feat(mtconnect): CONDITION data items as native Part 9 alarms via IAlarmSource (#626)

The parser keeps a condition's text, nativeCode, nativeSeverity, qualifier and type. A new
MTConnectConditionTracker applies MTConnect's multi-condition semantics (per-nativeCode
activation/clearing across /sample deltas, /current baseline reset, Unavailable), and
MTConnectConditionAlarmMapper turns tracker state into Part 9 transitions: Warning=500,
Fault=800, Normal=clear, Unavailable=inactive + BadNoCommunication; escalation or a new
code retriggers. The driver implements IAlarmSource keyed by the alarm tag's RawPath,
diffs against what the server was actually told (only when a handler is attached), so a
reconnect/re-baseline never re-raises an unchanged condition and a missed transition is
delivered on the next subscribe. Ack is a no-op success. Existing CONDITION String tags
are unchanged; a tag becomes an alarm only via the standard TagConfig 'alarm' object.

Claude-Session: https://claude.ai/code/session_01Ef2ozxS7QPanGT8uoATbTe
This commit is contained in:
Joseph Doherty
2026-10-08 15:01:39 -04:00
parent cb85a455c9
commit 653d138637
9 changed files with 1290 additions and 9 deletions
@@ -0,0 +1,153 @@
using System.Text;
using ZB.MOM.WW.OtOpcUa.Core.Abstractions;
namespace ZB.MOM.WW.OtOpcUa.Driver.MTConnect;
/// <summary>
/// The MTConnect CONDITION → OPC UA Part 9 mapping (#626), as one pure function: given what the server was
/// last told about a condition and what the Agent says now, the single <see cref="AlarmEventArgs"/> to
/// raise — or none.
/// </summary>
/// <remarks>
/// <list type="table">
/// <listheader><term>Agent level</term><description>Part 9</description></listheader>
/// <item><term>Normal</term><description>inactive (return to normal), quality Good</description></item>
/// <item><term>Warning</term><description>active, severity 500 (<see cref="AlarmSeverity.Medium"/>)</description></item>
/// <item><term>Fault</term><description>active, severity 800 (<see cref="AlarmSeverity.High"/> bucket)</description></item>
/// <item><term>Unavailable</term><description>inactive, quality <c>BadNoCommunication</c></description></item>
/// </list>
/// <para>
/// Inactive → active is a <see cref="AlarmTransitionKind.Raise"/>; active → a DIFFERENT active statement
/// (Warning → Fault, a new <c>nativeCode</c>, a changed message) is a
/// <see cref="AlarmTransitionKind.Retrigger"/> — active and unacknowledged again with the new severity
/// and message; active → Normal/Unavailable is a <see cref="AlarmTransitionKind.Clear"/>. A change that
/// moves only the quality (Normal ⇄ Unavailable) is a quality-only annotation
/// (<see cref="AlarmEventArgs.IsQualityOnly"/>). An unchanged statement
/// (<see cref="MTConnectConditionState.SameAlarmAs"/>) emits nothing — which is what keeps a reconnect's
/// replayed <c>/current</c> from re-raising, and so un-acknowledging, an alarm the operator acked.
/// </para>
/// <para>
/// The one deliberate exception is a <c>resync</c>: an unchanged <c>Unavailable</c> is
/// re-asserted on a (re)subscribe, because the host re-annotates every condition Good when the driver
/// reconnects (#477) and nothing else would put the per-condition Bad back.
/// </para>
/// </remarks>
internal static class MTConnectConditionAlarmMapper
{
/// <summary>OPC UA severity of an active <c>Warning</c>.</summary>
internal const int WarningSeverity = 500;
/// <summary>OPC UA severity of an active <c>Fault</c>.</summary>
internal const int FaultSeverity = 800;
/// <summary>Canonical <c>Opc.Ua.StatusCodes.Good</c>.</summary>
private const uint Good = 0x00000000u;
/// <summary>Canonical <c>Opc.Ua.StatusCodes.BadNoCommunication</c> — the Agent has no state for the item.</summary>
private const uint BadNoCommunication = 0x80310000u;
/// <summary>
/// The event moving the server from <paramref name="delivered"/> to <paramref name="current"/>, or
/// <c>null</c> when nothing needs to be said.
/// </summary>
/// <param name="delivered">What the server was last told for this condition; <c>null</c> when nothing yet.</param>
/// <param name="current">The Agent's current statement.</param>
/// <param name="conditionId">The condition's ConditionId — the alarm-bearing raw tag's RawPath.</param>
/// <param name="dataItemId">The Agent DataItem id (carried as <see cref="AlarmEventArgs.SourceNodeId"/>).</param>
/// <param name="handle">The alarm subscription the event belongs to.</param>
/// <param name="resync">True on a (re)subscribe: re-assert an unchanged Unavailable quality.</param>
/// <returns>The event to raise, or <c>null</c>.</returns>
public static AlarmEventArgs? Transition(
MTConnectConditionState? delivered,
MTConnectConditionState current,
string conditionId,
string dataItemId,
IAlarmSubscriptionHandle handle,
bool resync)
{
ArgumentNullException.ThrowIfNull(current);
var wasActive = delivered?.IsActive == true;
if (delivered is not null && delivered.SameAlarmAs(current))
{
return resync && current.Level == MTConnectConditionLevel.Unavailable
? Build(current, delivered, conditionId, dataItemId, handle, AlarmTransitionKind.Unspecified)
: null;
}
if (current.IsActive)
{
return Build(current, delivered, conditionId, dataItemId, handle,
wasActive ? AlarmTransitionKind.Retrigger : AlarmTransitionKind.Raise);
}
if (wasActive)
{
return Build(current, delivered, conditionId, dataItemId, handle, AlarmTransitionKind.Clear);
}
// Inactive → inactive with a different level: only the quality moved. Nothing to say for a first-seen
// Normal — the host's connectivity annotation already confirms a materialised condition Good.
if (delivered is null && current.Level == MTConnectConditionLevel.Normal)
{
return null;
}
return Build(current, delivered, conditionId, dataItemId, handle, AlarmTransitionKind.Unspecified);
}
/// <summary>The Part 9 severity of an active level.</summary>
/// <param name="level">An active level.</param>
internal static int SeverityOf(MTConnectConditionLevel level) =>
level == MTConnectConditionLevel.Fault ? FaultSeverity : WarningSeverity;
/// <summary>
/// The condition's message: its text content, else <c>"{type} {level}"</c>; followed by whichever of
/// <c>nativeCode</c> / <c>nativeSeverity</c> / <c>qualifier</c> the Agent supplied — the Part 9 event
/// model has no slot for them, and an operator needs the native code to look the alarm up.
/// </summary>
/// <param name="state">The state to describe.</param>
internal static string MessageOf(MTConnectConditionState state)
{
var detail = state.Detail;
var level = state.Level == MTConnectConditionLevel.Unavailable ? "UNAVAILABLE" : state.Level.ToString();
var builder = new StringBuilder(detail.Text ?? $"{detail.ConditionType ?? "CONDITION"} {level}");
var extras = new List<string>(3);
if (detail.NativeCode is not null) extras.Add($"nativeCode={detail.NativeCode}");
if (detail.NativeSeverity is not null) extras.Add($"nativeSeverity={detail.NativeSeverity}");
if (detail.Qualifier is not null) extras.Add($"qualifier={detail.Qualifier}");
if (extras.Count > 0) builder.Append(" [").AppendJoin(", ", extras).Append(']');
return builder.ToString();
}
private static AlarmEventArgs Build(
MTConnectConditionState current,
MTConnectConditionState? delivered,
string conditionId,
string dataItemId,
IAlarmSubscriptionHandle handle,
AlarmTransitionKind kind)
{
// An inactive statement keeps the severity of the alarm it clears (or the one last shown), so a clear
// does not visibly re-grade the condition; a never-active condition reports Warning's 500.
