docs: add deferred follow-ups plan (D1-D5)

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Joseph Doherty
2026-06-14 23:46:21 -04:00
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# Deferred Follow-ups Implementation Plan
**Date:** 2026-06-14
**Status:** Plan only — NOT yet executed. Saved for review.
**Context:** After the alarm-subtag-fallback cleanup (merged `5976770`) and its redeploy to
windev (10.100.0.48), five items remain deferred. This plan handles all five. They are
independent — execute in any order, or cherry-pick. Items D1D2 are code (branch off `main`);
D3 is a dev-rig validation; D4D5 are ops on the deployed hosts (no code).
Source of the deferred list: the post-deploy review on 2026-06-14. See also memory
`project_deploy_mechanics`, `project_wonder_deployment`, `project_alarm_subtag_fallback`,
`project_rig_alarms_object_driven`.
---
## D1 — Surface `AlarmProviderSwitchCount` on the dashboard metric list
**Classification:** small · **Est:** ~10 min · **Where:** Server (net10), build+test on macOS
**Why deferred:** the dashboard reads provider *state* from the feed's `ProviderStatus` badge,
not the metrics snapshot, so the snapshot field (added in B1) and the OTEL counter were enough.
This makes the cumulative switch count visible in the dashboard's metric table too.
**Files:**
- Modify: `src/ZB.MOM.WW.MxGateway.Server/Dashboard/DashboardSnapshotService.cs` (`CreateMetricSummaries`, ~line 178198)
- Test: `src/ZB.MOM.WW.MxGateway.Tests/Dashboard/DashboardSnapshotServiceTests.cs` (or the existing snapshot test file)
**Steps:**
1. In `CreateMetricSummaries`, add to the `metrics` list (near the other counters):
`new("mxgateway.alarms.provider_switches", snapshot.AlarmProviderSwitchCount),`
Also consider adding the current mode as a gauge row if useful:
the snapshot does not carry the mode int (only the feed does), so DO NOT invent one —
only add the switch count, which the snapshot already exposes.
2. Add/extend a unit test asserting the summary list contains a
`mxgateway.alarms.provider_switches` row equal to the snapshot's `AlarmProviderSwitchCount`
after calling `metrics.AlarmProviderSwitched(...)`.
3. Verify: `dotnet build src/ZB.MOM.WW.MxGateway.Server` (macOS) and
`dotnet test src/ZB.MOM.WW.MxGateway.Tests --filter FullyQualifiedName~DashboardSnapshot`.
4. Commit.
**Rollback:** revert the one-line list addition.
---
## D2 — Reproduce and fix the `AmbiguousMatchException` on `GET /`
**Classification:** standard · **Est:** ~3045 min (repro + fix) · **Where:** Server (net10)
**Why deferred:** observed only in *old* (06/05, Development) logs:
`AmbiguousMatchException: The request matched multiple endpoints. Matches: / (/) / (/)`.
Unauthenticated `GET /` safely 302s to `/login`; the ambiguity would only throw for an
*authenticated* request that reaches routing. Pre-existing and unrelated to the alarm work,
but it would surface as a dashboard-home 500. Confirm it still reproduces before fixing.
**Root-cause candidates (the two endpoints both matching `/`):**
- `DashboardHome.razor` (`@page "/"`) mapped by `MapRazorComponents<App>()`
(`Dashboard/DashboardEndpointRouteBuilderExtensions.cs:92`).
- `MapStaticAssets(...)` (`GatewayApplication.cs:190`) — in .NET 810 the static-assets
endpoint can register a fingerprinted root that collides with the home page.
**Step 0 — Reproduce (do this first; if it does NOT repro, downgrade to a documentation note):**
1. Log into the dashboard as `multi-role`/`password` (Administrator) at
`http://10.100.0.48:5130/login`.
2. Navigate to `http://10.100.0.48:5130/` (the "Dashboard" home).
3. If it renders the Overview page → not a live bug on this build; record that and stop
(the dev error-page throw was a Development-only artifact). If it 500s with
`AmbiguousMatchException` → proceed to fix.
