Commit Graph

13 Commits

Author SHA1 Message Date
Joseph Doherty
f3850f8914 Phase 6.1 Stream A.5/A.6 — WriteIdempotent flag on DriverAttributeInfo + Modbus/S7 tag records + FlakeyDriver integration tests
Per-tag opt-in for write-retry per docs/v2/plan.md decisions #44, #45, #143.
Default is false — writes never auto-retry unless the driver author has marked
the tag as safe to replay.

Core.Abstractions:
- DriverAttributeInfo gains `bool WriteIdempotent = false` at the end of the
  positional record (back-compatible; every existing call site uses the default).

Driver.Modbus:
- ModbusTagDefinition gains `bool WriteIdempotent = false`. Safe candidates
  documented in the param XML: holding-register set-points, configuration
  registers. Unsafe: edge-triggered coils, counter-increment addresses.
- ModbusDriver.DiscoverAsync propagates t.WriteIdempotent into
  DriverAttributeInfo.WriteIdempotent.

Driver.S7:
- S7TagDefinition gains `bool WriteIdempotent = false`. Safe candidates:
  DB word/dword set-points, configuration DBs. Unsafe: M/Q bits that drive
  edge-triggered program routines.
- S7Driver.DiscoverAsync propagates the flag.

Stream A.5 integration tests (FlakeyDriverIntegrationTests, 4 new) exercise
the invoker + flaky-driver contract the plan enumerates:
- Read with 5 transient failures succeeds on the 6th attempt (RetryCount=10).
- Non-idempotent write with RetryCount=5 configured still fails on the first
  failure — no replay (decision #44 guard at the ExecuteWriteAsync surface).
- Idempotent write with 2 transient failures succeeds on the 3rd attempt.
- Two hosts on the same driver have independent breakers — dead-host trips
  its breaker but live-host's first call still succeeds.

Propagation tests:
- ModbusDriverTests: SetPoint WriteIdempotent=true flows into
  DriverAttributeInfo; PulseCoil default=false.
- S7DiscoveryAndSubscribeTests: same pattern for DBx SetPoint vs M-bit.

Full solution dotnet test: 947 passing (baseline 906, +41 net across Stream A
so far). Pre-existing Client.CLI Subscribe flake unchanged.

Stream A's remaining work (wiring CapabilityInvoker into DriverNodeManager's
OnReadValue / OnWriteValue / History / Subscribe dispatch paths) is the
server-side integration piece + needs DI wiring for the pipeline builder —
lands in the next PR on this branch.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-19 07:16:21 -04:00
Joseph Doherty
d4c1873998 Phase 3 PR 59 -- MelsecAddress helper for MELSEC X/Y hex-vs-octal family trap + D/M bank bases. Adds MelsecAddress static class with XInputToDiscrete, YOutputToCoil, MRelayToCoil, DRegisterToHolding helpers and a MelsecFamily enum {Q_L_iQR, F_iQF} that drives whether X/Y addresses are parsed as hex (Q-series convention) or octal (FX-series convention). This is the #1 MELSEC driver bug source per docs/v2/mitsubishi.md: the string 'X20' on a MELSEC-Q means DI 32 (hex 0x20) while the same string on an FX3U means DI 16 (octal 0o20). The helper forces the caller to name the family explicitly; no 'sensible default' because wrong defaults just move the bug. Key design decisions: (1) Family is an enum argument, not a helper-level static-selector, because real deployments have BOTH Q-series and FX-series PLCs on the same gateway -- one driver instance per device means family must be per-tag, not per-driver. (2) Bank base is a ushort argument defaulting to 0. Real QJ71MT91/LJ71MT91 assignment blocks commonly place X at DI 8192+, Y at coil 8192+, etc. to leave the low-address range for D-registers; the helper takes the site's configured base as runtime config rather than a compile-time constant. Matches the 'driver opt-in per tag' pattern DirectLogicAddress established for DL260. (3) M-relay and D-register are DECIMAL on every MELSEC family -- docs explicitly; the MELSEC confusion is only about X/Y, not about data registers or internal relays. Helpers reject non-numeric M/D addresses and honor bank bases the same way. (4) Parser walks digits manually for both hex and octal (instead of int.Parse with NumberStyles) so non-hex / non-octal characters give a clear ArgumentException with the offending char + family name. Prevents a subtle class of bugs where int.Parse('X20', Hex) silently returns 32 even for F_iQF callers. Unit tests (MelsecAddressTests, 34 facts): XInputToDiscrete_QLiQR_parses_hex theory (X0, X9, XA, XF, X10, X20, X1FF + lowercase); XInputToDiscrete_FiQF_parses_octal theory (X0, X7, X10, X20, X777); YOutputToCoil equivalents; Same_address_string_decodes_differently_between_families (the headline trap, X20 => 32 on Q vs 16 on FX); reject-non-octal / reject-non-hex / reject-empty / overflow facts; honors-bank-base for X and M and D. 176/176 Modbus.Tests pass (143 prior + 34 new Melsec). No driver core changes -- this is purely a new helper class in the Driver.Modbus project. PR 60 wires it into integration tests against the mitsubishi pymodbus profile. 2026-04-18 23:04:52 -04:00
