Commit Graph

11 Commits

Author SHA1 Message Date
Joseph Doherty
8d88ffa14d FOCAS Tier-C PR E — ops glue: ProcessHostLauncher + post-mortem MMF + NSSM install scripts + doc close-out. Final of the 5 PRs for #220. With this landing, the Tier-C architecture is fully shipped; the only remaining FOCAS work is the hardware-dependent FwlibHostedBackend (real Fwlib32.dll P/Invoke, gated on #222 lab rig).
Production IHostProcessLauncher (ProcessHostLauncher.cs): Process.Start spawns OtOpcUa.Driver.FOCAS.Host.exe with OTOPCUA_FOCAS_PIPE / OTOPCUA_ALLOWED_SID / OTOPCUA_FOCAS_SECRET / OTOPCUA_FOCAS_BACKEND in the environment (supervisor-owned, never disk), polls FocasIpcClient.ConnectAsync at 250ms cadence until the pipe is up or the Host exits or the ConnectTimeout deadline passes, then wraps the connected client in an IpcFocasClient. TerminateAsync kills the entire process tree + disposes the IPC stream. ProcessHostLauncherOptions carries HostExePath + PipeName + AllowedSid plus optional SharedSecret (auto-generated from a GUID when omitted so install scripts don't have to), Arguments, Backend (fwlib32/fake/unconfigured default-unconfigured), ConnectTimeout (15s), and Series for CNC pre-flight.

Post-mortem MMF (Host/Stability/PostMortemMmf.cs + Proxy/Supervisor/PostMortemReader.cs): ring-buffer of the last ~1000 IPC operations written by the Host into a memory-mapped file. On a Host crash the supervisor reads the MMF — which survives process death — to see what was in flight. File format: 16-byte header [magic 'OFPC' (0x4F465043) | version | capacity | writeIndex] + N × 256-byte entries [8-byte UTC unix ms | 8-byte opKind | 240-byte UTF-8 message + null terminator]. Magic distinguishes FOCAS MMFs from the Galaxy MMFs that ship the same format shape. Writer is single-producer (Host) with a lock_writeGate; reader is multi-consumer (Proxy + any diagnostic tool) using a separate MemoryMappedFile handle.

NSSM install wrappers (scripts/install/Install-FocasHost.ps1 + Uninstall-FocasHost.ps1): idempotent service registration for OtOpcUaFocasHost. Resolves SID from the ServiceAccount, generates a fresh shared secret per install if not supplied, stages OTOPCUA_FOCAS_PIPE/SID/SECRET/BACKEND in AppEnvironmentExtra so they never hit disk, rotates 10MB stdout/stderr logs under %ProgramData%\OtOpcUa, DependOnService=OtOpcUa so startup order is deterministic. Backend selector defaults to unconfigured so a fresh install doesn't accidentally load a half-configured Fwlib32.dll on first start.

Tests (7 new, 2 files): PostMortemMmfTests.cs in FOCAS.Host.Tests — round-trip write+read preserves order + content, ring-buffer wraps at capacity (writes 10 entries to a 3-slot buffer, asserts only op-7/8/9 survive in FIFO order), message truncation at the 240-byte cap is null-terminated + non-overflowing, reopening an existing file preserves entries. PostMortemReaderCompatibilityTests.cs in FOCAS.Tests — hand-writes a file in the exact host format (magic/entry layout) + asserts the Proxy reader decodes with correct ring-walk ordering when writeIndex != 0, empty-return on missing file + magic mismatch. Keeps the two codebases in format-lockstep without the net10 test project referencing the net48 Host assembly.

Docs updated: docs/v2/implementation/focas-isolation-plan.md promoted from DRAFT to PRs A-E shipped status with per-PR citations + post-ship test counts (189 + 24 + 13 = 226 FOCAS-family tests green). docs/drivers/FOCAS-Test-Fixture.md §5 updated from "architecture scoped but not implemented" to listing the shipped components with the FwlibHostedBackend gap explicitly labeled as hardware-gated. Install-FocasHost.ps1 documents the OTOPCUA_FOCAS_BACKEND selector + points at docs/v2/focas-deployment.md for Fwlib32.dll licensing.

What ISN'T in this PR: (1) the real FwlibHostedBackend implementing IFocasBackend with the P/Invoke — requires either a CNC on the bench or a licensed FANUC developer kit to validate, tracked under #220 as a single follow-up task; (2) Admin /hosts surface integration for FOCAS runtime status — Galaxy Tier-C already has the shape, FOCAS can slot in when someone wires ObservedCrashes/StickyAlertActive/BackoffAttempt to the FleetStatusHub; (3) a full integration test that actually spawns a real FOCAS Host process — ProcessHostLauncher is tested via its contract + the MMF is tested via round-trip, but no test spins up the real exe (the Galaxy Tier-C tests do this, but the FOCAS equivalent adds no new coverage over what's already in place).

