5a7a08decaaf78fc278e26acb0698e54dd5e96d9
264 Commits
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5a7a08deca |
fix(drivers): detect mid-run comms loss and recover from it (#527)
DriverInstanceActor.DisconnectObserved had no production sender. The only paths into Reconnecting were a failed *initial* connect and an operator's Force Reconnect, so a driver that connected and then lost its device stayed Connected indefinitely: publishing Bad for every tag, never re-initialising, and NOT recovering when the device returned. PublishHealthSnapshot read GetHealth() for reporting only and never acted on a driver reporting itself unhealthy. Both comms-loss quality paths -- #477's native-condition annotation and #481's scripted-alarm input fan-out -- hang off ConnectivityChanged, so both were correctly wired to a signal that never fired. The Connected health tick now evaluates a watchdog and self-sends DisconnectObserved when the driver reports a non-Healthy state AND its LastSuccessfulRead has been frozen for DefaultCommsLossTimeout (90s). The conjunction is the design, and the issue's own proposal -- "non-Healthy for N consecutive polls" -- is wrong. Degraded means *connected but some data is bad*; several drivers write health per tag inside the read loop (ModbusDriver.ReadAsync), so one unreadable address latches Degraded forever against a perfectly reachable device, and a state-only watchdog would reconnect that driver every 90s indefinitely -- worse than the bug. LastSuccessfulRead is the honest evidence: preserved across Degraded/Faulted writes, advanced by any success. The state check remains the second conjunct so an idle Healthy driver with nothing subscribed is not declared dead for not reading. Verified across all 12 drivers that a sustained failure does reach a non-Healthy state -- nine poll drivers via Degraded, MQTT via live connection state, Galaxy via its reconnect supervisor. CalculationDriver reports Healthy while running and so can never trip, which is correct: it has no transport. Also: the Reconnecting retry now calls ShutdownAsync before InitializeAsync. ModbusDriver (_transport) and MqttDriver (_connection) overwrite an IAsyncDisposable field inside InitializeAsync without disposing the previous one, so re-initialising without a teardown leaks a socket per attempt -- latent while only a manual Force Reconnect reached this path, but the watchdog makes it automatic and unbounded (~360 leaks for an hour-long outage at the 10s retry). Tests: 8 new in DriverInstanceActorCommsLossWatchdogTests, each absence assertion carrying a positive control (a proven count of processed health-poll ticks). Falsified five ways -- dropping either conjunct reds exactly the test written for it, and removing the teardown, the null baseline, or the watchdog call each reds its own guard. Live gate PASSED on docker-dev (Modbus + otopcua-pymodbus-standard), run twice: - fixture stopped -> watchdog fires at ~108s, "declaring comms lost" - fan-out observed at Debug: "pushed BadNoCommunication for 2 mux ref(s)" (#481 Layer 4) and the #477 native-condition annotation on a driver owning conditions - fixture restarted -> reconnected in ~8s with NO node restart; both the raw (ns=2) and UNS (ns=3) NodeIds read Good with fresh timestamps Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo |
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c81cef39f5 |
feat(alarms): bridge driver comms-loss into scripted-alarm input quality (#481)
Layer 4 of the condition-Quality chain (#477 -> #478). #478 gave a scripted condition the worst quality of its input tags, but only for inputs whose driver PUBLISHES a Bad data change. A poll driver whose device goes unreachable publishes nothing — it raises ConnectivityChanged(false) and goes silent — so the engine held its last Good value, WorstInputStatus stayed Good, and worse, AreInputsReady stayed true, so the predicate went on evaluating a stale value after the source had died. `DriverHostActor.FanCommsLossToDependencyMux` pushes a synthetic BadNoCommunication with a null value into the dependency mux for every value ref the disconnected driver owns. The issue asked for a driver -> all-tag-refs map to be built for this. It already exists: `_nodeIdByDriverRef`, keyed (DriverInstanceId, RawPath) and rebuilt from the composition on every apply. Alarm-bearing tags live in the separate `_alarmNodeIdByDriverRef` and are deliberately excluded — a native condition is not a mux value and takes the Part 9 quality path instead. Nothing is pushed on reconnect, deliberately: publishing Good would assert a value quality this actor has not observed. Recovery rides the driver's own republish, and the mechanism was verified rather than assumed — the Connected -> Reconnecting edge calls DetachSubscription, which nulls the subscription handle, so the reconnect's ResubscribeDesired builds a FRESH subscription whose PollGroupEngine initial push runs with forceRaise: true. Without that detach the poll engine would compare against its retained LastValues, see an unchanged value, raise nothing, and strand these refs Bad forever — the value-dedup trap that bit the v3 Batch 4 virtual-tag reassert. Closes #478 Finding 3, which the above depends on. WorstInputStatus skipped every input whose VALUE was null as "no data yet" — and Bad-with-no-value is exactly the shape a comms-lost driver produces, so the skip was hiding the case that matters most; without this half the fan-out above would be silently inert. The upstream source now stamps a never-pushed path BadWaitingForInitialData — the honest Part 4 code for that state — and the engine skips that specific code rather than every null value. Deleting the null-skip outright is the obvious fix and is wrong in the other direction: it makes every not-yet-published input drag its condition Bad at deploy, flooding the quality path with load-time annotations, which is what the skip existed to prevent. Both mistakes are pinned by a test pair that goes red under the opposite error, and both were falsified by reverting the production code: old null-skip restored -> A_pushed_Bad_carrying_no_value RED null-skip deleted outright -> An_input_that_was_never_pushed RED fan-out call removed -> the three DriverHostActor tests RED (1 of 7) The never-pushed test was vacuous on first writing and is worth recording: the quality bucket only emits on CHANGE, so the load-time evaluation is the one that flashes Bad, and subscribing to OnEvent after LoadAsync made the assertion unfalsifiable — it passed against the broken behaviour. It now subscribes first. `FakeUpstream.ReadTag` returned 0x80340000 (BadNotConnected) for an unset path, a different Bad code from production's placeholder. Harmless while any Bad behaved alike; load-bearing now, so it is aligned and pinned by a reflection guard asserting the engine's private constant agrees with what the production source stamps. Behaviour change to weigh, flagged in the issue and confirmed: virtual tags computed from a comms-lost input now go Bad too. That follows from using the shared mux and reads as correct, but it is broader than scripted alarms. Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo |
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b815446940 |
refactor(drivers): delete GetMemoryFootprint / FlushOptionalCachesAsync (#525)
Both `IDriver` members had no production call site. Their only consumer was `MemoryTracking`, deleted with the driver-tier recycle machinery in #522, and `GetMemoryFootprint`'s doc-comment claimed "polled every 30s by Core" — which had not been true since v3, even before #522 removed the poller. Owner decision on #525 was (a) delete rather than (b) build the process-wide watchdog that would consume them. The driver-side implementations are in git history and were mostly reusable; what was always missing is the trigger, and a member nobody calls is how the misleading doc-comment survived this long. Removed from `IDriver`, all 12 driver implementations, and every test stub — plus the support code that existed only to feed them, which is the part a member-only deletion would have left behind as dead weight: - MTConnect's three per-entry byte-weight constants, its cached `ProbeModelDataItemCount`, and `CountDataItems` — a full device-tree walk run on every cache fill to populate a number with no remaining reader. - OpcUaClient's `_discoveredNodeCount` field and the discovery-pass write to it. - MQTT's `ApproxBytesPerAuthoredTag`. Two behavioural notes, neither a change in what the software does: - `AbCipTemplateCache` now has no production reset path. Its only caller was AB CIP's flush, which itself had no caller — so nothing changes except how visible the fact is. Recorded on the type, along with the correction that its comment's claim about a device `ReinitializeAsync` also flushing it was never true. A UDT redefined on a live controller keeps its stale shape until the driver instance is rebuilt. - MTConnect's `/probe` cache is still dropped, by `InvalidateProbeModel()` on an Agent restart. That is now `internal` rather than `private` so the tests which used the flush purely to empty the cache drive the real path instead — they now cover a case that actually occurs in production. Several unrelated doc comments cited `FlushOptionalCachesAsync` as the canonical CAS example and are repointed to it. Tests: the ones that existed only to assert on the removed members are deleted (3 OpcUaClient, 3 Galaxy, 2 MQTT, 1 MTConnect, 1 AbCip). Worth noting one was vacuous — `FlushOptionalCachesAsync_resets_footprint_counter` asserted a footprint of 0 before the flush and 0 after with no discovery in between, so it would have passed against a flush that did nothing at all. Full suite green except 7 failures verified identical on master before and after (4 AbLegacy integration with the compose profile down, 3 Host.IntegrationTests), checked by name rather than assumed. Docs corrected where they described this as live: `DriverLifecycle.md` (which carried the #525 placeholder), `drivers/AbCip.md`, `drivers/AbLegacy.md`, and `v2/driver-stability.md` — whose "polls this every 30 s" + per-driver `DriverConfig` memory budget were never built as written and are now banner-ed as design intent rather than description. Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo |
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7f2108dcf2 |
feat(mqtt): Sparkplug primary-host STATE publishing, Primary-gated (#511)
`ActAsPrimaryHost` was accepted by config and by the AdminUI form and did nothing but
log a warning. It now delivers the whole three-part contract or none of it: a retained
`ONLINE` on `spBv1.0/STATE/{hostId}`, a matching retained `OFFLINE` armed as the MQTT
Last Will, and an explicit `OFFLINE` on a clean stand-down.