var severity = current.IsActive
? SeverityOf(current.Level)
: delivered?.IsActive == true ? SeverityOf(delivered.Level) : WarningSeverity;
return new AlarmEventArgs(
SubscriptionHandle: handle,
SourceNodeId: dataItemId,
ConditionId: conditionId,
AlarmType: current.Detail.ConditionType ?? "CONDITION",
Message: MessageOf(current),
Severity: severity >= FaultSeverity ? AlarmSeverity.High : AlarmSeverity.Medium,
SourceTimestampUtc: current.TimestampUtc,
Kind: kind,
OpcUaSeverity: severity,
QualityStatusCode: current.Level == MTConnectConditionLevel.Unavailable ? BadNoCommunication : Good);
}
}
@@ -0,0 +1,225 @@
namespace ZB.MOM.WW.OtOpcUa.Driver.MTConnect;
/// <summary>The four MTConnect CONDITION levels the alarm path distinguishes (#626).</summary>
internal enum MTConnectConditionLevel
{
/// <summary><c>&lt;Normal/&gt;</c> — nothing is active.</summary>
Normal = 0,
/// <summary><c>&lt;Warning/&gt;</c> — active, Part 9 severity 500.</summary>
Warning = 1,
/// <summary><c>&lt;Fault/&gt;</c> — active, Part 9 severity 800.</summary>
Fault = 2,
/// <summary><c>&lt;Unavailable/&gt;</c> — the Agent has no state for the item (inactive, Bad quality).</summary>
Unavailable = 3,
}
/// <summary>
/// The derived state of ONE CONDITION DataItem as the alarm path sees it (#626): the most severe active
/// condition when any is active, else Normal or Unavailable.
/// </summary>
/// <param name="Level">The derived level.</param>
/// <param name="Detail">
/// The detail of the observation the level comes from — the winning active condition, or the latest
/// Normal/Unavailable observation. Never null.
/// </param>
/// <param name="TimestampUtc">That observation's Agent timestamp.</param>
/// <param name="ActiveCount">How many distinct conditions (by <c>nativeCode</c>) are active at once.</param>
internal sealed record MTConnectConditionState(
MTConnectConditionLevel Level,
MTConnectConditionDetail Detail,
DateTime TimestampUtc,
int ActiveCount)
{
/// <summary>Whether the derived condition is active (Warning or Fault).</summary>
public bool IsActive => Level is MTConnectConditionLevel.Warning or MTConnectConditionLevel.Fault;
/// <summary>
/// Whether two states are the SAME alarm statement — the dedup key the alarm path diffs on. Two active
/// states match only when level, <c>nativeCode</c>, <c>nativeSeverity</c>, <c>qualifier</c> and message
/// text all agree (a new code, an escalation, or a changed message is a new statement); two inactive
/// states match on the level alone, so a re-reported Normal never re-clears. The timestamp and the
/// active count are deliberately NOT part of it: a replayed <c>/current</c> after a reconnect carries the
/// same condition under a new sequence, and re-raising it would un-acknowledge an operator's ack.
/// </summary>
/// <param name="other">The state to compare against.</param>
/// <returns>True when the alarm path must emit nothing to move from one to the other.</returns>
public bool SameAlarmAs(MTConnectConditionState other)
{
if (Level != other.Level) return false;
if (!IsActive) return true;
return string.Equals(Detail.NativeCode, other.Detail.NativeCode, StringComparison.Ordinal)
&& string.Equals(Detail.NativeSeverity, other.Detail.NativeSeverity, StringComparison.Ordinal)
&& string.Equals(Detail.Qualifier, other.Detail.Qualifier, StringComparison.Ordinal)
&& string.Equals(Detail.Text, other.Detail.Text, StringComparison.Ordinal);
}
}
/// <summary>
/// Folds MTConnect CONDITION observations into per-DataItem alarm state with the protocol's own
/// multi-condition semantics (#626) — the alarm path's analogue of <see cref="MTConnectObservationIndex"/>.
/// </summary>
/// <remarks>
/// <para>
/// <b>Why the index is not enough.</b> The index reconciles several states reported for one DataItem
/// only <i>within one document</i> and otherwise treats each document as the new statement of the
/// value. That is right for a <c>/current</c> snapshot but wrong for a <c>/sample</c> delta: an Agent
/// streams each <c>nativeCode</c>'s activation and clearing separately, so a chunk carrying
/// <c>&lt;Normal nativeCode="A"/&gt;</c> clears code A only — code B, raised in an earlier chunk,
/// is still active. The alarm path must not report "return to normal" there.
/// </para>
/// <para>
/// <b>Rules, per DataItem, applied in document order.</b> <c>Warning</c>/<c>Fault</c> activates (or
/// replaces) the entry keyed by its <c>nativeCode</c> (blank = one unnamed entry). <c>Normal</c> with a
/// <c>nativeCode</c> clears that code; <c>Normal</c> without one clears every code. <c>Unavailable</c>
/// clears every code and marks the item unavailable until any other level arrives. A <b>baseline</b>
/// (<c>/current</c>, which lists every currently-active condition) first resets each DataItem it
/// mentions, so an entry cleared while the driver was not listening cannot survive a re-baseline. An
/// unrecognised (vendor) state word is treated as an active <c>Warning</c> — surfacing an unknown
/// condition beats hiding it.
/// </para>
/// <para>
/// <b>Thread safety.</b> One internal lock; every member is atomic. The pump is the only writer.
/// </para>
/// </remarks>
internal sealed class MTConnectConditionTracker
{
/// <summary>The parser's normalised spelling of <c>&lt;Unavailable/&gt;</c>.</summary>
private const string UnavailableSentinel = "UNAVAILABLE";
private readonly Lock _lock = new();
private readonly Dictionary<string, ItemState> _items = new(StringComparer.Ordinal);
private long _order;
/// <summary>
/// Folds every CONDITION observation of <paramref name="document"/> into the tracked state.
/// </summary>
/// <param name="document">A <c>/current</c> snapshot or one <c>/sample</c> chunk.</param>
/// <param name="baseline">
/// True for a <c>/current</c> answer — each DataItem it mentions is reset before its observations are
/// applied; false for a <c>/sample</c> delta.
/// </param>
/// <returns>The DataItem ids whose condition state the document touched (empty when none).</returns>
public IReadOnlySet<string> Apply(MTConnectStreamsResult document, bool baseline)
{
ArgumentNullException.ThrowIfNull(document);
var touched = new HashSet<string>(StringComparer.Ordinal);
if (document.Observations is not { Count: > 0 }) return touched;
lock (_lock)
{
foreach (var observation in document.Observations)
{
if (observation?.Condition is null || string.IsNullOrWhiteSpace(observation.DataItemId)) continue;
if (!_items.TryGetValue(observation.DataItemId, out var item))
{
_items[observation.DataItemId] = item = new ItemState();
}
if (touched.Add(observation.DataItemId) && baseline)
{
item.Active.Clear();
item.Unavailable = false;
}
ApplyOne(item, observation);
}
}
return touched;
}
/// <summary>The derived state of one DataItem, or <c>null</c> when it has never been observed as a condition.</summary>
/// <param name="dataItemId">The DataItem id.</param>
public MTConnectConditionState? Get(string dataItemId)
{
lock (_lock)
{
if (string.IsNullOrEmpty(dataItemId) || !_items.TryGetValue(dataItemId, out var item)) return null;
if (item.Active.Count > 0)
{
// Most severe wins; among equals, the most recently activated — the newest statement the
// operator has not yet seen.