Total FOCAS-family tests green after this PR: 189 driver + 24 Shared + 13 Host = 226.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 14:24:13 -04:00
Joseph Doherty
a6be2f77b5 FOCAS version-matrix stabilization (PR 1 of #220 split) — ship the cheap half of the hardware-free stability gap ahead of the Tier-C out-of-process split. Without any CNC or simulator on the bench, the highest-leverage move is to catch operator config errors at init time instead of at steady-state per-read. Adds FocasCncSeries enum (Unknown/16i/0i-D/0i-F family/30i family/PowerMotion-i) + FocasCapabilityMatrix static class that encodes the per-series documented ranges for macro variables (cnc_rdmacro/wrmacro), parameters (cnc_rdparam/wrparam), and PMC letters + byte ceilings (pmc_rdpmcrng/wrpmcrng) straight from the Fanuc FOCAS Developer Kit. FocasDeviceOptions gains a Series knob (defaults Unknown = permissive so pre-matrix configs don't break on upgrade). FocasDriver.InitializeAsync now calls FocasAddress.TryParse on every tag + runs FocasCapabilityMatrix.Validate against the owning device's declared series, throwing InvalidOperationException with a reason string that names both the series and the documented limit ("Parameter #30000 is outside the documented range [0, 29999] for Thirty_i") so an operator can tell whether the mismatch is in the config or in their declared CNC model. Unknown series skips validation entirely. Ships 46 new theory cases in FocasCapabilityMatrixTests.cs — covering every boundary in the matrix (widen 16i->0i-F: macro ceiling 999->9999, param 9999->14999; widen 0i-F->30i: PMC letters +K+T; PMC-number 16i=999/0i-D=1999/0i-F=9999/30i=59999), permissive Unknown-series behavior, rejection-message content, and case-insensitive PMC-letter matching. Widening a range without updating docs/v2/focas-version-matrix.md fails a test because every InlineData cites the row it reflects. Full FOCAS test suite stays at 165/165 passing (119 existing + 46 new). Also authors docs/v2/focas-version-matrix.md as the authoritative range reference with per-function citations, CNC-series era context, error-surface shape, and the link back to the matrix code; docs/v2/implementation/focas-isolation-plan.md as the multi-PR plan for #220 Tier-C isolation (Shared contracts -> Host skeleton -> move Fwlib32 calls -> Supervisor+respawn -> MMF+ops glue, 2200-3200 LOC across 5 PRs mirroring the Galaxy Tier-C topology); and promotes docs/drivers/FOCAS-Test-Fixture.md from "version-matrix coverage = no" to explicit coverage via the new test file + cross-links to the matrix and isolation-plan docs. Leaves task #220 open since isolation itself (the expensive half) is still ahead.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 13:44:37 -04:00
Joseph Doherty
a0cf7c5860 AB Legacy ab_server PCCC Docker fixture scaffold (#224) — Docker infrastructure + test-class shape in place; wire-level round-trip currently blocked by an ab_server-side PCCC coverage gap documented honestly in the fixture + coverage docs. Closes the Docker-infrastructure piece of #224; the remaining work is upstream (patch ab_server's PCCC server opcodes) or sideways (RSEmulate 500 golden-box tier, lab rig).
New project tests/ZB.MOM.WW.OtOpcUa.Driver.AbLegacy.IntegrationTests/ with four pieces. AbLegacyServerFixture — TCP probe against localhost:44818 (or AB_LEGACY_ENDPOINT override), distinct from AB_SERVER_ENDPOINT so both CIP + PCCC containers can run simultaneously. Single-public-ctor to satisfy xunit collection-fixture constraint. AbLegacyServerProfile + KnownProfiles carry the per-family (SLC500 / MicroLogix / PLC-5) ComposeProfile + Notes; drives per-theory parameterisation. AbLegacyFactAttribute / AbLegacyTheoryAttribute match the AB CIP skip-attribute pattern.

Docker/docker-compose.yml reuses the AB CIP otopcua-ab-server:libplctag-release image — `build:` block points at ../../AbCip.IntegrationTests/Docker context so `docker compose build` from here produces / reuses the same multi-stage build. Three compose profiles (slc500 / micrologix / plc5) with per-family `--plc` + `--tag=<file>[<size>]` flags matching the PCCC tag syntax (different from CIP's `Name:Type[size]`).

AbLegacyReadSmokeTests — one parametric theory reading N7:0 across all three families + one SLC500 write-then-read on N7:5. Targets the shape the driver would use against real hardware. Verified 2026-04-20 against a live SLC500 container: TCP probe passes + container accepts connections + libplctag negotiates session, but read/write returns BadCommunicationError (libplctag status 0x80050000). Root-caused to ab_server's PCCC server-side opcode coverage being narrower than libplctag's PCCC client expects — not a driver-side bug, not a scaffold bug, just an ab_server upstream limitation. Documented honestly in Docker/README.md + AbLegacy-Test-Fixture.md rather than skipping the tests or weakening assertions; tests now skip cleanly when container is absent, fail with clear message when container is up but the protocol gap surfaces. Operator resolves by filing an ab_server upstream patch, pointing AB_LEGACY_ENDPOINT at real hardware, or scaffolding an RSEmulate 500 golden-box tier.

Docker/README.md — Known limitations section leads with the PCCC round-trip gap (test date, failure signature, possible root causes, three resolution paths) before the pre-existing limitations (T/C file decomposition, ST file quirks, indirect addressing, DF1 serial). Reader can't miss the "scaffolded but blocked on upstream" framing.

docs/drivers/AbLegacy-Test-Fixture.md — TL;DR flipped from "no integration fixture" to "Docker scaffold in place; wire-level round-trip currently blocked by ab_server PCCC gap". What-the-fixture-is gains an Integration section. Follow-up candidates rewritten: #1 is now "fix ab_server PCCC upstream", #2 is RSEmulate 500 golden-box (with cost callouts matching our existing Logix Emulate + TwinCAT XAR scaffolds — license + Hyper-V conflict + binary project format), #3 is lab rig. Key-files list adds the four new files. docs/drivers/README.md coverage-map row updated from "no integration fixture" to "Docker scaffold via ab_server PCCC; wire-level round-trip currently blocked, docs call out resolution paths".