Joseph Doherty
793c787315 Phase 3 PR 53 -- Transport reconnect-on-drop + SO_KEEPALIVE for DL205 no-keepalive quirk. AutomationDirect H2-ECOM100 does NOT send TCP keepalives per docs/v2/dl205.md behavioral-oddities section -- any NAT/firewall device between the gateway and the PLC can silently close an idle socket after 2-5 minutes of inactivity. The PLC itself never notices and the first SendAsync after the drop would previously surface as IOException / EndOfStreamException / SocketException to the caller even though the PLC is perfectly healthy. PR 53 makes ModbusTcpTransport survive mid-session socket drops: SendAsync wraps the previous body as SendOnceAsync; on the first attempt, if the failure is a socket-layer error (IOException, SocketException, EndOfStreamException, ObjectDisposedException) AND autoReconnect is enabled (default true), the transport tears down the dead socket, calls ConnectAsync to re-establish, and resends the PDU exactly once. Deliberately single-retry -- further failures propagate so the driver health surface reflects the real state, no masking a dead PLC. Protocol-layer failures (e.g. ModbusException with exception code 02) are specifically NOT caught by the reconnect path -- they would just come back with the same exception code after the reconnect, so retrying is wasted wire time. Socket-level vs protocol-level is a discriminator inside IsSocketLevelFailure. Also enables SO_KEEPALIVE on the TcpClient with aggressive timing: TcpKeepAliveTime=30s, TcpKeepAliveInterval=10s, TcpKeepAliveRetryCount=3. Total time-to-detect-dead-socket = 30 + 10*3 = 60s, vs the Windows default 2-hour idle + 9 retries = 2h40min. Best-effort: older OSes that don't expose the fine-grained keepalive knobs silently skip them (catch {}). New ModbusDriverOptions.AutoReconnect bool (default true) threads through to the default transport factory in ModbusDriver -- callers wanting the old 'fail loud on drop' behavior can set AutoReconnect=false, or use a custom transportFactory that ignores the option. Unit tests: ModbusTcpReconnectTests boots a FlakeyModbusServer in-process (real TcpListener on loopback) that serves one valid FC03 response then forcibly shuts down the socket. Transport_recovers_from_mid_session_drop_and_retries_successfully issues two consecutive SendAsync calls and asserts both return valid PDUs -- the second must trigger the reconnect path transparently. Transport_without_AutoReconnect_propagates_drop_to_caller asserts the legacy behavior when the opt-out is taken. Validates real socket semantics rather than mocked exceptions. 142/142 Modbus.Tests pass (113 prior + 2 mapper + 2 reconnect + 25 accumulated across PRs 45-52); 11/11 DL205 integration tests still pass with MODBUS_SIM_PROFILE=dl205 -- no regression from the transport change. 2026-04-18 22:32:13 -04:00
Joseph Doherty
cde018aec1 Phase 3 PR 52 -- Modbus exception-code -> OPC UA StatusCode translation. Before this PR every server-side Modbus exception AND every transport-layer failure collapsed to BadInternalError (0x80020000) in the driver's Read/Write results, making field diagnosis 'is this a tag misconfig or a driver bug?' impossible from the OPC UA client side. PR 52 adds a MapModbusExceptionToStatus helper that translates per spec: 01 Illegal Function -> BadNotSupported (0x803D0000); 02 Illegal Data Address -> BadOutOfRange (0x803C0000); 03 Illegal Data Value -> BadOutOfRange; 04 Server Failure -> BadDeviceFailure (0x80550000); 05/06 Acknowledge/Busy -> BadDeviceFailure; 0A/0B Gateway -> BadCommunicationError (0x80050000); unknown -> BadInternalError fallback. Non-Modbus failures (socket drop, timeout, malformed frame) in ReadAsync are now distinguished from tag-level faults: they map to BadCommunicationError so operators check network/PLC reachability rather than tag definitions. Why per-DL205: docs/v2/dl205.md documents DL205/DL260 returning only codes 01-04 with specific triggers -- exception 04 specifically means 'CPU in PROGRAM mode during a protected write', which is operator-recoverable by switching the CPU to RUN; surfacing it as BadDeviceFailure (not