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Joseph Doherty
9e2b5b330f Phase 3 PR 54 -- Siemens S7 Modbus TCP quirks research document. 485-line doc at docs/v2/s7.md mirroring the docs/v2/dl205.md template for the Siemens SIMATIC S7 family (S7-1200 / S7-1500 / S7-300 / S7-400 / ET 200SP / CP 343-1 / CP 443-1 / CP 343-1 Lean / MODBUSPN). Siemens S7 is fundamentally different from DL260: there is no fixed Modbus memory map baked into firmware -- every deployment runs MB_SERVER (S7-1200/1500/ET 200SP), MODBUSCP (S7-300/400 + CP), or MODBUSPN (S7-300/400 PN) library blocks wired up to user DBs via the MB_HOLD_REG / ADDR parameters. The driver's job is therefore to handle per-site CONFIG rather than per-family QUIRKS, and the doc makes that explicit. Key findings worth flagging for the PR 56+ implementation track: (1) S7 has no fixed memory map -- must accept per-site DriverConfig, cannot assume vendor-standard layout. (2) MB_SERVER requires NON-optimized DBs in TIA Portal; optimized DBs cause the library to return STATUS 0x8383 on every access -- the single most common S7 Modbus deployment bug in the field. (3) Word order is ABCD by default (big-endian bytes + big-endian words) across all Siemens S7 Modbus paths, which is the OPPOSITE of DL260 CDAB -- the Modbus driver's S7 profile default must be ByteOrder.BigEndian, not WordSwap. (4) MB_SERVER listens on ONE port per FB instance; multi-client support requires running MB_SERVER on 502 / 503 / 504 / ... simultaneously -- most clients assume port 502 multiplexes, which is wrong on S7. (5) CP 343-1 Lean is SERVER-ONLY and requires the separate 2XV9450-1MB00 MODBUS TCP CP library license; client mode calls return immediate error on Lean. (6) MB_SERVER does NOT filter Unit ID, accepts any value. Means the driver can't use Unit ID to detect 'direct vs gateway' topology. (7) FC23 Read-Write Multiple, FC22 Mask Write, FC20/21 File Records, FC43 Device Identification all return exception 01 Illegal Function on every S7 variant -- the driver MUST NOT attempt bulk-read optimisation via FC23 when talking to S7. (8) STOP-mode read/write behaviour is non-deterministic across firmware bands: reads may return cached data (library internal buffer), writes may succeed-silently or return exception 04 depending on CPU firmware version -- flagged as 'driver treats both as unavailable, do not distinguish'. Unconfirmed rumours flagged separately: 'V2.0+ reverses float byte order' claim (cited but not reproduced), STOP-mode caching location (folklore, no primary source). Per-model test differentiation section names the tests as S7_<model>_<behavior> matching the DL205 template convention (e.g. S7_1200_MB_SERVER_requires_non_optimized_DB, S7_343_1_Lean_rejects_client_mode, S7_FC23_returns_IllegalFunction). 31 cited references across the Siemens Industry Online Support entry-ID system (68011496 for MB_SERVER FAQ, etc.), TIA Portal library manuals, and three third-party driver vendor release notes (Kepware, Ignition, FactoryTalk). This is a pure documentation PR -- no code, no tests, no csproj changes. Per-quirk implementation lands in PRs 56+. Research conducted 2026-04-18 against latest publicly-available Siemens documentation; STOP-mode behaviour and MB_SERVER versioning specifically cross-checked against Siemens forum answers from 2024-2025. 2026-04-18 22:50:51 -04:00

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# Siemens SIMATIC S7 (S7-1200 / S7-1500 / S7-300 / S7-400 / ET 200SP) — Modbus TCP quirks
Siemens S7 PLCs do *not* speak Modbus TCP natively at the OS/firmware level. Every
S7 Modbus-TCP-server deployment is either (a) the **`MB_SERVER`** library block
running on the CPU's PROFINET port (S7-1200 / S7-1500 / CPU 1510SP-series
ET 200SP), or (b) the **`MODBUSCP`** function block running on a separate
communication processor (**CP 343-1 / CP 343-1 Lean** on S7-300, **CP 443-1** on
S7-400), or (c) the **`MODBUSPN`** block on an S7-1500 PN port via a licensed
library. That means the quirks a Modbus client has to cope with are as much
"this is how the user's PLC programmer wired the library block up" as "this is
how the firmware behaves" — the byte-order and coil-mapping rules aren't
hard-wired into silicon like they are on a DL260. This document catalogues the
behaviours a driver has to handle across the supported model/CP variants, cites
primary sources, and names the ModbusPal integration test we'd write for each
(convention from `docs/v2/modbus-test-plan.md`: `S7_<model>_<behavior>`).
