Joseph Doherty
e7fbe97759
Both defects were found by #491's live gate against a real HistorianGateway and filed rather than fixed at the time, because each one's fix is a design decision rather than a patch. #537 — both nodes of a redundant pair captured every value, so the historian received duplicate live samples for every historized tag (measured: the gateway's write counter advanced twice per value and halved when one central was stopped). The recorder now reads a capture gate per value, fed from the new PrimaryGatePolicy.ShouldRecordHistorizedValues through IHistorizationRoleView — a third verdict on the same RedundancyRoleView object, registered unconditionally on driver nodes rather than alongside the alarm section's IRedundancyRoleView (which only exists when that section is enabled; piggybacking is the #511 registration accident). Two things are deliberate and easy to get backwards: * It gates the CAPTURE, not the drain — the opposite of the alarm sink. That queue is in LocalDb and replicates, so the Secondary already holds the Primary's rows. The historization outbox is a node-local FasterLog replicating to nobody, so a drain-only gate would leave the standby appending forever to a queue no one empties: unbounded disk, then a flood of stale duplicates the moment it is promoted. Entries a node already captured are still drained by that node. * The peer it stands down for must RECORD THE SAME REFS, not merely hold the same rows — a Primary in this node's own per-cluster mesh. A node carrying no cluster-scoped role cannot establish that and never stands down: under a fleet-wide election the elected Primary is usually running a different cluster's configuration, and deferring to it would end this cluster's historization silently, with the drain reporting success on an empty outbox forever. That is the scope mismatch that once suspended the alarm drain on every node of the rig. An unknown role captures, matching the alarm drain — a duplicate sample is recoverable, a hole in the trend is not. #538 — the drain writes every per-tag group and then acks all-or-nothing (deliberate: RemoveAsync truncates THROUGH an id, so partial acking could drop older unwritten entries). One permanently failing tag therefore pinned the FIFO head while every healthy tag in the batch was re-submitted to the historian on every pass, indefinitely — duplicate samples and an outbox that never truncated, observed live at 8.3 MB from a single unprovisionable tag. The drain now tracks consecutive failures per historian tag and abandons that tag's entries once it exceeds MaxWriteAttempts (new, default 5), so the head advances. The counter only advances on a pass where some OTHER tag wrote successfully: that is what separates "this tag is poison" from "the backend is down". A count-only quarantine looks identical on the poison-tag case and silently discards the whole backlog during an ordinary gateway restart, turning a duplicate-samples bug into a lost-history one. Abandonment is also deferred until every failing tag is over budget, so nothing is discarded on a pass that could not have advanced the head anyway. Each abandonment logs a Warning naming the tag; the total rides RecorderStatus.AbandonedEntries. Capacity also gains a non-zero default (500,000 entries) as the disk backstop for the one case the quarantine deliberately cannot resolve — a historian refusing every write, where retaining is correct. Set 0 to restore unbounded retention. Every new test was falsified by reverting the production change it guards, and each one reddens alone: * drop the backend-reachable evidence -> only A_backend_that_fails_every_tag_abandons_nothing * never abandon -> only A_permanently_failing_tag_is_abandoned_so_healthy_tags_stop_being_rewritten * latch the capture gate at construction -> only The_capture_gate_is_re_read_per_value... * treat any Primary as a scope peer -> only the two scope-mismatch cases Full suite green. (Four OpcUaClient.Browser failures during the run were the opc-plc fixture being down on the shared Docker host; brought it back up and they pass.) Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
OtOpcUa documentation
Two tiers of documentation live here:
- Current reference at the top level (
docs/*.md) — describes what's shipped today. Start here for operator + integrator reference. - Implementation history + design notes at
docs/v2/*.md— the authoritative plan + decision log the current reference is built from. Start here when you need the why behind an architectural choice, or when a top-level doc says "see plan.md § X".
The project was originally called LmxOpcUa (a single-driver Galaxy/MXAccess OPC UA server) and has since become OtOpcUa, a multi-driver OPC UA server platform. Any lingering LmxOpcUa-string in a path you see in docs is a deliberate residual (executable name lmxopcua-cli, client PKI folder {LocalAppData}/LmxOpcUaClient/) — fixing those requires migration shims + is tracked as follow-ups.
