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phase-3-pr51-dl205-xinput
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Joseph Doherty 9892a0253d Phase 3 PR 51 -- DL260 X-input FC02 discrete-input mapping end-to-end test. Integration test DL205XInputTests reads FC02 at the DirectLogicAddress.XInputToDiscrete-resolved address and asserts two behaviors against the dl205.json pymodbus profile: (1) X20 octal (=decimal 16 = Modbus DI 16) reads ON, proving the helper correctly octal-parses the trailing number and adds it to the 0 base; (2) X21 octal reads OFF (not exception) -- per docs/v2/dl205.md §I/O-mapping, 'reading a non-populated X input returns zero, not an exception' on DL260, because the CPU sizes the discrete-input table to the configured I/O not the installed hardware. Pymodbus models this by returning the default 0 value for any DI bit in the configured 'di size' range that wasn't explicitly seeded, matching real DL260 behaviour. Test uses X20 rather than X0 to sidestep a shared-blocks conflict: pymodbus places FC01/FC02 bit-address 0..15 into cell 0, but cell 0 is already uint16-typed (V0 marker = 0xCAFE) per the register-zero quirk test, and shared-blocks semantics allow only one type per cell. X20 octal = DI 16 lands in cell 1 which is free, so both the V0 quirk AND the X-input quirk can coexist in one profile. dl205.json: bits cell 1 seeded value=9 (bits 0 and 3 set -> X20, X23 octal = ON), write-range extended to include cell 1 (though X-inputs are read-only; the write-range entry is required by pymodbus for ANY cell referenced in a bits section even if only reads are expected -- pymodbus validates write-access uniformly). 10/10 DL205 integration tests pass with MODBUS_SIM_PROFILE=dl205. No driver code changes -- the XInputToDiscrete helper + FC02 read path already landed in PRs 50 and 21 respectively. This PR closes the integration-test gap that docs/v2/dl205.md called out under test name DL205_Xinput_unpopulated_reads_as_zero.
2026-04-18 22:25:13 -04:00
docs
Phase 3 PR 43 — Swap ModbusPal to pymodbus for the integration-test simulator. Replaces the .xmpp profiles shipped in PR 42 with pymodbus 3.13.0 ModbusSimulatorServer JSON configs in tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/Pymodbus/. Substantive reasons for the swap (rationale block in the test-plan doc): ModbusPal 1.6b is abandoned (last release ~2019), Java GUI-only with no headless mode in the official JAR, and only exposes 2 of the 4 standard Modbus tables (holding_registers + coils — no input_registers, no discrete_inputs). pymodbus is current stable, pure Python CLI (pip install pymodbus[simulator]==3.13.0), exposes all four tables, has built-in declarative actions (increment / random / timestamp / uptime) for dynamic registers, supports custom Python actions for anything more complex, and ships an optional aiohttp-based web UI / REST API for live inspection. Pip-installable on Windows; sidesteps the privileged-port admin requirement by defaulting to TCP 5020.
2026-04-18 20:35:26 -04:00
gr
Track Galaxy Platform and AppEngine runtime state via ScanState probes and proactively invalidate descendant variable quality on Stopped transitions so operators can detect a stopped runtime host before downstream clients read stale data and so the bridge delivers a uniform bad-quality signal instead of relying on MxAccess per-tag fan-out
2026-04-13 15:40:44 -04:00
lib
Migrate historian from SQL to aahClientManaged SDK and resolve all OPC UA Part 11 gaps
2026-04-06 16:38:00 -04:00
scripts
Phase 2 Stream D progress — non-destructive deliverables: appsettings → DriverConfig migration script, two-service Windows installer scripts, process-spawn cross-FX parity test, Stream D removal procedure doc with both Option A (rewrite 494 v1 tests) and Option B (archive + new v2 E2E suite) spelled out step-by-step. Cannot one-shot the actual legacy-Host deletion in any unattended session — explained in the procedure doc; the parity-defect debug cycle is intrinsically interactive (each iteration requires inspecting a v1↔v2 diff and deciding if it's a legitimate v2 improvement or a regression, then either widening the assertion or fixing the v2 code), and git rm -r src/ZB.MOM.WW.OtOpcUa.Host is destructive enough to need explicit operator authorization on a real PR review. scripts/migration/Migrate-AppSettings-To-DriverConfig.ps1 takes a v1 appsettings.json and emits the v2 DriverInstance.DriverConfig JSON blob (MxAccess/Database/Historian sections) ready to upsert into the central Configuration DB; null-leaf stripping; -DryRun mode; smoke-tested against the dev appsettings.json and produces the expected three-section ordered-dictionary