## Model / CP Capability Matrix
| PLC family | Modbus TCP server mechanism | Modbus TCP client mechanism | License required? | Typical port 502 source |
|---------------------|------------------------------------|------------------------------------|-----------------------|-----------------------------------------------------------|
| S7-1200 (V4.0+) | `MB_SERVER` on integrated PN port | `MB_CLIENT` | No (in TIA Portal) | CPU's onboard Ethernet [1][2] |
| S7-1500 (all) | `MB_SERVER` on integrated PN port | `MB_CLIENT` | No (in TIA Portal) | CPU's onboard Ethernet [1][3] |
| S7-1500 + CP 1543-1 | `MB_SERVER` on CP's IP | `MB_CLIENT` | No | Separate CP IP address [1] |
| ET 200SP CPU (1510SP, 1512SP) | `MB_SERVER` on PN port | `MB_CLIENT` | No | CPU's onboard Ethernet [3] |
| S7-300 + CP 343-1 / CP 343-1 Lean | `MODBUSCP` (FB `MODBUSCP`, instance DB per connection) | Same FB, client mode | **Yes — 2XV9450-1MB00** per CP | CP's Ethernet port [4][5] |
| S7-400 + CP 443-1 | `MODBUSCP` | `MODBUSCP` client mode | **Yes — 2XV9450-1MB00** per CP | CP's Ethernet port [4] |
| S7-400H + CP 443-1 (redundant H) | `MODBUSCP_REDUNDANT` / paired FBs | Not typical | Yes | Paired CPs in H-system [6] |
| S7-300 / S7-400 CPU PN (e.g. CPU 315-2 PN/DP) | `MODBUSPN` library | `MODBUSPN` client mode | **Yes** — Modbus-TCP PN CPU lib | CPU's PN port [7] |
| "CP 343-1 Lean" | **Server only** (no client mode supported by Lean) | — | Yes, but with restrictions | CP's Ethernet port [4][5] |
- **CP 343-1 Lean is server-only.** It can host `MODBUSCP` in server mode only;
client calls return an immediate error. A surprising number of "Lean + client
doesn't work" forum posts trace back to this [5].
- **Pure OPC UA / PROFINET CPs (CP 1542SP-1, CP 1543-1)** support Modbus TCP on
S7-1500 via the same `MB_SERVER`/`MB_CLIENT` instructions by passing the
CP's `hw_identifier`. There is no separate "Modbus CP" license needed on
S7-1500, unlike S7-300/400 [1].
- **No S7 Modbus server supports function codes 20/21 (file records),
22 (mask write), 23 (read-write multiple), or 43 (device identification).**
Sending any of these returns exception `01` (Illegal Function) on every S7
variant [1][4]. Our driver must not negotiate FC23 as a "bulk-read optimization"
when the profile is S7.
Test names:
`S7_1200_MBSERVER_Loads_OB1_Cyclic`,
`S7_CP343_Lean_Client_Mode_Rejected`,
`S7_All_FC23_Returns_IllegalFunction`.
## Address / DB Mapping
S7 Modbus servers **do not auto-expose PLC memory** — the PLC programmer has to
wire one area per Modbus table to a DB or process-image region. This is the
single biggest difference vs. DL205/Modicon/etc., where the memory map is
fixed at the factory. Our driver must therefore be tolerant of "the same
`40001` means completely different things on two S7-1200s on the same site."
### S7-1200 / S7-1500 `MB_SERVER`
The `MB_SERVER` instance exposes four Modbus tables to each connected client;
each table's backing storage is a per-block parameter [1][8]:
| Modbus table | FCs | Backing parameter | Default / typical backing |
|---------------------|-------------|-----------------------------|-----------------------------|
| Coils (0x) | FC01, FC05, FC15 | *implicit* — Q process image | `%Q0.0``%Q1023.7` (→ coil addresses 08191) [1][9] |
| Discrete Inputs (1x)| FC02 | *implicit* — I process image | `%I0.0``%I1023.7` (→ discrete addresses 08191) [1][9] |
| Input Registers (3x)| FC04 | *implicit* — M memory or DB (version-dependent) | Some firmware routes FC04 through the same MB_HOLD_REG buffer [1][8] |
| Holding Registers (4x)| FC03, FC06, FC16 | `MB_HOLD_REG` pointer | User DB (e.g. `DB10.DBW0`) or `%MW` area [1][2][8] |
- **`MB_HOLD_REG` is a pointer (VARIANT / ANY) into a user-defined DB** whose
first byte is holding-register 0 (`40001` in 1-based Modicon form). Byte
offset 2 is register 1, byte offset 4 is register 2, etc. [1][2].
- **The DB *must* have "Optimized block access" UNCHECKED.** Optimized DBs let
the compiler reorder fields for alignment; Modbus requires fixed byte
offsets. With optimized access on, the compiler accepts the project but
`MB_SERVER` returns STATUS `0x8383` (misaligned access) or silently reads
zeros [8][10][11]. This is the #1 support-forum complaint.
- **FC01/FC02/FC05/FC15 hit the Q and I process images directly — not the
`MB_HOLD_REG` DB.** Coil address 0 = `%Q0.0`, coil 1 = `%Q0.1`, coil 8 =
`%Q1.0`. The S7-1200 system manual publishes this mapping as `00001 → Q0.0`
through `09999 → Q1023.7` and `10001 → I0.0` through `19999 → I1023.7` in
1-based form; on the wire (0-based) that's coils 0-8191 and discrete inputs
0-8191 [9].