var winner = item.Active.Values
.OrderByDescending(e => e.Level)
.ThenByDescending(e => e.Order)
.First();
return new MTConnectConditionState(winner.Level, winner.Detail, winner.TimestampUtc, item.Active.Count);
}
var last = item.LastInactive;
return last is null
? null
: new MTConnectConditionState(
item.Unavailable ? MTConnectConditionLevel.Unavailable : MTConnectConditionLevel.Normal,
last.Detail,
last.TimestampUtc,
0);
}
}
/// <summary>Drops every tracked state — the Agent-restart re-baseline, mirroring <see cref="MTConnectObservationIndex.Clear"/>.</summary>
public void Clear()
{
lock (_lock) _items.Clear();
}
/// <summary>Maps a parsed condition state word onto a level (unknown vendor words ⇒ Warning).</summary>
/// <param name="value">The observation's state word.</param>
internal static MTConnectConditionLevel LevelOf(string? value) => value switch
{
UnavailableSentinel => MTConnectConditionLevel.Unavailable,
_ when string.Equals(value, "Normal", StringComparison.OrdinalIgnoreCase) => MTConnectConditionLevel.Normal,
_ when string.Equals(value, "Fault", StringComparison.OrdinalIgnoreCase) => MTConnectConditionLevel.Fault,
_ when string.Equals(value, "Unavailable", StringComparison.OrdinalIgnoreCase) => MTConnectConditionLevel.Unavailable,
_ => MTConnectConditionLevel.Warning,
};
private void ApplyOne(ItemState item, MTConnectObservation observation)
{
var detail = observation.Condition!;
var entry = new Entry(LevelOf(observation.Value), detail, observation.TimestampUtc, ++_order);
switch (entry.Level)
{
case MTConnectConditionLevel.Normal:
if (detail.NativeCode is null) item.Active.Clear();
else item.Active.Remove(detail.NativeCode);
item.Unavailable = false;
item.LastInactive = entry;
break;
case MTConnectConditionLevel.Unavailable:
item.Active.Clear();
item.Unavailable = true;
item.LastInactive = entry;
break;
default:
item.Active[detail.NativeCode ?? string.Empty] = entry;
item.Unavailable = false;
break;
}
}
private sealed record Entry(MTConnectConditionLevel Level, MTConnectConditionDetail Detail, DateTime TimestampUtc, long Order);
private sealed class ItemState
{
/// <summary>Active conditions keyed by <c>nativeCode</c> ("" for an unnamed one).</summary>
public Dictionary<string, Entry> Active { get; } = new(StringComparer.Ordinal);
/// <summary>Whether the latest inactive statement was Unavailable.</summary>
public bool Unavailable { get; set; }
/// <summary>The latest Normal/Unavailable observation (its text and type feed the clear message).</summary>
public Entry? LastInactive { get; set; }
}
}
@@ -0,0 +1,230 @@
using Microsoft.Extensions.Logging;
using ZB.MOM.WW.OtOpcUa.Core.Abstractions;
namespace ZB.MOM.WW.OtOpcUa.Driver.MTConnect;
/// <summary>
/// The <see cref="IAlarmSource"/> half of <see cref="MTConnectDriver"/> (#626): CONDITION data items as
/// native OPC UA Part 9 alarms.
/// </summary>
/// <remarks>
/// <para>
/// <b>Which tags are alarms.</b> The server decides, not this driver: a raw tag whose <c>TagConfig</c>
/// carries the cross-driver <c>alarm</c> object is materialised as a Part 9 condition at its RawPath, and
/// its RawPath arrives here through <see cref="SubscribeAlarmsAsync"/>. Every event this driver raises
/// uses that RawPath as <see cref="AlarmEventArgs.ConditionId"/> — the key the host routes on. A CONDITION
/// tag WITHOUT an <c>alarm</c> object is unchanged: it stays the plain String value it always was.
/// </para>
/// <para>
/// <b>One condition per DataItem.</b> MTConnect can hold several simultaneous conditions on one
/// DataItem (distinct <c>nativeCode</c>s); the Part 9 condition shows the most severe active one
/// (<see cref="MTConnectConditionTracker"/>), and an escalation or a new code re-raises it
/// (<see cref="MTConnectConditionAlarmMapper"/>).
/// </para>
/// <para>
/// <b>Delivery is diffed against what the server was actually TOLD.</b> <see cref="_deliveredConditions"/>
/// records a state only when an <see cref="OnAlarmEvent"/> handler was attached to receive it. The host's
/// <c>DriverInstanceActor</c> detaches its handler while it reconnects and re-subscribes on every
/// Connected entry, so a transition that happened while nobody listened stays pending and is delivered on
/// the re-subscribe — and an unchanged condition is NOT re-raised there, which would un-acknowledge it.
/// </para>
/// <para>
/// <b>Raised under <see cref="_alarmLock"/>.</b> Two threads emit — the <c>/sample</c> pump and a
/// subscribing caller — and the diff + record + raise must be one step or a Raise and its Clear could
/// reach the server reversed. The only production handler is <c>DriverInstanceActor</c>'s, a
/// non-blocking <c>Tell</c>. <see cref="_alarmLock"/> is never taken while holding
/// <see cref="_subscriptionLock"/> or the lifecycle semaphore, and never takes either.
/// </para>
/// <para>
/// <b>Comms loss emits nothing here</b>, matching every other native source: a driver that cannot reach
/// its Agent has nothing new to say, and the host annotates every condition it owns
/// <c>BadNoCommunication</c> on the connectivity edge (#477), keeping each one's Active state. On recovery
/// the re-baselined <c>/current</c> is diffed like any other document.
/// </para>
/// </remarks>
public sealed partial class MTConnectDriver : IAlarmSource
{
/// <summary>Serializes condition-alarm diffing and delivery. See the class remarks.</summary>
private readonly Lock _alarmLock = new();
/// <summary>
/// ConditionId (RawPath) → the state the server was last told. Guarded by <see cref="_alarmLock"/>.
/// Survives re-subscribes and lifecycle restarts on purpose — it describes the SERVER's condition node,
/// which outlives both.
/// </summary>
private readonly Dictionary<string, MTConnectConditionState> _deliveredConditions = new(StringComparer.Ordinal);
/// <summary>The CONDITION tracker for the current session; replaced alongside the observation index.</summary>
private MTConnectConditionTracker _conditions = new();
/// <summary>
/// The one live alarm subscription, or <c>null</c>. Written under <see cref="_subscriptionLock"/> (it
/// keeps the shared <c>/sample</c> pump alive); read with <see cref="Volatile.Read{T}"/> elsewhere.
/// </summary>
private AlarmSubscriptionState? _alarmSubscription;
private long _nextAlarmSubscriptionId;
/// <inheritdoc/>
public event EventHandler<AlarmEventArgs>? OnAlarmEvent;
/// <summary>The condition tracker the pump folds CONDITION observations into. Exposed for tests.</summary>
internal MTConnectConditionTracker ConditionTracker => Volatile.Read(ref _conditions);
/// <inheritdoc/>
/// <remarks>
/// Collapses to ONE live subscription (the latest), like the Galaxy and FOCAS sources: the owning
/// <c>DriverInstanceActor</c> is the only caller and re-subscribes on every Connected entry. Starts the
/// shared <c>/sample</c> pump when nothing else had (a driver whose only authored tags are alarms), and
/// immediately delivers the current state of every subscribed condition that differs from what the server
/// was last told — the re-establish step after a restart or a reconnect.
/// </remarks>
public Task<IAlarmSubscriptionHandle> SubscribeAlarmsAsync(
IReadOnlyList<string> sourceNodeIds, CancellationToken cancellationToken)
{
ArgumentNullException.ThrowIfNull(sourceNodeIds);
var references = new HashSet<string>(StringComparer.Ordinal);
foreach (var reference in sourceNodeIds)
{
if (!string.IsNullOrWhiteSpace(reference)) references.Add(reference);
}
var handle = new MTConnectAlarmSubscriptionHandle(Interlocked.Increment(ref _nextAlarmSubscriptionId));
lock (_subscriptionLock)
{
Volatile.Write(ref _alarmSubscription, new AlarmSubscriptionState(handle, references));
StartSampleStreamCore(republishOnStart: false);
}
lock (_alarmLock)
{
// A condition that left the set has its node torn down by the server; if it comes back it is a NEW
// node that has been told nothing, so forget what its predecessor was told.
foreach (var stale in _deliveredConditions.Keys.Where(k => !references.Contains(k)).ToList())
{
_deliveredConditions.Remove(stale);
}
}
EmitConditionTransitions(touchedDataItemIds: null, resync: true);
_logger.LogDebug(
"MTConnect driver {DriverInstanceId} opened alarm subscription {SubscriptionId} over {ConditionCount} condition(s).",
_driverInstanceId, handle.DiagnosticId, references.Count);
return Task.FromResult<IAlarmSubscriptionHandle>(handle);
}
/// <inheritdoc/>
/// <remarks>An unknown or superseded handle is a no-op, matching <see cref="UnsubscribeAsync"/>.</remarks>
public async Task UnsubscribeAlarmsAsync(IAlarmSubscriptionHandle handle, CancellationToken cancellationToken)
{
ArgumentNullException.ThrowIfNull(handle);
bool stopStream;
lock (_subscriptionLock)
{
if (Volatile.Read(ref _alarmSubscription) is not { } live || !ReferenceEquals(live.Handle, handle))
{
return;
}
Volatile.Write(ref _alarmSubscription, null);
stopStream = !HasSubscribedReferencesCore();
}
if (stopStream)
{
// Outside the lock — see UnsubscribeAsync.
await StopSampleStreamAsync(cancellationToken).ConfigureAwait(false);
}
}
/// <inheritdoc/>
/// <remarks>
/// MTConnect has no acknowledgement — an Agent's conditions clear when the machine says so. The Part 9
/// Acknowledge (and AddComment) is applied server-side; this is the no-op success the host routes it to,
/// so nothing is sent to the Agent and capability negotiation still succeeds. Same posture as FOCAS.
