Commit Graph

19 Commits

Author SHA1 Message Date
Joseph Doherty 482bafdfac feat(focas): CNC alarms reach Part 9 conditions via ALARM: tags (#647)
An ALARM: address (*, <Type>, <Type>/<n>, <Type>/<lo>-<hi>, T<code>, OTHER) on a raw tag that
also carries the cross-driver alarm object is ONE condition with ConditionId == RawPath and a
Kind (Raise / Retrigger / Clear), so DriverHostActor.ForwardNativeAlarm routes it and
NativeAlarmProjector activates it. Fixes all seven triage defects:

1. SubscribeAlarmsAsync treated the host's RawPaths as device hosts -> nothing polled.
2. Decorated "{host}#{Type}:{Number}" ConditionId -> every event dropped.
3. No Kind -> projector kept prior state.
4. WireFocasClient.ReadAlarmsAsync answered [] on failure -> mass clear + un-acked re-raise.
   It now throws; a failed device read keeps every condition's state.
5. Acks lost on reconnect -> told-record dedup (MTConnect #626 pattern) held for the driver's
   lifetime; same-set re-subscribe / re-init re-raise nothing; changed set prunes leavers only.
6. Subscribe threw while AlarmProjection.Enabled=false -> the tag is the opt-in; flag is a no-op.
7. Alarm tags could not be authored -> ALARM: grammar (FocasAlarmSelector, Contracts) backs the
   editor, the address picker, the deploy-time inspector and driver init.

Severity: authored alarm.severity -> exact OpcUaSeverity; else the 16i-era type bucket. The type
table stays the only one (moved to Contracts, documented 16i-era; 30i codes not invented; raw
T<code> selector + raw code in every message). Read-only: ack is server-side. Also clears the
value table on a re-initialise (#630 gap that let a removed/moved tag keep reading).

E2E: Runtime.Tests FocasNativeAlarmEndToEndTests drives the real driver through the real
DriverHostActor and asserts the condition goes Active then inactive.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 19:46:48 -04:00
Joseph Doherty 8801631739 Merge b640-601: honest deploy acks — Applied only after the address-space outcome, degraded flag + reason (#601)
v2-ci / build (push) Successful in 4m42s
v2-ci / unit-tests (push) Failing after 20m19s
Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe

# Conflicts:
#	src/Server/ZB.MOM.WW.OtOpcUa.Runtime/OpcUa/OpcUaPublishActor.cs
2026-10-08 18:00:23 -04:00
Joseph Doherty 90d7f6dfca fix(deploy): hold the Applied ack until the address-space apply outcome is known (#601)
DriverHostActor no longer acks Applied the moment the revision advances. It
asks OpcUaPublishActor for the outcome (RebuildAddressSpace.ReportOutcome) and
acks Applied+Degraded(reason) when the apply was degraded; a missing outcome
times out (60 s, inside the coordinator's 2 min deadline) to a degraded ack,
never a clean one. Re-dispatching a revision whose apply was degraded or is
still unconfirmed re-applies instead of taking the clean idempotent
short-circuit - that re-apply is also what repairs the degraded nodes.
Tests with a bare publish probe use a clean-outcome auto-pilot probe.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:29:45 -04:00
Joseph Doherty 25f02e4102 fix(runtime): the native-alarm projector learns a routed client acknowledgement (#641 review)
#641 keeps the projector's prior state across a deploy instead of resetting it to the
acked default. The projector never saw a client's ack (the SDK applies it to the node and
the host only routes it), so a Clear after ack+deploy now projected Acked=false and
un-acknowledged the operator's ack - previously masked by the per-deploy reset.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:19:24 -04:00
Joseph Doherty 64d2514e2a fix(abcip): report ALMD transitions with ConditionId = RawPath and a Kind (#641)
Found while verifying item 4 of #641. The host routes a native alarm transition
on an exact ConditionId == RawPath match (DriverHostActor.ForwardNativeAlarm),
but AbCipAlarmProjection emitted "{ref}#active" and no Kind, so every ALMD
raise/clear was dropped as "no alarm condition" — and even if routed, an
Unspecified kind projects no state change. It now reports the subscribed
reference (the RawPath) and Raise/Clear. A host test pins that a decorated id
is dropped.

FOCAS has the same id shape plus a device filter keyed by host address (a
RawPath subscription polls nothing); it needs a mapping decision and is
documented in docs/drivers/FOCAS.md rather than patched here.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:08:47 -04:00
Joseph Doherty 11f13f6326 fix(runtime): prune the native-alarm projector on deploy instead of clearing it (#641)
DriverHostActor cleared NativeAlarmProjector's per-condition prior state on
EVERY apply, so after any deploy a driver Acknowledge of a still-active alarm
projected Active=false (writing it inactive) and a Clear of an unacknowledged
alarm projected Acked=true (silently acknowledging it). The projector is now
pruned to the conditions the new composition still carries (RetainOnly).