- **`%M` markers are NOT automatically exposed.** To expose `%M` over Modbus
the programmer must either (a) copy `%M` to the `MB_HOLD_REG` DB each scan,
or (b) define an Array\[0..n\] of Bool inside that DB and copy bits in/out
of `%M`. Siemens has no "MB_COIL_REG" parameter analogous to
`MB_HOLD_REG` — this confuses users migrating from Schneider [9][12].
- **Bit ordering within a Modbus holding register sourced from an `Array of
Bool`**: S7 stores bool\[0\] at `DBX0.0` which is bit 0 of byte 0 which is
the **low byte, low bit** of Modbus register `40001`. A naive client that
reads register `40001` and masks `0x0001` gets bool\[0\]. A client that
masks `0x8000` gets bool\[15\] because the high byte of the Modbus register
is the *second* byte of the DB. Siemens programmers routinely get this
wrong in the DB-via-DBX form; `Array[0..n] of Bool` is the recommended
layout because it aligns naturally [12][13].
### S7-300/400 + CP 343-1 / CP 443-1 `MODBUSCP`
Different paradigm: per-connection **parameter DB** (template
`MODBUS_PARAM_CP`) declares a table of up to 8 register-area mappings. Each
mapping is a tuple `(data_type, DB#, start_offset, length)` where `data_type`
picks the Modbus table [4]:
- `B#16#1` = Coils
- `B#16#2` = Discrete Inputs
- `B#16#3` = Holding Registers
- `B#16#4` = Input Registers
The `holding_register_start` and analogous `coils_start` parameters declare
**which Modbus address range** the CP will serve, and the DB pointers say
where in S7 memory that range lives [4][14]. Unlike `MB_SERVER`, the CP does
not reach into `%Q`/`%I` directly — *everything* goes through a DB. If an
address outside the declared ranges is requested, the CP returns exception
`02` (Illegal Data Address) [4].
Test names:
`S7_1200_FC03_Reg0_Reads_DB10_DBW0`,
`S7_1200_Optimized_DB_Returns_0x8383_MisalignedAccess`,
`S7_1200_FC01_Coil0_Reads_Q0_0`,
`S7_CP343_FC03_Outside_ParamBlock_Range_Returns_IllegalDataAddress`.
## Data Types and Byte Order
Siemens CPUs store scalars **big-endian** internally ("Motorola format"), which
is the same byte order Modbus specifies inside each register. So for 16-bit
values (`Int`, `Word`, `UInt`) the on-the-wire layout is straightforward
`AB` — high byte of the PLC value in the high byte of the Modbus register
[15][16]. No byte-swap trap for 16-bit types.
The trap is 32-bit types (`DInt`, `DWord`, `Real`). Here's what actually
happens across the S7 family:
### S7-1200 / S7-1500 `MB_SERVER`
- **The backing DB stores 32-bit values in big-endian byte order, high word
first** — i.e. `ABCD` when viewed as two consecutive Modbus registers. A
`Real` at `DB10.DBD0` with value `0x12345678` reads over Modbus as
register 0 = `0x1234`, register 1 = `0x5678` [15][16][17].
- **This is `ABCD`, *not* `CDAB`.** Clients that hard-code CDAB (common default
for meters and VFDs) will get wildly wrong floats. Configure the S7 profile
with `WordOrder = ABCD` (aka "big-endian word + big-endian byte" aka
"high-word first") [15][17].
- **`MB_SERVER` does not swap.** It's a direct memcpy from the DB bytes to
the Modbus payload. Whatever byte order the ladder programmer stored into
the DB is what the client receives [17]. This means a programmer who used
`MOVE_BLK` from two separate `Word`s into `DBD` with the "wrong" order can
produce `CDAB` without realising.
- **`Real` is IEEE 754 single-precision** — unambiguous, no BCD trap like on
DL series [15].
- **Strings**: S7 `String[n]` has a 2-byte header (max length, current length)
*before* the character bytes. A client reading a string over Modbus gets
the header in the first register and then the characters two-per-register
in high-byte-first order. `WString` is UTF-16 and the header is 4 bytes
[18]. Our driver's string decoder must expose the "skip header" option for
S7 profile.
### S7-300/400 `MODBUSCP` (CP 343-1 / CP 443-1)
- The CP writes the exact DB bytes onto the wire — again `ABCD` if the DB
stores `DInt`/`Real` in native Siemens order [4].
- **`MODBUSCP` has no `data_type` byte-swap knob.** (The `data_type` parameter
names the Modbus table, not the byte order — see the Address Mapping
section.) If the other end of the link expects `CDAB`, the programmer has
to swap words in ladder before writing the DB [4][14].
