Joseph Doherty 7b49ea13c7 TwinCAT XAR integration fixture — scaffold the code + docs so the Hyper-V VM + .tsproj drop in without fixture-code changes. Mirrors the AB CIP Logix Emulate scaffold shipped in PR #165: tier-gated smoke tests that skip cleanly when the VM isn't reachable, a project README documenting exactly what the XAR needs to run, fixture-coverage doc promoting TwinCAT from "no integration fixture" to "scaffolded + needs operational setup". The actual Beckhoff-side work (provision VM, install XAR, author tsproj, rotate 7-day trial) lives in #221 + the new TwinCatProject/README.md walkthrough.
New project tests/ZB.MOM.WW.OtOpcUa.Driver.TwinCAT.IntegrationTests/ with four pieces. TwinCATXarFixture — TCP probe against the ADS-over-TCP port 48898 on the host from TWINCAT_TARGET_HOST env var, requires TWINCAT_TARGET_NETID for the target AmsNetId, optional TWINCAT_TARGET_PORT for runtime 2+ (default 851 = PLC runtime 1). Doesn't own a lifecycle — XAR can't run in Docker because it bypasses the Windows kernel scheduler to hit real-time cycles, so the VM stays operator-managed. Explicit skip reasons surface the setup steps (start VM, set env vars, reactivate trial license) instead of a confusing hang. TwinCATFactAttribute + TwinCATTheoryAttribute — xunit skip gate matching AbServerFactAttribute / OpcPlcCollection patterns.

TwinCAT3SmokeTests — three smoke tests through the real AdsTwinCATClient + real ADS over TCP. Driver_reads_seeded_DINT_through_real_ADS reads GVL_Fixture.nCounter, asserts >= 1234 (MAIN increments every cycle so an exact match would race). Driver_write_then_read_round_trip_on_scratch_REAL writes 42.5 to GVL_Fixture.rSetpoint + reads back, catches the ADS write path regression that unit tests can't see. Driver_subscribe_receives_native_ADS_notifications_on_counter_changes validates the #189 native-notification path end-to-end — AddDeviceNotification fires OnDataChange at the PLC cycle boundary, the test observes one firing within 3 s. All three gated on TWINCAT_TARGET_HOST + NETID; skip via TwinCATFactAttribute when unset, verified in this commit with 3 clean [SKIP] results.

TwinCatProject/README.md — the tsproj state the smoke tests depend on. GVL_Fixture with nCounter:DINT:=1234 + rSetpoint:REAL:=0.0 + bFlag:BOOL:=TRUE; MAIN program with the single-line ladder `GVL_Fixture.nCounter := GVL_Fixture.nCounter + 1;`; PlcTask cyclic @ 10 ms priority 20; PLC runtime 1 (AMS port 851). Explains why tsproj over the compiled bootproject (text-diffable, rebuildable, no per-install state). Full XAR VM setup walkthrough — Hyper-V Gen 2 VM, TC3 XAE+XAR install, noting the AmsNetId from the tray icon, bilateral route configuration (VM System Manager → Routes + dev box StaticRoutes.xml), project import, Activate Configuration + Run Mode. License-rotation section walks through two options — scheduled TcActivate.exe /reactivate via Task Scheduler (not officially Beckhoff-supported, reportedly works on current builds) or paid runtime license (~$1k one-time per runtime per CPU). Final section shows the exact env-var recipe + dotnet test command on the dev box.

docs/drivers/TwinCAT-Test-Fixture.md — flipped TL;DR from "there is no integration fixture" to "scaffolding lives at tests/..., remaining operational work is VM + tsproj + license rotation". "What the fixture is" gains an Integration section describing the XAR VM target. "What it actually covers" gains an Integration subsection listing the three named smoke tests. Follow-up candidates rewritten — the #1 item used to be "TwinCAT 3 runtime on CI" as a speculative option; now it's concrete "XAR VM live-population" with a link to #221 + the project README for the operational walkthrough. License rotation becomes #2 with both automation paths. Key fixture / config files list adds the three new files + the project README. docs/drivers/README.md coverage-map row updated from "no integration fixture" to "XAR-VM integration scaffolding".