output. scripts/install/Install-Services.ps1 registers the two v2 services with sc.exe — OtOpcUaGalaxyHost first (net48 x86 EXE with OTOPCUA_GALAXY_PIPE/OTOPCUA_ALLOWED_SID/OTOPCUA_GALAXY_SECRET/OTOPCUA_GALAXY_BACKEND/OTOPCUA_GALAXY_ZB_CONN/OTOPCUA_GALAXY_CLIENT_NAME env vars set via HKLM:\SYSTEM\CurrentControlSet\Services\OtOpcUaGalaxyHost\Environment registry), then OtOpcUa with depend=OtOpcUaGalaxyHost; resolves down-level account names to SID for the IPC ACL; generates a fresh 32-byte base64 shared secret per install if not supplied (kept out of registry — operators record offline for service rebinding scenarios); echoes start commands. scripts/install/Uninstall-Services.ps1 stops + removes both services. tests/ZB.MOM.WW.OtOpcUa.Driver.Galaxy.Proxy.Tests/HostSubprocessParityTests.cs is the production-shape parity test — Proxy (.NET 10) spawns the actual OtOpcUa.Driver.Galaxy.Host.exe (net48 x86) as a subprocess via Process.Start with backend=db env vars, connects via real named pipe, calls Discover, asserts at least one Galaxy gobject comes back. Skipped when running as Administrator (PipeAcl denies admins, same guard as other IPC integration tests), when the Host EXE hasn't been built, or when the ZB SQL endpoint is unreachable. This is the cross-FX integration that the parity suite genuinely needs — the previous IPC tests all ran in-process; this one validates the production deployment topology where Proxy and Host are separate processes communicating only over the named pipe. docs/v2/implementation/stream-d-removal-procedure.md is the next-session playbook: Option A (rewrite 494 v1 tests via a ProxyMxAccessClientAdapter that implements v1's IMxAccessClient by forwarding to GalaxyProxyDriver — Vtq↔DataValueSnapshot, Quality↔StatusCode, OnTagValueChanged↔OnDataChange mapping; 3-5 days, full coverage), Option B (rename OtOpcUa.Tests → OtOpcUa.Tests.v1Archive with [Trait("Category", "v1Archive")] for opt-in CI runs; new OtOpcUa.Driver.Galaxy.E2E test project with 10-20 representative tests via the HostSubprocessParityTests pattern; 1-2 days, accreted coverage); deletion checklist with eight pre-conditions, ten ordered steps, and a rollback path (git revert restores the legacy Host alongside the v2 stack — both topologies remain installable until the downstream consumer cutover). Full solution 964 pass / 1 pre-existing Phase 0 baseline; the 494 v1 IntegrationTests + 6 v1 IntegrationTests-net48 still pass because legacy OtOpcUa.Host stays untouched until an interactive session executes the procedure doc.
2026-04-18 00:38:44 -04:00
src
Phase 3 PR 50 -- DL260 bit-memory address helpers (Y/C/X/SP) + live coil integration tests. Adds four new static helpers to DirectLogicAddress covering every discrete-memory bank on the DL260: YOutputToCoil (Y0=coil 2048), CRelayToCoil (C0=coil 3072), XInputToDiscrete (X0=DI 0), SpecialToDiscrete (SP0=DI 1024). Each helper takes the DirectLOGIC ladder-logic address (e.g. 'Y0', 'Y17', 'C1777') and adds the octal-decoded offset to the bank's Modbus base per the DL260 user manual's I/O-configuration chapter table. Uses the same 'octal-walk + reject 8/9' pattern as UserVMemoryToPdu so misaligned addresses fail loudly with a clear ArgumentException rather than silently hitting the wrong coil. Fixes a pymodbus-config bug surfaced during integration-test validation: dl205.json had bits entries at cell indices 2048 / 3072 / 4000, but pymodbus's ModbusSimulatorContext.validate divides bit addresses by 16 before indexing into the shared cell array -- so Modbus coil 2048 reads cell 128, not cell 2048. The sim was returning Illegal Data Address (exception 02) for every bit read in the Y/C/scratch range. Moved bits entries to cells 128 (Y bank marker = 0b101 for Y0=ON, Y1=OFF, Y2=ON), 192 (C bank marker = 0b101 for C0/C1/C2), 250 (scratch cell covering coils 4000..4015). write list updated to the correct cell addresses. Unit tests: YOutputToCoil theory sweep (Y0->2048, Y1->2049, Y7->2055, Y10->2056 octal-to-decimal, Y17->2063, Y777->2559 top of DL260 Y range), CRelayToCoil theory (C0->3072 through C1777->4095), XInputToDiscrete theory, SpecialToDiscrete theory (with case-insensitive 'SP' prefix). Bit_address_rejects_non_octal_digits (Y8/C9/X18), Bit_address_rejects_empty, accepts_lowercase_prefix, accepts_bare_octal_without_prefix. 48/48 Modbus.Tests pass. Integration tests: DL205CoilMappingTests with three facts -- DL260_Y0_maps_to_coil_2048 (FC01 at Y0 returns ON), DL260_C0_maps_to_coil_3072 (FC01 at C0 returns ON), DL260_scratch_Crelay_supports_write_then_read (FC05 write + FC01 read round-trip at coil 4000 proves the DL-mapped coil bank is fully read/write capable end-to-end). 9/9 DL205 integration tests pass against the pymodbus dl205 profile with MODBUS_SIM_PROFILE=dl205. Caller opts into the helpers per tag the same way as PR 47's V-memory helper -- pass DirectLogicAddress.YOutputToCoil("Y0") as the ModbusTagDefinition Address; no driver-wide DL-family flag. PR 51 adds the X-input read-side integration test (there's nothing to write since X-inputs are FC02 discrete inputs, read-only); PR 52 exception-code translation; PR 53 transport reconnect-on-drop since DL260 doesn't send TCP keepalives.