### Operator-reported oddity
- Some S7 drivers (Kepware's "Siemens TCP/IP Ethernet" driver, Ignition's
"Siemens S7" driver) expose a per-tag `Float Byte Order` with options
`ABCD`/`CDAB`/`BADC`/`DCBA` because end-users have encountered every
permutation in the field — not because the PLC natively swaps, but because
ladder programmers have historically stored floats every which way [19].
Our S7 Modbus profile should default to `ABCD` but expose a per-tag
override.
- **Unconfirmed rumour**: that S7-1500 firmware V2.0+ reverses float byte
order for `MB_CLIENT` only. Not reproduced; the Siemens forum thread that
launched it was a user error (the remote server was the swapper, not the
S7) [20]. Treat as false until proven.
Test names:
`S7_1200_Real_WordOrder_ABCD_Default`,
`S7_1200_DInt_HighWord_First_At_DBD0`,
`S7_1200_String_Header_First_Two_Bytes`,
`S7_CP343_No_Internal_ByteSwap`.
## Coil / Discrete Input Mapping
On `MB_SERVER` the mapping from coil address → S7 bit is fixed at the
process-image level [1][9][12]:
| Modbus coil / discrete input addr | S7 address | Notes |
|-----------------------------------|---------------|-------------------------------------|
| Coil 0 (FC01/05/15) | `%Q0.0` | bit 0 of output byte 0 |
| Coil 7 | `%Q0.7` | bit 7 of output byte 0 |
| Coil 8 | `%Q1.0` | bit 0 of output byte 1 |
| Coil 8191 (max) | `%Q1023.7` | highest exposed output bit |
| Discrete input 0 (FC02) | `%I0.0` | bit 0 of input byte 0 |
| Discrete input 8191 | `%I1023.7` | highest exposed input bit |
Formulas:
```
coil_addr = byte_index * 8 + bit_index (e.g. %Q5.3 → coil 43)
discr_addr = byte_index * 8 + bit_index (e.g. %I10.2 → disc 82)
```
- **1-based Modicon form adds 1:** coil 0 (wire) = `00001` (Modicon), etc.
Our driver sends the 0-based PDU form, so `%Q0.0` writes to wire address 0.
- **Writing FC05/FC15 to `%Q` is accepted even while the CPU is in STOP** —
the PLC's process image doesn't care about the user program state. But the
output won't propagate to the physical module until RUN (see STOP section
below) [1][21].
- **`%M` markers require a DB-backed `Array of Bool`** as described in the
Address Mapping section. Our driver can't assume "coil N = MN.0" like it
can on Modicon — on S7 it's always Q/I unless the programmer built a
mapping DB [12].
- **Bit-inside-holding-register**: for `Array of Bool` inside the
`MB_HOLD_REG` DB, bool[0] is bit 0 of byte 0 → **low byte, low bit** of
Modbus register 40001. Most third-party clients probe this in the low
byte, so the common case works; the less-common case (bool[8]) is bit 0 of
byte 1 → **high byte, low bit** of Modbus register 40001. Clients that
test only bool[0] will pass and miss the mis-alignment on bool[8] [12][13].
Test names:
`S7_1200_Coil_0_Is_Q0_0`,
`S7_1200_Coil_8_Is_Q1_0`,
`S7_1200_Discrete_Input_7_Is_I0_7`,
`S7_1200_Coil_Write_In_STOP_Accepted_But_Output_Frozen`.
## Function Code Support & Max Registers Per Request
| FC | Name | S7-1200 / S7-1500 MB_SERVER | CP 343-1 / CP 443-1 MODBUSCP | Max qty per request |
|----|----------------------------|-----------------------------|------------------------------|--------------------------------|
| 01 | Read Coils | Yes | Yes | 2000 bits (spec) |
| 02 | Read Discrete Inputs | Yes | Yes | 2000 bits (spec) |
| 03 | Read Holding Registers | Yes | Yes | **125** (spec max) |
| 04 | Read Input Registers | Yes | Yes | **125** |
| 05 | Write Single Coil | Yes | Yes | 1 |
| 06 | Write Single Register | Yes | Yes | 1 |
| 15 | Write Multiple Coils | Yes | Yes | 1968 bits (spec) — *see note* |
| 16 | Write Multiple Registers | Yes | Yes | **123** (spec max for TCP) |
| 07 | Read Exception Status | No (RTU only) | No | — |
| 17 | Report Server ID | No | No | — |
| 20/21 | Read/Write File Record | No | No | — |
| 22 | Mask Write Register | No | No | — |
| 23 | Read/Write Multiple | No | No | — |
| 43 | Read Device Identification | No | No | — |
- **S7-1200/1500 honour the full spec maxima** for FC03/04 (125) and FC16
(123) [1][22]. No sub-spec cap like DL260's 100-register FC16 limit.
- **FC15 (Write Multiple Coils) on `MB_SERVER`** writes into `%Q`, which maxes
out at 1024 bytes = 8192 bits, but the spec's 1968-bit per-request limit
caps any single call first [1][9].