/// </remarks>
public Task AcknowledgeAsync(
IReadOnlyList<AlarmAcknowledgeRequest> acknowledgements, CancellationToken cancellationToken)
{
ArgumentNullException.ThrowIfNull(acknowledgements);
return Task.CompletedTask;
}
/// <summary>Whether the alarm subscription names any condition. <b>Caller must hold <see cref="_subscriptionLock"/>.</b></summary>
private bool HasAlarmReferencesCore() => Volatile.Read(ref _alarmSubscription) is { References.Count: > 0 };
/// <summary>
/// Diffs the subscribed conditions against what the server was last told and raises one event per
/// condition that moved. Never throws: a faulting handler is logged and the next condition still goes.
/// </summary>
/// <param name="touchedDataItemIds">
/// Only conditions bound to these DataItems are evaluated; <c>null</c> evaluates every subscribed one.
/// </param>
/// <param name="resync">Whether this is a (re)subscribe — see <see cref="MTConnectConditionAlarmMapper"/>.</param>
private void EmitConditionTransitions(IReadOnlySet<string>? touchedDataItemIds, bool resync)
{
if (touchedDataItemIds is { Count: 0 }) return;
var subscription = Volatile.Read(ref _alarmSubscription);
if (subscription is not { References.Count: > 0 }) return;
lock (_alarmLock)
{
// Nobody to tell (the host detached while it reconnects): record nothing, so the re-subscribe that
// follows still sees the difference and delivers it.
var handlers = OnAlarmEvent;
if (handlers is null) return;
var binding = Volatile.Read(ref _binding);
var tracker = Volatile.Read(ref _conditions);
foreach (var conditionId in subscription.References)
{
var dataItemId = binding.ToDataItemId(conditionId);
if (touchedDataItemIds is not null && !touchedDataItemIds.Contains(dataItemId)) continue;
var current = tracker.Get(dataItemId);
if (current is null) continue;
_deliveredConditions.TryGetValue(conditionId, out var delivered);
var evt = MTConnectConditionAlarmMapper.Transition(
delivered, current, conditionId, dataItemId, subscription.Handle, resync);
_deliveredConditions[conditionId] = current;
if (evt is null) continue;
foreach (var registration in handlers.GetInvocationList())
{
try
{
((EventHandler<AlarmEventArgs>)registration).Invoke(this, evt);
}
catch (Exception ex)
{
_logger.LogWarning(
ex,
"MTConnect driver {DriverInstanceId} caught a fault from an alarm subscriber for {ConditionId}; delivery continues.",
_driverInstanceId, conditionId);
}
}
}
}
}
/// <summary>The live alarm subscription: its handle and the ConditionIds (RawPaths) it names.</summary>
private sealed record AlarmSubscriptionState(MTConnectAlarmSubscriptionHandle Handle, HashSet<string> References);
}
/// <summary>Handle returned by <see cref="MTConnectDriver.SubscribeAlarmsAsync"/>.</summary>
/// <param name="Id">The driver-local subscription number.</param>
public sealed record MTConnectAlarmSubscriptionHandle(long Id) : IAlarmSubscriptionHandle
{
/// <inheritdoc />
public string DiagnosticId => $"mtconnect-alarm-sub-{Id}";
}
@@ -47,7 +47,8 @@ namespace ZB.MOM.WW.OtOpcUa.Driver.MTConnect;
/// <see cref="IWritable"/>, <see cref="ISubscribable"/>, <see cref="ITagDiscovery"/>,
/// <see cref="IHostConnectivityProbe"/> and <see cref="IRediscoverable"/> — the last two
/// built on state this class already caches (the Agent <c>instanceId</c> and the probe
/// model).
/// model) — plus <see cref="IAlarmSource"/> for CONDITION data items (#626, in
/// <c>MTConnectDriver.Alarms.cs</c>).
/// </para>
/// <para>
/// <b><see cref="IWritable"/> is <i>observation injection</i>, not machine command, and it is
@@ -71,7 +72,7 @@ namespace ZB.MOM.WW.OtOpcUa.Driver.MTConnect;
/// <see cref="AgentSession.ProbeModel"/> (see <see cref="RunProbeLoopAsync"/>).
/// </para>
/// </remarks>
public sealed class MTConnectDriver
public sealed partial class MTConnectDriver
: IDriver, IReadable, IWritable, ISubscribable, ITagDiscovery, IHostConnectivityProbe, IRediscoverable,
ISkippedTagReporter
{
@@ -1981,6 +1982,10 @@ public sealed class MTConnectDriver
if (republishOnStart)
{
FanOut(SubscribedReferences(), ObservationIndex);
// #626: and the conditions, diffed against what the server was last told — so a restart
// delivers what changed while the driver was down and re-raises nothing that did not.
EmitConditionTransitions(touchedDataItemIds: null, resync: false);
}
while (!ct.IsCancellationRequested)
@@ -2140,6 +2145,7 @@ public sealed class MTConnectDriver
// then fails, holding stale values from a dead device model would be worse than
// holding none.
ObservationIndex.Clear();
ConditionTracker.Clear();
FanOut(SubscribedReferences(), ObservationIndex);
// The driver's own state is consistent by this point, so it is safe to hand the
@@ -2245,7 +2251,7 @@ public sealed class MTConnectDriver
.ConfigureAwait(false);
PublishAgentCursor(current.InstanceId, current.NextSequence);
ApplyAndFanOut(current);
ApplyAndFanOut(current, baseline: true);
_streamDegraded = false;
PublishHealthy(DateTime.UtcNow);
@@ -2328,11 +2334,16 @@ public sealed class MTConnectDriver
/// Folds a <c>/current</c> snapshot or one <c>/sample</c> chunk into the shared index and
/// publishes every reference it touched to the handles that subscribe it.
/// </summary>
private void ApplyAndFanOut(MTConnectStreamsResult document)
private void ApplyAndFanOut(MTConnectStreamsResult document, bool baseline = false)
{
var index = ObservationIndex;
index.Apply(document);
// #626: CONDITION observations also feed the alarm path, which keeps its own multi-condition state
// (a /sample Normal for one nativeCode is not a return to normal while another code is active).
var touchedConditions = ConditionTracker.Apply(document, baseline);
EmitConditionTransitions(touchedConditions, resync: false);
if (document.Observations is not { Count: > 0 })
{
return;
@@ -2509,6 +2520,13 @@ public sealed class MTConnectDriver
/// </summary>
private bool HasSubscribedReferencesCore()
{
// #626: a CONDITION alarm subscription needs the same stream — a driver whose only authored tags are
// alarms would otherwise never hear a condition change.
if (HasAlarmReferencesCore())
{
return true;
}
foreach (var state in _subscriptions.Values)
{
if (state.References.Count > 0)
@@ -2786,6 +2804,12 @@ public sealed class MTConnectDriver
index.Apply(current);
Volatile.Write(ref _index, index);
// #626: the CONDITION tracker is per-session state like the index. Nothing is RAISED here — the
// lifecycle semaphore is held; the restarted pump delivers the diff as its first act.
var conditions = new MTConnectConditionTracker();
conditions.Apply(current, baseline: true);
Volatile.Write(ref _conditions, conditions);
// A fresh session has no failures behind it — including the /sample verdict, because a
// re-initialize is precisely the event that means an operator changed something.