BadInternalError) makes the fix obvious. Changes in ModbusDriver: Read catch-chain now ModbusException first (-> mapper), generic Exception second (-> BadCommunicationError); Write catch-chain same pattern but generic Exception stays BadInternalError because write failures can legitimately come from EncodeRegister (out-of-range value) which is a driver-layer fault. Unit tests: MapModbusExceptionToStatus theory exercising every code in the table including the 0xFF fallback; Read_surface_exception_02_as_BadOutOfRange with an ExceptionRaisingTransport that forces code 02; Write_surface_exception_04_as_BadDeviceFailure for CPU-mode faults; Read_non_modbus_failure_maps_to_BadCommunicationError with a NonModbusFailureTransport that raises EndOfStreamException. 115/115 Modbus.Tests pass. Integration test: DL205ExceptionCodeTests.DL205_FC03_at_unmapped_register_returns_BadOutOfRange reads HR[16383] which is beyond the seeded uint16 cells on the dl205.json profile; pymodbus returns exception 02 and the driver surfaces BadOutOfRange. 11/11 DL205 integration tests pass with MODBUS_SIM_PROFILE=dl205. 2026-04-18 22:28:37 -04:00
Joseph Doherty
b5464f11ee Phase 3 PR 50 -- DL260 bit-memory address helpers (Y/C/X/SP) + live coil integration tests. Adds four new static helpers to DirectLogicAddress covering every discrete-memory bank on the DL260: YOutputToCoil (Y0=coil 2048), CRelayToCoil (C0=coil 3072), XInputToDiscrete (X0=DI 0), SpecialToDiscrete (SP0=DI 1024). Each helper takes the DirectLOGIC ladder-logic address (e.g. 'Y0', 'Y17', 'C1777') and adds the octal-decoded offset to the bank's Modbus base per the DL260 user manual's I/O-configuration chapter table. Uses the same 'octal-walk + reject 8/9' pattern as UserVMemoryToPdu so misaligned addresses fail loudly with a clear ArgumentException rather than silently hitting the wrong coil. Fixes a pymodbus-config bug surfaced during integration-test validation: dl205.json had bits entries at cell indices 2048 / 3072 / 4000, but pymodbus's ModbusSimulatorContext.validate divides bit addresses by 16 before indexing into the shared cell array -- so Modbus coil 2048 reads cell 128, not cell 2048. The sim was returning Illegal Data Address (exception 02) for every bit read in the Y/C/scratch range. Moved bits entries to cells 128 (Y bank marker = 0b101 for Y0=ON, Y1=OFF, Y2=ON), 192 (C bank marker = 0b101 for C0/C1/C2), 250 (scratch cell covering coils 4000..4015). write list updated to the correct cell addresses. Unit tests: YOutputToCoil theory sweep (Y0->2048, Y1->2049, Y7->2055, Y10->2056 octal-to-decimal, Y17->2063, Y777->2559 top of DL260 Y range), CRelayToCoil theory (C0->3072 through C1777->4095), XInputToDiscrete theory, SpecialToDiscrete theory (with case-insensitive 'SP' prefix). Bit_address_rejects_non_octal_digits (Y8/C9/X18), Bit_address_rejects_empty, accepts_lowercase_prefix, accepts_bare_octal_without_prefix. 48/48 Modbus.Tests pass. Integration tests: DL205CoilMappingTests with three facts -- DL260_Y0_maps_to_coil_2048 (FC01 at Y0 returns ON), DL260_C0_maps_to_coil_3072 (FC01 at C0 returns ON), DL260_scratch_Crelay_supports_write_then_read (FC05 write + FC01 read round-trip at coil 4000 proves the DL-mapped coil bank is fully read/write capable end-to-end). 9/9 DL205 integration tests pass against the pymodbus dl205 profile with MODBUS_SIM_PROFILE=dl205. Caller opts into the helpers per tag the same way as PR 47's V-memory helper -- pass DirectLogicAddress.YOutputToCoil("Y0") as the ModbusTagDefinition Address; no driver-wide DL-family flag. PR 51 adds the X-input read-side integration test (there's nothing to write since X-inputs are FC02 discrete inputs, read-only); PR 52 exception-code translation; PR 53 transport reconnect-on-drop since DL260 doesn't send TCP keepalives. 2026-04-18 22:22:42 -04:00
Joseph Doherty
a3f2f95344 Phase 3 PR 49 -- Per-device FC03/FC16 register caps with auto-chunking. Adds MaxRegistersPerRead (default 125, spec max) + MaxRegistersPerWrite (default 123, spec max) to ModbusDriverOptions. Reads that exceed the cap automatically split into consecutive FC03 requests: the driver dispatches chunks of [cap] regs at incrementing addresses, copies each response into an assembled byte[] buffer, and hands the full payload to DecodeRegister. From the caller's view a 240-char string read against a cap-100 device is still one Read() call returning one string -- the chunking is invisible, the wire shows N requests of cap-sized quantity plus one tail chunk. Writes are NOT auto-chunked. Splitting