- **`MB_HOLD_REG` buffer size is bounded by DB size** — max DB size on
S7-1200 is 64 KB, on S7-1500 is much larger (several MB depending on CPU),
so the practical `MB_HOLD_REG` limit is 32767 16-bit registers on S7-1200
and effectively unbounded on S7-1500 [22][23]. The *per-request* limit is
still 125.
- **Read past the end of `MB_HOLD_REG`** returns exception `02` (Illegal
Data Address) at the start of the overflow register, not a partial read
[1][8].
- **Request larger than spec max** (e.g. FC03 quantity 126) returns exception
`03` (Illegal Data Value). Verified on S7-1200 V4.2 [1][24].
- **CP 343-1 `MODBUSCP` per-request maxima are spec** (125/125/123/1968/2000),
matching the standard [4]. The CP's `MODBUS_PARAM_CP` caps the total
*exposed* range, not the per-call quantity.
Test names:
`S7_1200_FC03_126_Registers_Returns_IllegalDataValue`,
`S7_1200_FC16_124_Registers_Returns_IllegalDataValue`,
`S7_1200_FC03_Past_MB_HOLD_REG_End_Returns_IllegalDataAddress`,
`S7_1200_FC17_ReportServerId_Returns_IllegalFunction`.
## Exception Codes
S7 Modbus servers return only the four standard exception codes [1][4]:
| Code | Name | Triggered by |
|------|-----------------------|----------------------------------------------------------------------|
| 01 | Illegal Function | FC not in the supported list (17, 20-23, 43, any undefined FC) |
| 02 | Illegal Data Address | Register outside `MB_HOLD_REG` / outside `MODBUSCP` param-block range |
| 03 | Illegal Data Value | Quantity exceeds spec (FC03/04 > 125, FC16 > 123, FC01/02 > 2000, FC15 > 1968) |
| 04 | Server Failure | Runtime error inside MB_SERVER (DB access fault, corrupt DB header, MB_SERVER disabled mid-request) [1][24] |
- **No proprietary exception codes (05/06/0A/0B) are used** on any S7
Modbus server [1][4]. Our driver's status-code mapper can treat these as
"never observed" on the S7 profile.
- **CPU in STOP → `MB_SERVER` keeps running if it's in OB1 of the firmware's
communication task, but OB1 itself is not scanned.** In practice:
- Holding-register *reads* (FC03) continue to return the last DB values
frozen at the moment the CPU entered STOP. The `MB_SERVER` block is in
OB1 so it isn't re-invoked; however the TCP stack keeps the socket open
and returns cached data on subsequent polls [1][21]. **Unconfirmed**
whether this is cached in the CP or in the CPU's communication processor;
behaviour varies between firmware 4.0 and 4.5 [21].
- Holding-register *writes* (FC06/FC16) during STOP return exception `04`
(Server Failure) on S7-1200 V4.2+, and return success-but-discarded on
older firmware [1][24]. Our driver should treat FC06/FC16 during STOP as
non-deterministic and not rely on the response code.
- Coil *writes* (FC05/FC15) to `%Q` are *accepted* by the process image
during STOP, but the physical output freezes at its last RUN-mode value
(or the configured STOP-mode substitute value) until RUN resumes [1][21].
- **Writing a read-only address via FC06/FC16**: returns `02` (Illegal Data
Address), not `04`. S7 does not have "write-protected" holding registers —
the programmer either exposes a DB for read-write or doesn't expose it at
all [1][12].
STATUS codes (returned in the `STATUS` output of the block, not on the wire):
- `0x0000` — no error.
- `0x7001` — first call, connection being established.
- `0x7002` — subsequent cyclic call, connection in progress.
- `0x8383` — data access error (optimized DB, DB too small, or type mismatch)
[10][24].
- `0x8188` — invalid parameter combination (e.g. MB_MODE out of range) [24].
- `0x80C8` — mismatched UNIT_ID between MB_CLIENT and `MB_SERVER` [25].
Test names:
`S7_1200_FC03_Outside_HoldReg_Returns_IllegalDataAddress`,
`S7_1200_FC16_In_STOP_Returns_ServerFailure`,
`S7_1200_FC03_In_STOP_Returns_Cached_Values`,
`S7_1200_No_Proprietary_ExceptionCodes_0x05_0x06_0x0A_0x0B`.
## Connection Behavior
- **Max simultaneous Modbus TCP connections**:
- **S7-1200**: shares a pool of 8 open-communication connections across
all TCP/UDP/Modbus use. On a CPU 1211C you get 8 total; on 1215C/1217C
still 8 shared among PG/HMI/OUC/Modbus. Each `MB_SERVER` instance
reserves one. A typical site with a PG + 1 HMI + 2 Modbus clients uses
4 of the 8 [1][26].
- **S7-1500**: up to **8 concurrent Modbus TCP server connections** per
`MB_SERVER` port, across multiple `MB_SERVER` instance DBs each with a
unique port. Total open-communication resources depend on CPU (e.g.
CPU 1515-2 PN supports 128 OUC connections total; Modbus is a subset)
[1][27].