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 17:05:42 -04:00
Joseph Doherty 9c8e3da5da fix(mtconnect): review rulings for CONDITION alarms (#626)
- Unavailable keeps an ACTIVE condition active: quality-only BadNoCommunication; on data
  return same statement => quality-only Good, Normal => Clear, different => Retrigger.
- A changed alarm reference set (alarm-bearing delta = full rebuild) clears the whole
  last-told record so every active condition is re-asserted; the same set keeps it.
- Quality-only events go through the host's AlarmQualityUpdate path, never a projected
  snapshot (which could ack a retained unacked condition or rewrite message/severity).
- Deterministic tie-break between equal-level conditions (ordinal nativeCode, then type).
- Dedup key is level+nativeCode+nativeSeverity+qualifier; a text-only change updates nothing.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 15:38:52 -04:00
Joseph Doherty cb85a455c9 feat(alarms): exact OPC UA severity + per-condition quality on native alarm events (#626)
AlarmEventArgs gains optional OpcUaSeverity (supersedes the four-bucket mapping, clamped
1..1000) and QualityStatusCode (projected onto the condition's Quality). An Unspecified-kind
event carrying a quality is a quality-only annotation: the host updates the condition but
publishes no alerts row. Both default null, so every existing native source is unchanged.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
2026-10-08 14:55:46 -04:00
Joseph Doherty 2d20aeb779 fix(opcua,drivers): carry driver status sub-codes to clients (#519) + health-write ordering (#517)
#519 — a driver's OPC UA status code now reaches a client with its sub-code intact.
DriverInstanceActor projected the driver's uint onto a 3-state Good/Uncertain/Bad enum
and OtOpcUaNodeManager re-expanded Bad to a bare 0x80000000, so BadNoCommunication,
BadTypeMismatch and BadNotSupported were indistinguishable on the wire and every
driver's status constants (incl. the 16 #497 had just corrected) were diagnostic in
logs only. Resolved by option (b): the raw uint rides AttributeValuePublished ->
AttributeValueUpdate -> IOpcUaAddressSpaceSink.WriteValue, OpcUaQuality is deleted, and
severity classification is a helper (OpcUaStatus.IsGood/IsUncertain/IsBad).

The surface was wider than the issue costed (41 files, not "the sink and 3
implementations"): OpcUaQuality had non-driver producers with no uint to carry.
Each got its natural code — BadInternalError for a failed virtual-tag script,
BadNoCommunication for driver comms loss — and ScriptedAlarmHostActor's pair of
mutually-inverse uint<->enum mappers is deleted, having round-tripped a code the
engine already held. AddressSpaceApplier's removal writes deliberately keep the
generic Bad: not losing a code the driver had is this issue; inventing one for the
deploy path is a separate call.

Behaviour change: WriteAlarmQuality fires its Part 9 event on a status-code change
rather than a severity-bucket change. While the annotation was 3-state those were the
same predicate; now a move between two Bad reasons changes what a subscriber reads.

New SDK-free named constants live on Commons.OpcUa.OpcUaStatus, and
StatusCodeParityTests is widened to cover them — that guard is reflection-driven, so
it can only see a named constant, never an inline literal.

#517 — the symptom is real but the issue named the wrong path and its fix was unsafe.
ShutdownAsync cannot race: DriverInstanceActor calls it from PostStop, after the
mailbox drains. (Core/Hosting/DriverHost, the one class with a concurrent GetHealth,
has no production call site.) InitializeAsync can: it runs on a fire-and-forget
Task.Run, and MTConnectDriver writes Healthy then starts loops that can throw into a
catch which disposes the client before writing Faulted.

Moving the write earlier, as suggested, inverts the terminal state — teardown drains
in-flight loops that write health as they unwind, so a late loop could leave Healthy at
rest with every connection closed. The fix is a bracket (conservative before, terminal
after), applied to MTConnect's init-failure path only; shutdown keeps its single
trailing write, and the rule plus the reachability table are documented on
IDriver.ShutdownAsync.

CalculationDriver.GetHealth returned a hard-coded Healthy that consulted nothing —
Healthy before initialize, after shutdown and after dispose. Now derived from _running.
Its test, named Health_is_always_Connected, asserted the defect and is replaced.

Every new guard was falsified by breaking the production code and watching it go red.
The two sub-code tests each assert two different Bad codes, since a single-code
assertion could pass against a hard-coded constant under the old projection.

Pre-existing failures, verified unchanged on a stashed tree and not chased: 4 in
Driver.AbLegacy.IntegrationTests (slc500/micrologix/plc5 fixtures not up) and 3 in
Host.IntegrationTests.