an FC16 across two transactions would lose atomicity -- mid-split crash leaves half the value written, which is strictly worse than rejecting upfront. Instead, writes exceeding MaxRegistersPerWrite throw InvalidOperationException with a message naming the tag + cap + the caller's escape hatch (shorten StringLength or split into multiple tags). The driver catches the exception internally and surfaces it to IWritable as BadInternalError so the caller pattern stays symmetric with other failure modes. Per-family cap cheat-sheet (documented in xml-doc on the option): Modbus-TCP spec = 125 read / 123 write, AutomationDirect DL205/DL260 = 128 read / 100 write (128 exceeds spec byte-count capacity so in practice 125 is the working ceiling), Mitsubishi Q/FX3U = 64 / 64, Omron CJ/CS = 125 / 123. Not all PLCs reject over-cap requests cleanly -- some drop the connection silently -- so having the cap enforced client-side prevents the hard-to-diagnose 'driver just stopped' failure mode. Unit tests: Read_within_cap_issues_single_FC03_request (control: no unnecessary chunking), Read_above_cap_splits_into_two_FC03_requests (120 regs / cap 100 -> 100+20, asserts exact per-chunk (Address,Quantity) and end-to-end payload continuity starting with register[100] high byte = 'A'), Read_cap_honors_Mitsubishi_lower_cap_of_64 (100 regs / cap 64 -> 64+36), Write_exceeding_cap_throws_instead_of_splitting (110 regs / cap 100 -> status != 0 AND Fc16Requests.Count == 0 to prove nothing was sent), Write_within_cap_proceeds_normally (control: cap honored on short writes too). Tests use a new RecordingTransport that captures the (Address, Quantity) tuple of every FC03/FC16 request so the chunk layout is directly assertable -- the existing FakeTransport does not expose request history. 103/103 Modbus.Tests pass; 6/6 DL205 integration tests still pass against the live pymodbus dl205 profile with MODBUS_SIM_PROFILE=dl205. 2026-04-18 21:58:49 -04:00
Joseph Doherty
2b5222f5db Phase 3 PR 47 -- DL205 V-memory octal-address helper. Adds DirectLogicAddress static class with two entry points: UserVMemoryToPdu(string) parses a DirectLOGIC V-address (V-prefixed or bare, whitespace tolerated) as OCTAL and returns the 0-based Modbus PDU address. V2000 octal = decimal 1024 = PDU 0x0400, which is the canonical start of the user V-memory bank on DL205/DL260. SystemVMemoryBasePdu + SystemVMemoryToPdu(ushort offset) handle the system bank (V40400 and up) which does NOT follow the simple octal-to-decimal formula -- the CPU relocates the system bank to PDU 0x2100 in H2-ECOM100 absolute mode. A naive caller converting 40400 octal would land at PDU 0x4100 (decimal 16640) and miss the system registers entirely; the helper routes the correct 0x2100 base. Why this matters: DirectLOGIC operators think in OCTAL (the ladder-logic editor, the Productivity/Do-more UI, every AutomationDirect manual addresses V-memory octally) while the Modbus wire is DECIMAL. Integrators routinely copy V-addresses from the PLC documentation into client configs and read garbage because they treated V2000 as decimal 2000 (HR[2000] = 0 in the dl205 sim, zero in most PLCs). The helper makes the translation explicit per the D2-USER-M appendix + H2-ECOM-M \u00A76.5 references cited in docs/v2/dl205.md. Unit tests: UserVMemoryToPdu_converts_octal_V_prefix (V0, V1, V7, V10, V2000, V7777, V10000, V17777 -- the exact sweep documented in dl205.md), UserVMemoryToPdu_accepts_bare_or_prefixed_or_padded (case + whitespace tolerance), UserVMemoryToPdu_rejects_non_octal_digits (V8/V19/V2009 must throw ArgumentException with 'octal' in the message -- .NET has no base-8 int.Parse so we hand-walk digits to catch 8/9 instead of silently accepting them), UserVMemoryToPdu_rejects_empty_input, UserVMemoryToPdu_overflow_rejected (200000 octal = 0x10000 overflows ushort), SystemVMemoryBasePdu_is_0x2100_for_V40400, SystemVMemoryToPdu_offsets_within_bank, SystemVMemoryToPdu_rejects_overflow. 23/23 Modbus.Tests pass. Integration tests against dl205.json pymodbus profile: DL205_V2000_user_memory_resolves_to_PDU_0x0400_marker (reads HR[0x0400]=0x2000), DL205_V40400_system_memory_resolves_to_PDU_0x2100_marker (reads HR[0x2100]=0x4040). 5/5 DL205 integration tests pass. Caller opts into the helper per tag by calling DirectLogicAddress.UserVMemoryToPdu("V2000") as the ModbusTagDefinition Address -- no driver-wide "DL205 mode" flag needed, because users mix DL and non-DL tags in a single driver instance all the time. 2026-04-18 21:49:58 -04:00
Joseph Doherty
