dohertj2 dohertj2
  • Joined on 2026-02-20
dohertj2 created branch phase-3-pr46-dl205-bcd in dohertj2/lmxopcua 2026-04-18 22:00:32 -04:00
dohertj2 pushed to phase-3-pr46-dl205-bcd at dohertj2/lmxopcua 2026-04-18 22:00:32 -04:00
8248b126ce Phase 3 PR 46 -- DL205 BCD decoder (binary-coded-decimal numeric encoding). Adds ModbusDataType.Bcd16 and Bcd32 to the driver. Bcd16 is 1 register wide, Bcd32 is 2 registers wide; Bcd32 respects ModbusByteOrder (BigEndian/WordSwap) the same way Int32 does so the CDAB-style families (including DL205/DL260 themselves) can be configured. DecodeRegister uses the new internal DecodeBcd helper: walks each nibble from MSB to LSB, multiplies the running result by 10, adds the nibble as a decimal digit. Explicitly rejects nibbles > 9 with InvalidDataException -- hardware sometimes produces garbage during write-in-progress transitions and silently returning wrong numeric values would quietly corrupt the caller's data. EncodeRegister's new EncodeBcd inverts the operation (mod/div by 10 nibble-by-nibble) with an up-front overflow check against 10^nibbles-1. Why this matters for DL205/DL260: AutomationDirect DirectLOGIC uses BCD as the default numeric encoding for timers, counters, and operator-display numerics (not binary). A plain Int16 read of register 0x1234 returns 4660; the BCD path returns 1234. The two differ enough that silently defaulting to Int16 would give wildly wrong HMI values -- the caller must opt in to Bcd16/Bcd32 per tag. Unit tests: DecodeBcd (theory: 0,1,9,10,1234,9999), DecodeBcd_rejects_nibbles_above_nine, EncodeBcd (theory), Bcd16_decodes_DL205_register_1234_as_decimal_1234 (control: same bytes as Int16 decode to 4660), Bcd16_encode_round_trips_with_decode, Bcd16_encode_rejects_out_of_range_values, Bcd32_decodes_8_digits_big_endian, Bcd32_word_swap_handles_CDAB_layout, Bcd32_encode_round_trips_with_decode, Bcd_RegisterCount_matches_underlying_width. 66/66 Modbus.Tests pass. Integration test: DL205BcdQuirkTests.DL205_BCD16_decodes_HR1072_as_decimal_1234 against dl205.json pymodbus profile (HR[1072]=0x1234). Asserts Bcd16 decode=1234 AND Int16 decode=0x1234 on the same wire bytes to prove the paths are distinct. 3/3 DL205 integration tests pass with MODBUS_SIM_PROFILE=dl205.
dohertj2 created branch phase-3-pr45-dl205-string-byte-order in dohertj2/lmxopcua 2026-04-18 22:00:29 -04:00
dohertj2 pushed to phase-3-pr45-dl205-string-byte-order at dohertj2/lmxopcua 2026-04-18 22:00:29 -04:00
cd19022d19 Phase 3 PR 45 -- DL205 string byte-order quirk (low-byte-first ASCII packing). Adds ModbusStringByteOrder enum {HighByteFirst, LowByteFirst} + StringByteOrder field on ModbusTagDefinition (default HighByteFirst, the standard Modbus convention). DecodeRegister + EncodeRegister String branches now respect per-tag byte order. Under LowByteFirst each register packs the first char in the low byte instead of the high byte -- the AutomationDirect DirectLOGIC DL205/DL260/DL350 family's headline string quirk. Without the flag the driver decodes 'eHllo' garbage from HR[1040..1042] even though wire bytes are identical. Unit tests: String_LowByteFirst_decodes_DL205_packed_Hello (5 chars across 3 regs with nul pad), String_LowByteFirst_decode_truncates_at_first_nul, String_LowByteFirst_encode_round_trips_with_decode (asserts exact DL205-documented byte sequence {0x65,0x48,0x6C,0x6C,0x00,0x6F} + symmetric encode->decode), String_HighByteFirst_and_LowByteFirst_differ_on_same_wire (control: same wire, different flag => different decode). 56/56 Modbus.Tests pass. Integration test: DL205StringQuirkTests.DL205_string_low_byte_first_decodes_Hello_from_HR1040 against the dl205.json pymodbus profile; reads HR[1040..1042] with both flags on the same tag map and asserts LowByteFirst='Hello' + HighByteFirst!='Hello'. Gated on MODBUS_SIM_PROFILE=dl205 since the standard profile doesn't seed HR[1040..1042]. Verified 2/2 integration tests pass against running pymodbus dl205 simulator. Baseline for PR 46 (BCD decoder), PR 47 (V-memory octal helper), PR 48 (CDAB float order), PR 49 (FC03/FC16 per-device caps) -- each lands its own DL205_<behavior> test class in tests/.../DL205/.
