Joseph Doherty 95c108f1d7 fix(localdb): allowlist the replication meter + record the Task 12 live gate
Task 12 (live gate on the docker rig) found one real defect, which this fixes.

THE DEFECT. The plan asserted LocalDb metrics "need no work - the
ZB.MOM.WW.LocalDb.Replication meter flows through the existing AddZbTelemetry
Prometheus export". It does not. ZbTelemetryOptions.Meters is an ALLOWLIST: an
unlisted meter's instruments are never observed, with no error, no warning, and
no missing-metric signal anywhere. The rig's /metrics scrape returned 301 lines
and zero localdb_* series. Only looking for them found it.

Fixed by hoisting the allowlist to SiteServiceRegistration.ObservedMeters and
adding LocalDbMetrics.MeterName. The pin test asserts on that constant rather
than on OTel's observed set, because AddZbTelemetry applies its options to a
local instance and never registers IOptions - there is nothing resolvable to
interrogate. The end-to-end proof is the live scrape below; the test exists to
stop the entry being dropped again. Called out as such in the test.

LIVE GATE EVIDENCE (docker rig, 8 nodes, rebuilt via docker/deploy.sh):

1. Consolidated DB created on every site node at /app/data/site-localdb.db -
   inside the mounted volume, unlike the legacy CWD-relative databases.

2. Replication proven REAL, not two independent local writes. Both site-a nodes
   hold the identical row and, decisively, the identical originating node_id and
   HLC in __localdb_row_version:
     site_events|{"id":"8b06b37c..."}|116946936661147648|65b00319-...|0
   __localdb_peer_state shows a completed handshake in both directions.

3. Convergence: 5/5 events on both nodes, __localdb_row_version byte-identical
   across the pair, oplog drained to 0, dead_letter 0 on both.

4. SITE failover drill. Note the repo's failover-drill.sh targets CENTRAL nodes
   and does not exercise this claim, so the site-pair flip was run directly:
   stopped site-a-a (the node holding the history); site-a-b survived with the
   complete pre-flip history (3/3 events) plus its own takeover event. Restarted
   site-a-a; it caught up on what it missed and both nodes reconverged to the
   same 5 ids. This is the failure Phase 1 exists to prevent.

5. localdb_* now exported after the fix:
     localdb_sync_reconnects_total{...} 1
     localdb_oplog_depth{...} 0

6. DEFAULT-OFF pin, live and side-by-side: site-b (no Replication section) boots
   identically, creates its consolidated DB, registers the engine - and stays
   inert. Zero replication log lines, no reconnect counter at all, so it never
   dialled anything.

One transient WRN at startup on site-a-a ("Connection refused", reconnecting) is
node A dialling before node B's listener was up; it reconnected within a second.
Expected for a pair that starts together.

Verified: build 0 warnings; Host wiring tests 11/11.

Claude-Session: https://claude.ai/code/session_01BL2Vu1ESDQ9SCN4gVKkdts
2026-07-19 09:50:11 -04:00

ScadaBridge

ScadaBridge is a centrally-managed, distributed SCADA configuration and deployment platform built on Akka.NET, running across a central cluster and multiple site clusters in a hub-and-spoke topology.

Overview

This repository is the full implementation project for ScadaBridge — the C#/.NET source (src/), tests (tests/), deployable Docker topology (docker/, docker-env2/, infra/), and the design documentation (docs/) that the code implements. This README is the master index: it links the per-component design specs (the spec the code in src/ implements), the per-component reference docs (how the shipped code works), and shows the system architecture. The solution file is ZB.MOM.WW.ScadaBridge.slnx.

Technology Stack

Layer Technology
Runtime .NET, Akka.NET (actors, clustering, remoting, persistence, streams)
Central UI Blazor Server (ASP.NET Core + SignalR)
Inbound API ASP.NET Core Web API (REST/JSON)
Central Database MS SQL Server, Entity Framework Core
Site Storage SQLite (deployed configs, S&F buffer, event logs)
Authentication Direct LDAP/AD bind (LDAPS/StartTLS), JWT sessions
Notifications Delivered from the central cluster (Email via SMTP/OAuth2-M365; SMS via Twilio REST); store-and-forwarded from sites
Hosting Windows Server, Windows Service
Cluster Akka.NET Cluster (active/standby, keep-oldest SBR)
Logging Serilog (structured)

Scale

  • Central cluster: 2-node active/standby behind a load balancer.
  • Site clusters: 2-node active/standby, headless (no UI).