8248b126ce Phase 3 PR 46 -- DL205 BCD decoder (binary-coded-decimal numeric encoding). Adds ModbusDataType.Bcd16 and Bcd32 to the driver. Bcd16 is 1 register wide, Bcd32 is 2 registers wide; Bcd32 respects ModbusByteOrder (BigEndian/WordSwap) the same way Int32 does so the CDAB-style families (including DL205/DL260 themselves) can be configured. DecodeRegister uses the new internal DecodeBcd helper: walks each nibble from MSB to LSB, multiplies the running result by 10, adds the nibble as a decimal digit. Explicitly rejects nibbles > 9 with InvalidDataException -- hardware sometimes produces garbage during write-in-progress transitions and silently returning wrong numeric values would quietly corrupt the caller's data. EncodeRegister's new EncodeBcd inverts the operation (mod/div by 10 nibble-by-nibble) with an up-front overflow check against 10^nibbles-1. Why this matters for DL205/DL260: AutomationDirect DirectLOGIC uses BCD as the default numeric encoding for timers, counters, and operator-display numerics (not binary). A plain Int16 read of register 0x1234 returns 4660; the BCD path returns 1234. The two differ enough that silently defaulting to Int16 would give wildly wrong HMI values -- the caller must opt in to Bcd16/Bcd32 per tag. Unit tests: DecodeBcd (theory: 0,1,9,10,1234,9999), DecodeBcd_rejects_nibbles_above_nine, EncodeBcd (theory), Bcd16_decodes_DL205_register_1234_as_decimal_1234 (control: same bytes as Int16 decode to 4660), Bcd16_encode_round_trips_with_decode, Bcd16_encode_rejects_out_of_range_values, Bcd32_decodes_8_digits_big_endian, Bcd32_word_swap_handles_CDAB_layout, Bcd32_encode_round_trips_with_decode, Bcd_RegisterCount_matches_underlying_width. 66/66 Modbus.Tests pass. Integration test: DL205BcdQuirkTests.DL205_BCD16_decodes_HR1072_as_decimal_1234 against dl205.json pymodbus profile (HR[1072]=0x1234). Asserts Bcd16 decode=1234 AND Int16 decode=0x1234 on the same wire bytes to prove the paths are distinct. 3/3 DL205 integration tests pass with MODBUS_SIM_PROFILE=dl205. 2026-04-18 21:46:25 -04:00
Joseph Doherty
cd19022d19 Phase 3 PR 45 -- DL205 string byte-order quirk (low-byte-first ASCII packing). Adds ModbusStringByteOrder enum {HighByteFirst, LowByteFirst} + StringByteOrder field on ModbusTagDefinition (default HighByteFirst, the standard Modbus convention). DecodeRegister + EncodeRegister String branches now respect per-tag byte order. Under LowByteFirst each register packs the first char in the low byte instead of the high byte -- the AutomationDirect DirectLOGIC DL205/DL260/DL350 family's headline string quirk. Without the flag the driver decodes 'eHllo' garbage from HR[1040..1042] even though wire bytes are identical. Unit tests: String_LowByteFirst_decodes_DL205_packed_Hello (5 chars across 3 regs with nul pad), String_LowByteFirst_decode_truncates_at_first_nul, String_LowByteFirst_encode_round_trips_with_decode (asserts exact DL205-documented byte sequence {0x65,0x48,0x6C,0x6C,0x00,0x6F} + symmetric encode->decode), String_HighByteFirst_and_LowByteFirst_differ_on_same_wire (control: same wire, different flag => different decode). 56/56 Modbus.Tests pass. Integration test: DL205StringQuirkTests.DL205_string_low_byte_first_decodes_Hello_from_HR1040 against the dl205.json pymodbus profile; reads HR[1040..1042] with both flags on the same tag map and asserts LowByteFirst='Hello' + HighByteFirst!='Hello'. Gated on MODBUS_SIM_PROFILE=dl205 since the standard profile doesn't seed HR[1040..1042]. Verified 2/2 integration tests pass against running pymodbus dl205 simulator. Baseline for PR 46 (BCD decoder), PR 47 (V-memory octal helper), PR 48 (CDAB float order), PR 49 (FC03/FC16 per-device caps) -- each lands its own DL205_<behavior> test class in tests/.../DL205/. 2026-04-18 21:43:32 -04:00
Joseph Doherty
eea31dcc4e Phase 3 PR 24 — Modbus PLC data type extensions. Extends ModbusDataType beyond the textbook Int16/UInt16/Int32/UInt32/Float32 set with Int64/UInt64/Float64 (4-register types), BitInRegister (single bit within a holding register, BitIndex 0-15 LSB-first), and String (ASCII packed 2 chars per register with StringLength-driven sizing). Adds ModbusByteOrder enum on ModbusTagDefinition covering the two word-orderings that matter in the real PLC population: BigEndian (ABCD — Modbus TCP standard, Schneider PLCs that follow it strictly) and WordSwap (CDAB — Siemens S7 family, several Allen-Bradley series, some Modicon families). NormalizeWordOrder helper reverses word pairs in-place for 32-bit values and reverses