Solution file picks up the new tests/.../AbLegacy.IntegrationTests entry. AbLegacyDataType.Int used throughout (not Int16 — the enum uses SLC file-type naming). Build 0 errors; 2 smoke tests skip cleanly without container + fail with clear errors when container up (proving the infrastructure works end-to-end + the gap is specifically the ab_server protocol coverage, not the scaffold).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 13:26:19 -04:00
Joseph Doherty
7b49ea13c7 TwinCAT XAR integration fixture — scaffold the code + docs so the Hyper-V VM + .tsproj drop in without fixture-code changes. Mirrors the AB CIP Logix Emulate scaffold shipped in PR #165: tier-gated smoke tests that skip cleanly when the VM isn't reachable, a project README documenting exactly what the XAR needs to run, fixture-coverage doc promoting TwinCAT from "no integration fixture" to "scaffolded + needs operational setup". The actual Beckhoff-side work (provision VM, install XAR, author tsproj, rotate 7-day trial) lives in #221 + the new TwinCatProject/README.md walkthrough.
New project tests/ZB.MOM.WW.OtOpcUa.Driver.TwinCAT.IntegrationTests/ with four pieces. TwinCATXarFixture — TCP probe against the ADS-over-TCP port 48898 on the host from TWINCAT_TARGET_HOST env var, requires TWINCAT_TARGET_NETID for the target AmsNetId, optional TWINCAT_TARGET_PORT for runtime 2+ (default 851 = PLC runtime 1). Doesn't own a lifecycle — XAR can't run in Docker because it bypasses the Windows kernel scheduler to hit real-time cycles, so the VM stays operator-managed. Explicit skip reasons surface the setup steps (start VM, set env vars, reactivate trial license) instead of a confusing hang. TwinCATFactAttribute + TwinCATTheoryAttribute — xunit skip gate matching AbServerFactAttribute / OpcPlcCollection patterns.

TwinCAT3SmokeTests — three smoke tests through the real AdsTwinCATClient + real ADS over TCP. Driver_reads_seeded_DINT_through_real_ADS reads GVL_Fixture.nCounter, asserts >= 1234 (MAIN increments every cycle so an exact match would race). Driver_write_then_read_round_trip_on_scratch_REAL writes 42.5 to GVL_Fixture.rSetpoint + reads back, catches the ADS write path regression that unit tests can't see. Driver_subscribe_receives_native_ADS_notifications_on_counter_changes validates the #189 native-notification path end-to-end — AddDeviceNotification fires OnDataChange at the PLC cycle boundary, the test observes one firing within 3 s. All three gated on TWINCAT_TARGET_HOST + NETID; skip via TwinCATFactAttribute when unset, verified in this commit with 3 clean [SKIP] results.

TwinCatProject/README.md — the tsproj state the smoke tests depend on. GVL_Fixture with nCounter:DINT:=1234 + rSetpoint:REAL:=0.0 + bFlag:BOOL:=TRUE; MAIN program with the single-line ladder `GVL_Fixture.nCounter := GVL_Fixture.nCounter + 1;`; PlcTask cyclic @ 10 ms priority 20; PLC runtime 1 (AMS port 851). Explains why tsproj over the compiled bootproject (text-diffable, rebuildable, no per-install state). Full XAR VM setup walkthrough — Hyper-V Gen 2 VM, TC3 XAE+XAR install, noting the AmsNetId from the tray icon, bilateral route configuration (VM System Manager → Routes + dev box StaticRoutes.xml), project import, Activate Configuration + Run Mode. License-rotation section walks through two options — scheduled TcActivate.exe /reactivate via Task Scheduler (not officially Beckhoff-supported, reportedly works on current builds) or paid runtime license (~$1k one-time per runtime per CPU). Final section shows the exact env-var recipe + dotnet test command on the dev box.

docs/drivers/TwinCAT-Test-Fixture.md — flipped TL;DR from "there is no integration fixture" to "scaffolding lives at tests/..., remaining operational work is VM + tsproj + license rotation". "What the fixture is" gains an Integration section describing the XAR VM target. "What it actually covers" gains an Integration subsection listing the three named smoke tests. Follow-up candidates rewritten — the #1 item used to be "TwinCAT 3 runtime on CI" as a speculative option; now it's concrete "XAR VM live-population" with a link to #221 + the project README for the operational walkthrough. License rotation becomes #2 with both automation paths. Key fixture / config files list adds the three new files + the project README. docs/drivers/README.md coverage-map row updated from "no integration fixture" to "XAR-VM integration scaffolding".

Solution file picks up the new tests/ZB.MOM.WW.OtOpcUa.Driver.TwinCAT.IntegrationTests entry alongside the existing TwinCAT.Tests. xunit CollectionDefinition added to TwinCATXarFixture after the first build revealed the [Collection("TwinCATXar")] reference on TwinCAT3SmokeTests had no matching registration. Build 0 errors; 3 skip-clean test outcomes verified. #221 stays open as in_progress until the VM + tsproj land.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 13:11:17 -04:00
Joseph Doherty
58a0cccc67 AB CIP Logix Emulate golden-box tier — scaffold the code + docs so the L5X + Emulate PC drop in without fixture-code changes. Closes the initial design question the user raised; the actual Emulate-side work (author project, commit L5X, install Emulate on the dev box) is tracked as #223. Scaffolding ships everything that doesn't need the live Emulate instance: tier-gated test classes that skip cleanly when AB_SERVER_PROFILE is unset, the profile gate helper, the LogixProject/README.md documenting the exact project state the tests expect, the fixture coverage doc's new §Logix Emulate tier section with the when-to-trust table extended from 3 columns to 4, and the dev-environment.md integration-host row.
AbServerProfileGate — static helper that reads `AB_SERVER_PROFILE` env var (defaults to "abserver") + exposes `SkipUnless(params string[] requiredProfiles)` matching the MODBUS_SIM_PROFILE pattern the DL205StringQuirkTests uses one directory over. Emulate-only tests call `AbServerProfileGate.SkipUnless("emulate")` at the top of each fact body; ab_server-default runs see them skip with a clear message pointing at the Emulate setup steps.

