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scadaproj/otopcua-uns-loader/README.md
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Joseph Doherty dce6f83488 loader: add populate-equipment (company-shape Equipment overlay) + scope verify-equipment
populate-equipment loads the Northwind Enterprise/Site/Area/Line/Equipment/Signal
shape from company-uns.json as a second Equipment-kind namespace (nw-uns) alongside
the galaxy mirror — 3 areas / 8 lines / 40 equipment / 1036 signals. Friendly
DisplayName, stable logical-Id NodeId. verify-equipment now scopes to the nw-area-*
overlay by default (--all for the whole tree). Verified live on :4840 against OtOpcUa
master's Equipment-namespace materialization (structure-only; leaves are
BadWaitingForInitialData). clean now drops the overlay too.
2026-06-06 16:19:53 -04:00

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# otopcua-uns-loader
A **reloadable** populate-and-verify tool for the OtOpcUa galaxy Unified Namespace.
Recreates a UNS load grounded in the real AVEVA Galaxy **DEV** hierarchy (the 40
`TestMachine` instances) and verifies it streams **live values** on OPC UA — so
you can rebuild the OtOpcUa docker-dev instance and get the namespace back with
one populate + one deploy click.
## What it loads
One **SystemPlatform** `Tag` per `(machine, signal)` bound to the existing
`GalaxyMxGateway` driver (`MAIN-galaxy-mxgw`). Each tag's `FolderPath` is the
Galaxy object and its `Name` the attribute, so the materialised OPC UA variable
`OtOpcUa/<machine>/<signal>` has a NodeId equal to the MXAccess reference the
driver subscribes to — which is what makes the value go live.
Signals mirrored per machine (only those the instance actually has): the
`$TestMachine` process UDAs — `TestChangingInt`, `TestHistoryValue`,
`TestDouble/Float/Duration/DateTime`, `ProtectedValue(1)`, `TestAlarm001..003`,
`InAlarm`**396 tags across 40 machines**.
Every row carries the `nw-mirror-` `TagId` prefix, so `clean` removes exactly
what the tool created (adopting any pre-existing seed row for the same ref).
## Why a deploy click is in the middle
OtOpcUa applies config only from **sealed Deployment snapshots**, and the only
way to seal one is the AdminUI **"Deploy current configuration"** button
(`http://localhost:9200/deployments`) — there is no SQL/REST/CLI trigger (it's
an in-cluster Akka operation). So the flow is:
```
populate ──SQL──▶ live config tables
│ (you click Deploy at :9200, sign in multi-role/password)
driver applies ▶ materialises variables ▶ SubscribeBulk ▶ live values
verify ──OPC UA──▶ browse + read Good values on :4840
```
`populate` and `clean` print the reminder; `verify --wait` polls until the
deploy lands.
> Live values depend on the driver **SubscribeBulk** pass
> (OtOpcUa `master` ≥ commit `c1ce583`). On older builds variables materialise
> but stay `BadWaitingForInitialData`.
## Setup
```bash
cd otopcua-uns-loader
python3 -m venv .venv
./.venv/bin/pip install -r requirements.txt
```
## Use
```bash
./.venv/bin/python otopcua_uns.py generate # build load-plan.json from galaxy-hierarchy.json
./.venv/bin/python otopcua_uns.py populate # upsert the 396 mirror Tag rows (idempotent)
# → open http://localhost:9200/deployments, sign in, click "Deploy current configuration"
./.venv/bin/python otopcua_uns.py verify --wait # poll until live values are Good on :4840
./.venv/bin/python otopcua_uns.py status # config-DB + address-space snapshot
./.venv/bin/python otopcua_uns.py clean # remove all nw-mirror-* tags (then Deploy again)
```
### Rebuild recovery (the point of the tool)
After the docker-dev instance is rebuilt (DB wiped):
1. Ensure the schema + clusters + the `MAIN-galaxy-mxgw` driver exist
(`dotnet ef database update` + the docker-dev `cluster-seed`; see the OtOpcUa
`docker-dev/README.md`).
2. `populate`**Deploy** at the AdminUI → `verify --wait`.
## Troubleshooting
**`verify` stays INCOMPLETE / deployment "Sealed" but drivers never applied it.**
If you recreate the **admin/coordinator** node (`admin-a`) around the same time
you click Deploy, the dispatch broadcast can be lost — the deployment seals but
`NodeDeploymentState` shows no row for the driver nodes, and the address space
keeps the old content. Recover by: restart the driver nodes
(`docker restart otopcua-dev-driver-a-1 otopcua-dev-driver-b-1`) so they cleanly
re-subscribe, then Deploy again. If a no-op "NoChanges" blocks the re-deploy,
delete the orphan sealed `Deployment` row that no node applied (it has no
`NodeDeploymentState` children) so Deploy sees drift again.
**A rebuilt/restarted node serves an empty address space until the next Deploy.**
On bootstrap a node recovers to its last-*applied* revision and does **not**
re-materialise until a new deployment is dispatched — so after any node restart,
click Deploy once (a config change bumps the revision) to repopulate + re-subscribe.
## Configuration
Defaults target docker-dev; override via flags or env:
| Flag | Env | Default |
|---|---|---|
| `--sql-host/-port/-user/-password/-db` | `OTOPCUA_SQL_*` | `localhost:14330` sa / `OtOpcUa!Dev123` / `OtOpcUa` |
| `--opcua-endpoint` | `OTOPCUA_OPCUA_ENDPOINT` | `opc.tcp://localhost:4840` |
| `--driver` | `OTOPCUA_GALAXY_DRIVER` | `MAIN-galaxy-mxgw` |
| `--galaxy-json` | `OTOPCUA_GALAXY_JSON` | `../galaxy-hierarchy.json` |
| `--deploy-url` | — | `http://localhost:9200/deployments` |
## Files
- `otopcua_uns.py` — the CLI (generate / populate / verify / status / clean)
- `load-plan.json` — generated load plan (machine → signal → MXAccess ref)
- `../galaxy-hierarchy.json` — the source of truth, pulled live from the gateway
- `requirements.txt`, `.venv/`
## Company-shape overlay (`populate-equipment`)
Besides the galaxy-native mirror, the tool can load the **Northwind company
shape** (`filling / line-1 / rinser-01 / speed-rpm`) as a second, **Equipment**-kind
namespace (`nw-uns`, in cluster `MAIN`) from `../company-uns.json`. This needs
OtOpcUa `master` ≥ the Equipment-namespace structure milestone
(`febe462…9a67ebc`), which materialises Equipment `Tag`/`VirtualTag` rows on
deploy and added a **headless deploy** endpoint.
```bash
./.venv/bin/python otopcua_uns.py populate-equipment # 3 areas / 8 lines / 40 equipment / 1036 signals
curl -s -X POST http://localhost:9200/api/deployments -H 'X-Api-Key: docker-dev-deploy-key' # headless deploy
./.venv/bin/python otopcua_uns.py verify-equipment --expect 1036 # browse the company tree (nw-area-* scope)
```
UNS folders carry the friendly **DisplayName** (`filling`); the BrowseName/NodeId
stay the stable logical Id (`nw-area-filling`) — standard OPC UA. **Structure-only:**
the company leaves materialise as `BadWaitingForInitialData` — live **values** in
the company shape are the next OtOpcUa milestone (driver/VirtualTag source), tracked
in `OtOpcUa/docs/plans/2026-06-06-equipment-namespace-materialization-scope.md` (WS-3).
The galaxy-native mirror (`populate`) still carries live values.
`clean` removes both the mirror tags and the company overlay.