Repository Layout

Path Contents
src/ C#/.NET implementation — one project per component (ZB.MOM.WW.ScadaBridge.<Component>). Solution: ZB.MOM.WW.ScadaBridge.slnx.
tests/ Unit and integration test projects.
docs/ Documentation — docs/requirements/ (high-level + per-component specs, the spec the code implements), docs/components/ (per-component developer reference — how the code works), docs/test_infra/, docs/plans/.
docker/ Primary 8-node cluster topology (2 central + 3 sites × 2 nodes + Traefik) + deploy.sh.
docker-env2/ Minimal second cluster (2 central + 1 site) for exercising Transport (#24) against a real second environment.
infra/ Local test services (MS SQL, LDAP, OPC UA, SMTP, REST API, Traefik).
deploy/ Production/on-host deployment artifacts (e.g. wonder-app-vd03/).
AkkaDotNet/ Akka.NET reference notes.

Build, Test & Run

# Build the solution
dotnet build ZB.MOM.WW.ScadaBridge.slnx

# Run the tests
dotnet test ZB.MOM.WW.ScadaBridge.slnx

# Bring up the primary local cluster (builds the scadabridge:latest image + recreates containers)
bash docker/deploy.sh        # central load balancer at http://localhost:9000

# Drive the system from the CLI (reads ~/.scadabridge/config.json; test user has all roles)
dotnet run --project src/ZB.MOM.WW.ScadaBridge.CLI -- \
  --username multi-role --password password template list

See docker/README.md for ports and management commands, and src/ZB.MOM.WW.ScadaBridge.CLI/README.md for the full CLI reference.

Local Test Environments

Two Docker-based cluster topologies are available for local development and testing:

  • Primary (docker/) — Full topology (2 central + 3 sites × 2 nodes + Traefik). Default development target.
  • Env2 (docker-env2/) — Minimal sibling stack (2 central + 1 site × 2 nodes + Traefik), runs concurrently with primary on host ports 91XX. Purpose: exercise the Transport (#24) bundle export/import feature against a real second environment.

Both stacks share the infrastructure services in infra/ (MS SQL, LDAP, SMTP, OPC UA, REST API).

Document Map

Requirements

  • HighLevelReqs.md — Complete high-level requirements covering all functional areas.