all four words for 64-bit values (keeps bytes big-endian within each register, which is universal; swaps only the word positions). Internal codec surface switched from (bytes, ModbusDataType) pairs to (bytes, ModbusTagDefinition) because the tag carries the ByteOrder + BitIndex + StringLength context the codec needs; RegisterCount similarly takes the tag so strings can compute ceil(StringLength/2). DriverDataType mapping in MapDataType extended to cover the new logical types — Int64/UInt64 widen to Int32 (PR 25 follow-up: extend DriverDataType enum with Int64 to avoid precision loss), Float64 maps to DriverDataType.Float64, String maps to DriverDataType.String, BitInRegister surfaces as Boolean, all other mappings preserved. BitInRegister writes throw a deliberate InvalidOperationException with a 'read-modify-write' hint — to atomically flip a single bit the driver needs to FC03 the register, OR/AND in the bit, then FC06 it back; that's a separate PR because the bit-modify atomicity story needs a per-register mutex and optional compare-and-write semantics. Everything else (decoder paths for both byte orders, Int64/UInt64/Float64 encode + decode, bit-index extraction across both register halves, String nul-truncation on decode, String nul-padding on encode) ships here. Tests (21 new ModbusDataTypeTests): RegisterCount_returns_correct_register_count_per_type theory (10 rows covering every numeric type); RegisterCount_for_String_rounds_up_to_register_pair theory (5 rows including the 0-char edge case that returns 0 registers); Int32_BigEndian_decodes_ABCD_layout + Int32_WordSwap_decodes_CDAB_layout + Float32_WordSwap_encode_decode_roundtrips (covers the two most-common 32-bit orderings); Int64_BigEndian_roundtrips + UInt64_WordSwap_reverses_four_words (word-swap on 64-bit reverses the four-word layout explicitly, with the test computing the expected wire shape by hand rather than trusting the implementation) + Float64_roundtrips_under_word_swap (3.14159265358979 survives the round-trip with 1e-12 tolerance); BitInRegister_extracts_bit_at_index theory (6 rows including LSB, MSB, and arbitrary bits in a multi-bit mask); BitInRegister_write_is_not_supported_in_PR24 (asserts the exception message steers the reader to the 'read-modify-write' follow-up); String_decodes_ASCII_packed_two_chars_per_register (decodes 'HELLO!' from 3 packed registers with the 'HELLO!'u8 test-only UTF-8 literal which happens to equal the ASCII bytes for this ASCII input); String_decode_truncates_at_first_nul ('Hi' padded with nuls reads back as 'Hi'); String_encode_nul_pads_remaining_bytes (short input writes remaining bytes as 0). Full solution: 0 errors, 217 unit + integration tests pass (22 + 30 new Modbus = 52 Modbus total, 165 pre-existing). ModbusDriver capability footprint now matches the most common industrial PLC workloads — Siemens S7 + Allen-Bradley + Modicon all supported via ByteOrder config without driver forks.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 12:27:12 -04:00
Joseph Doherty
268b12edec Phase 3 PR 23 — Modbus IHostConnectivityProbe. ModbusDriver now implements 6 of 8 capability interfaces (adds IHostConnectivityProbe alongside IDriver + ITagDiscovery + IReadable + IWritable + ISubscribable from the earlier PRs). Background probe loop kicks off in InitializeAsync when ModbusProbeOptions.Enabled is true, sends a cheap FC03 read-1-register at ProbeAddress (default 0) every Interval (default 5s) with a per-tick Timeout (default 2s), and tracks the single Modbus endpoint's state in the HostState machine. Initial state = Unknown; first successful probe transitions to Running; any transport/timeout failure transitions to Stopped; recovery transitions back to Running. OnHostStatusChanged fires exactly on transitions (not on repeat successes — prevents event-spam on a healthy connection). HostName format is 'host:port' so the Admin UI can display the endpoint uniformly with Galaxy platforms/engines in the fleet status dashboard. GetHostStatuses returns a single-item list with the current state + last-change timestamp (Modbus driver talks to exactly one endpoint per instance — operators spin up multiple driver instances for multi-PLC deployments). ShutdownAsync cancels the probe CTS before tearing down the transport so the loop can't log a spurious Stopped after intentional shutdown (OperationCanceledException caught separately from the 'real' transport errors). ModbusDriverOptions extended with ModbusProbeOptions sub-record (Enabled default true, Interval 