**The claim is a dedicated connection, not a message.** A Will can only be registered in
the CONNECT packet — it cannot be added to a live session, changed, or withdrawn. So a
claim that is acquired and released at runtime cannot ride the long-lived ingest session.
`SparkplugPrimaryHost` opens its own connection (client id `{clientId}-spbhost`, forced
clean-session) when the node gains Primary and closes it when the node loses Primary; the
connection's lifetime *is* the claim, so every leg follows from its lifecycle. Ingest is
untouched by a role change — no dropped subscriptions, no lost birth cache, no data gap at
the Secondary->Primary transition.
**Primary-gated** (owner decision, recorded on the issue). Both pair nodes subscribe
independently, so an ungated claim means both claim the same host id — and the sharp
failure is not the two fighting over the retained STATE, it is that the SECONDARY's death
fires its Will and publishes OFFLINE while the Primary is healthy, stopping every edge node
in the group. Registering the Will only on whichever node is Primary at connect time fails
the other way: a node that later gains Primary would publish ONLINE with no Will behind it.
New seam: `IDriverPrimaryRoleSource` (`Core.Abstractions`) carrying the *data-plane* verdict
(`PrimaryGatePolicy.ShouldServiceAsPrimary`), not the alarm-drain verdict — an unknown role
with a driver peer present must deny. Registered unconditionally by `AddOtOpcUaRuntime`,
deliberately NOT alongside `IRedundancyRoleView`, which `AddAlarmHistorian` registers only
when that section is enabled: piggybacking would leave a pair with no alarm historian
falling back to "claim unconditionally". Polled on a 1s timer rather than evented — a
process singleton raising events at per-instance drivers outlives every driver it holds.
Accepted trade: a brief edge-visible OFFLINE window during failover. That is a genuine
state transition, not a glitch to hide.
Live-gated 5/5 against the Mosquitto fixture, including the Will leg — `AbandonForTests`
drops the socket with no DISCONNECT, because a clean disconnect makes the broker discard
the Will by protocol rule, so a test driven through `StopAsync` would observe the
stand-down OFFLINE and pass against an implementation that never armed a Will. Falsified:
removing the Will turns that leg and only that leg red.
Also corrects two stale claims found en route: the AdminUI form still said MQTT tags are
read-only (#508 shipped), and the driver doc still said nothing consumes `IRediscoverable`.
Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
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2d20aeb779 |
fix(opcua,drivers): carry driver status sub-codes to clients (#519) + health-write ordering (#517)
#519 — a driver's OPC UA status code now reaches a client with its sub-code intact. DriverInstanceActor projected the driver's uint onto a 3-state Good/Uncertain/Bad enum and OtOpcUaNodeManager re-expanded Bad to a bare 0x80000000, so BadNoCommunication, BadTypeMismatch and BadNotSupported were indistinguishable on the wire and every driver's status constants (incl. the 16 #497 had just corrected) were diagnostic in logs only. Resolved by option (b): the raw uint rides AttributeValuePublished -> AttributeValueUpdate -> IOpcUaAddressSpaceSink.WriteValue, OpcUaQuality is deleted, and severity classification is a helper (OpcUaStatus.IsGood/IsUncertain/IsBad). The surface was wider than the issue costed (41 files, not "the sink and 3 implementations"): OpcUaQuality had non-driver producers with no uint to carry. Each got its natural code — BadInternalError for a failed virtual-tag script, BadNoCommunication for driver comms loss — and ScriptedAlarmHostActor's pair of mutually-inverse uint<->enum mappers is deleted, having round-tripped a code the engine already held. AddressSpaceApplier's removal writes deliberately keep the generic Bad: not losing a code the driver had is this issue; inventing one for the deploy path is a separate call. Behaviour change: WriteAlarmQuality fires its Part 9 event on a status-code change rather than a severity-bucket change. While the annotation was 3-state those were the same predicate; now a move between two Bad reasons changes what a subscriber reads. New SDK-free named constants live on Commons.OpcUa.OpcUaStatus, and StatusCodeParityTests is widened to cover them — that guard is reflection-driven, so it can only see a named constant, never an inline literal. #517 — the symptom is real but the issue named the wrong path and its fix was unsafe. ShutdownAsync cannot race: DriverInstanceActor calls it from PostStop, after the mailbox drains. (Core/Hosting/DriverHost, the one class with a concurrent GetHealth, has no production call site.) InitializeAsync can: it runs on a fire-and-forget Task.Run, and MTConnectDriver writes Healthy then starts loops that can throw into a catch which disposes the client before writing Faulted. Moving the write earlier, as suggested, inverts the terminal state — teardown drains in-flight loops that write health as they unwind, so a late loop could leave Healthy at rest with every connection closed. The fix is a bracket (conservative before, terminal after), applied to MTConnect's init-failure path only; shutdown keeps its single trailing write, and the rule plus the reachability table are documented on IDriver.ShutdownAsync. CalculationDriver.GetHealth returned a hard-coded Healthy that consulted nothing — Healthy before initialize, after shutdown and after dispose. Now derived from _running. Its test, named Health_is_always_Connected, asserted the defect and is replaced. Every new guard was falsified by breaking the production code and watching it go red. The two sub-code tests each assert two different Bad codes, since a single-code assertion could pass against a hard-coded constant under the old projection. Pre-existing failures, verified unchanged on a stashed tree and not chased: 4 in Driver.AbLegacy.IntegrationTests (slc500/micrologix/plc5 fixtures not up) and 3 in Host.IntegrationTests. Closes #517 Closes #519 Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo |
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30d0697c28 |
feat(hosts): surface per-host connectivity on /hosts; drop the unwritable table (#521)
`IHostConnectivityProbe` was a dead surface: eleven drivers implement it, `GetHostStatuses()` had ZERO production call sites, and `OnHostStatusChanged` had no subscriber outside the Galaxy driver's own aggregator. Per-host connectivity was computed by every driver and read by nobody. The issue offered "build the publisher or delete it". The publisher as its entity doc described it — driver nodes upserting `DriverHostStatus` rows — is not buildable: per-cluster mesh Phase 4 gates `AddOtOpcUaConfigDb` on the `admin` role, so a driver-only node has no ConfigDb connection to write rows with. So the capability is kept and the transport changed. `DriverHealthChanged.HostStatuses` now carries the probe result to `/hosts` as a Hosts column. That channel already reached the page, already survives the mesh split via the Phase 5 gRPC telemetry stream, and already replays a last-value snapshot on re-subscribe — so per-host state re-primes after a reconnect without a durable store. Both halves of the interface finally do what they are for: the event triggers a prompt publish, the pull is the source of truth. The point of the column is the case the driver-level state chip structurally cannot express: a multi-device driver stays aggregate-Healthy while ONE of its devices is unreachable. Two traps, both pinned by tests that were falsified against the prod code: - The host digest MUST be in the publish fingerprint. On a single-host-down transition every other fingerprint component is unchanged, so the dedup would swallow exactly the publish carrying the news — the trap that already bit the rediscovery signal. Removing it turns the guard test red, verified. - null (no probe) must stay distinct from empty (probe with no hosts). proto3 cannot tell an absent repeated field from an empty one, hence the explicit `has_host_statuses` flag; collapsing them would render every probe-less driver as one whose devices are all fine. Dropped: the DriverHostStatus entity, enum, DbSet, model config and table (migration DropDriverHostStatusTable — empty on every deployment, so the scaffolder's data-loss warning is moot, and Down() recreates it exactly). Found en route, NOT fixed here: `DriverInstanceResilienceStatus` is the identical defect — no writer, no reader, only a DbSet declaration, while the live data rides the `driver-resilience-status` telemetry channel. Its doc-comment now states that rather than describing the sampler and AdminUI join that were never built. Filed as #524 rather than widening this schema change beyond what was asked. Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo |
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5fff597324 |
revert(drivers): remove the periodic 5-minute device re-browse (#523)
Removes the tag-set drift detector shipped in |
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e77c8a3569 |
feat(drivers): tag-set drift detection, gated on SupportsOnlineDiscovery
The second thing #516/§8.2 deliberately did not build. The original objection stands — Modbus, S7, MQTT, AbLegacy and Sql echo authored config from DiscoverAsync, so diffing discovered against authored is a tautology for them — but it is now ENCODED rather than used as a reason not to build. The discriminator already existed: ITagDiscovery.SupportsOnlineDiscovery is documented as "enumerates the tag set from the live backend rather than replaying pre-declared/authored tags", and it separates the fleet cleanly — FOCAS, TwinCAT, MTConnect and AbCip true; the five config-echo drivers explicitly false. The check runs only for a driver that is SupportsOnlineDiscovery AND reports the new AuthoredDiscoveryRefs. That is nullable rather than empty-by-default on purpose: an empty collection legitimately means "nothing authored, everything discovered is new", so conflating the two would report total drift for a driver that never opted in. Where the value is: AbCip and FOCAS browse a live backend but implement no IRediscoverable, so before this they had no change signal at all. A periodic compare is the only way to notice a PLC re-download. A finding that changed the design: FOCAS, TwinCAT and AbCip all re-emit their authored tags into the same DiscoverAsync stream as device-derived ones, so the browse picker can show an operator their existing tags. Discovered is therefore always a superset of authored, and a VANISHED tag can never appear missing — one whole direction is structurally undetectable for three of the four. Shipping a Vanished list that is permanently empty for them would have been the half-inert seam this whole exercise removes. So the driver declares DiscoveryStreamIncludesAuthoredTags, the detector does not compute the undetectable half, and the operator message says "missing-tag detection unavailable for this driver" rather than letting the absence of a missing-tag clause read as reassurance. MTConnect is the only driver where both directions work — its stream is purely probe-model-derived. Behaviour: a failed browse is not drift (an unreachable device would otherwise report every authored tag as vanished); a truncated capture is skipped for the same reason; an unchanged drift is reported once rather than re-stamping its timestamp; drift that resolves clears the prompt. Interval defaults to 5 minutes — it browses a real device, and a tag set changing is an engineering event, not a runtime one. It reuses the Stage-2 surfacing, raising the same /hosts re-browse prompt, and never rebuilds the served address space. Comparison logic is a pure, separately-tested type rather than actor-inline. 14 new tests. The gate was verified load-bearing by deleting the SupportsOnlineDiscovery half: the tautology-driver test goes red, and it asserts discovery was never invoked rather than merely "no prompt raised", which would have passed for the wrong reason if the timer never fired. Full suite green except the same three pre-existing fixture-gated integration suites, identical counts. |
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d32d89c340 |
fix(drivers): stop silently discarding driver config edits (§8.3, #516)
Five drivers ignored the config handed to them on reinitialize, serving the
options their constructor captured — and the deployment sealed green anyway.