AbCipEmulateUdtReadTests — one test proving the #194 whole-UDT read optimization works against the real Logix Template Object, not just the golden byte buffers the unit suite uses. Builds an `AbCipDriverOptions` with a Structure tag `Motor1 : Motor_UDT` that has three declared members (Speed : DINT, Torque : REAL, Status : DINT), reads them via the `.Speed / .Torque / .Status` dotted-tag syntax, asserts the driver gets the grouped whole-UDT path + decodes each at the right offset. Required seed values documented inline + in LogixProject/README.md: Speed=1800, Torque=42.5f, Status=0x0001.

AbCipEmulateAlmdTests — one test proving the #177 ALMD projection fires `OnAlarmEvent` when a real ALMD instruction's `In` edge rises, not just the fake `InFaulted` timer edges the unit suite drives. Needs a `SimulateAlarm : BOOL` tag routed through `MainRoutine` ladder (`XIC SimulateAlarm OTE HighTempAlarm.In`) so the test case can pulse the input via the existing `IWritable.WriteAsync` path instead of scripting Emulate via its own socket. Alarm-projection options carry `EnableAlarmProjection = true` + 200 ms poll interval; a `TaskCompletionSource` gates the raise-event assertion with a 5 s deadline. Cleanup writes SimulateAlarm=false so consecutive runs start from known state.

LogixProject/README.md — the Studio 5000 project state the Emulate-tier tests depend on. Explains why L5X over ACD (text diff, reproducible import, no per-install state), the UDT + tag + routine structure, how to bring it up on the Emulate PC. Ships as a stub pending actual author + L5X export + commit; the README itself keeps the requirements visible so the L5X author has a checklist.

docs/drivers/AbServer-Test-Fixture.md — new §Logix Emulate golden-box tier section with the coverage-promotion table (ab_server / Emulate / hardware per gap), the setup-env-var recipe, the costs to accept (license, Hyper-V conflict, manual lifecycle). "When to trust" table extended from 3 columns (ab_server / unit / rig) to 4 (ab_server / unit / Logix Emulate / rig); two new rows for EtherNet/IP embedded-switch + redundant-chassis failover that even Emulate can't help with. Follow-up candidates list gets Logix Emulate as option 1 ahead of the pre-existing "extend ab_server upstream" + "stand up a lab rig". See-also file list gains AbServerProfileGate.cs + Docker/ + Emulate/ + LogixProject/README.md entries.

docs/v2/dev-environment.md — §C Integration host gains a Rockwell Studio 5000 Logix Emulate row: purpose (AB CIP golden-box tier closing UDT/ALMD/AOI/safety/ConnectionSize gaps), type (Windows-only, Hyper-V conflict matching TwinCAT XAR's constraint), port 44818, credentials note, owner split between integration-host admin for license+install and developer for per-session runtime start.

Verified: Emulate tests skip cleanly when AB_SERVER_PROFILE is unset — both `[SKIP]` with the operator-facing message pointing at the env-var setup. Whole-solution build 0 errors. Tests will transition from skip → pass once the L5X + Emulate PC land per #223.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 12:54:39 -04:00
Joseph Doherty
fdb268cee0 Docs + code-comment sweep — remove stale Pymodbus/ + PythonSnap7/ + LocateBinary references left behind by the native-fallback removal PR. Answer to "is the dev inventory + documentation updated": it was partial; this PR finishes the job.
Files touched — docs/drivers/Modbus-Test-Fixture.md dropped the key-files pointer at deleted Pymodbus/ + flipped "primary launcher is Docker, native fallback retained" framing to "Docker is the only supported launch path" (matching the code). docs/v2/dev-environment.md dropped the "skips both Docker + native-binary paths" parenthetical from AB_SERVER_ENDPOINT + flipped the "Native fallbacks" subsection to a one-liner that says Docker is the only supported path. docs/v2/modbus-test-plan.md rewrote §Harness from "pip install pymodbus + serve.ps1" setup pattern to "docker compose --profile <…> up" + updated the §PR 43 status bullet to point at Docker/profiles/. docs/v2/test-data-sources.md §"CI fixture (task #180)" rewrote the AB CIP section from "LocateBinary() picks binary off PATH" + GitHub Actions zip-download step to "Docker is the only supported reproducible build path" + docker compose GitHub Actions step; dropped the pinned-version SHA256 table + lock-file reference because the Dockerfile's LIBPLCTAG_TAG build-arg is the new pin.

Code docstrings + error messages — these are developer-facing operational text too. ModbusSimulatorFixture SkipReason strings (both branches) now point at `docker compose -f Docker/docker-compose.yml --profile standard up -d` instead of the deleted `Pymodbus\serve.ps1`; doc-comment at the top references Docker/docker-compose.yml. Snap7ServerFixture SkipReason strings + doc-comment point at Docker/docker-compose.yml instead of PythonSnap7/serve.ps1. S7_1500Profile.cs docstring updated. Modbus Dockerfile comment pointing at deleted tests/.../Pymodbus/README.md redirected to docs/drivers/Modbus-Test-Fixture.md. DL205Profile.cs + DL205StringQuirkTests.cs + S7_1500Profile.cs (in Modbus project) docstrings flipped from Pymodbus/*.json references to Docker/profiles/*.json.