**Fix (only if it reproduces):**
- Files: `src/ZB.MOM.WW.MxGateway.Server/GatewayApplication.cs` (endpoint mapping order/region),
`src/ZB.MOM.WW.MxGateway.Server/Dashboard/DashboardEndpointRouteBuilderExtensions.cs`,
`src/ZB.MOM.WW.MxGateway.Server/Dashboard/Components/Pages/DashboardHome.razor`.
- Candidate fixes, in order of preference:
1. Inspect the actual two matched endpoint display names at runtime (the exception lists
them) — temporarily enable detailed errors or read the stderr `Matches:` block — to learn
exactly which two collide.
2. If `MapStaticAssets` owns the second `/`: it must run, but confirm it isn't double-mapping
the home route; if it is, move `MapStaticAssets` ordering or scope it so it doesn't claim
the literal `/` content path. (Do NOT remove `MapStaticAssets` — Blazor needs it.)
3. If two component pages both declare `@page "/"`: give the non-home one a distinct route.
4. Last resort: give `DashboardHome` an explicit route (e.g. `@page "/overview"`) and add a
trivial `MapGet("/", () => Results.Redirect("/overview"))` with `.RequireAuthorization(...)`.
- Add a test that exercises the root route once resolved (a WebApplicationFactory-based
integration test asserting authenticated `GET /` returns 200, if the dashboard test harness
supports auth; otherwise a routing-uniqueness assertion).
- Verify: `dotnet build src/ZB.MOM.WW.MxGateway.Server`; re-run the authenticated `GET /` repro.
**Rollback:** revert the routing change; the home page returns to its prior (ambiguous) state.
**Note:** this fix ships only via a Server redeploy (D-deploy applies, see D5/windev redeploy
procedure in `project_deploy_mechanics`). Decide whether to bundle it with the next redeploy.
---
## D3 — Validate the failover path end-to-end on the dev rig (ForceSubtag)
**Classification:** standard (validation, no production code) · **Est:** ~3045 min · **Where:** dev rig / windev
**Why deferred:** `provider_mode 1` (healthy alarmmgr) is verified in production, but the actual
alarmmgr→subtag **failover**, the **degraded badge**, the synthesized subtag alarms, and the
`provider_switches{from,to,reason}` counter (with the new bounded `failover`/`failback`/`unknown`
tag) have never fired live — a healthy system never switches, and the rig's alarms can't be made
to fail COM on demand. Use the explicit `ForceSubtag` config mode to exercise the degraded path
deterministically without an alarmmgr fault.
**Approach:** run a *temporary* gateway instance (NOT the production service) in `ForceSubtag`
mode against the dev Galaxy, drive it with the operator/IDE alarm toggle, and confirm the
degraded surface. Do this on windev in a throwaway run so production stays on `Auto`.
**Steps:**
1. On windev, from a build worktree at `main`, run the Server locally (or a second instance on
alt ports) with `MxGateway:Alarms:Fallback:Mode=ForceSubtag` (env
`MxGateway__Alarms__Fallback__Mode=ForceSubtag`), pointed at the dev Galaxy
(`\\DESKTOP-6JL3KKO\Galaxy!DEV`). Use distinct Kestrel ports to avoid clashing with the
production service on 5120/5130.
2. Subscribe an alarm client (or open the dashboard alarms page for that instance) and confirm:
- The provider badge shows **"Subtag monitoring (degraded)"** (amber `bg-warning`).
- `curl .../metrics` shows `mxgateway_alarms_provider_mode 2`.
- Active alarms appear with `degraded=true` and a synthetic (MD5-derived) GUID, with the
reference shape `Galaxy!<realArea>.<object>.<attr>` (e.g. `Galaxy!TestArea.TestMachine_001.TestAlarm001`).