5s, Timeout 2s, ProbeAddress ushort for PLCs that have register-0 policies; most PLCs tolerate an FC03 at 0 but some industrial gateways lock it). Tests (7 new ModbusProbeTests): Initial_state_is_Unknown_before_first_probe_tick (probe disabled, state stays Unknown, HostName formatted); First_successful_probe_transitions_to_Running (enabled, waits for probe count + event queue, asserts Unknown → Running with correct OldState/NewState); Transport_failure_transitions_to_Stopped (flip fake.Reachable = false mid-run, wait for state diff); Recovery_transitions_Stopped_back_to_Running (up → down → up, asserts ≥ 3 transitions); Repeated_successful_probes_do_not_generate_duplicate_Running_events (several hundred ms of stable probes, count stays at 1); Disabled_probe_stays_Unknown_and_fires_no_events (safety guard when operator wants to disable probing); Shutdown_stops_the_probe_loop (probe count captured at shutdown, delay 400ms, assert ≤ 1 extra to tolerate the narrow race where an in-flight tick completes after shutdown — the contract is 'no new ticks scheduled' not 'instantaneous freeze'). FlappyTransport fake exposes a volatile Reachable flag so tests can toggle the PLC availability mid-run, + ProbeCount counter so tests can assert the loop actually issued requests. WaitForStateAsync helper polls GetHostStatuses up to a deadline; tolerates scheduler jitter on slow CI runners. Full solution: 0 errors, 202 unit + integration tests pass (22 Modbus + 180 pre-existing).
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 12:12:00 -04:00
Joseph Doherty
18b3e24710 Phase 3 PR 22 — Modbus ISubscribable via polling overlay. Modbus has no push model at the wire protocol (unlike MXAccess's OnDataChange callback or OPC UA's own Subscription service), so the driver layers a per-subscription polling loop on top of the existing IReadable path: SubscribeAsync returns an opaque ModbusSubscriptionHandle, starts a background Task.Run that sleeps for the requested publishing interval (floored to 100ms so a misconfigured sub-10ms request doesn't hammer the PLC), reads every subscribed tag through the same FC01/03/04 path the one-shot ReadAsync uses, diffs the returned DataValueSnapshot against the last known value per tag, and raises OnDataChange exactly when (a) it's the first poll (initial-data push per OPC UA Part 4 convention) or (b) boxed value changed or (c) StatusCode changed — stable values don't generate event traffic after the initial push, matching the v1 MXAccess OnDataChange shape. SubscriptionState record holds the handle + tag list + interval + per-subscription CancellationTokenSource + ConcurrentDictionary<string,DataValueSnapshot> LastValues; UnsubscribeAsync removes the state from _subscriptions and cancels the CTS, stopping the polling loop cleanly. Multiple overlapping subscriptions each get their own polling Task so a slow PLC on one subscription can't stall the others. ShutdownAsync cancels every active subscription CTS before tearing down the transport so the driver doesn't leave orphaned polling tasks pumping requests against a disposed socket. Transient poll errors are swallowed inside the loop (the loop continues to the next tick) — the driver's health surface reflects the last-known Degraded state from the underlying ReadAsync path. OperationCanceledException is caught separately to exit the loop silently on unsubscribe/shutdown. Tests (6 new ModbusSubscriptionTests): Initial_poll_raises_OnDataChange_for_every_subscribed_tag asserts the initial-data push fires once per tag in the subscribe call (2 tags → 2 events with FullReference='Level' and FullReference='Temp'); Unchanged_values_do_not_raise_after_initial_poll lets the loop run ~5 cycles at 100ms with a stable register value, asserts only the initial push fires (no event spam on stable tags); Value_change_between_polls_raises_OnDataChange mutates the fake register bank between poll ticks and asserts a second event fires with the new value (verified via e.Snapshot.Value.ShouldBe((short)200)); Unsubscribe_stops_the_polling_loop captures the event count right after UnsubscribeAsync, mutates a register that would have triggered a change if polling continued, asserts the count stays the same after 400ms; SubscribeAsync_floors_intervals_below_100ms passes a 10ms interval + asserts only 1 event fires across 300ms (if the floor weren't enforced we'd see 30 — the test asserts the floor semantically by counting events on stable data); Multiple_subscriptions_fire_independently creates two subs on