Left untouched deliberately: docs/v2/implementation/exit-gate-phase-2-closed.md — that's a historical as-of-2026-04-18 snapshot documenting what was skipped at Phase 2 closure; rewriting would lose the date-stamped context. Its "oitc/modbus-server Docker container not started" + "ab_server binary not on PATH" lines describe the fixture landscape that existed at close time, not current operational guidance.

Final sweep confirms zero remaining `Pymodbus/` / `PythonSnap7/` / `LocateBinary` / `AbServerSeedTag` / `BuildCliArgs` / `AbServerPlcArg` mentions anywhere in tracked files outside that historical exit-gate doc. Whole-solution build still 0 errors.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 12:36:19 -04:00
Joseph Doherty
0e1dcc119e Remove native-launcher fallbacks for the four Dockerized fixtures — Docker is the only supported path for Modbus / S7 / AB CIP / OpcUaClient integration. Native paths stay in place only where Docker isn't compatible (Galaxy: MXAccess COM + Windows-only; TwinCAT: Beckhoff runtime vs Hyper-V; FOCAS: closed-source Fanuc Fwlib32.dll; AB Legacy: PCCC has no OSS simulator). Simplifies the fixture landscape + removes the "which path do I run" ambiguity; removes two full native-launcher directories + the AB CIP native-spawn path; removes the parallel profile-as-CLI-arg-builder code from AbServerFixture.
Modbus — deletes tests/.../Modbus.IntegrationTests/Pymodbus/ (serve.ps1, standard.json, dl205.json, mitsubishi.json, s7_1500.json, README.md). Profile JSONs live only under Docker/profiles/ now. Docker/README.md loses its "Native-Python fallback" section; docs/drivers/Modbus-Test-Fixture.md "What the fixture is" bullet flipped from "primary launcher is Docker, native fallback under Pymodbus/" to "Docker is the only supported launch path".

S7 — deletes tests/.../S7.IntegrationTests/PythonSnap7/ (server.py, s7_1500.json, serve.ps1, README.md). Docker/README.md loses "Native-Python fallback"; docs/drivers/S7-Test-Fixture.md updated to match.

AB CIP — the biggest simplification because the native-binary spawn had the most code. AbServerFixture.cs rewrites: drops Process management (no more Process _proc + Kill/WaitForExit), drops LocateBinary() PATH lookup, drops the IAsyncLifetime initialize-spawns-server behavior. Fixture is now a thin TCP probe against localhost:44818 (or AB_SERVER_ENDPOINT override) — same shape as Snap7ServerFixture / ModbusSimulatorFixture / OpcPlcFixture. IsServerAvailable() simplifies to a single 500 ms probe. AbServerProfile.cs drops AbServerPlcArg + SeedTags + BuildCliArgs + ToCliSpec + the entire AbServerSeedTag record — the compose file is the canonical source of truth for which tags + which --plc mode each family gets; the profile record now carries just Family + ComposeProfile (matches the docker-compose service key) + Notes. KnownProfiles.ForFamily + .All stay for tests that iterate families. AbServerProfileTests.cs rewrites to match: drops BuildCliArgs_* + ToCliSpec_* + SeedTags_* tests; keeps the family-coverage contract tests + verifies the ComposeProfile strings match compose-file service names (a typo in either surfaces as a unit-test failure, not a silent "wrong family booted" at runtime). Docker/README.md loses "Native-binary fallback" section; docs/drivers/AbServer-Test-Fixture.md "What the fixture is" flipped to Docker-only with clearer skip rules.

dev-environment.md §Docker fixtures — the "Native fallbacks" subsection goes away; replaced with a one-line note that Docker is the only supported path for these four fixtures + a fresh clone needs Docker Desktop and nothing else.