Platform overview
v2 (2026-05-26): the separate
OtOpcUa.Server+OtOpcUa.Adminservices fused into a single role-gatedOtOpcUa.Hostbinary, joined by an Akka.NET cluster. See v2 design for the architectural decision.
- Core owns shared abstractions (driver capability contracts, scripting, virtual tags, alarm historian).
- Drivers plug in via capability interfaces in
ZB.MOM.WW.OtOpcUa.Core.Abstractions:IDriver,IReadable,IWritable,ITagDiscovery,ISubscribable,IHostConnectivityProbe,IAlarmSource,IHistoryProvider,IPerCallHostResolver. Each driver opts into whichever it supports. - Host (
src/Server/ZB.MOM.WW.OtOpcUa.Host) is the single fused binary (.NET 10, AnyCPU).OTOPCUA_ROLESenv decides what to mount:admin(Blazor + control-plane singletons),driver(OPC UA endpoint + per-node actors), or both. See ServiceHosting.md. - Cluster + ControlPlane + Runtime + AdminUI + Security sit between Core and Host. The cluster glues per-node actors into one logical fleet; the control-plane singletons (deploy coordinator, audit writer, redundancy state) live on the admin role-leader. See Redundancy.md.
- The Galaxy driver still reaches MXAccess via gRPC to a separately-installed mxaccessgw sidecar (sibling repo).
Where to find what
Architecture + data-path reference
| Doc | Covers |
|---|---|
| OpcUaServer.md | Top-level server architecture — Core, driver dispatch, Config DB, generations |
| AddressSpace.md | GenericDriverNodeManager + ITagDiscovery + IAddressSpaceBuilder |
| ReadWriteOperations.md | OPC UA Read/Write → CapabilityInvoker → IReadable/IWritable |
| DriverLifecycle.md | Server-side driver lifecycle + infrastructure contracts (IDriverFactory, IDriverProbe, IDriverHealthPublisher, IDriverConfigEditor, IHistorianDataSource) + the Commons library |
| Subscriptions.md | Monitored items → ISubscribable + per-driver subscription refcount (v1 archive) |
| AlarmTracking.md | IAlarmSource + AlarmSurfaceInvoker + OPC UA alarm conditions — native Galaxy alarms end-to-end (live) |
| AlarmTracking.md | Original alarm-tracking write-up (v1 archive) |
| AlarmHistorian.md | Core.AlarmHistorian store-and-forward sink — LocalDbStoreAndForwardSink, the replicated alarm_sf_events buffer + Primary-only drain, IAlarmHistorianWriter, dead-letter/retry/eviction |
| DataTypeMapping.md | Per-driver DriverAttributeInfo → OPC UA variable types (v1 archive — live mapping is in src/Drivers/ZB.MOM.WW.OtOpcUa.Driver.Galaxy/Browse/DataTypeMap.cs) |
| IncrementalSync.md | Address-space rebuild on redeploy + sp_ComputeGenerationDiff |
| HistoricalDataAccess.md | IHistoryProvider as a per-driver optional capability (v1 archive) |
| VirtualTags.md | Core.Scripting + Core.VirtualTags — Roslyn script sandbox, engine, dispatch alongside driver tags |
| ScriptEditor.md | Monaco script editor — Roslyn-backed IntelliSense (completions, diagnostics, hover, tag-path) for C# virtual-tag scripts; AdminUI/ScriptAnalysis/ backend |
| ScriptedAlarms.md | Core.ScriptedAlarms — script-predicate IAlarmSource + Part 9 state machine |
One Core subsystem is shipped without a dedicated top-level doc; see the section in the linked doc:
| Project | See |
|---|---|
Analyzers (Roslyn OTOPCUA0001) |
security.md § OTOPCUA0001 Analyzer |
Drivers
| Doc | Covers |
|---|---|
| drivers/README.md | Index of the eight shipped drivers + capability matrix |
| drivers/Galaxy.md | Galaxy driver — in-process gRPC client to the mxaccessgw sidecar |
| v1/drivers/Galaxy-Repository.md | Galaxy-specific discovery via the ZB SQL database (v1 archive — the gateway owns this path now) |
For Modbus / S7 / AB CIP / AB Legacy / TwinCAT / FOCAS / OPC UA Client specifics, see v2/driver-specs.md.