3. Drive a transition: have the operator/IDE toggle a `TestMachine_NNN.TestAlarmNNN` true→false
(external MXAccess writes are ignored — see `project_rig_alarms_object_driven`); confirm a
synthesized Raise then Clear, and an `AckMsg` write via AcknowledgeByName returns 0.
4. (Optional, to exercise the switch counter) run in `Auto` and induce a primary fault if a safe
way exists; otherwise document that the counter is unit-tested only and `ForceSubtag` covers
the degraded surface. Note: `ForceSubtag` may not increment `provider_switches` (no runtime
switch) — that counter's live exercise remains the one gap; record it explicitly rather than
claiming coverage.
5. Tear down the temporary instance. Production service is untouched (stays `Auto`).
6. Record results in `project_alarm_subtag_fallback` memory (degraded badge + synthesized
subtag alarms now live-validated; switch-counter still unit-test-only if not exercised).
**Rollback:** none — temporary instance only; nothing in production changes.
---
## D4 — Prune stale deploy backups on windev
**Classification:** trivial (ops) · **Est:** ~10 min · **Where:** windev (10.100.0.48), no code
**Why deferred:** backups accumulate on every deploy; harmless but cluttering
`C:\publish\mxaccessgw\`.
**Current backups observed (2026-06-14):**
- `Server.bak-20260526T143341`, `Server.bak-20260529T090320`, `Server.bak529.20260604T122616`,
`Server.bak-theme030-20260605-053056`, `Server.bak-theme031-20260605-083410`,
`Server.bak-20260614-prefallback` (today's), `Worker.bak-20260614-prefallback` (today's).
- Inside `Server\`: `ZB.MOM.WW.MxGateway.Server.dll.bak-20260604-loginfix`,
`appsettings.json.bak-20260604-{glauth35,ldapkeys}`.
**Steps:**
1. **Keep** `Server.bak-20260614-prefallback` and `Worker.bak-20260614-prefallback` — the
immediate rollback for the current deploy. Keep until the new build has soaked (e.g. a few
days / one business cycle).
2. Delete the clearly-superseded older backups: the `Server.bak-2026052*`, `Server.bak529.*`,
and `Server.bak-theme03*` dirs. Confirm each is a Server dir (not something live) before
`rmdir /s /q`.
3. Optionally remove the in-`Server` `.bak-*` sidecar files (`*.dll.bak-*`,
`appsettings.json.bak-*`) — but FIRST confirm the live `appsettings.json` is correct (it is,
post-deploy) so the `.bak` ldap/glauth copies aren't the only record of a needed value.
4. Verify the service is unaffected: `Get-Service MxAccessGw` Running, `/health/ready` 200.
**Rollback:** none needed (deletions only; the current-deploy backup is retained). If unsure
about any single dir, skip it.
---
## D5 — Redeploy the wonder host to bring it to parity
**Classification:** high-risk (separate production-ish box, fiddly access, divergent build) · **Est:** ~12 h · **Where:** wonder-app-vd03.zmr.zimmer.com (10.220.157.247)
**Why deferred:** wonder still runs the pre-feature build — it lacks the entire alarm-fallback
feature and the cleanup. Bring it to `5976770` if parity is wanted. This box is materially
different from windev (read `project_wonder_deployment` fully before starting).
**Key differences from windev (do NOT reuse the windev recipe blindly):**
- Access: no usable `ssh host "cmd"` exec. Port 22 OpenSSH (PowerShell) was observed CLOSED
2026-05-26; the reliable path is **servecli on port 2222** (cmd.exe PTY + SFTP only) using the
base64-`-EncodedCommand` pattern in `project_wonder_deployment` / `~/Desktop/servecli/instructions.md`.
Re-test port 22 first; if up, prefer it.
- Build shape: wonder runs a **self-contained single-file win-x64** Server (~118 MB), renamed to
`MxGateway.Server.exe` for the NSSM path `E:\ApiInstall\MxGateway\Server\MxGateway.Server.exe`.