Solution file picks up the new tests/ZB.MOM.WW.OtOpcUa.Driver.TwinCAT.IntegrationTests entry alongside the existing TwinCAT.Tests. xunit CollectionDefinition added to TwinCATXarFixture after the first build revealed the [Collection("TwinCATXar")] reference on TwinCAT3SmokeTests had no matching registration. Build 0 errors; 3 skip-clean test outcomes verified. #221 stays open as in_progress until the VM + tsproj land.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 13:11:17 -04:00
Pin libplctag ab_server to v2.6.16 — real release tag + SHA256 hashes for all three Windows arches. Closes the "pick a current version + pin" deferral left by the #180 PR docs stub. Verified the release lands ab_server.exe inside libplctag_2.6.16_windows_<arch>_tools.zip alongside plctag.dll + list_tags_* helpers by downloading each tools zip + unzip -l'ing to confirm ab_server.exe is present at 331264 bytes. New ci/ab-server.lock.json is the single source of truth — one file the CI YAML reads via ConvertFrom-Json instead of duplicating the hash across the workflow + the docs. Structure: repo (libplctag/libplctag) + tag (v2.6.16) + published date (2026-03-29) + assets keyed by platform (windows-x64 / windows-x86 / windows-arm64) each carrying filename + sha256. docs/v2/test-data-sources.md §2.CI updated — replaces the prior placeholder (ver = '<pinned libplctag release tag>', expected = '<pinned sha256>') with the real v2.6.16 + 9b78a3de... hashes pinned table, and replaces the hardcoded URL with a lockfile-driven pwsh step that picks windows-x64 by default but swaps to x86/arm64 by changing one line for non-x64 CI runners. Hash-mismatch path throws with both the expected + actual values so on the first drift the CI log tells the maintainer exactly what to update in the lockfile. Two verification notes from the release fetch: (1) libplctag v2.6.16 tools zips ship ab_server.exe + plctag.dll together — tests don't need a separate libplctag NuGet download for the integration path, the extracted tools dir covers both the simulator + the driver's native dependency; (2) the three Windows arches all carry ab_server.exe, so ARM64 Windows GitHub runners (when they arrive) can run the integration suite without changes beyond swapping the asset key. No code changes in this PR — purely docs + the new lockfile. Admin tests + Core tests unchanged + passing per the prior commit.
2026-04-20 00:04:35 -04:00
Phase 3 PR 56 -- Siemens S7-1500 pymodbus profile + smoke integration test. Adds tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/Pymodbus/s7_1500.json modelling the SIMATIC S7-1500 + MB_SERVER default deployment documented in docs/v2/s7.md: DB1.DBW0 = 0xABCD fingerprint marker (operators reserve this so clients can verify they're talking to the right DB), scratch HR range 200..209 for write-roundtrip tests mirroring dl205.json + standard.json, Float32 1.5f at HR[100..101] in ABCD word order (high word first -- OPPOSITE of DL260 CDAB), Int32 0x12345678 at HR[300..301] in ABCD. Also seeds a coil at bit-addr 400 (= cell 25 bit 0) and a discrete input at bit-addr 500 (= cell 31 bit 0) so future S7-specific tests for FC01/FC02 have stable markers. shared blocks=true to match the proven dl205.json pattern (pymodbus's bits/uint16 cells coexist cleanly when addresses don't collide). Write list references cells (0, 25, 100-101, 200-209, 300-301), not bit addresses -- pymodbus's write-range entries are cell-indexed, not bit-indexed. Adds tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/S7/ directory with S7_1500Profile.cs (mirrors DL205Profile pattern: SmokeHoldingRegister=200, SmokeHoldingValue=4321, BuildOptions tags + probe-disabled + 2s timeout) and S7_1500SmokeTests.cs (single fact S7_1500_roundtrip_write_then_read_of_holding_register that writes SmokeHoldingValue then reads it back, asserting both write status 0 and read status 0 + value equality). Gates on MODBUS_SIM_PROFILE=s7_1500 so the test skips cleanly against other profiles. csproj updated to copy S7/** to test output as PreserveNewest (pattern matching DL205/**). Pymodbus/serve.ps1 ValidateSet extended from {standard,dl205} to {standard,dl205,s7_1500,mitsubishi} -- mitsubishi.json lands in PR 58 but the validator slot is claimed now so the serve.ps1 diff is one line in this PR and zero lines in future PRs. Verified end-to-end: smoke test 1/1 passes against the running pymodbus s7_1500 profile (localhost:5020 FC06 write of 4321 at HR[200] + FC03 read back). 143/143 Modbus.Tests pass, no regression in driver code because this PR is purely test-asset. Per-quirk S7 integration tests (ABCD word order default, FC23 IllegalFunction, MB_SERVER STATUS 0x8383 behaviour, port-per-connection semantics) land in PR 57+.
2026-04-18 22:57:03 -04:00
Phase 3 PR 56 -- Siemens S7-1500 pymodbus profile + smoke integration test. Adds tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/Pymodbus/s7_1500.json modelling the SIMATIC S7-1500 + MB_SERVER default deployment documented in docs/v2/s7.md: DB1.DBW0 = 0xABCD fingerprint marker (operators reserve this so clients can verify they're talking to the right DB), scratch HR range 200..209 for write-roundtrip tests mirroring dl205.json + standard.json, Float32 1.5f at HR[100..101] in ABCD word order (high word first -- OPPOSITE of DL260 CDAB), Int32 0x12345678 at HR[300..301] in ABCD. Also seeds a coil at bit-addr 400 (= cell 25 bit 0) and a discrete input at bit-addr 500 (= cell 31 bit 0) so future S7-specific tests for FC01/FC02 have stable markers. shared blocks=true to match the proven dl205.json pattern (pymodbus's bits/uint16 cells coexist cleanly when addresses don't collide). Write list references cells (0, 25, 100-101, 200-209, 300-301), not bit addresses -- pymodbus's write-range entries are cell-indexed, not bit-indexed. Adds tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/S7/ directory with S7_1500Profile.cs (mirrors DL205Profile pattern: SmokeHoldingRegister=200, SmokeHoldingValue=4321, BuildOptions tags + probe-disabled + 2s timeout) and S7_1500SmokeTests.cs (single fact S7_1500_roundtrip_write_then_read_of_holding_register that writes SmokeHoldingValue then reads it back, asserting both write status 0 and read status 0 + value equality). Gates on MODBUS_SIM_PROFILE=s7_1500 so the test skips cleanly against other profiles. csproj updated to copy S7/** to test output as PreserveNewest (pattern matching DL205/**). Pymodbus/serve.ps1 ValidateSet extended from {standard,dl205} to {standard,dl205,s7_1500,mitsubishi} -- mitsubishi.json lands in PR 58 but the validator slot is claimed now so the serve.ps1 diff is one line in this PR and zero lines in future PRs. Verified end-to-end: smoke test 1/1 passes against the running pymodbus s7_1500 profile (localhost:5020 FC06 write of 4321 at HR[200] + FC03 read back). 143/143 Modbus.Tests pass, no regression in driver code because this PR is purely test-asset. Per-quirk S7 integration tests (ABCD word order default, FC23 IllegalFunction, MB_SERVER STATUS 0x8383 behaviour, port-per-connection semantics) land in PR 57+.
2026-04-18 22:57:03 -04:00

