Commit Graph

8 Commits

Author SHA1 Message Date
Joseph Doherty 154171f48c test(runtime): fix the intermittent Runtime.Tests failure — 4 ordering/logic defects + the presence-budget class (#500)
The reported symptom was "Runtime.Tests occasionally reports Failed: 1" with no test
name. Instrumenting 30 full-assembly runs reproduced it at 13% (4 runs) and showed it
was never ONE flaky test: five failures across three distinct tests in that batch, and
five more distinct tests over the verification rounds that followed.

Two hypotheses were tested and DISPROVED by measurement before anything was changed:

- Cluster-formation timeout. Every test in this assembly forms a real single-node Akka
  cluster over TCP in RuntimeActorTestBase's constructor and waits 5 s for MemberStatus.Up
  — 219 formations per run. Instrumented: idle max 960 ms, under-load max 1470 ms, zero
  timeouts. A 3.4x margin; not the cause.
- Ephemeral-port exhaustion from that bind churn. TIME_WAIT measured at ~0 throughout.
  Not the cause.

FOUR GENUINE ORDERING/LOGIC DEFECTS (none is a timeout):

1. VirtualTagHostActorTests.ApplyVirtualTags_respawns_child_when_plan_changes_in_place
   The test loops to accept RegisterInterest/UnregisterInterest in EITHER order — and
   then asserts on mux.LastSender, which DEPENDS on that order. Under the [Register,
   Unregister] interleaving LastSender is the DYING child and the assertion fails. Now
   captures the sender of the Register message as it arrives. Fully deterministic; no
   timing involved. (Swept the other four LastSender sites: all drain the Unregister
   first, so their ordering is fixed. Only this one was unsafe.)

2. DriverHostActorWriteRoutingTests.Primary_routes_write_via_uns_nodeid_to_driver_by_rawpath
   ApplyAck marks the end of the APPLY, not the point a write can succeed: the child is
   still in Connecting, which deliberately fast-fails writes ("driver not connected"),
   and the NodeId->driver reverse map has not been pushed. Now retries until accepted.
   This does not weaken the assertion — every rejection branch replies WITHOUT reaching
   the driver, so Writes.Count.ShouldBe(1) still means exactly what it did.

3. HistorianAdapterActorTests.Redundancy_snapshot_without_local_node_...
   One 500 ms constant served both presence budgets (AwaitAssert) and absence windows
   (ExpectNoMsg). Different quantities that happened to share a number, so the presence
   budget could not be raised without slowing every absence check. Split into
   AssertTimeout (5 s) and Settle (500 ms).

4. ContinuousHistorizationRecorderTests.Retry_after_writer_failure_eventually_acks
   Waited on `outbox == 0`, which is ALSO true before the first append — so the poll
   could win the race against the recorder and return having observed the INITIAL state,
   after which the CallCount>=2 check outside the block failed against a recorder that
   had not run. Both conditions are now polled together with the retry count as the
   discriminator. (The preceding test in the same file documents this exact trap.)

THE PRESENCE-BUDGET CLASS:

After those four, three consecutive 30-run rounds each still failed once — on a
DIFFERENT test, in a DIFFERENT file, every time (OpcUaPublishActorApplyFailureTests 2 s,
OpcUaPublishActorRebuildTests 2 s, OpcUaPublishActorTests 500 ms). That is a
distribution, not a defect, and fixing it one test at a time was the wrong method.

RuntimeActorTestBase now carries a documented PresenceBudget (15 s) and 57 sub-3 s
AwaitAssert/AwaitCondition durations across four files route through it.

Why this is safe rather than sloppy: a presence budget is an upper bound before giving
up, not a wait — these helpers poll and return the instant the condition holds. Raising
one costs nothing on the happy path and CANNOT make a genuinely failing assertion pass;
it only changes how quickly a real breakage reports. Absence windows are the opposite
(the elapsed time IS the assertion) and were deliberately left untouched with their own
short, individually-calibrated literals.

ScriptedAlarmHostActorTests is a special case, diagnosed rather than merely raised: its
8 s budget was sized for message passing but actually waits on a REAL Roslyn compile
(ApplyScriptedAlarms -> ScriptedAlarmEngine.LoadAsync compiles every predicate). Cold
script compiles are the slowest and most variable thing in the assembly, so that class
gets 30 s with the reason recorded.

Verification: 30 consecutive full-assembly runs, 30 passed / 0 failed, against a 13%
baseline. Full solution builds; all 41 unit-test projects green.