_streamDegraded = false;
@@ -2867,6 +2891,7 @@ public sealed class MTConnectDriver
// against a torn-down driver answers BadWaitingForInitialData ("authored, no value") rather
// than BadNodeIdUnknown ("no such tag").
Volatile.Write(ref _index, new MTConnectObservationIndex(Volatile.Read(ref _binding).IndexTags));
Volatile.Write(ref _conditions, new MTConnectConditionTracker());
return Task.CompletedTask;
}
@@ -167,13 +167,35 @@ public sealed record MTConnectStreamsResult(
/// observation. Carried for the parser contract; not yet surfaced on the served node (see
/// docs/drivers/MTConnect.md). <c>null</c> when absent.
/// </param>
/// <param name="Condition">
/// The CONDITION-only detail (#626) — set exactly when the observation came from a
/// <c>&lt;Condition&gt;</c> container, <c>null</c> for every Sample/Event. Its presence is what marks an
/// observation as a condition for the alarm path; <see cref="Value"/> still carries the state word.
/// </param>
public sealed record MTConnectObservation(
string DataItemId,
string Value,
DateTime TimestampUtc,
bool IsStructured = false,
int? SampleCount = null,
double? SampleRate = null);
double? SampleRate = null,
MTConnectConditionDetail? Condition = null);
/// <summary>
/// What an MTConnect CONDITION observation says beyond its state word (#626). Every field is the
/// Agent's own text, trimmed, or <c>null</c> when absent or blank — none is interpreted at this layer.
/// </summary>
/// <param name="Text">The element's text content: the operator-facing condition message.</param>
/// <param name="NativeCode">The <c>nativeCode</c> attribute — the controller's own alarm number/code.</param>
/// <param name="NativeSeverity">The <c>nativeSeverity</c> attribute — the controller's own severity, verbatim.</param>
/// <param name="Qualifier">The <c>qualifier</c> attribute (e.g. <c>HIGH</c>, <c>LOW</c>).</param>
/// <param name="ConditionType">The element's <c>type</c> attribute (e.g. <c>SYSTEM</c>, <c>TEMPERATURE</c>).</param>
public sealed record MTConnectConditionDetail(
string? Text,
string? NativeCode,
string? NativeSeverity,
string? Qualifier,
string? ConditionType);
/// <summary>
/// Recursive helpers over the <see cref="IMTConnectComponentContainer"/> device/component tree.
@@ -379,6 +379,7 @@ internal static class MTConnectStreamsParser
string? conditionState = null;
int? sampleCount = null;
double? sampleRate = null;
(string? NativeCode, string? NativeSeverity, string? Qualifier, string? Type) conditionAttributes = default;
if (isObservation)
{
@@ -387,6 +388,17 @@ internal static class MTConnectStreamsParser
timestampUtc = ReadTimestampUtc(reader, dataItemId);
conditionState = isCondition ? ConditionState(name) : null;
// #626: a condition's alarm identity rides the element's attributes — read here, before the
// subtree walk moves the reader off them. Verbatim (trimmed), never interpreted.
if (isCondition)
{
conditionAttributes = (
MTConnectXml.OptionalAttribute(reader, "nativeCode")?.Trim(),
MTConnectXml.OptionalAttribute(reader, "nativeSeverity")?.Trim(),
MTConnectXml.OptionalAttribute(reader, "qualifier")?.Trim(),
MTConnectXml.OptionalAttribute(reader, "type")?.Trim());
}
// TIME_SERIES metadata rides the observation element itself. Read here, before the subtree
// walk moves the reader off this element's attributes. Lenient: a vendor's unparseable
// attribute is dropped rather than failing the whole document (the vector is checked
@@ -413,9 +425,11 @@ internal static class MTConnectStreamsParser
observations.Add(null!);
}
// A CONDITION's value is its element NAME, so nothing below it is collected for it — but an
// enclosing observation's text still is, hence the ancestor sink rather than none at all.
var sink = isObservation && !isCondition ? new ValueSink() : textSink;
// A CONDITION's VALUE is its element NAME, so its text never becomes the value — but since #626
// the text is still collected, into a sink of its own, because it is the condition's
// operator-facing MESSAGE (the alarm path's Message). It is deliberately not appended to an
// enclosing observation's sink: a condition is never nested inside a text-valued observation.
var sink = isObservation ? new ValueSink() : textSink;
var hasElements = !reader.IsEmptyElement && ReadChildren(reader, kind, observations, sink);
@@ -425,9 +439,17 @@ internal static class MTConnectStreamsParser
}
string value;
MTConnectConditionDetail? condition = null;
if (isCondition)
{
value = conditionState!;
var text = sink!.Value.Trim();
condition = new MTConnectConditionDetail(
text.Length == 0 ? null : text,
conditionAttributes.NativeCode,
conditionAttributes.NativeSeverity,
conditionAttributes.Qualifier,
conditionAttributes.Type);
}
else
{
@@ -452,7 +474,8 @@ internal static class MTConnectStreamsParser
// away a perfectly well-determined state.
IsStructured: !isCondition && hasElements,
SampleCount: sampleCount,
SampleRate: sampleRate);
SampleRate: sampleRate,
Condition: condition);
}
/// <summary>
@@ -0,0 +1,294 @@
using System.Collections.Concurrent;
using Shouldly;
using Xunit;
using ZB.MOM.WW.OtOpcUa.Core.Abstractions;
namespace ZB.MOM.WW.OtOpcUa.Driver.MTConnect.Tests;
/// <summary>
/// Gitea #626 — <see cref="MTConnectDriver"/>'s <see cref="IAlarmSource"/> half against
/// <see cref="CannedAgentClient"/>: CONDITION transitions off the <c>/sample</c> stream become Part 9 alarm
/// events keyed by the alarm tag's RawPath, an unchanged state is never re-raised on a re-subscribe or a
/// re-baseline, and a transition nobody was listening for is delivered on the next subscribe.
/// </summary>
/// <remarks>
/// Every "nothing was raised" assertion is followed by a transition that MUST be raised, and asserts that
/// one is the first event — an absence proven by order, never by a delay.
/// </remarks>
public sealed class MTConnectAlarmSourceTests
{
private const string ConditionRawPath = "Plant/MT/dev1/SystemCond";
private const string ConditionValueRawPath = "Plant/MT/dev1/SystemCondText";
private const string ConditionId = "dev1_system_cond";
private const long FixtureInstanceId = 1655000000L;
private const long RestartedInstanceId = 1655999999L;
private static readonly DateTime ObservedAt = new(2026, 10, 8, 12, 30, 0, DateTimeKind.Utc);
private static readonly TimeSpan Watchdog = TimeSpan.FromSeconds(10);
private static CancellationToken Ct => TestContext.Current.CancellationToken;
private static MTConnectDriverOptions Opts() =>
new()
{
AgentUri = "http://fixture-agent:5000",
RequestTimeoutMs = 5000,
RawTags =
[
// The alarm-bearing raw tag and an ordinary String tag on the SAME DataItem: the alarm path
// must not disturb the existing value surface.