dohertj2 pushed to v2 at dohertj2/lmxopcua 2026-04-18 21:39:27 -04:00
5ee9acb255 Merge pull request 'Phase 3 PR 44 -- pymodbus validation + IPv4-explicit transport bugfix' (#43) from phase-3-pr44-pymodbus-validation-fixes into v2
02fccbc762 Phase 3 PR 43 — followup commit: validate pymodbus simulator end-to-end + fix three real bugs surfaced by running it. winget-installed Python 3.12.10 + pip-installed pymodbus[simulator]==3.13.0 on the dev box; both profiles boot cleanly, the integration-suite smoke test passes against either profile.
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dohertj2 merged pull request dohertj2/lmxopcua#43 2026-04-18 21:39:25 -04:00
Phase 3 PR 44 -- pymodbus validation + IPv4-explicit transport bugfix
dohertj2 created pull request dohertj2/lmxopcua#43 2026-04-18 21:19:58 -04:00
Phase 3 PR 44 -- pymodbus validation + IPv4-explicit transport bugfix
dohertj2 created branch phase-3-pr44-pymodbus-validation-fixes in dohertj2/lmxopcua 2026-04-18 21:18:07 -04:00
dohertj2 pushed to phase-3-pr44-pymodbus-validation-fixes at dohertj2/lmxopcua 2026-04-18 21:18:07 -04:00
02fccbc762 Phase 3 PR 43 — followup commit: validate pymodbus simulator end-to-end + fix three real bugs surfaced by running it. winget-installed Python 3.12.10 + pip-installed pymodbus[simulator]==3.13.0 on the dev box; both profiles boot cleanly, the integration-suite smoke test passes against either profile.
dohertj2 pushed to v2 at dohertj2/lmxopcua 2026-04-18 20:52:50 -04:00
faeab34541 Merge pull request 'Phase 3 PR 43 — Swap ModbusPal to pymodbus for the integration-test simulator' (#42) from phase-3-pr43-pymodbus-swap into v2
a05b84858d Phase 3 PR 43 — Swap ModbusPal to pymodbus for the integration-test simulator. Replaces the .xmpp profiles shipped in PR 42 with pymodbus 3.13.0 ModbusSimulatorServer JSON configs in tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/Pymodbus/. Substantive reasons for the swap (rationale block in the test-plan doc): ModbusPal 1.6b is abandoned (last release ~2019), Java GUI-only with no headless mode in the official JAR, and only exposes 2 of the 4 standard Modbus tables (holding_registers + coils — no input_registers, no discrete_inputs). pymodbus is current stable, pure Python CLI (pip install pymodbus[simulator]==3.13.0), exposes all four tables, has built-in declarative actions (increment / random / timestamp / uptime) for dynamic registers, supports custom Python actions for anything more complex, and ships an optional aiohttp-based web UI / REST API for live inspection. Pip-installable on Windows; sidesteps the privileged-port admin requirement by defaulting to TCP 5020.
