Joseph Doherty
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100 lines
6.1 KiB
Markdown
100 lines
6.1 KiB
Markdown
# Deployment record — wonder-app-vd03 · Makino Pro 5 (Z-34184) FOCAS
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**Date configured:** 2026-06-25
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**Host:** `wonder-app-vd03.zmr.zimmer.com` (OtOpcUaHost Windows service, single fused admin+driver node)
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**Status:** Configured + deployed + served. **Live values blocked** by the FOCAS PDU-v3 driver gap —
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see [`docs/plans/2026-06-25-focas-pdu-v3-30i-b-support.md`](../plans/2026-06-25-focas-pdu-v3-30i-b-support.md).
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## Equipment
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| Field | Value |
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|---|---|
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| Machine | **Makino Pro 5** (FANUC **30i-B** control) |
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| **IP / FOCAS endpoint** | **`10.201.31.5:8193`** (FOCAS Ethernet, TCP) — reachable from the host (and from VPN clients) |
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| **ZTag** | **`Z-34184`** |
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| Manufacturer / Model | `Makino` / `Pro 5` |
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| CNC series (driver) | `Thirty_i` (30i) |
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## OtOpcUa host endpoints
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- AdminUI: `http://wonder-app-vd03.zmr.zimmer.com:9000` (login disabled — `Security__Auth__DisableLogin=true`)
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- OPC UA: `opc.tcp://wonder-app-vd03.zmr.zimmer.com:4840/OtOpcUa`
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- Akka cluster: `:4053` · ConfigDb: SQL `OtOpcUaConfig` on `:1433`
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## Deployed configuration (cluster `DEV`, Enterprise `zb` / Site `wonder-app-vd03`)
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First config ever deployed on this node. All authored via the AdminUI.
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| Object | Value |
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| Namespace | `dev-equipment` (Equipment), URI `urn:zb:wonder-app-vd03:equipment` |
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| UNS path | `zb / wonder-app-vd03 / machining / makino` |
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| FOCAS driver instance | `focas-z-34184` ("Makino Pro 5 Z-34184 (FOCAS)"), backend `wire`, FixedTree enabled |
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| Device | `10.201.31.5:8193`, series `Thirty_i` |
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| Equipment | `z-34184` → `EquipmentId = EQ-3686c0272279`, MachineCode `Z-34184`, ZTag `Z-34184` |
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| Tags | `parts-count` → `MACRO:3901` (Float64/Double, Read); `parts-required` → `MACRO:3902` (Float64/Double, Read) |
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| Deployment | `0c2db588` (rev `924b59097eba…`) — **Sealed / "In sync"** |
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OPC UA node IDs (verified served via the OtOpcUa CLI client):
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- Equipment: `ns=2;s=EQ-3686c0272279`
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- `ns=2;s=EQ-3686c0272279/parts-count`
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- `ns=2;s=EQ-3686c0272279/parts-required`
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## Host change required to deploy at all (Akka cluster roles)
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This node was joining the Akka cluster **role-less**, so no deployment could ever complete
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("a task was canceled"; Fleet status: "no driver-role nodes are Up"). Root cause: `OTOPCUA_ROLES`
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(set to `admin,driver`) drives Program.cs actor wiring but does **not** populate the Akka member roles —
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those come from config `Cluster:Roles`, which was unset (no `Cluster__Roles` env var; no `Cluster`
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section in any appsettings). No code bridges `OTOPCUA_ROLES` → `AkkaClusterOptions.Roles`.
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**Fix applied to the host service** (`HKLM\SYSTEM\CurrentControlSet\Services\OtOpcUaHost` → `Environment`):
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added `Cluster__Roles__0=admin` and `Cluster__Roles__1=driver`, then restarted the service. The member
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now joins **UP with roles ADMIN+DRIVER** and deployments seal. Prior env backed up on the host at
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`E:\ApiInstall\OtOpcUa\_envbak-20260625T145303.txt`.