- **CP 343-1 Lean**: up to **8** simultaneous Modbus TCP connections on
port 502 [4][5]. Exceeding this refuses at TCP accept.
- **CP 443-1 Advanced**: up to **16** simultaneous Modbus TCP connections
[4].
- **Multi-connection model on `MB_SERVER`**: one instance DB per connection.
An instance DB listening on port 502 serves exactly one connection at a
time; to serve N simultaneous clients you need N instance DBs each with a
unique port (502/503/504...). **This is a real trap** — most users expect
port 502 to multiplex [27][28]. Our driver must not assume port 502 is the
only listener.
- **Keep-alive**: S7-1500's TCP stack does send TCP keepalives (default
every ~30 s) but the interval is not exposed as a configurable. S7-1200 is
the same. CP 343-1 keepalives are configured via HW Config → CP properties
→ Options → "Send keepalive" (default **off** on older firmware, default
**on** on firmware V3.0+) [1][29]. Driver-side keepalive is still
advisable for S7-300/CP 343-1 on old firmware.
- **Idle-timeout close**: `MB_SERVER` does *not* close idle sockets on its
own. However, the TCP stack on S7-1500 will close a socket that fails
three consecutive keepalive probes (~2 minutes). Forum reports describe
`MB_SERVER` connections "dying overnight" on S7-1500 when an HMI stops
polling — the fix is to enable driver-side periodic reads or driver-side
TCP keepalive [29][30].
- **Reconnect after power cycle**: MB_SERVER starts listening ~1-2 seconds
after the CPU reaches RUN. If the client reconnects during STARTUP OB
(OB100), the connection is refused until OB1 runs the block at least once.
Our driver should back off and retry on `ECONNREFUSED` for the first 5
seconds after a power-cycle detection [1][24].
- **Unit Identifier**: `MB_SERVER` accepts **any** Unit ID by default — there
is no configurable filter; the PLC ignores the Unit ID field entirely.
`MB_CLIENT` defaults to Unit ID = 255 as "ignore" [25][31]. Some
third-party Modbus-TCP gateways *require* a specific Unit ID; sending
anything to S7 is safe. **CP 343-1 `MODBUSCP`** also accepts any Unit ID
in server mode, but the parameter DB exposes a `single_write` / `unit_id`
field on newer firmware to allow filtering [4].
Test names:
`S7_1200_9th_TCP_Connection_Refused_On_8_Conn_Pool`,
`S7_1500_Port_503_Required_For_Second_Instance`,
`S7_1200_Reconnect_After_Power_Cycle_Succeeds_Within_5s`,
`S7_1200_Unit_ID_Ignored_Any_Accepted`.
## Behavioral Oddities
- **Transaction ID echo** is reliable on all S7 variants. `MB_SERVER` copies
the MBAP TxId verbatim. No known firmware that drops TxId under load [1][31].
- **Request serialization**: a single `MB_SERVER` instance serializes
requests from its one connected client — the block processes one PDU per
call and calls happen once per OB1 scan. OB1 scan time of 5-50 ms puts an
upper bound on throughput at ~20-200 requests/sec per connection [1][30].
Multiple `MB_SERVER` instances (one per port) run in parallel because OB1
calls them sequentially within the same scan.
- **OB1 scan coupling**: `MB_SERVER` must be called cyclically from OB1 (or
another cyclic OB). If the programmer puts it in a conditional branch
that doesn't fire every scan, requests time out. The STATUS `0x7002`
"in progress" is *expected* between calls, not an error [1][24].
- **Optimized DB backing `MB_HOLD_REG`** — already covered in Address
Mapping; STATUS becomes `0x8383`. This is the most common deployment bug
on S7-1500 projects migrated from older S7-1200 examples [10][11].
- **CPU STOP behaviour** — covered in Exception Codes section. The short
version: reads may return stale data without error; writes return exception
04 on modern firmware.
- **Partial-frame disconnect**: S7-1200/1500 TCP stack closes the socket on
any MBAP header where the `Length` field doesn't match the PDU length.
Driver must detect half-close and reconnect [1][29].
- **MBAP `Protocol ID` must be 0**. Any non-zero value causes the CP/CPU to
drop the frame silently (no response, no RST) on S7-1500 firmware V2.0
through V2.9; firmware V3.0+ sends an RST [1][30]. *Unconfirmed* whether
V3.1 still sends RST or returns to silent drop.
- **FC01/FC02 access outside `%Q`/`%I` range**: on S7-1200, requesting
coil address 8192 (= `%Q1024.0`) returns exception `02` (Illegal Data
Address) [1][9]. The 8192-bit hard cap is a process-image size limit on
the CPU, not a Modbus protocol limit.
- **`MB_CLIENT` UNIT_ID mismatch with remote `MB_SERVER`** produces STATUS
`0x80C8` on the client side, and the server silently discards the frame
(no response on the wire) [25]. This matters for Modbus-TCP-to-RTU
gateway scenarios where the Unit ID picks the RTU slave.