2026-04-18 22:22:42 -04:00
tests
Phase 3 PR 51 -- DL260 X-input FC02 discrete-input mapping end-to-end test. Integration test DL205XInputTests reads FC02 at the DirectLogicAddress.XInputToDiscrete-resolved address and asserts two behaviors against the dl205.json pymodbus profile: (1) X20 octal (=decimal 16 = Modbus DI 16) reads ON, proving the helper correctly octal-parses the trailing number and adds it to the 0 base; (2) X21 octal reads OFF (not exception) -- per docs/v2/dl205.md §I/O-mapping, 'reading a non-populated X input returns zero, not an exception' on DL260, because the CPU sizes the discrete-input table to the configured I/O not the installed hardware. Pymodbus models this by returning the default 0 value for any DI bit in the configured 'di size' range that wasn't explicitly seeded, matching real DL260 behaviour. Test uses X20 rather than X0 to sidestep a shared-blocks conflict: pymodbus places FC01/FC02 bit-address 0..15 into cell 0, but cell 0 is already uint16-typed (V0 marker = 0xCAFE) per the register-zero quirk test, and shared-blocks semantics allow only one type per cell. X20 octal = DI 16 lands in cell 1 which is free, so both the V0 quirk AND the X-input quirk can coexist in one profile. dl205.json: bits cell 1 seeded value=9 (bits 0 and 3 set -> X20, X23 octal = ON), write-range extended to include cell 1 (though X-inputs are read-only; the write-range entry is required by pymodbus for ANY cell referenced in a bits section even if only reads are expected -- pymodbus validates write-access uniformly). 10/10 DL205 integration tests pass with MODBUS_SIM_PROFILE=dl205. No driver code changes -- the XInputToDiscrete helper + FC02 read path already landed in PRs 50 and 21 respectively. This PR closes the integration-test gap that docs/v2/dl205.md called out under test name DL205_Xinput_unpopulated_reads_as_zero.
2026-04-18 22:25:13 -04:00
.gitignore
Gitignore .local/ directory for dev-only secrets like the Galaxy.Host shared secret. Created during the PR 38 / install-services workflow to keep per-install secrets out of the repo.
2026-04-18 19:15:13 -04:00
CLAUDE.md
Phase 0 — mechanical rename ZB.MOM.WW.LmxOpcUa.* → ZB.MOM.WW.OtOpcUa.*
2026-04-17 13:57:47 -04:00
export-clean-copy.bat
Add clean export script for distributing repo without git history
2026-04-01 03:31:25 -04:00
mxaccess_documentation.md
Implement LmxOpcUa server — all 6 phases complete
2026-03-25 05:55:27 -04:00
README.md
Extract historian into a runtime-loaded plugin so hosts without the Wonderware SDK can run with Historian.Enabled=false
2026-04-12 15:16:07 -04:00
runtimestatus.md
Track Galaxy Platform and AppEngine runtime state via ScanState probes and proactively invalidate descendant variable quality on Stopped transitions so operators can detect a stopped runtime host before downstream clients read stale data and so the bridge delivers a uniform bad-quality signal instead of relying on MxAccess per-tag fan-out
2026-04-13 15:40:44 -04:00
service_info.md
Add Galaxy platform scope filter so multi-node deployments can restrict the OPC UA address space to only objects hosted by the local platform, reducing memory footprint and MXAccess subscription count from the full Galaxy (49 objects / 4206 attributes) down to the local subtree (3 objects / 386 attributes on the dev Galaxy).
2026-04-16 00:39:11 -04:00
session.dat
Implement LmxOpcUa server — all 6 phases complete
2026-03-25 05:55:27 -04:00
StyleGuide.md
Extract historian into a runtime-loaded plugin so hosts without the Wonderware SDK can run with Historian.Enabled=false
2026-04-12 15:16:07 -04:00
ZB.MOM.WW.OtOpcUa.slnx
Phase 3 PR 36 — AVEVA prerequisites test-support library. New tests/ZB.MOM.WW.OtOpcUa.Driver.Galaxy.TestSupport multi-targeted class library (net10.0 + net48 so both the modern and the MXAccess-COM x86 test projects can consume it) that probes every piece of the AVEVA System Platform + OtOpcUa stack a live-Galaxy test depends on and returns a structured PrerequisiteReport. Closes the gap where live-smoke tests silently returned 'unreachable' without telling operators which specific piece failed.
2026-04-18 16:36:13 -04:00