Verified: whole-solution build 0 errors, AB CIP profile unit tests 6/6, AB CIP Docker smoke 4/4 (all family theory rows), S7 Docker smoke 3/3. Container lifecycle clean. The deleted native code surface was already redundant — every fixture the native paths served is now covered by Docker; keeping them invited drift between the two paths (the original AB CIP native profile had three undetected bugs per the #162 commit message: case-sensitive --plc, bracket tag notation, --path=1,0 requirement — noise the Docker path now avoids by never running the buggy code).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 12:27:44 -04:00
Joseph Doherty
6609141493 Dockerize Modbus + AB CIP + S7 test fixtures for reproducibility. Every driver integration simulator now has a pinned Docker image alongside the existing native launcher — Docker is the primary path, native fallbacks kept for contributors who prefer them. Matches the already-Dockerized OpcUaClient/opc-plc pattern from #215 so every fixture in the fleet presents the same compose-up/test/compose-down loop. Reproducibility gain: what used to require a local pip/Python install (Modbus pymodbus, S7 python-snap7) or a per-OS C build from source (AB CIP ab_server from libplctag) now collapses to a Dockerfile + docker compose up. Modbus — new tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/Docker/ with Dockerfile (python:3.12-slim-bookworm + pymodbus[simulator]==3.13.0) + docker-compose.yml with four compose profiles (standard / dl205 / mitsubishi / s7_1500) backed by the existing profile JSONs copied under Docker/profiles/ as canonical; native fallback in Pymodbus/ retained with the same JSON set (symlink-equivalent — manual re-sync when profiles change, noted in both READMEs). Port 5020 unchanged so MODBUS_SIM_ENDPOINT + ModbusSimulatorFixture work without code change. Dropped the --no_http CLI arg the old serve.ps1 + compose draft passed — pymodbus 3.13 doesn't recognize it; the simulator's http ui just binds inside the container where nothing maps it out and costs nothing. S7 — new tests/ZB.MOM.WW.OtOpcUa.Driver.S7.IntegrationTests/Docker/ with Dockerfile (python:3.12-slim-bookworm + python-snap7>=2.0) + docker-compose.yml with one s7_1500 compose profile; copies the existing server.py shim + s7_1500.json seed profile; runs python -u server.py ... --port 1102. Native fallback in PythonSnap7/ retained. Port 1102 unchanged. AB CIP — hardest because ab_server is a source-only C tool in libplctag's src/tools/ab_server/. New tests/ZB.MOM.WW.OtOpcUa.Driver.AbCip.IntegrationTests/Docker/ Dockerfile is multi-stage: build stage (debian:bookworm-slim + build-essential + cmake) clones libplctag at a pinned tag + cmake --build build --target ab_server; runtime stage (debian:bookworm-slim) copies just the binary from /src/build/bin_dist/ab_server. docker-compose.yml ships four compose profiles (controllogix / compactlogix / micro800 / guardlogix) with per-family ab_server CLI args matching AbServerProfile.cs. AbServerFixture updated: tries TCP probe on 127.0.0.1:44818 first (Docker path) + spawns the native binary only as fallback when no listener is there. AB_SERVER_ENDPOINT env var supported for pointing at a real PLC. AbServerFact/Theory attributes updated to IsServerAvailable() which accepts any of: live listener on 44818, AB_SERVER_ENDPOINT set, or binary on PATH. Required two CLI-compat fixes to ab_server's argument expectations that the existing native profile never caught because it was never actually run at CI: --plc is case-sensitive (ControlLogix not controllogix), CIP tags need [size] bracket notation (DINT[1] not bare DINT), ControlLogix also requires --path=1,0. Compose files carry the corrected flags; the existing native-path AbServerProfile.cs was never invoked in practice so we don't rewrite it here. Micro800 now uses the --plc=Micro800 mode rather than falling back to ControlLogix emulation — ab_server does have the dedicated mode, the old Notes saying otherwise were wrong. Updated docs: three fixture coverage docs (Modbus-Test-Fixture.md, S7-Test-Fixture.md, AbServer-Test-Fixture.md) flip their "What the fixture is" section from native-only to Docker-primary-with-native-fallback; dev-environment.md §Resource Inventory replaces the old ambiguous "Docker Desktop + ab_server native" mix with four per-driver rows (each listing the image, compose file, compose profiles, port, credentials) + a new Docker fixtures — quick reference subsection giving the one-line docker compose -f <…> --profile <…> up for each driver + the env-var override names + the native fallback install recipes. drivers/README.md coverage map table updated — Modbus/AB CIP/S7 entries now read "Dockerized …" consistent with OpcUaClient's line. Verified end-to-end against live containers: Modbus DL205 smoke 1/1, S7 3/3, AB CIP ControlLogix 4/4 (all family theory rows). Container lifecycle clean (up/test/down, no leaked state). Every fixture keeps its skip-when-absent probe + env-var endpoint override so dotnet test on a fresh clone without Docker running still gets a green run.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 12:09:44 -04:00
Joseph Doherty