Fixed on both halves, as chosen.
Seam (load-bearing): DriverSpawnPlanner routes a changed DriverConfig to
ToStop + ToSpawn instead of an in-place delta, making the factory the single
parse authority. This REVERSES the deliberate decision documented at
DriverSpawnPlan.cs:49-50 ("a pure DriverConfig change stays an in-place delta
— no reconnect"). That reasoning was correct about the resilience pipeline and
wrong about the driver. The accepted price is a reconnect per config edit.
Per-driver, and this split was not anticipated:
- Re-parse in place — Modbus, AbLegacy, OpcUaClient. ParseOptions extracted
from each factory, called from InitializeAsync behind a HasConfigBody guard
so "{}" still keeps the constructor options.
- Respawn-only, deliberately NOT re-parsed — Sql and FOCAS. Each builds more
than options from config (Sql's dialect + resolved connection string,
FOCAS's client-factory backend, both injected at construction), so adopting
new options alone would run a NEW tag set against an OLD connection. Half a
re-parse is worse than none. SqlDriver's doc-comment asserted the opposite
premise — "config parsing belongs to the factory, which builds a fresh
instance" — which was false when written and is true only now.
Two green seals removed from ApplyChildDelta: it overwrote the cached Spec
synchronously BEFORE the child dequeued the message, so the host believed the
new config was live and the next reconcile computed no delta, sealing the
drift permanently; and it Tell'd with no Receive<ApplyResult> registered, so a
failed reinit — including Galaxy's deliberate NotSupportedException —
dead-lettered.
Exposed (not created) by the change: a factory throw is a CONFIG error, and
SpawnChild catches it and silently substitutes a stub. Only a brand-new driver
could reach that before; an ordinary config edit can now. Raised Warning ->
Error with an actionable message. It still does not fail the deployment —
doing so would let one malformed driver block a fleet deploy, so that is a
follow-up rather than a drive-by.
Tests: every pre-existing reinit test in these suites passes "{}", the exact
input a guarded re-parser treats as "keep constructor options" — blind to this
defect by construction. New tests pass CHANGED json; the Modbus one was
verified falsifiable by deleting the re-parse (goes red). Two tests asserted
the old behaviour and were rewritten, including the positive control in
DriverHostActorUnreadableArtifactTests, whose observable moved from
UnsubscribeAsync to ShutdownAsync now that teardown happens by stopping the
child rather than emptying its desired set.
Remaining full-suite failures are pre-existing and environmental, verified
identical on the pre-change tree: Host.IntegrationTests (3) and
Driver.AbLegacy.IntegrationTests (4, docker fixture-gated).
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adce27e7fa |
refactor(drivers): delete the dead discovered-node injection path (§8.2, #507)
#507 was filed as "injection inert in v3, re-migrate onto the raw subtree". Reading it, the retained code is not revivable: it resolves equipment from EquipmentNode.DriverInstanceId UNION EquipmentTags, and BOTH are structurally empty in v3 (AddressSpaceComposer always constructs EquipmentNode with a null DriverInstanceId; DeploymentArtifact hard-codes an empty EquipmentTags set). Removing the guard would have changed a log line and injected nothing. So it is deleted rather than fixed, and #507 closes as superseded by /raw browse-commit. Removed: HandleDiscoveredNodes, PartitionDiscoveredByDeviceHost, ShouldWarnPartition, PlansRoutingEqual, ApplyDiscoveredPlansForDriver, _discoveredByDriver, the redeploy re-inject tail, DiscoveredNodeMapper, DiscoveredInjection, AddressSpaceApplier.MaterialiseDiscoveredNodes, OpcUaPublishActor.MaterialiseDiscoveredNodes, and the Runtime-local copies of CapturingAddressSpaceBuilder/DiscoveredNode. The connect-time discovery loop goes too (StartDiscovery, RediscoverTick, HandleRediscoverAsync, DiscoveredNodesReady, TriggerRediscovery). With injection gone it had no consumer, and leaving it would either dead-letter or keep browsing real devices up to ~15x per connect to drop the result. ITagDiscovery itself stays — the /raw browse picker drives it through Commons/Browsing/DiscoveryDriverBrowser, which never went through the actor, so the picker is unaffected. deferment.md §4.4 called the 18 DiscoveryInjectionDormantV3 tests "Real — blocked on #507". They are not: they assert an equipment-rooted graft (EquipmentRootNodeId == "EQ-1") that v3 cannot produce, so they could never have unskipped as written. Deleted along with DiscoveredNodeMapperTests, the CapturingAddressSpaceBuilder tests, and the MaterialiseDiscoveredNodes tests in AddressSpaceApplierTests/OpcUaPublishActorTests. Runtime.Tests skipped: 31 -> 13. IHostConnectivityProbe is deliberately NOT resolved here. GetHostStatuses() has no production call site and nothing writes a DriverHostStatus row, but the table was re-created in the v3 initial migration, so deleting on inference would be wrong. Split to Gitea #521 with both options costed. CLAUDE.md, docs/drivers/{Galaxy,TwinCAT,MTConnect}.md updated — they described the seam as dead. Build clean; Runtime.Tests 476 passed / 13 skipped; OpcUaServer.Tests 362 passed / 4 skipped. |
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09a401b881 |
feat(drivers): consume IRediscoverable as an operator re-browse prompt (§8.2, #518)
Nine drivers raise IRediscoverable.OnRediscoveryNeeded when they observe that a remote's tag set may have changed — a Galaxy redeploy, a TwinCAT symbol-version bump, an MTConnect agent restart, a Sparkplug rebirth. Nothing in src/ subscribed, so every raise went into the void. Drivers even wrap the invoke in try/catch for "subscriber threw"; there has never been a subscriber. DriverInstanceActor now attaches the event in PreStart and detaches in PostStop, mirroring AttachAlarmSource/DetachAlarmSource. Attach is per-actor, not per-connect: the raise has no connection affinity and can land while the driver is between connects. The detach is load-bearing rather than tidy — the IDriver instance outlives the actor when the host respawns a child around the same driver object, so a missing -= accumulates one handler per respawn, each holding a dead Self. The signal rides the existing driver-health snapshot to /hosts as a "re-browse" chip. It is ADVISORY: the served address space is deliberately not rebuilt, because v3 authors raw tags explicitly through the /raw browse-commit flow and a runtime graft would materialise nodes no operator approved and no deployment artifact records. Two things worth knowing: - PublishHealthSnapshot dedups on a health fingerprint, and a rediscovery raise on an otherwise-healthy driver changes none of the four fields it hashed. Without adding the timestamp to that tuple the dedup swallows the exact publish carrying the signal. Reverting that one line turns 3 of the 5 new tests red, which is how it was confirmed rather than assumed. - The new test stub implements IDriver from scratch instead of deriving from the shared StubDriver, whose GetHealth() returns DateTime.UtcNow — its fingerprint differs on every call, so the dedup never engages and the dedup test would have passed vacuously either way. The planned discovery-result drift detector was NOT built. Modbus, S7, MQTT, AbLegacy and Sql all echo authored config from DiscoverAsync rather than browsing the device, so a discovered-vs-authored diff is permanently empty for them — it would have been another plausible-looking inert seam, which is the class this audit exists to remove. IRediscoverable is the trustworthy signal because the driver asserts it deliberately. DriverHealthChanged, IDriverHealthPublisher.Publish and HostsDriverRow gain defaulted optional parameters, so no existing call site changed. telemetry.proto gains fields 8/9 and both Phase-5 mappers carry them. Runtime.Tests 512 passed / 31 skipped. |
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4b9bcddbcc |
feat(drivers): periodic reconcile of desired vs actual subscriptions (#488)
Option A from the issue — the cheap consistency check, no interface change. The desired ref set was re-applied on a Connected TRANSITION (`ResubscribeDesired`) and on a deploy's `SetDesiredSubscriptions`, and nowhere else. A subscription lost while the driver STAYED Connected — a subscribe that failed and was never retried, a handle dropped down an error path — left the actor subscribed to nothing while still reporting Healthy, indefinitely. `ReconcileSubscription` now rides the existing 30 s `health-poll` tick: while Connected, a driver holding a desired set but no live handle is re-subscribed. Gated on `ISubscribable`. A driver that cannot subscribe at all can still be handed a desired set, and without the guard it would be told `Subscribe` every tick and fail every tick, forever. This is a state-machine consistency check, NOT a probe — it can only see that this actor holds no handle, never that a handle is present but dead server-side, because `ISubscriptionHandle` is opaque. That is option B, and it stays deferred until a real occurrence shows the handle outliving the subscription; it would need a liveness member implemented across all eight drivers with different subscription mechanics. A redundant `Subscribe` is possible (a tick queued ahead of an already-queued one observes the same no-handle state) and is harmless: `HandleSubscribeAsync` is a `ReceiveAsync`, so no tick is processed mid-subscribe, and it drops any prior subscription before establishing the new one. Suppressing it would need a pending-subscribe flag threaded through every self-tell site — more state than the race is worth. `healthPollInterval` becomes an optional Props parameter, mirroring the existing `rediscoverInterval` seam, so a test can drive the reconcile without waiting 30 s. Three tests. The reconcile itself is proven by a stub whose FIRST subscribe throws: nothing else would ever retry it, so a second attempt can only come from the reconcile — disabling `ReconcileSubscription` turns it red. The two guard tests are absence assertions and are bounded by a positive control rather than a sleep: a counting health publisher makes ticks PROCESSED observable, so "still one subscribe" means the reconcile ran and declined, not that the timer had not fired. Explicitly not deploy-time drift (#486) — re-asserting an already-correct desired set would not have helped there. |