new RawTagEntry(ConditionRawPath, $$"""{"address":"{{ConditionId}}"}""", false, "dev1"),
new RawTagEntry(ConditionValueRawPath, $$"""{"address":"{{ConditionId}}"}""", false, "dev1"),
],
};
private static async Task<(MTConnectDriver Driver, CannedAgentClient Agent, ConcurrentQueue<AlarmEventArgs> Events)>
AlarmDriverAsync(CannedAgentClient? agent = null)
{
var client = agent ?? CannedAgentClient.FromFixtures();
var driver = new MTConnectDriver(Opts(), "mt1", _ => client);
await driver.InitializeAsync("{}", Ct);
var events = new ConcurrentQueue<AlarmEventArgs>();
driver.OnAlarmEvent += (_, e) => events.Enqueue(e);
return (driver, client, events);
}
private static MTConnectStreamsResult Chunk(long first, long next, params MTConnectObservation[] observations) =>
new(FixtureInstanceId, next, first, observations);
private static MTConnectObservation Cond(string state, string? nativeCode = null, string? text = null) =>
new(ConditionId, state, ObservedAt,
Condition: new MTConnectConditionDetail(text, nativeCode, null, null, "SYSTEM"));
[Fact]
public async Task Normal_then_fault_then_normal_raises_then_clears_keyed_by_the_RawPath()
{
var (driver, agent, events) = await AlarmDriverAsync();
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
events.ShouldBeEmpty("the primed /current says Normal, and a first-seen Normal has nothing to say");
await agent.PumpAsync(Chunk(108, 109, Cond("Fault", "E17", "Spindle overtemperature"))).WaitAsync(Watchdog, Ct);
await agent.PumpAsync(Chunk(109, 110, Cond("Normal"))).WaitAsync(Watchdog, Ct);
var seen = events.ToArray();
seen.Length.ShouldBe(2);
seen[0].Kind.ShouldBe(AlarmTransitionKind.Raise);
seen[0].ConditionId.ShouldBe(ConditionRawPath);
seen[0].OpcUaSeverity.ShouldBe(800);
seen[0].Message.ShouldBe("Spindle overtemperature [nativeCode=E17]");
seen[1].Kind.ShouldBe(AlarmTransitionKind.Clear);
seen[1].ConditionId.ShouldBe(ConditionRawPath);
await driver.ShutdownAsync(Ct);
}
[Fact]
public async Task Several_native_codes_show_the_most_severe_and_clear_only_when_the_last_goes()
{
var (driver, agent, events) = await AlarmDriverAsync();
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
await agent.PumpAsync(Chunk(108, 109, Cond("Warning", "W1", "coolant low"))).WaitAsync(Watchdog, Ct);
await agent.PumpAsync(Chunk(109, 110, Cond("Fault", "F1", "spindle"))).WaitAsync(Watchdog, Ct);
await agent.PumpAsync(Chunk(110, 111, Cond("Normal", "F1"))).WaitAsync(Watchdog, Ct);
await agent.PumpAsync(Chunk(111, 112, Cond("Normal", "W1"))).WaitAsync(Watchdog, Ct);
var seen = events.ToArray();
seen.Select(e => e.Kind).ShouldBe(
[
AlarmTransitionKind.Raise, // Warning W1
AlarmTransitionKind.Retrigger, // escalation to Fault F1
AlarmTransitionKind.Retrigger, // F1 cleared — W1 is still active, NOT a return to normal
AlarmTransitionKind.Clear, // the last code cleared
]);
seen.Select(e => e.OpcUaSeverity).ShouldBe([500, 800, 500, 500]);
seen[2].Message.ShouldStartWith("coolant low");
await driver.ShutdownAsync(Ct);
}
[Fact]
public async Task An_unavailable_condition_reaches_the_server_as_a_bad_quality_annotation()
{
var (driver, agent, events) = await AlarmDriverAsync();
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
await agent.PumpAsync(Chunk(108, 109, Cond("UNAVAILABLE"))).WaitAsync(Watchdog, Ct);
var evt = events.ShouldHaveSingleItem();
evt.IsQualityOnly.ShouldBeTrue();
evt.QualityStatusCode.ShouldBe(0x80310000u);
await driver.ShutdownAsync(Ct);
}
[Fact]
public async Task A_resubscribe_with_an_unchanged_active_state_raises_nothing()
{
// The reconnect path: DriverInstanceActor re-subscribes on every Connected entry. Re-raising the
// still-active Fault would un-acknowledge an operator's ack.
var (driver, agent, events) = await AlarmDriverAsync();
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
await agent.PumpAsync(Chunk(108, 109, Cond("Fault", "E17"))).WaitAsync(Watchdog, Ct);
events.Count.ShouldBe(1);
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
// Positive control: the next real transition is the very next event.
await agent.PumpAsync(Chunk(109, 110, Cond("Normal"))).WaitAsync(Watchdog, Ct);
events.Select(e => e.Kind).ShouldBe([AlarmTransitionKind.Raise, AlarmTransitionKind.Clear]);
await driver.ShutdownAsync(Ct);
}
[Fact]
public async Task A_reinitialize_replaying_the_same_active_state_raises_nothing()
{
var agent = CannedAgentClient.FromFixtures();
agent.Current = Chunk(1, 108, Cond("Fault", "E17", "overtemp"));
var (driver, _, events) = await AlarmDriverAsync(agent);
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
events.ShouldHaveSingleItem().Kind.ShouldBe(AlarmTransitionKind.Raise, "the subscribe re-establishes an active condition");
// A comms-loss recovery re-initializes against the same Agent, which replays the same Fault.
await driver.ReinitializeAsync("{}", Ct);
// The restarted pump republishes (values AND conditions) before it opens /sample, so its second
// /sample call is the barrier that the replay has been diffed.
await agent.WaitForSampleCallsAsync(2).WaitAsync(Watchdog, Ct);
await agent.PumpAsync(Chunk(108, 109, Cond("Normal"))).WaitAsync(Watchdog, Ct);
events.Select(e => e.Kind).ShouldBe([AlarmTransitionKind.Raise, AlarmTransitionKind.Clear]);
await driver.ShutdownAsync(Ct);
}
[Fact]
public async Task A_transition_nobody_was_listening_for_is_delivered_on_the_next_subscribe()
{
// While the host reconnects it detaches its handler; the fault that clears in that window must not be
// recorded as delivered, or the condition stays active on the server forever.
var agent = CannedAgentClient.FromFixtures();
var driver = new MTConnectDriver(Opts(), "mt1", _ => agent);
await driver.InitializeAsync("{}", Ct);
var events = new ConcurrentQueue<AlarmEventArgs>();
EventHandler<AlarmEventArgs> handler = (_, e) => events.Enqueue(e);
driver.OnAlarmEvent += handler;
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
await agent.PumpAsync(Chunk(108, 109, Cond("Fault", "E17"))).WaitAsync(Watchdog, Ct);
driver.OnAlarmEvent -= handler;
await agent.PumpAsync(Chunk(109, 110, Cond("Normal"))).WaitAsync(Watchdog, Ct);
events.Count.ShouldBe(1);
driver.OnAlarmEvent += handler;
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
events.Select(e => e.Kind).ShouldBe([AlarmTransitionKind.Raise, AlarmTransitionKind.Clear]);
await driver.ShutdownAsync(Ct);
}
[Fact]
public async Task An_agent_restart_whose_baseline_no_longer_lists_the_fault_clears_it()
{
var agent = CannedAgentClient.FromFixtures();
var (driver, _, events) = await AlarmDriverAsync(agent);
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
await agent.PumpAsync(Chunk(108, 109, Cond("Fault", "E17"))).WaitAsync(Watchdog, Ct);
// The restarted Agent's /current reports the condition Normal.
agent.CurrentAnswers.Enqueue(new MTConnectStreamsResult(RestartedInstanceId, 5, 1, [Cond("Normal")]));
await agent.PumpAsync(new MTConnectStreamsResult(RestartedInstanceId, 4, 1, [])).WaitAsync(Watchdog, Ct);
await agent.WaitForSampleCallsAsync(2).WaitAsync(Watchdog, Ct);
events.Select(e => e.Kind).ShouldBe([AlarmTransitionKind.Raise, AlarmTransitionKind.Clear]);
await driver.ShutdownAsync(Ct);
}
[Fact]
public async Task A_dropped_stream_raises_no_alarm_event()
{
// Comms loss is the host's to annotate (#477) — the driver says nothing on its own.
var (driver, agent, events) = await AlarmDriverAsync();
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
await agent.PumpAsync(Chunk(108, 109, Cond("Fault", "E17"))).WaitAsync(Watchdog, Ct);
agent.EndStream();
await agent.WaitForSampleCallsAsync(2).WaitAsync(Watchdog, Ct);
// Positive control: after reconnecting, the next transition is the next event.