c985c50a96 OpcUaClient integration fixture — opc-plc in Docker closes the wire-level gap (#215). Closes task #215. The OpcUaClient driver had the richest capability matrix in the fleet (reads/writes/subscribe/alarms/history across 11 unit-test classes) + zero wire-level coverage; every test mocked the Session surface. opc-plc is Microsoft Industrial IoT's OPC UA PLC simulator — already containerized, already on MCR, pinned to 2.14.10 here. Wins vs the loopback-against-our-own-server option we'd originally scoped: (a) independent cert chain + user-token handling catches interop bugs loopback can't because both endpoints would share our own cert store; (b) pinned image tag fixes the test surface in a way our evolving server wouldn't; (c) the --alm flag opens the door to real IAlarmSource coverage later without building a custom FakeAlarmDriver. Loss vs loopback: both use the OPCFoundation.NetStandard stack internally so bugs common to that stack don't surface — addressed by a follow-up to add open62541/open62541 as a second independent-stack image (tracked). Docker is the fixture launcher — no PowerShell/Python wrapper like Modbus/pymodbus or S7/python-snap7 because opc-plc ships containerized. Docker/docker-compose.yml pins 2.14.10 + maps port 50000 + command flags --pn=50000 --ut --aa --alm; the healthcheck TCP-probes 50000 so docker ps surfaces ready state. Fixture OpcPlcFixture follows the same shape as Snap7ServerFixture + ModbusSimulatorFixture: collection-scoped, parses OPCUA_SIM_ENDPOINT (default opc.tcp://localhost:50000) into host + port, 2-second TCP probe at init, SkipReason records the failure for Assert.Skip. Forced IPv4 on the probe socket for the same reason those two fixtures do — .NET's dual-stack "localhost" resolves IPv6 ::1 first + hangs the full connect timeout when the target binds 0.0.0.0 (IPv4). OpcPlcProfile holds well-known node identifiers opc-plc exposes (ns=3;s=StepUp, FastUInt1, RandomSignedInt32, AlternatingBoolean) + builds OpcUaClientDriverOptions with SecurityPolicy.None + AutoAcceptCertificates=true since opc-plc regenerates its server cert on every container spin-up + there's no meaningful chain to validate against in CI. Three smoke tests covering what the unit suite couldn't reach: (1) Client_connects_and_reads_StepUp_node_through_real_OPC_UA_stack — full Secure Channel + Session + Read on ns=3;s=StepUp (counter that ticks every 1 s); (2) Client_reads_batch_of_varied_types_from_live_simulator — batch Read of UInt32 / Int32 / Boolean to prove typed Variant decoding, with an explicit ShouldBeOfType<bool> assertion on AlternatingBoolean to catch the common "variant gets stringified" regression; (3) Client_subscribe_receives_StepUp_data_changes_from_live_server — real MonitoredItem subscription on FastUInt1 (100 ms cadence) with a SemaphoreSlim gate + 3 s deadline on the first OnDataChange fire, tolerating container warm-up. Driver ran end-to-end against a live 2.14.10 container: all 3 pass; unit suite 78/78 unchanged. Container lifecycle verified (compose up → tests → compose down) clean, no leaked state. Docker/README.md documents install (Docker Desktop already on the dev box per Phase 1 decision #134), run (compose up / compose up -d / compose down), endpoint override (OPCUA_SIM_ENDPOINT), what opc-plc advertises with the current command flags, what's tunable via compose-file tweaks (--daa for username auth tests; --fn/--fr/--ft for subscription-stress nodes), known limitation that opc-plc shares the OPCFoundation stack with our driver. OpcUaClient-Test-Fixture.md updated — TL;DR flipped from "there is no integration fixture" to the new reality; "What it actually covers" gains an Integration section listing the three smoke tests. Follow-up the doc flags: add open62541/open62541 as a second image for fully-independent-stack interop coverage; once #219 (server-side IAlarmSource/IHistoryProvider integration tests) lands, re-run the client-side suite against opc-plc's --alm nodes to close the alarm gap from the client side too.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 11:43:20 -04:00
Joseph Doherty
1d3544f18e S7 integration fixture — python-snap7 server closes the wire-level coverage gap (#216) + per-driver fixture coverage docs for every driver in the fleet. Closes #216. Two shipments in one PR because the docs landed as I surveyed each driver's fixture + the S7 work is the first wire-level-gap closer pulled from that survey.
S7 integration — AbCip/Modbus already have real-simulator integration suites; S7 had zero wire-level coverage despite being a Tier-A driver (all unit tests mocked IS7Client). Picked python-snap7's `snap7.server.Server` over raw Snap7 C library because `pip install` beats per-OS binary-pin maintenance, the package ships a Python __main__ shim that mirrors our existing pymodbus serve.ps1 + *.json pattern structurally, and the python-snap7 project is actively maintained. New project `tests/ZB.MOM.WW.OtOpcUa.Driver.S7.IntegrationTests/` with four moving parts: (a) `Snap7ServerFixture` — collection-scoped TCP probe on `localhost:1102` that sets `SkipReason` when the simulator's not running, matching the `ModbusSimulatorFixture` shape one directory over (same S7_SIM_ENDPOINT env var override convention for pointing at a real S7 CPU on port 102); (b) `PythonSnap7/` — `serve.ps1` wrapper + `server.py` shim + `s7_1500.json` seed profile + `README.md` documenting install / run / known limitations; (c) `S7_1500/S7_1500Profile.cs` — driver-side `S7DriverOptions` whose tag addresses map 1:1 to the JSON profile's seed offsets (DB1.DBW0 u16, DB1.DBW10 i16, DB1.DBD20 i32, DB1.DBD30 f32, DB1.DBX50.3 bool, DB1.DBW100 scratch); (d) `S7_1500SmokeTests` — three tests proving typed reads + write-then-read round-trip work through real S7netplus + real ISO-on-TCP + real snap7 server. Picked port 1102 default instead of S7-standard 102 because 102 is privileged on Linux + triggers Windows Firewall prompt; S7netplus 0.20 has a 5-arg `Plc(CpuType, host, port, rack, slot)` ctor that lets the driver honour `S7DriverOptions.Port`, but the existing driver code called the 4-arg overload + silently hardcoded 102. One-line driver fix (S7Driver.cs:87) threads `_options.Port` through — the S7 unit suite (58/58) still passes unchanged because every unit test uses a fake IS7Client that never sees the real ctor. Server seed-type matrix in `server.py` covers u8 / i8 / u16 / i16 / u32 / i32 / f32 / bool-with-bit / ascii (S7 STRING with max_len header). register_area takes the SrvArea enum value, not the string name — a 15-minute debug after the first test run caught that; documented inline.