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549c656489 |
fix(alarms): re-assert non-normal scripted-alarm conditions after a (re)load (#487)
A deploy that triggers a FULL address-space rebuild clears `_alarmConditions` and re-materialises every condition node fresh — inactive, acked, confirmed, unshelved. The engine reloads its persisted state and re-derives Active from the predicate, so it ends up correct; but there is no transition to report, so `LoadAsync` yields `EmissionKind.None` and `OnEngineEmission` drops it. Nothing writes the node. Live-reproduced on the docker-dev rig against the pre-fix image: an alarm that had fired and cleared but was still UNACKNOWLEDGED came back from a rebuild reporting Acknowledged with Retain=false — so it disappeared from ConditionRefresh entirely, while the engine still held Unacknowledged. An operator's outstanding alarm silently vanishes from the alarm list on deploy. `ScriptedAlarmHostActor.ReassertConditionNodes` closes it. After each load it reads the new `ScriptedAlarmEngine.GetProjections()` and sends one `AlarmStateUpdate` per alarm NOT in the Part 9 no-event position. Load-bearing properties: - Node-only. It sends `AlarmStateUpdate` and nothing else — never the `alerts` topic, never the telemetry hub. `alerts` is the historization path, so a row per alarm per deploy would append a duplicate historian/AVEVA record every time anyone deploys. This is why it reads a projection rather than re-emitting: `ScriptedAlarmProjection` carries no `EmissionKind`, so there is nothing for the emission machinery — or a future refactor — to mistake for a transition. The issue's sketch said `GetState(alarmId)` + `LoadedAlarmIds`; that alone would have clobbered the node's severity and message, so the projection also carries the definition's severity, the resolved message template, and the last-observed worst-input quality. - Only non-normal alarms. One in the no-event position already matches what the materialise built, so a never-fired alarm stays byte-identical to a deploy without this pass (including its Message, which the materialise seeds with the display name), and an all-normal deploy writes nothing at all. - Timestamp is the condition's own `LastTransitionUtc`, not the deploy instant. - No duplicate Part 9 events: `WriteAlarmCondition`'s delta-gate compares against the node's CURRENT state, so a re-assert onto a freshly materialised node is a genuine delta (fires once — correct, the rebuild reset what clients see) while one onto a surgically-preserved node is suppressed. Tests: 6 new host tests + 6 new engine tests. Falsifiability checked by disabling the call — 4 of the 6 host tests go red; the other 2 are absence guards against an over-broad fix and pass either way by design. Live gate (docker-dev, central-2, pre-fix image vs. rebuilt image): - pre-fix: condition absent from ConditionRefresh after a rebuild; - post-fix: present, Unacknowledged, Retain=True, stamped with its own LastTransitionUtc rather than the restart instant; - /alerts stayed empty across two re-asserts, with the panel proven live by a real ACTIVATED transition immediately afterwards — no duplicate history. |
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87ff00fd30 |
feat(mesh): RoleParser accepts cluster-{ClusterId} roles; consolidate the driver-role literal
Phase 6 (per-cluster mesh split) needs nodes to carry a cluster-scoped role like cluster-SITE-A; RoleParser previously rejected anything outside the fixed admin/driver/dev set. Adds IsClusterRole/ ClusterIdFromRole plus well-known-role constants, and points the three duplicate "driver" string literals (RedundancyStateActor, ClusterNodeAddressReconcilerActor, ServiceCollectionExtensions) at the new RoleParser.Driver so the value has one source, without renaming any existing DriverRole symbol. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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909d75357b |
test(mesh-phase5): cover the ScriptedAlarmHostActor + VirtualTagActor telemetry taps
Closes two test-completeness gaps flagged in review of the seam-tap commit — the ScriptedAlarmHostActor and VirtualTagActor hub emits had no test proving the hub actually receives them. - ScriptedAlarm_activation_emits_one_Alarm_item_with_matching_payload: spawns the host with a capturing fake hub, drives a real engine Inactive->Active transition through the existing ScriptedAlarms harness, and asserts exactly one TelemetryItem.Alarm carrying the Activated transition. - VirtualTag_script_log_emits_one_Script_item_with_same_payload: passes a fake hub via Props + a publisherFactory, drives an evaluator failure, and asserts a TelemetryItem.Script carrying the SAME ScriptLogEntry instance handed to the publisher. To make the VirtualTagActor tap observable, its hub emit moved to the TOP of PublishLog, before the test-only publisherFactory early-return branch, so the emit fires on BOTH the production DPS path and the factory path. Production behavior is unchanged: production passes publisherFactory: null, so it still reaches the DPS Tell; the emit just moved a couple lines earlier (both are fire-and-forget). Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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7bdb6d00ec |
fix(mesh-phase5): telemetry hub — plain Dictionary under gate, concurrency stress test, priming/eviction notes
Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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8e5090edf3 |
feat(mesh-phase5): tap the 4 telemetry publish seams into the local hub (DPS intact)
Each of the four telemetry publish seams now also emits its DPS payload into the node-local ITelemetryLocalHub (Phase 5), leaving the existing DistributedPubSub publish untouched: - driver-health AkkaDriverHealthPublisher -> TelemetryItem.Health - resilience DriverResilienceStatusPublisherService -> TelemetryItem.Resilience - alerts ScriptedAlarmHostActor + DriverHostActor (native) -> TelemetryItem.Alarm - script-logs VirtualTagActor + DpsScriptLogPublisher -> TelemetryItem.Script DI services take the hub as a required ctor param; actors take an optional nullable hub threaded through their Props and the real spawn sites (DriverHostActor <- ServiceCollectionExtensions; VirtualTagActor/ScriptedAlarmHostActor <- DriverHostActor), so existing test Props constructions keep compiling and simply do not emit. The hub is a no-op until a gRPC client subscribes, so the emit is safe on every node. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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9882b1d250 |
feat(mesh-phase5): node-local telemetry hub (snapshot-replay + drop-oldest fan-out)
Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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3a590a0cb7 |
refactor(mesh-phase4): retire EfAlarmConditionStateStore + drop dead ScriptedAlarmState table (Task 9)
Scripted-alarm condition state lives in LocalDb (Phase 4); the ConfigDb-backed Ef store + ScriptedAlarmState table are now dead. Removes the test-harness Ef fallback (a DB-backed node with no store now skips the alarm host), deletes the store + entity + model config, and drops the table via migration. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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73ae8ec5c5 |
fix(mesh-phase4): OpcUaPublish diff-applies from in-hand bytes with no ConfigDb (no wipe)
A driver-only node has a null dbFactory but a wired applier; the old combined guard routed it to the raw-sink fallback that wipes the address space and never re-materialises. Split the guard so in-hand artifact bytes drive the real diff-and-apply; a missing artifact abandons the rebuild (keep last-known-good, #485) instead of wiping. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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d907160747 |
feat(mesh-phase4): DriverHostActor runs ConfigDb-free (LocalDb alarm store, guarded acks)
Nullable ConfigDb factory; UpsertNodeDeploymentState no-ops when absent (central persists acks from the ApplyAck); scripted-alarm condition state served from the LocalDb store instead of the ConfigDb-backed Ef store. Combines Phase-4 Tasks 4 + 6. Removes the interim dbFactory! cast. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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4f4cdd05ec |
feat(mesh-phase4): LocalDb alarm-condition-state store (replicated, pair-local)
Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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9565827275 |
feat(mesh-phase4): retire DB-reachability from ServiceLevel on DB-less nodes
Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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6d00473866 |
feat(mesh): FetchAndCache bootstrap from the LocalDb pointer; no driver-side config SQL read