Closes #517
Closes #519

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
2026-07-31 05:25:27 -04:00
Joseph Doherty 50b55ee4b9 fix(redundancy): elect the Primary by cluster age, not by address
RedundancyStateActor derived the driver Primary from ClusterState.RoleLeader("driver").
Akka offers two different notions of a "first" member and they are not the same
one: role leader is the lowest-ADDRESSED Up member (host, then port), while
ClusterSingletonManager places singletons on the OLDEST — lowest up-number.

They agree on a freshly-formed cluster, which is why every existing test passed.
They diverge after any restart: the restarted node re-joins as the youngest while
keeping its address, so if it holds the lower address it becomes role leader while
the singletons stay put. The snapshot would then name a Primary that is not
hosting the work, and every Primary-gated surface follows it — inbound device
writes, native-alarm acks, the fleet-wide alerts emit, and the alarm-history
drain would all enable on the wrong node while the node actually running the
singletons stayed gated off.

BuildSnapshot now selects the oldest Up member carrying the driver role, matching
singleton placement. Leaving members are excluded: a node handing its singletons
over must not be named Primary.

NodeRedundancyState.IsRoleLeaderForDriver is renamed IsDriverPrimary, and
NodeHealthInputs.IsDriverRoleLeader likewise. Keeping the old names would have
left the wire contract asserting a derivation the code no longer uses — the same
drift that made this defect invisible.

Proven by a real two-node cluster rather than a mock. RedundancyPrimaryElectionTests
binds the first-joining node to the HIGHER port, so oldest and lowest-address name
different nodes, and includes a fixture assertion that the divergence actually
occurred — without it the real assertion could pass for the wrong reason. Positive
control: restoring the RoleLeader derivation turns exactly the two election tests
red while the fixture check stays green.

Runtime.Tests 440 passed, ControlPlane.Tests 82, Cluster.Tests 36.

Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW
2026-07-21 18:39:07 -04:00
Joseph Doherty db751d12a5 feat(alarms): condition Quality tracks source connectivity (#477)
v2-ci / build (pull_request) Successful in 4m49s
v2-ci / unit-tests (pull_request) Failing after 3h11m25s
Part 9 ConditionType.Quality was never assigned; default(StatusCode)==Good
so every native + scripted condition reported Good unconditionally — a
comms-lost device still showed a healthy, inactive, Good condition (a
wrong-VALUE bug, distinct from the null-value #473/#475). Clients (and HMIs
bucketing on IsGood) could not tell "genuinely inactive" from "lost contact".

Layer 1 — make Quality a real, plumbed field:
- AlarmConditionSnapshot gains OpcUaQuality Quality (default Good).
- MaterialiseAlarmCondition sets it (native BadWaitingForInitialData, scripted Good).
- WriteAlarmCondition projects snapshot.Quality; the delta-gate gains a Quality
  member so a quality-bucket change fires a Part 9 event.

Layer 2 — drive native quality from driver connectivity (a comms-lost driver
emits no alarm transitions, and an alarm-bearing raw tag has no value variable,
so quality can't come from either existing channel):
- DriverInstanceActor Tells parent ConnectivityChanged on Connected/Reconnecting.
- DriverHostActor fans it to every native condition the driver owns as
  OpcUaPublishActor.AlarmQualityUpdate (Good on connect, Bad on disconnect).
- New dedicated IOpcUaAddressSpaceSink.WriteAlarmQuality sets ONLY Quality and
  fires only on a bucket change — never touches Active/Acked/Retain (an active
  alarm that loses comms stays active). Not a full-snapshot re-projection, so it
  can't clobber severity/message and works for a never-fired condition.
  Forwarded through DeferredAddressSpaceSink (F10b trap; auto-verified by the
  reflection forwarding guard). Ungated by redundancy role; no /alerts row.

Scripted conditions stay Good; worst-of-input quality deferred to #478 (Layer 3).

Tests: node-level (materialise/project/no-clobber/unknown-node no-op),
NativeAlarmProjector, DriverInstanceActor connectivity emission, DriverHostActor
fan-out, OpcUaPublishActor routing, and the wire-level guard
(Condition_event_Quality_tracks_source_connectivity_on_the_wire) — RED-verified
against a simulated pre-fix always-Good server. Existing DriverInstanceActor
parent probes ignore the new ConnectivityChanged.

Docs: docs/AlarmTracking.md §"Condition source-data Quality (#477)";
design doc docs/plans/2026-07-17-alarm-condition-quality-477-design.md.
2026-07-17 15:10:04 -04:00
Joseph Doherty 8ebc712eff feat(v3-batch4-wp4): multi-notifier native alarms (single ReportEvent → raw + equipment notifiers) + teardown symmetry
Materialize each native alarm ONCE at the raw tag (ConditionId = RawPath, Raw
realm); wire the single condition as an SDK event notifier of each referencing
equipment's UNS folder so one ReportEvent fans to every root without
re-reporting per root (which would break Server-object dedup + Part 9 ack
correlation).