Component Design Documents

# Component Document Description
1 Template Engine docs/requirements/Component-TemplateEngine.md Template modeling, inheritance, composition, path-qualified member addressing, override granularity, locking, alarms, native alarm source bindings, flattening, semantic validation, revision hashing, diff calculation, and folder organization (nested folders, drag-drop).
2 Deployment Manager docs/requirements/Component-DeploymentManager.md Central-side deployment pipeline with deployment ID/idempotency, per-instance operation lock, state transition matrix, all-or-nothing site apply, system-wide artifact deployment with per-site status.
3 Site Runtime docs/requirements/Component-SiteRuntime.md Site-side actor hierarchy with explicit supervision strategies, staggered startup, script trust model (constrained APIs), Tell/Ask conventions, concurrency serialization, site-wide Akka stream with per-subscriber backpressure, and a read-only Native Alarm Actor (peer to the computed Alarm Actor) mirroring native OPC UA A&C / MxAccess alarms with site SQLite persistence.
4 Data Connection Layer docs/requirements/Component-DataConnectionLayer.md Common data connection interface (OPC UA, MxGateway, custom), Become/Stash connection actor model, auto-reconnect, immediate bad quality on disconnect, transparent re-subscribe, synchronous write failures, tag path resolution retry, protocol-agnostic address-space browse (with BrowseNext paging, type-info, and the IAddressSpaceSearchable recursive-search seam), a never-trusting OPC UA verify-endpoint probe, and optional read-only native alarm mirroring (IAlarmSubscribableConnection, one alarm feed per connection with snapshot replay).
5 CentralSite Communication docs/requirements/Component-Communication.md Dual transport: Akka.NET ClusterClient (command/control) + gRPC server-streaming (real-time data). 9 message patterns with per-pattern timeouts, SiteStreamGrpcServer/Client, application-level correlation IDs, transport heartbeat config, gRPC keepalive, message ordering, connection failure behavior. The gRPC stream additively carries the read-only native alarm mirror (computed + native OPC UA / MxAccess) via the enriched AlarmStateUpdate.
6 Store-and-Forward Engine docs/requirements/Component-StoreAndForward.md Buffering (transient failures only), fixed-interval retry, parking, async best-effort replication, SQLite persistence at sites.
7 External System Gateway docs/requirements/Component-ExternalSystemGateway.md HTTP/REST + JSON, API key/Basic Auth, per-system timeout, dual call modes (Call/CachedCall), transient/permanent error classification, dedicated blocking I/O dispatcher, ADO.NET connection pooling.
8 Notification Service docs/requirements/Component-NotificationService.md Central-only — manages typed notification-list, SMTP, and SMS definitions; supplies per-type delivery adapters (Email via SMTP with OAuth2 (M365) or Basic Auth, BCC, plain text; SMS via Twilio REST, per-recipient, outbound-only); delivery performed by the Notification Outbox.
9 Central UI docs/requirements/Component-CentralUI.md Blazor Server with SignalR real-time push, load balancer failover with JWT, all management workflows. Custom-content modal host (DialogService.ShowAsync<T>) with focus-trap/restore; dark-mode CSS-variable token layer ([data-bs-theme="dark"] overriding ZB.MOM.WW.Theme tokens in site.css, localStorage-persisted, SSR no-flash); reusable presentational components OffsetPager, KeysetPager, and DateTimeRangeFilter adopted across report/audit pages.
10 Security & Auth docs/requirements/Component-Security.md Direct LDAP bind (LDAPS/StartTLS), JWT sessions (HMAC-SHA256, 15-min refresh, 30-min idle), role-based authorization (incl. the Operator/Verifier two-person secured-write roles + policies), site-scoped permissions.
11 Health Monitoring docs/requirements/Component-HealthMonitoring.md 30s report interval, 60s offline threshold, monotonic sequence numbers, raw error counts, tag resolution counts, dead letter monitoring.
12 Site Event Logging docs/requirements/Component-SiteEventLogging.md SQLite storage, 30-day retention + 1GB cap, daily purge, paginated remote queries with keyword search.
13 Cluster Infrastructure docs/requirements/Component-ClusterInfrastructure.md Akka.NET cluster, keep-oldest SBR with down-if-alone, min-nr-of-members=1, 2s/10s/15s failure detection, CoordinatedShutdown, automatic dual-node recovery. The ClusterInfrastructure project owns the ClusterOptions config model; the Akka bootstrap/SBR/CoordinatedShutdown wiring lives in the Host.
14 Inbound API docs/requirements/Component-InboundAPI.md POST /api/{methodName}, X-API-Key header, flat JSON, extended type system (Object/List), script-based implementations, failures-only logging.
15 Host docs/requirements/Component-Host.md Single deployable binary, role-based component registration, per-component config binding (Options pattern), readiness gating, dead letter monitoring, Akka.NET bootstrap, ASP.NET Core hosting for central.
16 Commons docs/requirements/Component-Commons.md Namespace/folder convention (Types/Interfaces/Entities/Messages), shared data types, POCOs, repository interfaces, message contracts with additive-only versioning, UTC timestamp convention, the unified read-only alarm condition model (AlarmConditionState/AlarmKind), and native alarm source entities + the IAlarmSubscribableConnection capability seam.
17 Configuration Database docs/requirements/Component-ConfigurationDatabase.md EF Core data access, per-component repositories, unit-of-work, optimistic concurrency on deployment status, audit logging (IAuditService), migration management (incl. the AddNativeAlarmSources migration + native alarm source repository CRUD).
18 Management Service docs/requirements/Component-ManagementService.md Akka.NET ManagementActor on central, ClusterClientReceptionist registration, programmatic access to all admin operations (incl. the MxGateway two-person secured-write handlers — no-self-approval + CAS, MxGateway-only relay — and OPC UA browse/search/verify/cert-trust verbs), CLI interface.
19 CLI docs/requirements/Component-CLI.md Standalone command-line tool, System.CommandLine, HTTP transport via Management API, JSON/table output, mirrors all Management Service operations.
20 Traefik Proxy docs/requirements/Component-TraefikProxy.md Reverse proxy/load balancer fronting central cluster, active node routing via /health/active, automatic failover.
21 Notification Outbox docs/requirements/Component-NotificationOutbox.md Central component ingesting store-and-forwarded notifications into the Notifications audit table, with NotificationOutboxActor singleton dispatcher, per-type delivery adapters, retry/parking, status tracking, daily purge, and delivery KPIs.
22 Site Call Audit docs/requirements/Component-SiteCallAudit.md Central component auditing site cached calls (ExternalSystem.CachedCall/Database.CachedWrite) into the SiteCalls audit table, with SiteCallAuditActor singleton, telemetry ingest, periodic reconciliation, point-in-time KPIs, daily purge, and central→site Retry/Discard relay for parked calls.
23 Audit Log docs/requirements/Component-AuditLog.md New central append-only AuditLog spanning every script-trust-boundary action (outbound API sync+cached, outbound DB sync+cached, notifications, inbound API). Site-local SQLite hot-path append + gRPC telemetry + central reconciliation; combined telemetry packet with Site Call Audit; central direct-write for Notification Outbox dispatch + Inbound API middleware; monthly partitioning, 365-day default retention.
24 Transport docs/requirements/Component-Transport.md Bundle export/import for templates, shared scripts, external systems, central-only artifacts, plus site-scoped config — Sites, site DataConnections, and Instances — reconciled across environments by a BundleNameMap name-mapping subsystem (auto-match + Map wizard step / CLI flags). AES-256-GCM encryption (carry-full-config with encrypted connection secrets); per-conflict resolution with a per-line Myers diff for code fields; real stale-instance enumeration; correlated audit trail. Never touches site runtime nodes.
25 Script Analysis docs/requirements/Component-ScriptAnalysis.md Shared authoritative script-trust analyzer: unified forbidden-API deny-list (ScriptTrustPolicy), fused semantic+syntactic validator (ScriptTrustValidator), Roslyn compile wrapper (RoslynScriptCompiler), and compile-only globals stubs (ScriptCompileSurface/TriggerCompileSurface); consumed by Template Engine, Site Runtime, Inbound API, and Central UI.
26 KPI History docs/requirements/Component-KpiHistory.md Reusable central KPI-history backbone: tall/EAV KpiSample store (central MS SQL), KpiHistoryRecorderActor cluster singleton (kpi-history-recorder, not readiness-gated) sampling DI-registered IKpiSampleSources each minute, bucketed GetRawSeriesAsync + KpiSeriesBucketer query, and a reusable custom-SVG KpiTrendChart. Ships trends for Notification Outbox, Site Call Audit, Audit Log, and Site Health.
27 DelmiaNotifier src/ZB.MOM.WW.ScadaBridge.DelmiaNotifier/README.md Standalone external client tool (not deployed to the cluster, not in the Host): a compact Native-AOT (win-x64) console app (WWNotifier.exe) that DELMIA Apriso shells out to per recipe download. POSTs to the Inbound API DelmiaRecipeDownload method (X-API-Key, key from SCADABRIDGE_API_KEY) with connect-failure-only failover across a comma-list of base URLs, and reports the legacy YES/NO + exit-code stdout contract. Drop-in replacement for the legacy WWNotifier (docs/former-api-specs/dnc/). Design: docs/plans/2026-06-26-delmia-recipe-notifier-design.md.

