUa
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`docker-dev/README.md`).
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2. `populate` → **Deploy** at the AdminUI → `verify --wait`.
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## Troubleshooting
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**`verify` stays INCOMPLETE / deployment "Sealed" but drivers never applied it.**
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If you recreate the **admin/coordinator** node (`admin-a`) around the same time
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you click Deploy, the dispatch broadcast can be lost — the deployment seals but
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`NodeDeploymentState` shows no row for the driver nodes, and the address space
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keeps the old content. Recover by: restart the driver nodes
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(`docker restart otopcua-dev-driver-a-1 otopcua-dev-driver-b-1`) so they cleanly
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re-subscribe, then Deploy again. If a no-op "NoChanges" blocks the re-deploy,
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delete the orphan sealed `Deployment` row that no node applied (it has no
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`NodeDeploymentState` children) so Deploy sees drift again.
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**A rebuilt/restarted node serves an empty address space until the next Deploy.**
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On bootstrap a node recovers to its last-*applied* revision and does **not**
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re-materialise until a new deployment is dispatched — so after any node restart,
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click Deploy once (a config change bumps the revision) to repopulate + re-subscribe.
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## Configuration
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Defaults target docker-dev; override via flags or env:
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| Flag | Env | Default |
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|---|---|---|
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| `--sql-host/-port/-user/-password/-db` | `OTOPCUA_SQL_*` | `localhost:14330` sa / `OtOpcUa!Dev123` / `OtOpcUa` |
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| `--opcua-endpoint` | `OTOPCUA_OPCUA_ENDPOINT` | `opc.tcp://localhost:4840` |
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| `--driver` | `OTOPCUA_GALAXY_DRIVER` | `MAIN-galaxy-mxgw` |
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| `--galaxy-json` | `OTOPCUA_GALAXY_JSON` | `../galaxy-hierarchy.json` |
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| `--deploy-url` | — | `http://localhost:9200/deployments` |
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## Files
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- `otopcua_uns.py` — the CLI (generate / populate / verify / status / clean)
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- `load-plan.json` — generated load plan (machine → signal → MXAccess ref)
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- `../galaxy-hierarchy.json` — the source of truth, pulled live from the gateway
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- `requirements.txt`, `.venv/`
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## Company-shape overlay (`populate-equipment`)
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Besides the galaxy-native mirror, the tool can load the **Northwind company
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shape** (`filling / line-1 / rinser-01 / speed-rpm`) as a second, **Equipment**-kind
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namespace (`nw-uns`, in cluster `MAIN`) from `../company-uns.json`. Each company
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signal is a **VirtualTag** (+ a `Script`) whose script simply mirrors the live
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galaxy-mirror tag for that signal:
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```csharp
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return ctx.GetTag("TestMachine_001.TestDouble").Value;
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```
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so the company shape carries live **VALUES** driven off the same Galaxy source — no
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driver, no `BadWaitingForInitialData` once the galaxy mirror is up. The `ctx.GetTag`
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literal is the signal's `source.fullTagReference`; the engine's `DependencyExtractor`
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harvests it and subscribes the VirtualTag to that galaxy-mirror tag. This needs
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OtOpcUa `master` ≥ the Equipment-namespace VirtualTag materialisation milestone (WS-3),
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which materialises `VirtualTag`/`Script` rows on deploy and added the **headless
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deploy** endpoint.
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```bash
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./.venv/bin/python otopcua_uns.py populate-equipment # 3 areas / 8 lines / 40 equipment / 1036 VirtualTags
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curl -s -X POST http://localhost:9200/api/deployments -H 'X-Api-Key: docker-dev-deploy-key' # headless deploy
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./.venv/bin/python otopcua_uns.py verify-equipment --expect 1036 --require-good 396 --wait --wait-seconds 300 # structure + live values
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```
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> **Verified live 2026-06-07** (OtOpcUa `feat/equipment-namespace-live-values`): galaxy mirror
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> **396/396 Good**, company overlay **396 Good** on `opc.tcp://localhost:4840`, `VERIFY-EQUIPMENT: PASS`.
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> Why 396 of 1036? The shipped `company-uns.json` invents **1036 distinct** `ctx.GetTag` refs, but only
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> **396** of them match a real galaxy-mirror tag — so 396 signals are backed by a live source (and all 396
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> go Good); the other 640 cite synthetic refs with no galaxy tag (`BadNodeIdUnknown`). That ratio is a
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> property of the company model, not the streaming path — **every signal with a resolvable live source
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> streams Good.** So `--require-good 396` is the meaningful gate for the current model. Survives a node
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> restart with no re-deploy (the bootstrap-restore path re-materialises + re-applies the VirtualTags).
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UNS folders carry the friendly **DisplayName** (`filling`); the BrowseName/NodeId
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stay the stable logical Id (`nw-area-filling`) — standard OPC UA. **No driver:** the
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company signals are VirtualTags (which link to Equipment + a Script, not a driver); a
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placeholder `nw-uns-modbus` driver is kept only because an Equipment namespace is
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expected to have one, but no `Tag` binds to it. `verify-equipment --require-good N`
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reads each leaf's value and asserts at least N are Good (default `0` = structure-only,
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back-compat); `--wait` polls until the deploy + change-triggered evaluations land.
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Tracked in `OtOpcUa/docs/plans/2026-06-06-equipment-namespace-materialization-scope.md` (WS-3).
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`clean` removes both the mirror tags and the company overlay (the `VirtualTag` +
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`Script` rows, in FK-safe order, plus the namespace/driver/equipment/areas/lines).
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