Phase 3 Task 6. In FetchAndCache mode Bootstrap() branches to BootstrapFromCache(), which restores served state from the LocalDb pointer (GetCurrentUnkeyedAsync → set _currentRevision → ApplyCachedArtifact from the cached bytes) with NO central-SQL read. Distinct from the Direct-mode TryBootFromCache fallback: reading the cache is NORMAL operation here so _isRunningFromCache stays false (the node can still fetch new deploys). An empty OR unreadable cache lands Steady-with-no-revision (the first dispatch fetches), never Stale — Stale means 'central SQL down, retry it', and FetchAndCache has no config SQL read to recover. TryRecoverFromStale gains a defensive FetchAndCache guard (it is unreachable in that mode, since the retry-db timer only starts in Stale). Proven with a ThrowingDbFactory in every test: reaching Steady + applying a dispatch proves the boot never touched central SQL. Sabotaging the mode branch (fall through to the SQL read) reddens all three — test A flips RunningFromCache; B/C enter Stale, which ignores the dispatch. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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648f173b18 |
feat(mesh): FetchAndCache apply path — fetch->cache->apply-from-bytes, null=apply-failure
Phase 3 Task 5. Under ConfigSource:Mode=FetchAndCache, a DispatchDeployment whose revision differs from _currentRevision kicks off a gRPC artifact fetch that PipeTo's its result back to Self as FetchedForApply (never a blocking await in a receive — that would freeze the mailbox for the fetch deadline). HandleFetchedForApply then applies synchronously on the actor thread, mirroring ApplyAndAck: null bytes = apply FAILURE (keep last-known-good, do not advance the revision, ack Failed — #485); non-null bytes reconcile drivers, rebuild the address space and push subscriptions FROM the bytes in hand (OpcUaPublishActor never reads central SQL), then cache them. A faulted fetch task maps to null bytes so it can't escape as an unhandled message. Extracted ReconcileDriversFromBlob from ReconcileDrivers so Direct-read, FetchAndCache and boot-from-cache share one reconcile body (the #485 empty guard moves into it); ApplyCachedArtifact now reuses it instead of duplicating the spawn-plan logic. DI: DriverHostActor.Props gains fetchAndCacheMode + artifactFetcher (LAST, per the positional-forwarding warning); Runtime resolves them from IOptions<ConfigSourceOptions> (fetcher only in FetchAndCache mode); Host registers GrpcDeploymentArtifactFetcher under hasDriver. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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7a8fb5f129 |
feat(mesh): node gRPC artifact fetcher — SHA-verified reassembly, endpoint failover, null-on-any-failure
Phase 3 Task 4. GrpcDeploymentArtifactFetcher streams the artifact from the first configured central endpoint that answers, reassembles the chunks, and verifies SHA-256(bytes) lowercase-hex == the dispatched RevisionHash (byte-identical to ConfigComposer's Convert.ToHexStringLower(SHA256.HashData(blob))). Every per-endpoint problem — RpcException, zero-length stream, or hash mismatch — is logged and the next endpoint tried; if none yield verified bytes it returns null (apply failure, keep last-known-good — the #485 contract), never throwing into the actor loop. A Func<endpoint, client> seam keeps the gRPC boundary out of the unit tests (that is Task 8's job); the real path caches one h2c GrpcChannel per endpoint. Files live under the .DeploymentCache namespace (folder Deployment/) to avoid shadowing the Configuration.Entities.Deployment type in the test assembly — same convention as LocalDbDeploymentArtifactCache. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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16d598560a |
feat(mesh): register comm actors with the receptionist; pin the wire-contract paths
Phase 2 Task 6. Both comm actors are now spawned and receptionist-registered: CentralCommunicationActor from WithOtOpcUaControlPlaneSingletons, and NodeCommunicationActor from WithOtOpcUaRuntimeActors (before DriverHostActor, because it is the host's ackRouter under ClusterClient mode; it has no dependency of its own on the host, since inbound commands travel via the node's EventStream). Both are plain WithActors registrations, NOT singletons -- a driver node's ClusterClient rotates across contact points and must find a live comm actor at whichever node answers. Both register with the receptionist in BOTH transport modes: an idle registration costs nothing, whereas registering only under ClusterClient would mean flipping the flag on a running fleet needs a restart before anything can be reached, turning a config change back into a deployment. The coordinator ref is resolved lazily per message (Func<IActorRef?> + registry.TryGet) so the comm actor never depends on the order in which Akka.Hosting materialises the singleton proxy relative to this block. Adds MeshCommActorPathTests, which boots the real two-node host and Identify- probes both paths. These strings are the wire contract and nothing else asserts they agree: a rename would compile, pass every unit test, deploy, and deliver nothing, because a ClusterClient send to an unregistered path is dropped silently. Sabotage-verified with an actual rename. DELIBERATELY NOT TESTED, with the reason recorded in the file: that the actors are per-node rather than singletons. Two discriminators were tried and both were invalid -- "the path resolves on both nodes" passes under either shape because a ClusterSingletonManager is also created on every node in the role, and "no /singleton child" is null even for the KNOWN singleton /user/config-publish, so Akka.Hosting does not lay them out that way. A sabotage re-registering the actor via WithSingleton left both green, which is what exposed them. Rather than ship an assertion that cannot fail, the property is left to the Task 8 boundary test, where a send only arrives if the target really is registered. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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5cb0e72166 |
feat(mesh): node subscribers accept EventStream commands; _coordinatorOverride -> _ackRouter
Phase 2 Task 5. DriverHostActor and ScriptedAlarmHostActor now subscribe to the node-local EventStream alongside their existing DPS topic subscriptions, so the transport flag lives ENTIRELY on the publishing side -- exactly one of the two ever publishes, and the switch can be flipped or reverted without touching a single subscriber. Note the alarm case is not symmetric: the DPS subscribe there still carries the node-LOCAL publisher (OtOpcUaServerHostedService's OPC UA Part 9 method calls), which never crosses the boundary and stays on DPS in both modes. Only the central AdminUI leg moves. Renamed DriverHostActor._coordinatorOverride to _ackRouter. Under ClusterClient mode that ref is the NodeCommunicationActor, emphatically not a coordinator, and the old name would send the next reader looking for one. Adds two wiring tests, because the unit tests either side of this seam BOTH pass with the subscription deleted -- the comm actor's test asserts a probe receives the message, and the host tests drive the actor by direct Tell. Neither notices a missing PreStart subscribe. Sabotage-verified: deleting either subscription reddens exactly its own wiring test and nothing else. Three things went wrong while writing those tests, all worth keeping: - The first version raced. ActorOf returns before PreStart runs, and an EventStream.Publish with no subscriber is dropped silently -- no buffering, no dead letter. Fixed with a warm-up whose ack proves PreStart completed; the comment says why it is not ceremony. - The alarm version was VACUOUS: it told the host directly INSIDE the assertion window alongside the relay, so the direct Tell alone produced the log the assertion waited for. Split into warm-up (outside) and relay (inside). - The alarm test needs its own ActorSystem: the shared harness pins loglevel = WARNING and the only signal an unowned alarm gives is a Debug line. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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915beec11a |
feat(mesh): NodeCommunicationActor — inbound commands to the node-local EventStream
Phase 2 Task 4. Node-side end of the boundary, registered with the receptionist per node rather than as a singleton so central's contact rotation reaches whichever node answers. Inbound commands are re-emitted on the node's EventStream, NOT back onto their DistributedPubSub topic. DPS is mesh-wide and central SendToAll-s to every node's comm actor, so a DPS republish would deliver N copies of every command to every subscriber. The EventStream is node-local by construction. It also avoids a registration handshake with actors spawned later: ScriptedAlarmHostActor is a CHILD of DriverHostActor and has no registry key, so there is no ref to hand in at wiring time. Each inbound type is listed explicitly rather than caught by a ReceiveAny, so an unknown type dead-letters loudly instead of being republished blind onto a stream where every subscriber ignores it. Outbound is ApplyAck only, and it uses Send rather than SendToAll -- the deploy coordinator is one singleton behind central's proxy, so SendToAll would deliver one ack per central node and the coordinator would count this node twice. Notably there is NO Ask across this boundary in Phase 2: every migrated command is fire-and-forget, which is why this actor is far smaller than the sister project's equivalent and needs no sender preservation at all. Sabotage-verified twice: deleting the AlarmCommand handler and flipping Send to SendToAll each redden exactly their own test. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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50b55ee4b9 |
fix(redundancy): elect the Primary by cluster age, not by address
RedundancyStateActor derived the driver Primary from ClusterState.RoleLeader("driver").