Operational
| Doc | Covers |
|---|---|
| Configuration.md | Live appsettings + environment-variable reference (current state) |
| Configuration.md | appsettings bootstrap + Config DB + Admin UI draft/publish (v1 archive — OTOPCUA_GALAXY_* env vars now live in mxaccessgw config) |
| Uns.md | The global /uns master tree — manage Area/Line/Equipment/Tag/VirtualTag fleet-wide; replaces the per-cluster UNS/Equipment/Tags tabs |
| security.md | Transport security profiles, LDAP auth, ACL trie, role grants, OTOPCUA0001 analyzer |
| Redundancy.md | RedundancyStateActor (cluster-scoped singleton), ServiceLevelCalculator, IRedundancyRoleView, per-cluster meshes, Prometheus metrics |
| Reservations.md | Fleet-wide ZTag / SAPID external-ID reservations — publish-time claim, release flow |
| ServiceHosting.md | Single fused OtOpcUa.Host binary install/uninstall with OTOPCUA_ROLES gating; the historian backend is the external HistorianGateway |
| StatusDashboard.md | Pointer — superseded by v2/admin-ui.md |
Client tooling
| Doc | Covers |
|---|---|
| Client.CLI.md | otopcua-cli — OPC UA command-line client |
| Client.UI.md | Avalonia desktop client |
| DriverClis.md | Driver test-client CLIs — index + shared commands |
| Driver.Modbus.Cli.md | otopcua-modbus-cli — Modbus-TCP |
| Driver.AbCip.Cli.md | otopcua-abcip-cli — ControlLogix / CompactLogix / Micro800 / GuardLogix |
| Driver.AbLegacy.Cli.md | otopcua-ablegacy-cli — SLC / MicroLogix / PLC-5 (PCCC) |
| Driver.S7.Cli.md | otopcua-s7-cli — Siemens S7-300 / S7-400 / S7-1200 / S7-1500 |
| Driver.TwinCAT.Cli.md | otopcua-twincat-cli — Beckhoff TwinCAT 2/3 ADS |
| Driver.FOCAS.Cli.md | otopcua-focas-cli — Fanuc FOCAS/2 CNC |
Requirements
| Doc | Covers |
|---|---|
| reqs/HighLevelReqs.md | HLRs — numbered system-level requirements |
| reqs/OpcUaServerReqs.md | OPC UA server-layer reqs |
| v1/reqs/ServiceHostReqs.md | Per-process hosting reqs (v1 archive — only OtOpcUa server hosting remains in scope post-PR-7.2) |
| reqs/ClientRequirements.md | Client CLI + UI reqs |
| v1/reqs/GalaxyRepositoryReqs.md | Galaxy-scoped repository reqs (v1 archive — owned by mxaccessgw today) |
| v1/reqs/MxAccessClientReqs.md | Galaxy-scoped MXAccess reqs (v1 archive — owned by mxaccessgw today) |
| reqs/StatusDashboardReqs.md | Pointer — superseded by Admin UI |
Implementation history (docs/v2/)
Design decisions + phase plans + execution notes. Load-bearing cross-references from the top-level docs:
- v2/plan.md — authoritative v2 vision doc + numbered decision log (referenced as "decision #N" elsewhere)
- v2/admin-ui.md — Admin UI spec
- v2/acl-design.md — data-plane ACL + permission-trie design (Phase 6.2)
- v2/config-db-schema.md — Config DB schema reference
- v2/driver-specs.md — per-driver addressing + quirks for every shipped protocol
- v2/dev-environment.md — dev-box bootstrap
- v2/test-data-sources.md — integration-test simulator matrix (includes the pinned libplctag
ab_serverversion for AB CIP tests) - v2/multi-host-dispatch.md — per-PLC circuit breakers (Phase 6.1 decision #144)
- v2/v2-release-readiness.md — release-readiness tracker
- v2/phase-7-status.md — Phase 7 reconciliation: what shipped vs. the plan, and the five remaining gaps
- v2/implementation/phase--.md — per-phase execution plans with exit-gate evidence
v1 archive
The v1 in-process MXAccess architecture (Galaxy.Host + Galaxy.Proxy + Galaxy.Shared, .NET 4.8 x86 COM, the OtOpcUaGalaxyHost Windows service) was retired in PR 7.2 (2026-04-30, commit ae7106d). Docs that described that shape are kept under v1/ as historical record — see v1/README.md for the index.