await agent.PumpAsync(Chunk(109, 110, Cond("Normal"))).WaitAsync(Watchdog, Ct);
events.Select(e => e.Kind).ShouldBe([AlarmTransitionKind.Raise, AlarmTransitionKind.Clear]);
await driver.ShutdownAsync(Ct);
}
[Fact]
public async Task An_alarm_only_subscription_starts_the_sample_stream()
{
var (driver, agent, events) = await AlarmDriverAsync();
driver.SampleStreamTask.ShouldBeNull("no value subscription exists");
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
await agent.WaitForSampleCallsAsync(1).WaitAsync(Watchdog, Ct);
await agent.PumpAsync(Chunk(108, 109, Cond("Warning", "W1"))).WaitAsync(Watchdog, Ct);
events.ShouldHaveSingleItem().Kind.ShouldBe(AlarmTransitionKind.Raise);
await driver.ShutdownAsync(Ct);
}
[Fact]
public async Task The_condition_string_value_surface_is_unchanged_beside_the_alarm()
{
var (driver, agent, events) = await AlarmDriverAsync();
var values = new ConcurrentQueue<DataChangeEventArgs>();
driver.OnDataChange += (_, e) => values.Enqueue(e);
await driver.SubscribeAsync([ConditionValueRawPath], TimeSpan.FromMilliseconds(50), Ct);
await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
await agent.PumpAsync(Chunk(108, 109, Cond("Fault", "E17"))).WaitAsync(Watchdog, Ct);
values.Where(v => v.FullReference == ConditionValueRawPath).Select(v => v.Snapshot.Value)
.ShouldBe(["Normal", "Fault"]);
values.ShouldNotContain(v => v.FullReference == ConditionRawPath,
"the alarm RawPath is not a value subscription and gets no data-change");
events.ShouldHaveSingleItem().ConditionId.ShouldBe(ConditionRawPath);
await driver.ShutdownAsync(Ct);
}
[Fact]
public async Task Acknowledge_is_a_no_op_success_that_sends_nothing_to_the_agent()
{
var (driver, agent, _) = await AlarmDriverAsync();
await driver.AcknowledgeAsync([new AlarmAcknowledgeRequest(ConditionRawPath, ConditionRawPath, "seen", "op")], Ct);
agent.Writes.ShouldBeEmpty();
await driver.ShutdownAsync(Ct);
}
[Fact]
public async Task Unsubscribing_the_last_alarm_subscription_stops_an_alarm_only_stream()
{
var (driver, agent, _) = await AlarmDriverAsync();
var handle = await driver.SubscribeAlarmsAsync([ConditionRawPath], Ct);
await agent.WaitForSampleCallsAsync(1).WaitAsync(Watchdog, Ct);
var pump = driver.SampleStreamTask.ShouldNotBeNull();
await driver.UnsubscribeAlarmsAsync(handle, Ct);
await pump.WaitAsync(Watchdog, Ct);
driver.SampleStreamTask.ShouldBeNull();
await driver.ShutdownAsync(Ct);
}
}
@@ -0,0 +1,279 @@
using Shouldly;
using Xunit;
using ZB.MOM.WW.OtOpcUa.Core.Abstractions;
namespace ZB.MOM.WW.OtOpcUa.Driver.MTConnect.Tests;
/// <summary>
/// Gitea #626 — the pure halves of the CONDITION → Part 9 path: <see cref="MTConnectConditionTracker"/>
/// (MTConnect's multi-condition semantics) and <see cref="MTConnectConditionAlarmMapper"/> (state mapping and
/// transition sequencing). The driver wiring is covered by <c>MTConnectAlarmSourceTests</c>.
/// </summary>
public sealed class MTConnectConditionAlarmMappingTests
{
private const string Id = "dev1_system_cond";
private const string RawPath = "Plant/MT/dev1/SystemCond";
private const uint Good = 0x00000000u;
private const uint BadNoCommunication = 0x80310000u;
private static readonly DateTime T0 = new(2026, 10, 8, 12, 0, 0, DateTimeKind.Utc);
private static readonly IAlarmSubscriptionHandle Handle = new MTConnectAlarmSubscriptionHandle(1);
// ---- tracker ----
[Fact]
public void A_never_observed_item_has_no_state()
{
new MTConnectConditionTracker().Get(Id).ShouldBeNull();
}
[Fact]
public void Samples_and_events_never_reach_the_tracker()
{
var tracker = new MTConnectConditionTracker();
var touched = tracker.Apply(Doc(new MTConnectObservation(Id, "Fault", T0)), baseline: false);
touched.ShouldBeEmpty("an observation without Condition detail did not come from a <Condition>");
tracker.Get(Id).ShouldBeNull();
}
[Fact]
public void The_most_severe_of_several_simultaneous_conditions_wins()
{
var tracker = new MTConnectConditionTracker();
tracker.Apply(Doc(Cond("Warning", "W1", at: 0), Cond("Fault", "F1", at: 1), Cond("Warning", "W2", at: 2)), baseline: false);
var state = tracker.Get(Id).ShouldNotBeNull();
state.Level.ShouldBe(MTConnectConditionLevel.Fault);
state.Detail.NativeCode.ShouldBe("F1");
state.ActiveCount.ShouldBe(3);
}
[Fact]
public void A_normal_for_one_native_code_in_a_later_sample_clears_only_that_code()
{
// The index's per-document reconcile would read this chunk as "Normal"; the alarm path must not.
var tracker = new MTConnectConditionTracker();
tracker.Apply(Doc(Cond("Fault", "A", at: 0)), baseline: false);
tracker.Apply(Doc(Cond("Warning", "B", at: 1)), baseline: false);
tracker.Apply(Doc(Cond("Normal", "A", at: 2)), baseline: false);
var state = tracker.Get(Id).ShouldNotBeNull();
state.Level.ShouldBe(MTConnectConditionLevel.Warning);
state.Detail.NativeCode.ShouldBe("B");
}
[Fact]
public void A_normal_without_a_native_code_clears_every_code()
{
var tracker = new MTConnectConditionTracker();
tracker.Apply(Doc(Cond("Fault", "A", at: 0), Cond("Warning", "B", at: 1)), baseline: false);
tracker.Apply(Doc(Cond("Normal", null, at: 2)), baseline: false);
tracker.Get(Id).ShouldNotBeNull().Level.ShouldBe(MTConnectConditionLevel.Normal);
}
[Fact]
public void Unavailable_clears_every_code_until_any_other_level_arrives()
{
var tracker = new MTConnectConditionTracker();
tracker.Apply(Doc(Cond("Fault", "A", at: 0)), baseline: false);
tracker.Apply(Doc(Cond("UNAVAILABLE", null, at: 1)), baseline: false);
tracker.Get(Id).ShouldNotBeNull().Level.ShouldBe(MTConnectConditionLevel.Unavailable);
tracker.Apply(Doc(Cond("Normal", null, at: 2)), baseline: false);
tracker.Get(Id).ShouldNotBeNull().Level.ShouldBe(MTConnectConditionLevel.Normal);
}
[Fact]
public void A_baseline_drops_a_code_the_current_document_no_longer_lists()
{
// A code cleared while the driver was not listening must not survive a /current re-baseline.