Akka offers two different notions of a "first" member and they are not the same
one: role leader is the lowest-ADDRESSED Up member (host, then port), while
ClusterSingletonManager places singletons on the OLDEST — lowest up-number.
They agree on a freshly-formed cluster, which is why every existing test passed.
They diverge after any restart: the restarted node re-joins as the youngest while
keeping its address, so if it holds the lower address it becomes role leader while
the singletons stay put. The snapshot would then name a Primary that is not
hosting the work, and every Primary-gated surface follows it — inbound device
writes, native-alarm acks, the fleet-wide alerts emit, and the alarm-history
drain would all enable on the wrong node while the node actually running the
singletons stayed gated off.
BuildSnapshot now selects the oldest Up member carrying the driver role, matching
singleton placement. Leaving members are excluded: a node handing its singletons
over must not be named Primary.
NodeRedundancyState.IsRoleLeaderForDriver is renamed IsDriverPrimary, and
NodeHealthInputs.IsDriverRoleLeader likewise. Keeping the old names would have
left the wire contract asserting a derivation the code no longer uses — the same
drift that made this defect invisible.
Proven by a real two-node cluster rather than a mock. RedundancyPrimaryElectionTests
binds the first-joining node to the HIGHER port, so oldest and lowest-address name
different nodes, and includes a fixture assertion that the divergence actually
occurred — without it the real assertion could pass for the wrong reason. Positive
control: restoring the RoleLeader derivation turns exactly the two election tests
red while the fixture check stays green.
Runtime.Tests 440 passed, ControlPlane.Tests 82, Cluster.Tests 36.
Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW
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f9f1b8fcee |
fix(localdb): phase-2 live gate — 4 production defects found and fixed
Gate record: docs/plans/2026-07-20-localdb-phase2-live-gate.md. Checks 1, 2, 5, 6 pass. Checks 3 and 4 are NOT satisfied — the defect they were meant to confirm turned out to be the opposite of what the plan assumed. Three defects crash-looped every driver node before check 1 could even run: 1. An empty ServerHistorian:ApiKey kills the host. ServerHistorianOptions- Validator exists to turn exactly that class of failure into a named OptionsValidationException, but its documented fail tier explicitly excluded ApiKey on the reasoning that a keyless client "degrades — the gateway rejects calls". It does not: the client validates its own options at construction, so the process dies during Akka startup and never makes a call. 2. UseTls disagreeing with the endpoint scheme kills the host too, in both directions (both messages confirmed in the shipped client assembly). Moving an endpoint from https to http without clearing UseTls is an ordinary migration slip. 3. Plaintext h2c was UNREACHABLE. HistorianGatewayClientAdapter forwarded the TLS-only options unconditionally, and AllowUntrustedServerCertificate defaults to false, so it always sent RequireCertificateValidation=true — which the client rejects outright when UseTls=false. Every http:// deployment crashed, though the scheme is documented as the supported way to select h2c, and the only workaround was to assert a certificate posture for a connection that has no certificate. The fourth was the blocker, and it is Phase 2's own: 4. The drain gate deferred to a Primary that cannot deliver. Redundancy roles are elected CLUSTER-WIDE; the alarm queue is PAIR-LOCAL. On the rig the elected driver Primary is central-1 — it carries the driver Akka role, replicates nobody's LocalDb and does not even run the alarm historian — so every driver node logged "Historian drain suspended", including the two site-b nodes that have no peer at all. Nothing drained anywhere, where before Phase 2 it drained fine. The cost is not a duplicate; it is the buffer growing to the capacity wall and evicting the audit trail it exists to protect. Fixed in three layers: a separate ShouldDrainAlarmHistory policy (unknown role drains; the two gates now deliberately disagree, and a test pins that); peer- host matching in DriverHostActor so a node stands down only for a Primary holding its rows; and AddAlarmHistorian short-circuiting the gate when replication is unconfigured — testing BOTH Replication:PeerAddress and SyncListenPort, since only the dialing half sets the former while both halves share the queue. Every one of these follows from the asymmetry: a false allow costs a duplicate row, which at-least-once delivery already accepts and payload-hash ids collapse; a false deny loses data silently. A third vacuous test, caught by the same delete-the-guard discipline: the role-view tests stayed green with the guard removed, because AwaitAssert polls until an assertion passes and the assertion was "reads open" — which is the SEEDED value, satisfied at the first poll before the actor processed anything. They now assert the sequence of published values through a recording view; the control then goes red for exactly the cases that matter. Migration evidence: 11 legacy rows across two deliberately overlapping files converged to exactly 9 identical rows on both nodes, proving D-6's payload-hash identity on real nodes rather than in a fixture. Open design fork, recorded in the gate doc rather than decided here: a pair cannot currently identify its own Primary, so both halves drain. Safe in every topology — nothing loses data — but the gate's de-duplication benefit is unrealised until roles are scoped per pair. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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2e4ccf7fe9 |
chore(localdb): phase-2 DoD sweep
Build: 0 errors solution-wide, and 0 warnings from every project this branch
touches. The ~816 solution-wide warnings are pre-existing xUnit1051 /
OTOPCUA0001 / CS86xx in untouched driver + client test projects.
Tests: full solution run compared against a full run on a detached worktree at
the pre-branch baseline
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71379816e7 |
feat(localdb): alarm S&F on LocalDb with primary-gated drain (cutover)
Moves the alarm store-and-forward buffer out of its own alarm-historian.db and into the node's consolidated LocalDb, where it replicates to the redundant pair peer. A node that dies holding undelivered alarm history no longer takes it to the grave. Tasks 2 and 3 land together, as the plan anticipated. They are not separable: the gate is a constructor argument of the rewritten sink, and a commit that replicated the queue without gating the drain would be a commit in which both nodes of a pair deliver every alarm event, continuously. That drain gate is the load-bearing part of the change, and the recon explains why it is new work rather than a refinement. Exactly-once delivery across a pair is enforced today on the ENQUEUE side, by HistorianAdapterActor: only the Primary enqueues, so the Secondary's queue is empty and its ungated drain has nothing to send. Replicating the table destroys that invariant. The gate is a Func<bool> the caller supplies, because the drain runs on a timer the sink owns rather than on a mailbox, and Core.AlarmHistorian cannot reference PrimaryGatePolicy in Runtime. Runtime supplies it via a new IRedundancyRoleView singleton that DriverHostActor publishes its Primary-gate verdict to -- the same verdict the inbound-write and native-ack gates use, so there is no second notion of am-I-the-Primary to drift. Two failure modes are deliberately closed: - The view is seeded OPEN, matching the policy's own answer for an unknown role with no driver peer. A deployment that runs no redundancy never publishes to it, and defaulting closed would silently stop its alarm history forever. - A gate that throws is read as not-now, never as permission, and a closed gate reports the new HistorianDrainState.NotPrimary rather than Idle. A Secondary's rising queue is supposed to look different from a stalled drain, and if BOTH nodes report NotPrimary the pair is misconfigured and says so instead of quietly filling toward the capacity ceiling. Row ids are a hash of the payload rather than fresh GUIDs. Both adapters accept the same fanned transition in the window before the first redundancy snapshot arrives, and under last-writer-wins an equal key converges those two accepts into one row instead of duplicating them. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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ef41a43102 |
fix(drivers): fail the apply when the artifact could not be read (#486)
ApplyAndAck advanced _currentRevision and recorded NodeDeploymentState=Applied immediately after ReconcileDrivers, which returns null when the artifact could not be read. So a node that applied NOTHING reported success, claimed a revision whose configuration it never applied, and — because HandleDispatchFromSteady short-circuits on a revision match — could never be healed by re-dispatching that revision. Only a later, different revision recovered it. Now a null blob fails the apply: the revision is left where it was, NodeDeploymentState records Failed with the reason, and the coordinator gets a Failed ACK. Leaving the revision alone is what makes the retry actually land instead of being waved through. This is about telling the truth, not about tearing anything down — the node keeps serving its last-known-good address space, drivers and subscriptions throughout (#485). Tests, RED-first (both verified failing with "should be Failed but was Applied"): the ACK/revision assertion, plus the one that matters — after a failed apply, re-dispatching the SAME revision now genuinely applies. Its recovered artifact adds a second driver precisely so a short-circuited ACK (which has no side effects) cannot satisfy it. Four existing tests changed, and both changes are deliberate: - DriverHostActorTests.SeedDeployment never set ArtifactBlob at all. Its three consumers are about the apply/ACK/state machine, not the artifact, and now need a genuine apply — so the helper seeds a well-formed artifact declaring no drivers. That is what the composer emits for an empty configuration, and is precisely what "bytes we could not read" is NOT. - EmptyArtifact_IsNotCached asserted "the apply still succeeds — an empty artifact is a legitimate no-op deployment". That premise is the bug. Flipped to Failed; the test's actual subject (nothing is cached) is untouched and now holds for two independent reasons. Closes #486 Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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b0c031f09f |