README.md

LmxOpcUa

OPC UA server and cross-platform client tools for AVEVA System Platform (Wonderware) Galaxy. The server exposes Galaxy tags via MXAccess as an OPC UA address space. The client stack provides a shared library, CLI tool, and Avalonia desktop application for browsing, reading/writing, subscriptions, alarms, and historical data.

Architecture

                                    OPC UA Clients
                              (CLI, Desktop UI, 3rd-party)
                                         |
                                         v
+-----------------+     +------------------+     +-----------------+
| Galaxy Repo DB  |---->|   OPC UA Server  |<--->| MXAccess Client |
|   (SQL Server)  |     | (address space)  |     | (STA + COM)     |
+-----------------+     +------------------+     +-----------------+
                                |                        |
                        +-------+--------+     +---------+---------+
                        | Status Dashboard|     | Historian Runtime |
                        |  (HTTP/JSON)   |     |   (SQL Server)    |
                        +----------------+     +-------------------+

Contained Name vs Tag Name

Browse Path (contained names) Runtime Reference (tag name)
TestMachine_001/DelmiaReceiver/DownloadPath DelmiaReceiver_001.DownloadPath
TestMachine_001/MESReceiver/MoveInBatchID MESReceiver_001.MoveInBatchID

Server

The OPC UA server runs on .NET Framework 4.8 (x86) and bridges the Galaxy runtime to OPC UA clients.

Server Prerequisites

  • .NET Framework 4.8 SDK
  • AVEVA System Platform with ArchestrA Framework installed
  • Galaxy repository database (SQL Server, Windows Auth)
  • MXAccess COM registered (LMXProxy.LMXProxyServer)
  • Wonderware Historian (optional, for historical data access)
  • Windows (required for COM interop and MXAccess)

Build and Run Server

dotnet restore ZB.MOM.WW.LmxOpcUa.slnx
dotnet build src/ZB.MOM.WW.LmxOpcUa.Host
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Host

The server starts on opc.tcp://localhost:4840/LmxOpcUa with the None security profile by default. Configure Security.Profiles in appsettings.json to enable Basic256Sha256-Sign or Basic256Sha256-SignAndEncrypt for transport security. See Security Guide.

Install as Windows Service

cd src/ZB.MOM.WW.LmxOpcUa.Host/bin/Debug/net48
ZB.MOM.WW.LmxOpcUa.Host.exe install
ZB.MOM.WW.LmxOpcUa.Host.exe start

Service logon requirement: The service must run under a Windows account that has access to the AVEVA Galaxy and Historian. The default LocalSystem account can connect to MXAccess and SQL Server but cannot authenticate with the Historian SDK (HCAP). Configure the service to "Log on as" a domain or local user that is a recognized ArchestrA platform user. This can be set in services.msc or during install with ZB.MOM.WW.LmxOpcUa.Host.exe install -username DOMAIN\user -password ***.

Run Server Tests

dotnet test tests/ZB.MOM.WW.LmxOpcUa.Tests
dotnet test tests/ZB.MOM.WW.LmxOpcUa.IntegrationTests

Client Stack

The client stack is cross-platform (.NET 10) and consists of three projects sharing a common IOpcUaClientService abstraction. No AVEVA software or COM is required — the clients connect to any OPC UA server.