LmxOpcUa

OPC UA server and cross-platform client tools for AVEVA System Platform (Wonderware) Galaxy. The server exposes Galaxy tags via MXAccess as an OPC UA address space. The client stack provides a shared library, CLI tool, and Avalonia desktop application for browsing, reading/writing, subscriptions, alarms, and historical data.

Architecture

                                    OPC UA Clients
                              (CLI, Desktop UI, 3rd-party)
                                         |
                                         v
+-----------------+     +------------------+     +-----------------+
| Galaxy Repo DB  |---->|   OPC UA Server  |<--->| MXAccess Client |
|   (SQL Server)  |     | (address space)  |     | (STA + COM)     |
+-----------------+     +------------------+     +-----------------+
                                |                        |
                        +-------+--------+     +---------+---------+
                        | Status Dashboard|     | Historian Runtime |
                        |  (HTTP/JSON)   |     |   (SQL Server)    |
                        +----------------+     +-------------------+

Contained Name vs Tag Name

Browse Path (contained names) Runtime Reference (tag name)
TestMachine_001/DelmiaReceiver/DownloadPath DelmiaReceiver_001.DownloadPath
TestMachine_001/MESReceiver/MoveInBatchID MESReceiver_001.MoveInBatchID

Server

The OPC UA server runs on .NET Framework 4.8 (x86) and bridges the Galaxy runtime to OPC UA clients.

Server Prerequisites

  • .NET Framework 4.8 SDK
  • AVEVA System Platform with ArchestrA Framework installed
  • Galaxy repository database (SQL Server, Windows Auth)
  • MXAccess COM registered (LMXProxy.LMXProxyServer)
  • Wonderware Historian (optional, for historical data access)
  • Windows (required for COM interop and MXAccess)

Build and Run Server

dotnet restore ZB.MOM.WW.LmxOpcUa.slnx
dotnet build src/ZB.MOM.WW.LmxOpcUa.Host
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Host

The server starts on opc.tcp://localhost:4840/LmxOpcUa with the None security profile by default. Configure Security.Profiles in appsettings.json to enable Basic256Sha256-Sign or Basic256Sha256-SignAndEncrypt for transport security. See Security Guide.

Install as Windows Service

cd src/ZB.MOM.WW.LmxOpcUa.Host/bin/Debug/net48
ZB.MOM.WW.LmxOpcUa.Host.exe install
ZB.MOM.WW.LmxOpcUa.Host.exe start

Service logon requirement: The service must run under a Windows account that has access to the AVEVA Galaxy and Historian. The default LocalSystem account can connect to MXAccess and SQL Server but cannot authenticate with the Historian SDK (HCAP). Configure the service to "Log on as" a domain or local user that is a recognized ArchestrA platform user. This can be set in services.msc or during install with ZB.MOM.WW.LmxOpcUa.Host.exe install -username DOMAIN\user -password ***.