fix(drivers): don't tear down field I/O when a deploy's artifact reads back empty (#485)
The driver-side half of the same mistake the address-space fix corrected. ReconcileDrivers and PushDesiredSubscriptionsFromArtifact both read the artifact as `...FirstOrDefault() ?? Array.Empty<byte>()`. Their THROW paths already returned early, but empty bytes flowed onwards as a real answer: zero driver specs, so DriverSpawnPlanner planned every running child for StopChild, and then an empty desired set dropped each surviving driver's live subscription handle. A node lost its entire field I/O and still ACKed Applied. Same rule as the address space: no bytes is no answer, not "a configuration with no drivers". Nothing legitimate produces a zero-length blob — deleting the last driver still deploys a JSON document with empty arrays. Both sites now skip and keep what is running. The two guards are independent because PushDesiredSubscriptions does its OWN ConfigDb read, so the row can go missing between them. Also corrects the ReconcileDrivers doc comment, which claimed an empty blob made it "effectively a no-op" — with children running it was the opposite. Tests: DriverHostActorUnreadableArtifactTests, RED-first (verified failing — after the empty dispatch the driver list was empty). A zero-length ArtifactBlob reproduces byte-for-byte what the missing-row case delivers, so the race does not have to be constructed. Two controls, both load-bearing: - a READABLE driverless artifact still stops the driver, so the guard keys on "the read gave us nothing", not on "fewer drivers than before"; - dropping a driver's LAST TAG still clears its subscription. This one was added after the absence assertion was caught passing on a race: the unsubscribe is an async self-tell, so with the second guard deleted the test still went green. The control observes that same unsubscribe arriving well inside the settle window, which is what makes the absence meaningful — with the guard deleted the suite now correctly goes RED. SubscribableStubDriver gains an UnsubscribeCount for that observation. Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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4b0be1335e |
fix(opcua): hold last-known-good when a deploy's artifact cannot be read (#485)
A transient ConfigDb error while loading a deployment's artifact emptied the served address space. LoadArtifact caught the exception, logged "rebuild becomes no-op" and returned zero bytes; those parsed to an EMPTY composition, which the planner diffed against the live one as a PureRemove and the applier faithfully executed — 16 nodes gone, while the log claimed nothing happened. An artifact we could not obtain is not an empty configuration. Nothing legitimate produces a zero-length blob (an operator who really deletes everything still deploys a JSON document with empty arrays), so "no bytes" can only mean "no answer". HandleRebuild now abandons the rebuild on one, leaving both the materialised nodes and _lastApplied intact so the retry diffs against what is actually being served. The loader's own log line is now true. The two cases are logged differently: warn when there is a live address space being protected, debug when nothing has been deployed to this node yet. Covered by a RED-first actor test (verified failing: the load error tore down eq-2's subtree), plus a positive control proving a READABLE artifact that genuinely drops an equipment still removes it — the guard suppresses teardown only when the read failed. Found on the LocalDb Phase 1 follow-up live gate, which induced it by flapping SQL; that gate's log is the production evidence for the seam. Closes #485 Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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232bff5df7 |
fix(localdb): close both Phase 1 live-gate follow-ups
1. Wiped-node back-fill (live gate check 4). Fixed upstream in ZB.MOM.WW.LocalDb 0.1.2 and pinned here. The gate's diagnosis was slightly off: the oplog cap was not the gate. Snapshot detection measured the peer's gap against the oldest surviving oplog row and read an empty oplog as "no gap possible" — and an empty oplog is the steady state of a converged pair, since ack-pruning deletes everything the peer confirmed. The healthy state was the one state that could not heal a wiped peer. Now measured against last_acked_seq when the oplog is empty. Pinned at this level too, not just the library's: the pair harness grows a WipePassiveAsync (a NEW database — a rebuilt node comes back with a new node id and a zero watermark), and the new scenario asserts the emptied oplog as its precondition before wiping, then requires the deployment artifact to come back byte-identical with no new deploy. Verified RED against the pinned 0.1.1 (times out waiting for back-fill) and green on 0.1.2. 2. Oplog growth on default-OFF nodes (live gate check 8), fixed at the source: StoreAsync now skips entirely when the pointer already names this deployment/revision, the SHA matches the bytes, and the expected chunk count is present. Re-caching an artifact the node already holds — every restart's boot-from-cache, every RestoreApplied — writes nothing and mints no oplog rows, where before it cost a delete plus an insert per chunk plus a pointer update, all identical to what was already there. Identity is over the bytes and the chunks are counted, both deliberately: a re-composed artifact can carry the same ids with different bytes, and a pointer can name a deployment whose chunks are missing, where skipping would make an unreadable cache permanent. Both guards verified RED against a naive pointer-only skip. The gate's stated bound was also wrong and is corrected in the doc: growth was never headed for the 1M row cap. AddZbLocalDbReplication is registered unconditionally, so MaintenanceBackgroundService runs on default-OFF nodes and the 7-day MaxOplogAge cap prunes. Runtime.Tests 412/0/31, Host.IntegrationTests LocalDb 45/45. Pre-existing and unrelated: AbCip_Green_AgainstSim (needs the AB CIP docker fixture, red on a clean master too) and a flaky Roslyn race test (green 2/2 in isolation). Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW |
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c6a9f93a0c |
fix(localdb): re-cache the artifact on RestoreApplied so a wiped node self-heals
CacheAppliedArtifact ran only on a fresh apply (ApplyAndAck), never on the bootstrap RestoreApplied path. So a node whose cache was lost — fresh/wiped volume, disk failure — recovered its served state from central yet stayed cache-less, unable to boot-from-cache on the NEXT central outage until some future new deploy happened to land. Replication does not heal this: a peer's already-acked cache rows are pruned from its oplog, so a fully-wiped, converged node is never back-filled. RestoreApplied now writes the served artifact back to the cache (invariant: the cache holds what the node serves). Found on the docker-dev live gate wiping a node's LocalDb volume. |
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9137cb41eb |
fix(localdb): materialise the address space from the cached blob on boot-from-cache
Boot-from-cache told OpcUaPublishActor to RebuildAddressSpace(deploymentId), which re-loads the artifact from the ConfigDb by id — the very database that is unreachable during the outage this path exists to survive. The rebuild no-op'd, so a cache-booted node ran its drivers but served OPC UA clients an EMPTY address space. RebuildAddressSpace now carries an optional in-hand Artifact blob; ApplyCachedArtifact passes the cached bytes so materialisation happens from them directly. Found on the docker-dev live gate: healthy peer served 16 nodes, the cache-booted node served 1. |
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a27eff3298 |
feat(localdb): boot from the pair-local artifact cache when central SQL is unreachable
Hooks the Bootstrap catch that previously went straight to Stale. On a cache hit the node serves its last-known-good configuration through the outage instead of coming up with an empty address space; on a miss, behaviour is byte-for-byte what it was. The read is unkeyed because ClusterId is only derivable from an artifact you already hold or from the unreachable central DB (recon D-1). Newest pointer wins, which is correct in every real topology - a node belongs to one cluster and its peer replicates that same row. Splits PushDesiredSubscriptionsFromArtifact out of PushDesiredSubscriptions: the cache path runs precisely when the ConfigDb read cannot succeed, so re-reading the artifact there would fail by definition. RunningFromCache is surfaced on NodeDiagnosticsSnapshot (optional param, existing call sites unaffected). A node running from cache looks entirely healthy from outside - full address space, live values - but its config is frozen and no deploy can reach it. It clears only on a real apply from central. |
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1becf59168 |
feat(localdb): DriverHostActor stores applied artifacts in the pair-local cache
New Props/ctor parameter appended LAST at all three positions - the forwarding list inside Props.Create is positional and compiles into an expression tree, so a mis-ordered argument is usually type-compatible and binds the wrong dependency at runtime. All 26 existing test construction sites use named arguments and needed no change. ReconcileDrivers now returns the blob it loaded. It catches its own DB failures and returns without rethrowing, so ApplyAndAck can reach its success path having spawned zero drivers; caching on 'the apply succeeded' would persist an empty artifact as last-known-good and boot the node into an empty address space during the next outage. Verified: weakening the guard to null-only turns EmptyArtifact_IsNotCached red. The store runs in its own try/catch because an Applied ACK has already been sent by then - an escaping exception would land in ApplyAndAck's catch and emit a second, contradictory Failed ACK for a deployment the fleet believes is live. |