Client Prerequisites

  • .NET 10 SDK
  • No platform-specific dependencies (runs on Windows, macOS, Linux)

Build All Clients

dotnet build src/ZB.MOM.WW.LmxOpcUa.Client.Shared
dotnet build src/ZB.MOM.WW.LmxOpcUa.Client.CLI
dotnet build src/ZB.MOM.WW.LmxOpcUa.Client.UI

Run Client Tests

dotnet test tests/ZB.MOM.WW.LmxOpcUa.Client.Shared.Tests
dotnet test tests/ZB.MOM.WW.LmxOpcUa.Client.CLI.Tests
dotnet test tests/ZB.MOM.WW.LmxOpcUa.Client.UI.Tests

Client CLI

# Connect
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- connect -u opc.tcp://localhost:4840/LmxOpcUa

# Browse Galaxy hierarchy
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- browse -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=ZB" -r -d 5

# Read a tag
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- read -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=TestMachine_001.MachineID"

# Write a tag
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- write -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=TestChildObject.TestString" -v "Hello"

# Subscribe to changes
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- subscribe -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=TestChildObject.TestInt" -i 500

# Read historical data
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- historyread -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=TestMachine_001.TestHistoryValue" --start "2026-03-25" --end "2026-03-30"

# Subscribe to alarm events
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- alarms -u opc.tcp://localhost:4840/LmxOpcUa -n "ns=3;s=TestMachine_001" --refresh

# Query redundancy state
dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.CLI -- redundancy -u opc.tcp://localhost:4840/LmxOpcUa

Client UI

dotnet run --project src/ZB.MOM.WW.LmxOpcUa.Client.UI

The desktop application provides browse tree, subscriptions, alarm monitoring, history reads, and write dialogs. See Client UI Documentation for details.

Project Structure

src/
    ZB.MOM.WW.LmxOpcUa.Host/           OPC UA server (.NET Framework 4.8, x86)
        Configuration/                   Config binding and validation
        Domain/                          Interfaces, DTOs, enums, mappers
        Historian/                       Wonderware Historian data source
        Metrics/                         Performance tracking (rolling P95)
        MxAccess/                        STA thread, COM interop, subscriptions
        GalaxyRepository/                SQL queries, change detection
        OpcUa/                           Server, node manager, address space, alarms, diff
        Status/                          HTTP dashboard, health checks

    ZB.MOM.WW.LmxOpcUa.Client.Shared/   Shared OPC UA client library (.NET 10)
    ZB.MOM.WW.LmxOpcUa.Client.CLI/      Command-line client (.NET 10)
    ZB.MOM.WW.LmxOpcUa.Client.UI/       Avalonia desktop client (.NET 10)

tests/
    ZB.MOM.WW.LmxOpcUa.Tests/           Server unit + integration tests
    ZB.MOM.WW.LmxOpcUa.IntegrationTests/ Server integration tests (live DB)
    ZB.MOM.WW.LmxOpcUa.Client.Shared.Tests/  Shared library tests
    ZB.MOM.WW.LmxOpcUa.Client.CLI.Tests/     CLI command tests
    ZB.MOM.WW.LmxOpcUa.Client.UI.Tests/      UI ViewModel + headless tests

gr/                                      Galaxy repository docs, SQL queries, schema

Documentation

Server

Component Description
OPC UA Server Endpoint, sessions, security policy, server lifecycle
Address Space Hierarchy nodes, variable nodes, primitive grouping, NodeId scheme
Galaxy Repository SQL queries, deployed package chain, change detection
MXAccess Bridge STA thread, COM interop, subscriptions, reconnection
Data Type Mapping Galaxy to OPC UA types, arrays, security classification
Read/Write Operations Value reads, writes, access level enforcement, array element writes
Subscriptions Ref-counted MXAccess subscriptions, data change dispatch
Alarm Tracking AlarmConditionState nodes, InAlarm monitoring, event reporting
Historical Data Access Historian data source, HistoryReadRaw, HistoryReadProcessed
Incremental Sync Diff computation, subtree teardown/rebuild, subscription preservation
Configuration appsettings.json binding, feature flags, validation
Status Dashboard HTTP server, health checks, metrics reporting
Service Hosting TopShelf, startup/shutdown sequence, error handling
Security Transport security profiles, certificate trust, production hardening
Redundancy Non-transparent warm/hot redundancy, ServiceLevel, paired deployment

Client

Component Description
Client CLI Connect, browse, read, write, subscribe, historyread, alarms, redundancy commands
Client UI Avalonia desktop client: browse, subscribe, alarms, history, write values

Reference

License

Internal use only.

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