- **Non-IEEE REAL / BCD**: S7 does *not* use BCD like DirectLOGIC. `Real` is
always IEEE 754 single-precision. `LReal` (8-byte double) occupies 4
Modbus registers in `ABCDEFGH` order (big-endian byte, big-endian word)
[15][18].
- **`MODBUSCP` single-write** on CP 343-1: a parameter `single_write` in the
param DB controls whether FC06 on a register in the "holding register"
area triggers a callback to the user program vs. updates the DB directly.
Default is direct update. If a ladder programmer enables the callback
without implementing the callback OB, FC06 writes hang for 5 seconds then
return exception `04` [4].
Test names:
`S7_1200_TxId_Preserved_Across_Burst_Of_50_Requests`,
`S7_1200_MBSERVER_Throughput_Capped_By_OB1_Scan`,
`S7_1200_MBAP_ProtocolID_NonZero_Frame_Dropped`,
`S7_1200_Partial_MBAP_Causes_Half_Close`.
## Model-specific Differences Worth Separate Test Coverage
- **S7-1200 V4.0 vs V4.4+**: Older firmware does not support `WString` over
`MB_HOLD_REG` and returns `0x8383` if the DB contains one [18][24]. Test
both firmware bands separately.
- **S7-1500 vs S7-1200**: S7-1500 supports multiple `MB_SERVER` instances on
the *same* CPU with different ports cleanly; S7-1200 can too but its
8-connection pool is shared tighter [1][27]. Throughput per-connection is
~5× faster on S7-1500 because the comms task runs on a dedicated core.
- **S7-300 + CP 343-1 vs S7-1200/1500**: parameter-block mapping (not
`MB_HOLD_REG` pointer), per-connection license, no `%Q`/`%I` direct
access for coils (everything goes through a DB), different STATUS codes
(`DONE`/`ERROR`/`STATUS` word pairs vs. the single STATUS word) [4][14].
Driver-side it's a different profile.
- **CP 343-1 Lean vs CP 343-1 Advanced**: Lean is server-only; Advanced is
client + server. Lean's max connections = 8; Advanced = 16 [4][5].
- **CP 443-1 in S7-400H**: uses `MODBUSCP_REDUNDANT` which presents two
Ethernet endpoints that fail over. Our driver's redundancy support should
recognize the S7-400H profile as "two IP addresses, same server state,
advertise via `ServerUriArray`" [6].
- **ET 200SP CPU (1510SP / 1512SP)**: behaves as S7-1500 from `MB_SERVER`
perspective. No known deltas [3].
## References
1. Siemens Industry Online Support, *Modbus/TCP Communication between SIMATIC S7-1500 / S7-1200 and Modbus/TCP Controllers with Instructions `MB_CLIENT` and `MB_SERVER`*, Entry ID 102020340, V6 (Feb 2021). https://cache.industry.siemens.com/dl/files/340/102020340/att_118119/v6/net_modbus_tcp_s7-1500_s7-1200_en.pdf
2. Siemens TIA Portal Online Docs, *MB_SERVER instruction*. https://docs.tia.siemens.cloud/r/simatic_s7_1200_manual_collection_eses_20/communication-processor-and-modbus-tcp/modbus-communication/modbus-tcp/modbus-tcp-instructions/mb_server-communicate-using-profinet-as-modbus-tcp-server-instruction
3. Siemens, *SIMATIC S7-1500 Communication Function Manual* (covers ET 200SP CPU). http://public.eandm.com/Public_Docs/s71500_communication_function_manual_en-US_en-US.pdf
4. Siemens Industry Online Support, *SIMATIC Modbus/TCP communication using CP 343-1 and CP 443-1 — Programming Manual*, Entry ID 103447617. https://cache.industry.siemens.com/dl/files/617/103447617/att_106971/v1/simatic_modbus_tcp_cp_en-US_en-US.pdf
5. Siemens Industry Online Support FAQ *"Which technical data applies for the SIMATIC Modbus/TCP software for CP 343-1 / CP 443-1?"*, Entry ID 104946406. https://www.industry-mobile-support.siemens-info.com/en/article/detail/104946406
6. Siemens Industry Online Support, *Redundant Modbus/TCP communication via CP 443-1 in S7-400H systems*, Entry ID 109739212. https://cache.industry.siemens.com/dl/files/212/109739212/att_887886/v1/SIMATIC_modbus_tcp_cp_red_e_en-US.pdf
7. Siemens Industry Online Support, *SIMATIC MODBUS (TCP) PN CPU Library — Programming and Operating Manual 06/2014*, Entry ID 75330636. https://support.industry.siemens.com/cs/attachments/75330636/ModbusTCPPNCPUen.pdf
8. DMC Inc., *Using an S7-1200 PLC as a Modbus TCP Slave*. https://www.dmcinfo.com/blog/27313/using-an-s7-1200-plc-as-a-modbus-tcp-slave/