NOT fixed here, filed as #501: DriverHostActorNativeAlarmAckRoutingTests:90 and :116 use
AwaitAssert for an ABSENCE assertion, so they return instantly and prove nothing. They
are excluded from the budget change on purpose — a bigger number does not fix them, and
rewriting them to settle-then-assert may legitimately turn them red.
2026-07-25 20:20:06 -04:00
Joseph Doherty 50b55ee4b9 fix(redundancy): elect the Primary by cluster age, not by address
RedundancyStateActor derived the driver Primary from ClusterState.RoleLeader("driver").
Akka offers two different notions of a "first" member and they are not the same
one: role leader is the lowest-ADDRESSED Up member (host, then port), while
ClusterSingletonManager places singletons on the OLDEST — lowest up-number.

They agree on a freshly-formed cluster, which is why every existing test passed.
They diverge after any restart: the restarted node re-joins as the youngest while
keeping its address, so if it holds the lower address it becomes role leader while
the singletons stay put. The snapshot would then name a Primary that is not
hosting the work, and every Primary-gated surface follows it — inbound device
writes, native-alarm acks, the fleet-wide alerts emit, and the alarm-history
drain would all enable on the wrong node while the node actually running the
singletons stayed gated off.

BuildSnapshot now selects the oldest Up member carrying the driver role, matching
singleton placement. Leaving members are excluded: a node handing its singletons
over must not be named Primary.

NodeRedundancyState.IsRoleLeaderForDriver is renamed IsDriverPrimary, and
NodeHealthInputs.IsDriverRoleLeader likewise. Keeping the old names would have
left the wire contract asserting a derivation the code no longer uses — the same
drift that made this defect invisible.

Proven by a real two-node cluster rather than a mock. RedundancyPrimaryElectionTests
binds the first-joining node to the HIGHER port, so oldest and lowest-address name
different nodes, and includes a fixture assertion that the divergence actually
occurred — without it the real assertion could pass for the wrong reason. Positive
control: restoring the RoleLeader derivation turns exactly the two election tests
red while the fixture check stays green.

Runtime.Tests 440 passed, ControlPlane.Tests 82, Cluster.Tests 36.

Claude-Session: https://claude.ai/code/session_01GASWkNEi68FSCtvr6rLoEW
2026-07-21 18:39:07 -04:00
Joseph Doherty 61b230d79a harden(historian): nullable HistorizeToAveva (missing→historize) for rolling-restart-safe deserialize + middle-link test 2026-06-11 13:00:57 -04:00
Joseph Doherty 8012509584 feat(historian): honor per-alarm HistorizeToAveva opt-out at the durable write 2026-06-11 12:48:13 -04:00
Joseph Doherty e9355e9514 refactor(historian): gate before translate (no discarded alloc on secondary) + strengthen double-write warning (review) 2026-06-11 11:24:48 -04:00
Joseph Doherty bb42e5834a feat(historian): subscribe to alerts topic + translate to AlarmHistorianEvent (Primary-gated, exactly-once) 2026-06-11 11:18:26 -04:00
Joseph Doherty 4f291ed09c test(redundancy): cover absent-node default-historize for HistorianAdapter (A2) 2026-06-11 09:02:02 -04:00
Joseph Doherty 0742946108 feat(redundancy): gate alarm historization on Primary (A2, defensive — actor currently unfed)
HistorianAdapterActor now subscribes to the redundancy-state DPS topic,
caches the local node's RedundancyRole, and SKIPS the durable-sink enqueue
when the local node is Secondary or Detached. Unknown/null role default-writes
so single-node deploys and the boot window never silently drop historization.
GetStatus stays ungated.

PREMISE: verified the actor is registered but FED BY NOTHING in production —
there is no AlarmHistorianEvent producer and nothing resolves its registry key
to Tell it. This is a FORWARD-LOOKING / DEFENSIVE guard, not a fix for a live
double-write: the moment a per-node feeder lands (engine -> historian, expected
as a per-node cluster broadcast like the alerts topic), only the Primary will
write to the durable sink (exactly-once across all alarm sources).

Mirrors the sibling A1 treatment of ScriptedAlarmHostActor (06c4155) and
OpcUaPublishActor's redundancy-state handler. localNode threaded through
HistorianAdapterActor.Props from ServiceCollectionExtensions (roleInfo.LocalNode).
2026-06-11 08:57:41 -04:00