Shared UI sub-component (not a top-level component): TreeView — reusable hierarchical tree/grid Blazor component used by the Central UI (#9) for the templates folder hierarchy, data-connection browse, and tag pickers.

Component Reference Documentation

The design documents above are the specs (what each component does and why). For developer reference docs that describe how the shipped code works — with real code examples, drawn from src/ and written to the Style Guide — see docs/components/. Reference docs exist for 24 of the 27 components (plus the shared TreeView); ScriptAnalysis (#25), KpiHistory (#26), and DelmiaNotifier (#27) are pending — tracked in docs/plans/2026-07-08-deferred-work-register.md. Indexed in docs/components/README.md.

Reference Documentation

  • AkkaDotNet/ — Akka.NET reference notes covering actors, remoting, clustering, persistence, streams, serialization, hosting, testing, and best practices.
  • docs/plans/ — Design decision documents from refinement sessions.

Architecture Diagram (Logical)

Logical architecture

Site Runtime Actor Hierarchy

%%{init: {'theme':'base', 'themeVariables': {'textColor':'#111111','lineColor':'#555555','edgeLabelBackground':'#ffffff','fontSize':'15px'}}}%%
flowchart TD
    DMS["Deployment Manager Singleton<br/>(Cluster Singleton)"]
    IA["Instance Actor<br/>(one per deployed, enabled instance)"]
    IA2["Instance Actor<br/>( … )"]
    MOREIA["… more Instance Actors"]
    DMS --> IA
    DMS --> IA2
    DMS -.-> MOREIA

    SA["Script Actor<br/>(coordinator, one per instance script)"]
    AA["Alarm Actor<br/>(coordinator, one per alarm definition)"]
    MORE1["… more Script /<br/>Alarm Actors"]
    IA --> SA
    IA --> AA
    IA -.-> MORE1

    SEA["Script Execution Actor<br/>(short-lived, per invocation)"]
    AEA["Alarm Execution Actor<br/>(short-lived, per on-trigger invocation)"]
    IA2C["… (Script / Alarm Actors)"]
    SA --> SEA
    AA --> AEA
    IA2 -.-> IA2C

    subgraph STREAM["Site-Wide Akka Stream"]
        PUB["All Instance Actors"]
        STR["Site-Wide Akka Stream<br/>(attribute + alarm state changes)"]
        DBG["Debug view<br/>(instance-level filtering)"]
        PUB -->|publish| STR
        STR -->|subscribe filtered| DBG
    end

    classDef start fill:#d5e8d4,stroke:#82b366,color:#111111;
    classDef proc fill:#dae8fc,stroke:#6c8ebf,color:#111111;
    classDef warn fill:#ffe6cc,stroke:#d79b00,color:#111111;
    classDef alt fill:#e1d5e7,stroke:#9673a6,color:#111111;
    classDef muted fill:#f5f5f5,stroke:#999999,color:#666666;
    class DMS,STR alt
    class IA,IA2,PUB proc
    class SA,AA,DBG start
    class SEA,AEA warn
    class MOREIA,MORE1,IA2C muted
S
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