9. Siemens, *SIMATIC S7-1200 System Manual* (V4.x), "MB_SERVER" pages 736-742. https://www.manualslib.com/manual/1453610/Siemens-S7-1200.html?page=736
10. lamaPLC, *Simatic Modbus S7 error- and statuscodes*. https://www.lamaplc.com/doku.php?id=simatic:errorcodes
11. ScadaProtocols, *How to Configure Modbus TCP on Siemens S7-1200 (TIA Portal Step-by-Step)*. https://scadaprotocols.com/modbus-tcp-siemens-s7-1200-tia-portal/
12. Industrial Monitor Direct, *Reading and Writing Memory Bits via Modbus TCP on S7-1200*. https://industrialmonitordirect.com/blogs/knowledgebase/reading-and-writing-memory-bits-via-modbus-tcp-on-s7-1200
13. PLCtalk forum *"Siemens S7-1200 modbus understanding"*. https://www.plctalk.net/forums/threads/siemens-s7-1200-modbus-understanding.104119/
14. Siemens SIMATIC S7 Manual, "Function block MODBUSCP — Functionality" (ManualsLib p29). https://www.manualslib.com/manual/1580661/Siemens-Simatic-S7.html?page=29
15. Chipkin, *How Real (Floating Point) and 32-bit Data is Encoded in Modbus*. https://store.chipkin.com/articles/how-real-floating-point-and-32-bit-data-is-encoded-in-modbus-rtu-messages
16. Siemens Industry Online Support forum, *MODBUS DATA conversion in S7-1200 CPU*, Entry ID 97287. https://support.industry.siemens.com/forum/WW/en/posts/modbus-data-converson-in-s7-1200-cpu/97287
17. Industrial Monitor Direct, *Siemens S7-1500 MB_SERVER Modbus TCP Configuration Guide*. https://industrialmonitordirect.com/de/blogs/knowledgebase/siemens-s7-1500-mb-server-modbus-tcp-configuration-guide
18. Siemens TIA Portal, *Data types in SIMATIC S7-1200/1500 — String/WString header layout* (system manual, "Elementary Data Types").
19. Kepware / PTC, *Siemens TCP/IP Ethernet Driver Help*, "Byte / Word Order" tag property. https://www.opcturkey.com/uploads/siemens-tcp-ip-ethernet-manual.pdf
20. Siemens SiePortal forum, *Transfer float out of words*, Entry ID 187811. https://sieportal.siemens.com/en-ww/support/forum/posts/transfer-float-out-of-words/187811 _(operator-reported "S7 swaps float" claim — traced to remote-device issue; **unconfirmed**.)_
21. Siemens SiePortal forum, *S7-1200 communication with Modbus TCP*, Entry ID 133086. https://support.industry.siemens.com/forum/WW/en/posts/s7-1200-communication-with-modbus-tcp/133086
22. Siemens SiePortal forum, *S7-1500 MB Server Holding Register Max Word*, Entry ID 224636. https://support.industry.siemens.com/forum/WW/en/posts/s7-1500-mb-server-holding-register-max-word/224636
23. Siemens, *SIMATIC S7-1500 Technical Specifications* — CPU-specific DB size limits in each CPU manual's "Memory" table.
24. Siemens TIA Portal Online Docs, *Error messages (S7-1200, S7-1500) — Modbus instructions*. https://docs.tia.siemens.cloud/r/en-us/v20/modbus-rtu-s7-1200-s7-1500/error-messages-s7-1200-s7-1500
25. Industrial Monitor Direct, *Fix Siemens S7-1500 MB_Client UnitID Error 80C8*. https://industrialmonitordirect.com/blogs/knowledgebase/troubleshooting-mb-client-on-s7-1500-cpu-1515sp-modbus-tcp
26. Siemens SiePortal forum, *How many TCP connections can the S7-1200 make?*, Entry ID 275570. https://support.industry.siemens.com/forum/WW/en/posts/how-many-tcp-connections-can-the-s7-1200-make/275570
27. Siemens SiePortal forum, *Simultaneous connections of Modbus TCP*, Entry ID 189626. https://support.industry.siemens.com/forum/ww/en/posts/simultaneous-connections-of-modbus-tcp/189626
28. Siemens SiePortal forum, *How many Modbus TCP IP clients can read simultaneously from S7-1517*, Entry ID 261569. https://support.industry.siemens.com/forum/WW/en/posts/how-many-modbus-tcp-ip-client-can-read-simultaneously-in-s7-1517/261569
29. Industrial Monitor Direct, *Troubleshooting Intermittent Modbus TCP Connections on S7-1500 PLC*. https://industrialmonitordirect.com/blogs/knowledgebase/troubleshooting-intermittent-modbus-tcp-connections-on-s7-1500-plc
30. PLCtalk forum *"S7-1500 modbus tcp speed?"*. https://www.plctalk.net/forums/threads/s7-1500-modbus-tcp-speed.114046/
31. Siemens SiePortal forum, *MB_Unit_ID parameter in Modbus TCP*, Entry ID 156635. https://support.industry.siemens.com/forum/WW/en/posts/mb-unit-id-parameter-in-modbus-tcp/156635