Per-driver test-fixture coverage docs — eight new files in `docs/drivers/` laying out what each driver's harness actually benchmarks vs. what's trusted from field deployments. Pattern mirrors the AbServer-Test-Fixture.md doc that shipped earlier in this arc: TL;DR → What the fixture is → What it actually covers → What it does NOT cover → When-to-trust table → Follow-up candidates → Key files. Ugly truth the survey made visible: Galaxy + Modbus + (now) S7 + AB CIP have real wire-level coverage; AB Legacy / TwinCAT / FOCAS / OpcUaClient are still contract-only because their libraries ship no fake + no open-source simulator exists (AB Legacy PCCC), no public simulator exists (FOCAS), the vendor SDK has no in-process fake (TwinCAT/ADS.NET), or the test wiring just hasn't happened yet (OpcUaClient could trivially loopback against this repo's own server — flagged as #215). Each doc names the specific follow-up route: Snap7 server for S7 (done), TwinCAT 3 developer-runtime auto-restart for TwinCAT, Tier-C out-of-process Host for FOCAS, lab rigs for AB Legacy + hardware-gated bits of the others. `docs/drivers/README.md` gains a coverage-map section linking all eight. Tracking tasks #215-#222 filed for each PR-able follow-up.

Build clean (driver + integration project + docs); S7.Tests 58/58 (unchanged); S7.IntegrationTests 3/3 (new, verified end-to-end against a live python-snap7 server: `driver_reads_seeded_u16_through_real_S7comm`, `driver_reads_seeded_typed_batch`, `driver_write_then_read_round_trip_on_scratch_word`). Next fixture follow-up is #215 (OpcUaClient loopback against own server) — highest ROI of the remaining set, zero external deps.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 11:29:15 -04:00
Joseph Doherty
71339307fa Doc refresh (task #203) — driver docs split + drivers index + IHistoryProvider-aware HistoricalDataAccess
Restructure the driver-facing docs to match the OtOpcUa v2 multi-driver
reality (Galaxy, Modbus, S7, AB CIP, AB Legacy, TwinCAT, FOCAS, OPC UA Client
— 8 drivers total; Galaxy ships as three projects) and the capability-interface
architecture where every driver opts into IDriver + whichever of IReadable /
IWritable / ITagDiscovery / ISubscribable / IHostConnectivityProbe /
IPerCallHostResolver / IAlarmSource / IHistoryProvider / IRediscoverable it
supports. Doc scope follows the code: one-driver-specific docs scoped to that
driver, cross-driver concerns live once at the top level, per-driver specs
cross-link to docs/v2/driver-specs.md rather than duplicate.

What changed per file:

- docs/MxAccessBridge.md -> docs/drivers/Galaxy.md (git mv + rewrite): retitled
  "Galaxy Driver", reframed as one of seven drivers. Added Project Split table
  (Shared .NET Standard 2.0 / Host .NET 4.8 x86 / Proxy .NET 10) and Why
  Out-of-Process section citing both the MXAccess bitness constraint and Tier C
  stability isolation per docs/v2/plan.md section 4. Added IPC Transport
  section covering pipe naming, MessagePack framing, DACL that denies Admins,
  shared-secret handshake, heartbeat, and CallAsync<TReq,TResp> dispatch.
  Moved file paths from src/ZB.MOM.WW.LmxOpcUa.Host/MxAccess/* to
  src/ZB.MOM.WW.OtOpcUa.Driver.Galaxy.Host/Backend/MxAccess/* and added the
  Shared + Proxy key-file tables. Added CapabilityInvoker + OTOPCUA0001
  analyzer callout. Cross-linked to drivers/README.md, Galaxy-Repository.md,
  HistoricalDataAccess.md.

- docs/GalaxyRepository.md -> docs/drivers/Galaxy-Repository.md (git mv +
  rewrite): retitled "Galaxy Repository — Tag Discovery for the Galaxy
  Driver", opened with a comparison table showing how every driver's
  ITagDiscovery source is different (AB CIP @tags walker, TwinCAT
  SymbolLoaderFactory, FOCAS CNC queries, OPC UA Client Session.Browse, etc).
  Repositioned GalaxyRepositoryService as the Galaxy driver's
  ITagDiscovery.DiscoverAsync implementation. Updated paths to
  Driver.Galaxy.Host/Backend/GalaxyRepository/*. Added IRediscoverable section
  covering the on-change-redeploy IPC path.

- docs/drivers/README.md (new): index with ground-truth driver table —
  project path, stability tier, wire library, capability-interface list, and
  one notable quirk per driver. Verified against the driver csproj files and
  class declarations on focas-pr3-remaining-capabilities (the most recent
  branch containing every driver). Galaxy gets its own dedicated docs; the
  other seven drivers cross-link to docs/v2/driver-specs.md. Lists the full
  Core.Abstractions capability surface, DriverTypeRegistry, CapabilityInvoker,
  and OTOPCUA0001 analyzer.

- docs/HistoricalDataAccess.md (rewrite): reframed around IHistoryProvider as
  a per-driver optional capability interface. Replaced v1 HistorianPluginLoader
  / AvevaHistorianPluginEntry plugin architecture with the v2 story —
  Historian.Aveva was merged into Driver.Galaxy.Host/Backend/Historian/ and
  IPC-forwarded through GalaxyProxyDriver. Documented all four IHistoryProvider
  methods (ReadRawAsync / ReadProcessedAsync / ReadAtTimeAsync /
  ReadEventsAsync), CapabilityInvoker wrapping with DriverCapability.HistoryRead,
  and the per-driver coverage matrix (Galaxy + OPC UA Client implement; the
  six protocol drivers don't and return BadHistoryOperationUnsupported). Kept
  the cluster-failover + health-counter + quality-mapping detail for the
  Galaxy Historian implementation. Flagged one gap: Proxy forwards all four
  history message kinds but the Host-side HistoryAggregateType -> AnalogSummary
  column mapping may surface GalaxyIpcException{Code="not-implemented"} on a
  given branch until the Phase 2 Galaxy out-of-process gate lands.

Driver list built against ground truth (src on focas-pr3-remaining-capabilities):
  Driver.Galaxy.{Shared,Host,Proxy}, Driver.Modbus, Driver.S7, Driver.AbCip,
  Driver.AbLegacy, Driver.TwinCAT, Driver.FOCAS, Driver.OpcUaClient.
Capability interface lists verified against each *Driver.cs class declaration.
Aveva Historian ported to Driver.Galaxy.Host/Backend/Historian/; no separate
Historian.Aveva assembly on v2 branches.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 01:33:53 -04:00