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> Product follow-up: either wire `OTOPCUA_ROLES` → `AkkaClusterOptions.Roles`, or bake `Cluster:Roles`
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> into the deploy template, so a node redeploy doesn't regress to role-less.
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## Live verification (OtOpcUa CLI client → server)
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`connect` + `browse` confirm the equipment + both tags are served at the node IDs above.
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**Driver fix shipped (2026-06-25):** the wire client now accepts PDU v3 (see the linked plan). Validated
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directly against `10.201.31.5` — `MACRO:3901`/`3902` read **Good** from the live 30i-B. **However, the
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OtOpcUaHost on this box is still running the pre-v3 driver binary**, so the live OPC UA tags will keep
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returning `Bad_WaitingForInitialData` until the rebuilt `ZB.MOM.WW.OtOpcUa.Driver.FOCAS.dll` (or a fresh
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self-contained host publish) is deployed to `E:\ApiInstall\OtOpcUa\` and `OtOpcUaHost` is restarted. Once
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redeployed, `parts-count`/`parts-required` should go Good (FixedTree + PMC/Parameter still pending the
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follow-on v3 command work).
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## FixedTree under the Equipment node (feature built 2026-06-26)
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The FOCAS **FixedTree** (Identity / Axes / Spindle / Program / Timers) now surfaces under the equipment as
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read-only value nodes, via a generic post-connect `ITagDiscovery` injection feature (branch
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`feat/focas-fixedtree-equipment-injection`; design + plan at
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[`docs/plans/2026-06-26-otopcua-fixedtree-equipment-injection-design.md`](../plans/2026-06-26-otopcua-fixedtree-equipment-injection-design.md)
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and [`…-injection.md`](../plans/2026-06-26-otopcua-fixedtree-equipment-injection.md)). After the driver
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connects and its `FixedTreeCache` populates (~0–2 s), nodes are grafted at e.g.
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`ns=2;s=EQ-3686c0272279/FOCAS/Identity/SeriesNumber` and `…/FOCAS/Axes/X/AbsolutePosition`, carrying live
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values through the same path as the authored `parts-count`/`parts-required` tags, and survive redeploys.
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**✅ LIVE-VALIDATED 2026-06-26.** A full self-contained Host overlay built from
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`feat/focas-fixedtree-equipment-injection` @ `37cac5de` was deployed to `E:\ApiInstall\OtOpcUa`
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(stop → full backup `E:\ApiInstall\OtOpcUa_bak-20260626111416` → robocopy overlay preserving
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`appsettings*.json` + `pki\` → restart; `/healthz` 200 Healthy, member Up ADMIN+DRIVER, OPC `:4840`
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listening). After the FOCAS driver reconnected, the host log recorded
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`DriverHost …: injected 57 discovered node(s) for driver focas-z-34184 under EQ-3686c0272279` and
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`AddressSpaceApplier: discovered nodes materialised under EQ-3686c0272279 (folders=14, vars=57)` —
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no `Exception`/`NotSupportedException`. Verified via the OtOpcUa CLI from a remote client:
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- `browse --recursive ns=2;s=EQ-3686c0272279` → new `FOCAS` subtree (`Identity`, `Axes` X/Y/Z/B/C/AA
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+ `Actual`, `Spindle/S1`, `Program`, `OperationMode`, `Timers`), stable + idempotent across repeat
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browses (no churn); the device-host folder (`10.201.31.5:8193`) was collapsed as designed.
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- Sample reads, all **Good** (`Status 0x0`) with fresh/advancing source times:
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`FOCAS/Identity/SeriesNumber=G431`, `CncType=31`, `AxisCount=7`,
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`FOCAS/Axes/X/AbsolutePosition=2801574` (live), `FOCAS/OperationMode/ModeText=TJOG`.
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- Authored `parts-count`/`parts-required` still Good — no regression.
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Rollback point retained at `E:\ApiInstall\OtOpcUa_bak-20260626111416`.
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