var tracker = new MTConnectConditionTracker();
tracker.Apply(Doc(Cond("Fault", "A", at: 0), Cond("Warning", "B", at: 1)), baseline: false);
tracker.Apply(Doc(Cond("Warning", "B", at: 2)), baseline: true);
var state = tracker.Get(Id).ShouldNotBeNull();
state.Level.ShouldBe(MTConnectConditionLevel.Warning);
state.ActiveCount.ShouldBe(1);
}
[Fact]
public void An_unrecognised_vendor_state_is_surfaced_as_a_warning()
{
MTConnectConditionTracker.LevelOf("Alarm").ShouldBe(MTConnectConditionLevel.Warning);
MTConnectConditionTracker.LevelOf("UNAVAILABLE").ShouldBe(MTConnectConditionLevel.Unavailable);
MTConnectConditionTracker.LevelOf("fault").ShouldBe(MTConnectConditionLevel.Fault);
}
// ---- mapper: state mapping ----
[Fact]
public void Fault_raises_active_at_severity_800_with_the_text_as_message()
{
var evt = Map(null, State(MTConnectConditionLevel.Fault, "Spindle overtemperature", "E17", "2", "HIGH"))
.ShouldNotBeNull();
evt.Kind.ShouldBe(AlarmTransitionKind.Raise);
evt.ConditionId.ShouldBe(RawPath, "the host routes on ConditionId == RawPath");
evt.SourceNodeId.ShouldBe(Id);
evt.OpcUaSeverity.ShouldBe(800);
evt.Severity.ShouldBe(AlarmSeverity.High);
evt.QualityStatusCode.ShouldBe(Good);
evt.Message.ShouldBe("Spindle overtemperature [nativeCode=E17, nativeSeverity=2, qualifier=HIGH]");
evt.AlarmType.ShouldBe("SYSTEM");
evt.SourceTimestampUtc.ShouldBe(T0);
}
[Fact]
public void Warning_raises_active_at_severity_500()
{
var evt = Map(null, State(MTConnectConditionLevel.Warning)).ShouldNotBeNull();
evt.Kind.ShouldBe(AlarmTransitionKind.Raise);
evt.OpcUaSeverity.ShouldBe(500);
evt.Severity.ShouldBe(AlarmSeverity.Medium);
}
[Fact]
public void A_condition_without_text_falls_back_to_its_type_level_and_native_code()
{
MTConnectConditionAlarmMapper.MessageOf(State(MTConnectConditionLevel.Fault, text: null, nativeCode: "1001"))
.ShouldBe("SYSTEM Fault [nativeCode=1001]");
}
// ---- mapper: transition sequencing ----
[Fact]
public void Normal_then_fault_then_normal_is_raise_then_clear()
{
var normal = State(MTConnectConditionLevel.Normal);
var fault = State(MTConnectConditionLevel.Fault, "overtemp", "E17");
Map(null, normal).ShouldBeNull("a first-seen Normal has nothing to say — the node starts inactive");
var raise = Map(normal, fault).ShouldNotBeNull();
raise.Kind.ShouldBe(AlarmTransitionKind.Raise);
var clear = Map(fault, normal).ShouldNotBeNull();
clear.Kind.ShouldBe(AlarmTransitionKind.Clear);
clear.QualityStatusCode.ShouldBe(Good);
clear.OpcUaSeverity.ShouldBe(800, "a clear keeps the severity of the alarm it clears");
}
[Fact]
public void Warning_escalating_to_fault_is_a_retrigger_at_the_new_severity()
{
var warning = State(MTConnectConditionLevel.Warning, "coolant low", "W1");
var fault = State(MTConnectConditionLevel.Fault, "coolant empty", "F1");
var evt = Map(warning, fault).ShouldNotBeNull();
evt.Kind.ShouldBe(AlarmTransitionKind.Retrigger);
evt.OpcUaSeverity.ShouldBe(800);
evt.Message.ShouldStartWith("coolant empty");
}
[Fact]
public void A_different_active_native_code_at_the_same_level_is_a_retrigger()
{
var evt = Map(State(MTConnectConditionLevel.Fault, "a", "A"), State(MTConnectConditionLevel.Fault, "b", "B"))
.ShouldNotBeNull();
evt.Kind.ShouldBe(AlarmTransitionKind.Retrigger);
}
[Fact]
public void An_unchanged_active_statement_emits_nothing_even_with_a_new_timestamp_or_count()
{
// The reconnect replay: /current re-reports the same Fault under a new sequence. Re-raising it would
// un-acknowledge an operator's ack.
var before = State(MTConnectConditionLevel.Fault, "overtemp", "E17");
var replayed = before with { TimestampUtc = T0.AddMinutes(5), ActiveCount = 2 };
Map(before, replayed).ShouldBeNull();
Map(before, replayed, resync: true).ShouldBeNull();
}
[Fact]
public void A_repeated_normal_with_different_text_does_not_re_clear()
{
Map(State(MTConnectConditionLevel.Normal, "ok"), State(MTConnectConditionLevel.Normal, "still ok")).ShouldBeNull();
}
[Fact]
public void An_active_condition_going_unavailable_clears_with_bad_quality()
{
var evt = Map(State(MTConnectConditionLevel.Fault, "x", "E1"), State(MTConnectConditionLevel.Unavailable))
.ShouldNotBeNull();
evt.Kind.ShouldBe(AlarmTransitionKind.Clear);
evt.QualityStatusCode.ShouldBe(BadNoCommunication);
evt.Message.ShouldBe("SYSTEM UNAVAILABLE");
}
[Fact]
public void An_inactive_condition_going_unavailable_and_back_is_quality_only()
{
var normal = State(MTConnectConditionLevel.Normal);
var unavailable = State(MTConnectConditionLevel.Unavailable);
var lost = Map(normal, unavailable).ShouldNotBeNull();
lost.IsQualityOnly.ShouldBeTrue();
lost.QualityStatusCode.ShouldBe(BadNoCommunication);
var back = Map(unavailable, normal).ShouldNotBeNull();
back.IsQualityOnly.ShouldBeTrue();
back.QualityStatusCode.ShouldBe(Good);
Map(null, unavailable).ShouldNotBeNull().IsQualityOnly.ShouldBeTrue("first-seen Unavailable must reach the node");
}
[Fact]
public void An_unchanged_unavailable_is_reasserted_only_on_a_resync()
{
// The host re-annotates every condition Good on reconnect (#477); only the resync puts the Bad back.
var unavailable = State(MTConnectConditionLevel.Unavailable);
Map(unavailable, unavailable).ShouldBeNull();
Map(unavailable, unavailable, resync: true).ShouldNotBeNull().IsQualityOnly.ShouldBeTrue();
}
[Fact]
public void Unavailable_recovering_straight_to_fault_raises_with_good_quality()
{
var evt = Map(State(MTConnectConditionLevel.Unavailable), State(MTConnectConditionLevel.Fault, "x", "E1"))
.ShouldNotBeNull();
evt.Kind.ShouldBe(AlarmTransitionKind.Raise);
evt.QualityStatusCode.ShouldBe(Good);
}
// ---- helpers ----
private static AlarmEventArgs? Map(MTConnectConditionState? delivered, MTConnectConditionState current, bool resync = false) =>
MTConnectConditionAlarmMapper.Transition(delivered, current, RawPath, Id, Handle, resync);
private static MTConnectConditionState State(
MTConnectConditionLevel level,
string? text = null,
string? nativeCode = null,
string? nativeSeverity = null,
string? qualifier = null) =>
new(level, new MTConnectConditionDetail(text, nativeCode, nativeSeverity, qualifier, "SYSTEM"), T0,
level is MTConnectConditionLevel.Warning or MTConnectConditionLevel.Fault ? 1 : 0);
private static MTConnectObservation Cond(string state, string? nativeCode, int at) =>
new(Id, state, T0.AddSeconds(at),
Condition: new MTConnectConditionDetail($"{state} {nativeCode}", nativeCode, null, null, "SYSTEM"));
private static MTConnectStreamsResult Doc(params MTConnectObservation[] observations) =>
new(1, 2, 1, observations);
}
@@ -131,6 +131,36 @@ public sealed class MTConnectStreamsParseTests
result.Observations.ShouldHaveSingleItem().Value.ShouldBe("Fault");
}
[Fact]
public void A_condition_carries_its_text_and_native_attributes_as_condition_detail()
{
// #626: the alarm path needs the message (the text) and the controller's own identity for it.
var result = MTConnectStreamsParser.Parse(StreamsDocument(
"""<Condition><Fault dataItemId="c" timestamp="2026-07-24T12:00:00Z" type="TEMPERATURE" nativeCode=" E17 " nativeSeverity="2" qualifier="HIGH"> Spindle overtemperature </Fault></Condition>"""));
var detail = result.Observations.ShouldHaveSingleItem().Condition.ShouldNotBeNull();
detail.Text.ShouldBe("Spindle overtemperature");
detail.NativeCode.ShouldBe("E17");
detail.NativeSeverity.ShouldBe("2");
detail.Qualifier.ShouldBe("HIGH");
detail.ConditionType.ShouldBe("TEMPERATURE");
}
[Fact]
public void An_empty_condition_has_detail_with_null_text_and_samples_have_none()
{
var current = ParseCurrent();
var condition = current["dev1_system_cond"].Condition.ShouldNotBeNull();
condition.Text.ShouldBeNull();
condition.NativeCode.ShouldBeNull();
condition.ConditionType.ShouldBe("SYSTEM");
// The detail is the alarm path's "this came from a <Condition>" marker — never on a Sample/Event.
current["dev1_pos"].Condition.ShouldBeNull();
current["dev1_execution"].Condition.ShouldBeNull();
}
[Fact]
public void An_unavailable_condition_element_is_the_unavailable_sentinel()
{