mbproxy: Wave 3 cleanups, docs, and test gaps from 2026-05-14 review

Closes the Wave 3 (cleanup) tier of codereviews/2026-05-14/RemediationPlan.md.
Tests: 378 pass / 0 fail (baseline 370 + 8 new W3 regression tests).

Code cleanups:
  * PlcMultiplexer: removed dead `elapsedMs` calculation (the actual EWMA
    conversion uses Stopwatch ticks two lines below).
  * UpstreamPipe.FillAsync: dropped the meaningless `firstRead && remaining
    == count ? false : false` ternary; both branches were `false`.
  * InFlightByKeyMap.TryAttachOrCreate (always returned `true`) renamed to
    `AttachOrCreate` and made `void`. Test sites updated to drop the dead
    `bool ok = ...; ok.ShouldBeTrue();` assertions.
  * BcdCodec.HasBadNibble promoted from private to internal; the duplicate
    copy in BcdPduPipeline removed and the call sites updated to
    `BcdCodec.HasBadNibble`.
  * PlcMultiplexer watchdog comment fixed: said "1-second floor", code uses
    100 ms. Now both agree.
  * StatusSnapshotBuilder: simplified the unreachable
    `RemoteEp?.ToString() ?? RemoteEp?.Address.ToString() ?? "?"` to
    `RemoteEp?.ToString() ?? "?"`.
  * Mbproxy.csproj: stale "deferred" Polly comment replaced with a real
    description of where Polly is used (BackendConnect + ListenerRecovery).

Doc updates:
  * README: added a callout about the unconventional 32-bit BCD wire format
    ("two base-10000 digits in CDAB", not standard binary CDAB Int32) so
    integrators using off-the-shelf clients learn about the silent-corruption
    hazard before configuring writes.
  * docs/design.md: clarified `cacheMissCount` and `coalescedMissCount`
    semantics — "miss" means "did not find a fresh entry / did not coalesce",
    NOT "produced a backend round-trip". Operators wanting actual backend
    traffic should compute `miss − coalescedHit − exception04`.
  * docs/Architecture/ResponseCache.md: documented the structural
    "skip invalidation while recovering" gating (no backend reader during
    recovery → no FC06/FC16 response → no invalidation).
  * docs/Operations/Configuration.md: noted that the Event Log sink is the
    custom EventLogBridge, not Serilog.Sinks.EventLog (W2.23 cached check).
  * docs/plan/README.md: added a Phase 12 row pointing at the remediation
    plan and linking out to codereviews/2026-05-14/.

Test additions (W3 high-value gaps):
  * BcdPduPipelineTests:
    - FC16_WriteStartsOnHighWord_Of32BitPair_PassesThroughRaw_WithPartialWarning
      (symmetric inverse of the existing low-side partial-overlap test).
    - FC03_Mixed_16Bit_32Bit_AndNonBcd_InOneRead_OnlyConfiguredSlotsRewritten
      (mixed-slot routing in a single FC03 read).
    - FC16_Response_PassesThroughUnchanged_RegardlessOfTagMap (FC16 response
      carries no register data; rewriter must pass through).
  * AdminEndpointTests:
    - NonGetMethod_AgainstAdminRoutes_Returns405 (Theory: POST/PUT/DELETE/
      PATCH against `/` and `/status.json` must return 405; guards against
      an accidental MapPost being added later).
  * HotReloadE2ETests:
    - E2E_TagListReload_OnCacheablePlc_EmitsCacheFlushedEvent (validates the
      W2.8 cache.flushed wiring end-to-end via the real FileSystemWatcher
      reload path).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
This commit is contained in:
Joseph Doherty
2026-05-14 06:06:52 -04:00
parent e66b17fe5f
commit 7ead3581ab
16 changed files with 236 additions and 49 deletions
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A .NET 10 Windows Service that sits inline as a Modbus TCP proxy in front of a fleet of AutomationDirect DirectLOGIC DL205/DL260 controllers, rewriting BCD-encoded registers bidirectionally so upstream clients can read and write them as plain integers. The proxy also offers an opt-in per-tag response cache (default OFF) for FC03/FC04 reads with bounded operator-configured staleness — see [`docs/Architecture/ResponseCache.md`](docs/Architecture/ResponseCache.md) before enabling it.
> ⚠ **32-bit BCD wire format is "two base-10000 digits in CDAB", not standard CDAB binary Int32.** A 32-bit BCD tag at address `A` decodes as `decimal = high * 10_000 + low` where `low` is the register at `A` and `high` is the register at `A+1`. Each word independently must be 09999. Standard Modbus clients (NModbus, FluentModbus, Wonderware DAServer) that interpret CDAB as straight binary Int32 will silently corrupt any value > 9999 on writes and read garbage on reads. Configure your client to send/receive each register as a separate base-10000 BCD digit pair, not as a single binary Int32. Full details in [`docs/Features/BcdRewriting.md`](docs/Features/BcdRewriting.md).
## Hard constraints / prerequisites
- **Windows 10 / Server 2019 or later, 64-bit.** No Linux or Docker support — the service uses `Microsoft.Extensions.Hosting.WindowsServices` and the Windows Event Log.