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dohertj2 merged pull request dohertj2/lmxopcua#42 2026-04-18 20:52:48 -04:00
Phase 3 PR 43 — Swap ModbusPal to pymodbus for the integration-test simulator
dohertj2 created pull request dohertj2/lmxopcua#42 2026-04-18 20:52:45 -04:00
Phase 3 PR 43 — Swap ModbusPal to pymodbus for the integration-test simulator
dohertj2 created branch phase-3-pr43-pymodbus-swap in dohertj2/lmxopcua 2026-04-18 20:37:04 -04:00
dohertj2 pushed to phase-3-pr43-pymodbus-swap at dohertj2/lmxopcua 2026-04-18 20:37:04 -04:00
a05b84858d Phase 3 PR 43 — Swap ModbusPal to pymodbus for the integration-test simulator. Replaces the .xmpp profiles shipped in PR 42 with pymodbus 3.13.0 ModbusSimulatorServer JSON configs in tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/Pymodbus/. Substantive reasons for the swap (rationale block in the test-plan doc): ModbusPal 1.6b is abandoned (last release ~2019), Java GUI-only with no headless mode in the official JAR, and only exposes 2 of the 4 standard Modbus tables (holding_registers + coils — no input_registers, no discrete_inputs). pymodbus is current stable, pure Python CLI (pip install pymodbus[simulator]==3.13.0), exposes all four tables, has built-in declarative actions (increment / random / timestamp / uptime) for dynamic registers, supports custom Python actions for anything more complex, and ships an optional aiohttp-based web UI / REST API for live inspection. Pip-installable on Windows; sidesteps the privileged-port admin requirement by defaulting to TCP 5020.
dohertj2 pushed to v2 at dohertj2/lmxopcua 2026-04-18 20:12:42 -04:00
c59ac9e52d Merge pull request 'Phase 3 PR 42 — ModbusPal simulator profiles for Standard + DL205/DL260' (#41) from phase-3-pr42-modbuspal-profiles into v2
02a0e8efd1 Phase 3 PR 42 — ModbusPal simulator profiles for Standard Modbus + DL205/DL260 quirks. Two hand-authored .xmpp profiles in tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/ModbusPal/ that integration tests load via the GUI to drive the suite without a real PLC. Both well-formed XML (verified via PowerShell [xml] cast); both copied to test-output as PreserveNewest content per the existing csproj rule.
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dohertj2 merged pull request dohertj2/lmxopcua#41 2026-04-18 20:12:41 -04:00
Phase 3 PR 42 — ModbusPal simulator profiles for Standard + DL205/DL260
dohertj2 created pull request dohertj2/lmxopcua#41 2026-04-18 20:12:38 -04:00
Phase 3 PR 42 — ModbusPal simulator profiles for Standard + DL205/DL260
dohertj2 created branch phase-3-pr42-modbuspal-profiles in dohertj2/lmxopcua 2026-04-18 20:07:01 -04:00
dohertj2 pushed to phase-3-pr42-modbuspal-profiles at dohertj2/lmxopcua 2026-04-18 20:07:01 -04:00
02a0e8efd1 Phase 3 PR 42 — ModbusPal simulator profiles for Standard Modbus + DL205/DL260 quirks. Two hand-authored .xmpp profiles in tests/ZB.MOM.WW.OtOpcUa.Driver.Modbus.IntegrationTests/ModbusPal/ that integration tests load via the GUI to drive the suite without a real PLC. Both well-formed XML (verified via PowerShell [xml] cast); both copied to test-output as PreserveNewest content per the existing csproj rule.
dohertj2 pushed to v2 at dohertj2/lmxopcua 2026-04-18 19:52:23 -04:00
7009483d16 Merge pull request 'Phase 3 PR 41 — Document AutomationDirect DL205 / DL260 Modbus quirks' (#40) from phase-3-pr41-dl205-quirks-doc into v2
9de96554dc Phase 3 PR 41 — Document AutomationDirect DL205 / DL260 Modbus quirks. Adds docs/v2/dl205.md (~300 lines, 8 H2 sections, primary-source citations) covering every place the DL205/DL260 family diverges from textbook Modbus or has non-obvious behavior a generic client gets wrong. Replaces the placeholder _pending_ list in modbus-test-plan.md with a confirmed-behaviors table that doubles as the integration-test roadmap.
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