different tags, unsubscribes only one, mutates the other's tag, asserts only the surviving sub emits while the unsubscribed one stays at its pre-unsubscribe count. FakeTransport in this test file is scoped to FC03 only since that's all the subscription path exercises — keeps the test doubles minimal and the failure modes obvious. WaitForCountAsync helper polls a ConcurrentQueue up to a deadline, makes the tests tolerant of scheduler jitter on slow CI runners. Full solution: 0 errors, 195 tests pass (6 new subscription + 9 existing Modbus + 180 pre-existing). ModbusDriver now implements IDriver + ITagDiscovery + IReadable + IWritable + ISubscribable — five of the eight capability interfaces. IAlarmSource + IHistoryProvider remain unimplemented because Modbus has no wire-level alarm or history semantics; IHostConnectivityProbe is a plausible future addition (treat transport disconnect as a Stopped signal) but needs the socket-level connection-state tracking plumbed through IModbusTransport which is its own PR.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 12:03:39 -04:00
Joseph Doherty
058c3dddd3 Phase 3 PR 21 — Modbus TCP driver: first native-protocol greenfield for v2. New src/Driver.Modbus project with ModbusDriver implementing IDriver + ITagDiscovery + IReadable + IWritable. Validates the driver-agnostic abstractions (IAddressSpaceBuilder, DriverAttributeInfo, DataValueSnapshot, WriteRequest/WriteResult) generalize beyond Galaxy — nothing Galaxy-specific is used here. ModbusDriverOptions carries Host/Port/UnitId/Timeout + a pre-declared tag list (Modbus has no discovery protocol — tags are configuration). IModbusTransport abstracts the socket layer so tests swap in-memory fakes; concrete ModbusTcpTransport speaks the MBAP ADU (TxId + Protocol=0 + Length + UnitId + PDU) over TcpClient, serializes requests through a semaphore for single-flight in-order responses, validates the response TxId matches, surfaces server exception PDUs as ModbusException with function code + exception code. DiscoverAsync streams one folder per driver with a BaseDataVariable per tag + DriverAttributeInfo that flags writable tags as SecurityClassification.Operate vs ViewOnly for read-only regions. ReadAsync routes per-tag by ModbusRegion: FC01 for Coils, FC02 for DiscreteInputs, FC03 for HoldingRegisters, FC04 for InputRegisters; register values decoded through System.Buffers.Binary.BinaryPrimitives (BigEndian for single-register Int16/UInt16 + two-register Int32/UInt32/Float32 per standard modbus word-swap conventions). WriteAsync uses FC05 (Write Single Coil with 0xFF00/0x0000 encoding) for booleans, FC06 (Write Single Register) for 16-bit types, FC16 (Write Multiple Registers) for 32-bit types. Unknown tag → BadNodeIdUnknown; write to InputRegister or DiscreteInput or Writable=false tag → BadNotWritable; exception during transport → BadInternalError + driver health Degraded. Subscriptions + Historian + Alarms deliberately out of scope — Modbus has no push model (subscribe would be a polling overlay, additive PR) and no history/alarm semantics at the protocol level. Tests (9 new ModbusDriverTests): InitializeAsync connects + populates the tag map + sets health=Healthy; Read Int16 from HoldingRegister returns BigEndian value; Read Float32 spans two registers BigEndian (IEEE 754 single for 25.5f round-trips exactly); Read Coil returns boolean from the bit-packed response; unknown tag name returns BadNodeIdUnknown without an exception; Write UInt16 round-trips via FC06; Write Float32 uses FC16 (two-register write verified by decoding back through the fake register bank); Write to InputRegister returns BadNotWritable; Discover streams one folder + one variable per tag with correct DriverDataType mapping (Int16/Int32→Int32, UInt16/UInt32→Int32, Float32→Float32, Bool→Boolean). FakeTransport simulates a 256-register/256-coil bank + implements the 7 function codes the driver uses. slnx updated with the new src + tests entries. Full solution post-add: 0 errors, 189 tests pass (9 Modbus + 180 pre-existing). IDriver abstraction validated against a fundamentally different protocol — Modbus TCP has no AlarmExtension, no ScanState, no IPC boundary, no historian, no LDAP — and the same builder/reader/writer contract plugged straight in. Future PRs on this driver: ISubscribable via a polling loop, IHostConnectivityProbe for dead-device detection, PLC-specific data-type extensions (Int64/BCD/string-in-registers).
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 11:55:21 -04:00