So publish must be `-r win-x64 --self-contained -p:PublishSingleFile=true` (NOT the
framework-dependent windev recipe), then rename the exe to `MxGateway.Server.exe`.
- Static assets quirk: ship BOTH `ZB.MOM.WW.MxGateway.Server.staticwebassets.endpoints.json` and
`MxGateway.Server.staticwebassets.endpoints.json` next to the exe (the ZB-named one is used).
- Config: wonder's `appsettings.json` carries HTTP-switched Kestrel (`http://0.0.0.0:5130`),
`Dashboard.GroupToRole` = `{ SCADA-Admins/Designers/Deploy-All → Admin }`,
`Dashboard.RequireHttpsCookie:false`, LDAP base `dc=scadalink,dc=local`. **Preserve wonder's
appsettings.json** exactly like windev (do not ship the repo default). Note: wonder's
GroupToRole values are `"Admin"` — VERIFY the current build's validator accepts `"Admin"` (the
windev crash showed it requires `'Administrator'`/`'Viewer'`). **If the validator rejects
`"Admin"`, wonder's appsettings GroupToRole values must be updated to `Administrator` BEFORE/with
the deploy or the new build will crash-loop.** This is the single biggest risk — resolve it first.
- Worker: wonder's x86 worker is the original; the alarm-fallback adds new subscribe fields. To
use subtag fallback on wonder, the **x86 worker must also be redeployed** (publish x86, rename
if needed). If only the Server is updated, confirm worker IPC protobuf compat (contracts changed
for alarms — a stale worker may not understand the extended SubscribeAlarms). Safer to deploy
both Server and Worker together.
**Steps (high level — expand against the runbook before executing):**
1. Confirm parity is actually wanted on wonder, and whether the dashboard (disabled there) and
the alarm monitor are even in scope for that box. If alarms/dashboard are off on wonder, this
may reduce to "Server binary parity only."
2. Resolve the **GroupToRole value compatibility** question (Admin vs Administrator) — inspect
the current build's `GatewayOptionsValidator` and decide whether to patch wonder's appsettings.
3. Build self-contained Server (`-r win-x64 --self-contained -p:PublishSingleFile=true`) and x86
Worker from `main` (`5976770`).
4. Transfer via SFTP (servecli) to a staging dir on `E:\ApiInstall\MxGateway\`.
5. Stop `MxAccessGw`; back up `Server``Server.bak.<ts>` and `Worker``Worker.bak.<ts>`;
swap in the new build; **restore wonder's `appsettings.json`** (+ patched GroupToRole if
needed); ensure both staticwebassets manifests are present; rename Server exe to
`MxGateway.Server.exe`.
6. Start `MxAccessGw` (no dependents). Verify stderr line count does not grow (no crash loop),
`curl -k https://...:5130/health/live` (or HTTP per current config) Healthy, gRPC 5120 up.
7. Verify the new metric is present if the metrics endpoint is exposed there.
**Rollback (documented in memory):** stop service,
`Move-Item Server Server.failed; Move-Item Server.bak.<ts> Server`, restore appsettings from the
backup, start.
---
## Suggested order
1. **D2 repro** (5 min — just log in and hit `/`): decides whether D2 is a real fix or a no-op.
2. **D1** (small code) + **D2 fix if needed** — bundle into one Server branch; they ship together
on the next Server redeploy.
3. **D4** (prune windev backups) — quick ops, independent.
4. **D3** (ForceSubtag validation) — exercises the degraded surface; do before/after the D1+D2
redeploy so you also confirm the new Server build is healthy.
5. **D5** (wonder) — largest and riskiest; do last, only if parity is wanted, and resolve the
GroupToRole-value compatibility question first.
## Execution note
This plan is intentionally NOT executed. When ready, execute on a branch off `main`
(`feat/deferred-followups` or per-item branches) — do not commit to `main` directly. D1/D2 need a
Server redeploy to take effect; D4/D5 are host operations; D3 touches nothing permanent.