- New sink method WireAlarmNotifiers(alarmNodeId, alarmRealm,
  notifierFolderNodeIds, notifierFolderRealm) on IOpcUaAddressSpaceSink,
  forwarded through DeferredAddressSpaceSink + SdkAddressSpaceSink +
  NullOpcUaAddressSpaceSink (the forwarding-trap guard); auto-covered by the
  DeferredSinkForwardingReflectionTests realm + forwarding guards + a
  hand-written forward test.
- OtOpcUaNodeManager: the normative AddNotifier(isInverse) pair + idempotent
  EnsureFolderIsEventNotifier per equipment folder; tracked per condition in
  _alarmNotifierWiring. Teardown symmetry: RemoveNotifier(bidirectional:true) on
  RebuildAddressSpace, RemoveAlarmConditionNode, and RemoveEquipmentSubtree so no
  inverse-notifier entry leaks across redeploys.
- AddressSpaceApplier.MaterialiseRawSubtree wires notifiers for each native alarm
  tag, resolving its ReferencingEquipmentPaths (Area/Line/Equipment) to the
  EquipmentId folder NodeIds via BuildEquipmentIdByFolderPath.
- AlarmTransitionEvent gains ReferencingEquipmentPaths (empty default); /alerts
  renders the referencing-equipment list as display metadata.
- Un-skipped + rewrote the native-alarm dark tests
  (DriverHostActorNativeAlarmTests x6, DriverHostActorNativeAlarmAckRoutingTests
  x1) for the v3 raw-condition model; new NodeManagerMultiNotifierAlarmTests
  proves multi-notifier wiring + teardown symmetry (no leaked duplicates after a
  re-trip) + applier wiring test.

Claude-Session: https://claude.ai/code/session_01LVneM3eh1UtJxEisFXgmox
2026-07-16 12:07:11 -04:00
Joseph Doherty 329144b1aa v3 B1-WP6: migrate Core + Server test projects to greenfield schema
Fix TESTS only (production already green) so the four in-scope test projects
compile + pass under the v3 dark address space:

- Core.Abstractions.Tests: drop AllowedNamespaceKinds/NamespaceKindCompatibility
  from DriverTypeMetadata; rewrite EquipmentTagRefResolver tests to the single-func
  RawPath-lookup contract (no parseRef/transient cache).
- Core.Tests: rewrite EquipmentNodeWalkerTests to EquipmentNamespaceContent(Areas,
  Lines,Equipment,VirtualTags?,ScriptedAlarms?) — folders + VirtualTags +
  ScriptedAlarms only; raw-tag variables dark (skipped Batch-4 placeholder). Drop
  retired Equipment.DriverInstanceId.
- Runtime.Tests: rewrite golden corpus + TagConfigCorpusParityTests to the v3
  RawPath/RawTagEntry round-trip (byte + TagConfigIntent parity; EquipmentTags dark).
  Salvage VirtualTag + ScriptedAlarm artifact parity to the new Compose signature.
  Retire the equipment-tag-materialization parity files (Array/Historize/Alias) and
  the equipment-device-binding DeviceHost parity to documented skipped placeholders.
  Skip 34 dark equipment-tag routing/value/alarm/write/discovery actor tests with a
  shared DarkAddressSpaceReasons constant. Re-key cluster-scoped tests to v3 UNS
  line->area attribution.
- ControlPlane.Tests: ConfigComposer round-trips re-keyed to RawFolder/Device (no
  Namespaces); tag-config gate resolves driver via Device; deploy-gate collision test
  re-keyed to UnsEffectiveNameCollision; drop retired BadCrossClusterNamespaceBinding
  case.
2026-07-15 21:26:00 -04:00
Joseph Doherty 6a8020e7e7 feat(adminui): native-alarm HistorizeToAveva opt-out 2026-06-16 16:27:31 -04:00
Joseph Doherty 51cda2c744 test(alarms): assert OperatorComment flows through ForwardNativeAlarm 2026-06-14 22:41:43 -04:00
Joseph Doherty f9be38430c fix(alarms): route native alarms by ConditionId (dotted FullName), not bare SourceNodeId (integration review)
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2026-06-14 04:09:01 -04:00
Joseph Doherty 7e86fa7099 fix(alarms): normalise native TransitionKind to canonical EmissionKind vocabulary (review) 2026-06-14 03:58:46 -04:00
Joseph Doherty 8736fcc37c feat(alarms): Primary-gated AlarmTransitionEvent fan-out for native alarms (Phase B WS-5) 2026-06-14 03:48:41 -04:00
Joseph Doherty 4c56a1719b feat(alarms): DriverHostActor routes native alarm transitions to Part 9 conditions (Phase B WS-4c) 2026-06-14 03:34:25 -04:00