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a38a52b831 |
feat(localdb): chunked deployment-artifact cache over ILocalDb
128 KiB raw chunks base64-encoded into deployment_artifacts, with a per-cluster pointer carrying a SHA-256 over the raw bytes. Reassembly verifies chunk count AND the SHA before returning, so a partially replicated artifact reads back as a clean miss rather than a silently truncated address space. Adds GetCurrentUnkeyedAsync beyond the plan's interface: at the boot-failure seam the actor cannot know its ClusterId (it is derivable only from an artifact you already have, or from the central DB that is unreachable). Recon D-1. The prune's 'deployment_id <> @DeploymentId' clause makes 'the pointer's target is always present' structural rather than a side effect of clock resolution. Three stores inside one timestamp tick fall through to a deployment_id tiebreak, and since real ids are GUIDs that ordering is random - the row just written could lose, leaving the pointer naming chunks that no longer exist. Verified red without the clause. |
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e771a11a30 |
fix(localdb): rename Runtime.Deployment namespace to Runtime.DeploymentCache
The Runtime.Deployment namespace shadowed the Deployment EF entity type for every file under ZB.MOM.WW.OtOpcUa.Runtime.Tests.*: C# name lookup walks the enclosing namespace chain and finds the namespace before a using-imported type, so 19 pre-existing call sites failed with CS0118. Caught only by a full-solution build - the Host and its own tests compiled fine. |
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b9ddf20edd | feat(localdb): dedicated h2c listener + MapZbLocalDbSync gated on LocalDb:SyncListenPort | ||
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3b65c24bfb | feat(localdb): deployment-cache schema + OnReady registration | ||
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44255fcb91 | build(localdb): reference ZB.MOM.WW.LocalDb 0.1.1 + Grpc.AspNetCore | ||
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8c5e2be92e |
feat(alarms): scripted condition Quality from worst-of-input tag quality (#478)
Layer 3 of #477: a scripted alarm's condition Quality now reflects the WORST quality across its input tags, mirroring the native OT semantic (#477 L2). Plumbing (quality was silently discarded twice on the live path): - VirtualTagActor.DependencyValueChanged gains Quality (defaulted Good); the DependencyMuxActor forwards the published AttributeValuePublished.Quality it already carried; ScriptedAlarmHostActor.OnDependencyChanged pushes the real quality into the engine (was hardcoded 0u/Good). Engine (Core.ScriptedAlarms): - ScriptedAlarmEngine computes worst-of-input quality each eval (skipping not-yet-published inputs, which are a readiness concern, not a quality signal) and carries it on ScriptedAlarmEvent.WorstInputStatusCode. - A real transition carries the current worst quality so ToSnapshot's full snapshot doesn't clobber quality back to Good (e.g. transition while Uncertain). - A Bad input freezes the condition (no transition), like a comms-lost native driver; a quality-bucket change with no transition emits the new EmissionKind.QualityChanged, routed to the existing #477-L2 AlarmQualityUpdate -> WriteAlarmQuality node path (quality only, no /alerts row, no historian write). ScriptedAlarmSource skips QualityChanged so it never fabricates a phantom IAlarmSource event. Host: ToSnapshot maps WorstInputStatusCode -> OpcUaQuality; OnEngineEmission routes QualityChanged out of band. Tests (TDD, RED-first): engine worst-carry + Bad/restore QualityChanged + unchanged-bucket-no-emit; source swallows QualityChanged; mux forwards quality; host Bad-dep -> AlarmQualityUpdate(no alerts) + transition snapshot carries worst. Docs: AlarmTracking.md Layer-3 section + design doc. Closes #478 |
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db751d12a5 |
feat(alarms): condition Quality tracks source connectivity (#477)
Part 9 ConditionType.Quality was never assigned; default(StatusCode)==Good so every native + scripted condition reported Good unconditionally — a comms-lost device still showed a healthy, inactive, Good condition (a wrong-VALUE bug, distinct from the null-value #473/#475). Clients (and HMIs bucketing on IsGood) could not tell "genuinely inactive" from "lost contact". Layer 1 — make Quality a real, plumbed field: - AlarmConditionSnapshot gains OpcUaQuality Quality (default Good). - MaterialiseAlarmCondition sets it (native BadWaitingForInitialData, scripted Good). - WriteAlarmCondition projects snapshot.Quality; the delta-gate gains a Quality member so a quality-bucket change fires a Part 9 event. Layer 2 — drive native quality from driver connectivity (a comms-lost driver emits no alarm transitions, and an alarm-bearing raw tag has no value variable, so quality can't come from either existing channel): - DriverInstanceActor Tells parent ConnectivityChanged on Connected/Reconnecting. - DriverHostActor fans it to every native condition the driver owns as OpcUaPublishActor.AlarmQualityUpdate (Good on connect, Bad on disconnect). - New dedicated IOpcUaAddressSpaceSink.WriteAlarmQuality sets ONLY Quality and fires only on a bucket change — never touches Active/Acked/Retain (an active alarm that loses comms stays active). Not a full-snapshot re-projection, so it can't clobber severity/message and works for a never-fired condition. Forwarded through DeferredAddressSpaceSink (F10b trap; auto-verified by the reflection forwarding guard). Ungated by redundancy role; no /alerts row. Scripted conditions stay Good; worst-of-input quality deferred to #478 (Layer 3). Tests: node-level (materialise/project/no-clobber/unknown-node no-op), NativeAlarmProjector, DriverInstanceActor connectivity emission, DriverHostActor fan-out, OpcUaPublishActor routing, and the wire-level guard (Condition_event_Quality_tracks_source_connectivity_on_the_wire) — RED-verified against a simulated pre-fix always-Good server. Existing DriverInstanceActor parent probes ignore the new ConnectivityChanged. Docs: docs/AlarmTracking.md §"Condition source-data Quality (#477)"; design doc docs/plans/2026-07-17-alarm-condition-quality-477-design.md. |
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73d8439412 |
docs(secrets): G-4 ${secret:} config delivery convention + fail-closed proof (Task 4)
OtOpcUa commits no plaintext secrets — the only secret-shaped committed value is
ServerHistorian:ApiKey='' (empty, disabled by default). Because the pre-host expander
is fail-closed AND section-agnostic, hard-committing a ${secret:} token would break
every dev/CI/integration boot for zero at-rest benefit. Instead document the token
delivery convention for all five config secrets (jwt/ldap/deploy/configdb/historian)
in docs/security.md and note the token option in the ServerHistorian comments.
Mechanism proven live: unseeded token boot fails with SecretNotFoundException at
pre-host expansion; seeded token resolves and boot proceeds. Behavior-neutral
(comment + doc only).
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51022c3952 |
fix(v3-batch4): reassert skips historian re-record + scripted-alarm redeploy recovery (reassert review M1/M2/LOW-3)
M1 (MEDIUM): the VirtualTag re-assert re-published a stale last value with a fresh deploy-time timestamp, and VirtualTagHostActor.OnResult recorded it to the IHistoryWriter for Historize=true plans — every deploy would append an artificial historian sample (BadInternalError if the last state was Bad) that never corresponded to a real evaluation. Inert today (NullHistoryWriter) but a data-quality bug once a VT history sink binds. Fix: EvaluationResult carries an IsReassert flag (default false), set true in VirtualTagActor.OnReassertValue; OnResult still PUBLISHES the AttributeValueUpdate (to repair the reset node) but SKIPS _history.Record when IsReassert. Regression test VirtualTagHostActorTests.Reassert_of_a_historized_vtag_publishes_but_does_not_re_record_to_the_historian (fails before — count=2 — passes after: count stays 1). LOW-3: corrected the ordering comments in VirtualTagActor.OnReassertValue and VirtualTagHostActor.OnApply. ApplyVirtualTags goes to the VirtualTag HOST, not the publish actor; the ordering holds because the re-assert reaches the publish actor via a multi-hop chain (host -> child ReassertValue -> child -> parent EvaluationResult -> OnResult -> publish actor) and thus lands AFTER RebuildAddressSpace in the shared publish actor's FIFO mailbox. M2 (CONFIRMED REAL — reported as scoped follow-up, not fixed here): the same redeploy-reset race is latent for Part 9 scripted-alarm condition nodes. A full-rebuild deploy clears + re-materialises them fresh (OtOpcUaNodeManager.RebuildAddressSpace clears _alarmConditions @2160; MaterialiseAlarmCondition recreates normal state), but the engine reload does NOT re-emit an unchanged-active condition: ScriptedAlarmEngine.LoadAsync -> EvaluatePredicateToStateAsync (@546-552) computes ApplyPredicate(seed, true) where seed is the persisted state from the DB-backed EfAlarmConditionStateStore, yielding EmissionKind.None, which ScriptedAlarmHostActor.OnEngineEmission (@292) filters. Net: an active alarm with static dependencies under-reports until its next real transition on a full-rebuild deploy. The fix is larger/riskier than the VT case (touches the Core engine emission contract and must publish ONLY the OPC UA node state, NOT the alerts topic, to avoid duplicate AVEVA history rows — the alarm analogue of M1), so per review guidance it is deferred as a scoped follow-up rather than forced into this commit. Claude-Session: https://claude.ai/code/session_01LVneM3eh1UtJxEisFXgmox |