Run Server Tests

dotnet test tests/ZB.MOM.WW.LmxOpcUa.Tests
dotnet test tests/ZB.MOM.WW.LmxOpcUa.IntegrationTests

Client Stack

The client stack is cross-platform (.NET 10) and consists of three projects sharing a common IOpcUaClientService abstraction. No AVEVA software or COM is required — the clients connect to any OPC UA server.

Client Prerequisites

  • .NET 10 SDK
  • No platform-specific dependencies (runs on Windows, macOS, Linux)

Build All Clients

dotnet build src/ZB.MOM.WW.LmxOpcUa.Client.Shared
dotnet build src/ZB.MOM.WW.LmxOpcUa.Client.CLI
dotnet build src/ZB.MOM.WW.LmxOpcUa.Client.UI

Run Client Tests

dotnet test tests/ZB.MOM.WW.LmxOpcUa.Client.Shared.Tests
dotnet test tests/ZB.MOM.WW.LmxOpcUa.Client.CLI.Tests
dotnet test tests/ZB.MOM.WW.LmxOpcUa.Client.UI.Tests

Client CLI

# Connect
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- connect -u opc.tcp://localhost:4840/LmxOpcUa

# Browse Galaxy hierarchy
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- browse -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=ZB" -r -d 5

# Read a tag
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- read -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=TestMachine_001.MachineID"

# Write a tag
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- write -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=TestChildObject.TestString" -v "Hello"

# Subscribe to changes
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- subscribe -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=TestChildObject.TestInt" -i 500

# Read historical data
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- historyread -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=TestMachine_001.TestHistoryValue" --start "2026-03-25" --end "2026-03-30"

# Subscribe to alarm events
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- alarms -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=TestMachine_001" --refresh

# Query redundancy state
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- redundancy -u opc.tcp://localhost:4840/LmxOpcUa

Client UI

dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.UI

The desktop application provides browse tree, subscriptions, alarm monitoring, history reads, and write dialogs. See Client UI Documentation for details.


Project Structure

src/
    ZB.MOM.WW.LmxOpcUa.Host/           OPC UA server (.NET Framework 4.8, x86)
        Configuration/                   Config binding and validation
        Domain/                          Interfaces, DTOs, enums, mappers
        Historian/                       Wonderware Historian data source
        Metrics/                         Performance tracking (rolling P95)
        MxAccess/                        STA thread, COM interop, subscriptions
        GalaxyRepository/                SQL queries, change detection
        OpcUa/                           Server, node manager, address space, alarms, diff
        Status/                          HTTP dashboard, health checks

    ZB.MOM.WW.LmxOpcUa.Client.Shared/   Shared OPC UA client library (.NET 10)
    ZB.MOM.WW.LmxOpcUa.Client.CLI/      Command-line client (.NET 10)
    ZB.MOM.WW.LmxOpcUa.Client.UI/       Avalonia desktop client (.NET 10)

tests/
    ZB.MOM.WW.LmxOpcUa.Tests/           Server unit + integration tests
    ZB.MOM.WW.LmxOpcUa.IntegrationTests/ Server integration tests (live DB)
    ZB.MOM.WW.LmxOpcUa.Client.Shared.Tests/  Shared library tests
    ZB.MOM.WW.LmxOpcUa.Client.CLI.Tests/     CLI command tests
    ZB.MOM.WW.LmxOpcUa.Client.UI.Tests/      UI ViewModel + headless tests

gr/                                      Galaxy repository docs, SQL queries, schema

Documentation

Server

Component Description
OPC UA Server Endpoint, sessions, security policy, server lifecycle
Address Space Hierarchy nodes, variable nodes, primitive grouping, NodeId scheme
Galaxy Repository SQL queries, deployed package chain, change detection
MXAccess Bridge STA thread, COM interop, subscriptions, reconnection
Data Type Mapping Galaxy to OPC UA types, arrays, security classification
Read/Write Operations Value reads, writes, access level enforcement, array element writes
Subscriptions Ref-counted MXAccess subscriptions, data change dispatch
Alarm Tracking AlarmConditionState nodes, InAlarm monitoring, event reporting
Historical Data Access Historian data source, HistoryReadRaw, HistoryReadProcessed
Incremental Sync Diff computation, subtree teardown/rebuild, subscription preservation
Configuration appsettings.json binding, feature flags, validation
Status Dashboard HTTP server, health checks, metrics reporting
Service Hosting TopShelf, startup/shutdown sequence, error handling
Security Transport security profiles, certificate trust, production hardening
Redundancy Non-transparent warm/hot redundancy, ServiceLevel, paired deployment

Client

Component Description
Client CLI Connect, browse, read, write, subscribe, historyread, alarms, redundancy commands
Client UI Avalonia desktop client: browse, subscribe, alarms, history, write values

Reference

License

Internal use only.

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