f0082af5b9
Inject the custom UnwrappedCapabilityCallAnalyzer as an OutputItemType=Analyzer ProjectReference from Directory.Build.props (excluding the analyzer + its test project) so OTOPCUA0001 runs on every src/ and tests/ compilation — it previously enforced its CapabilityInvoker-wrapping rule against nothing but its own 31 unit tests (the 'built-but-never-wired' failure mode). Triage of the ~280 surfaced hits, three categories: 1. RESILIENCE-DISPATCH-GAP (7 sites, DriverInstanceActor x6 + GenericDriverNodeManager x1): a REAL, previously-untracked gap the analyzer caught on first wiring — the Phase 6.1 CapabilityInvoker resilience pipeline (retry/breaker/bulkhead/telemetry) is constructed ONLY in tests and was never wired into the production dispatch layer. Scoped per-site #pragma with a greppable RESILIENCE-DISPATCH-GAP marker explicitly noting these are tracked-but-not-intentional, pending the dispatch-wiring remediation (filed as a follow-up). Keeps the analyzer live everywhere else in those projects so a NEW unwrapped call still fails the build. 2. Driver-INTERNAL self-calls (3 sites, AbCipAlarmProjection x2 + S7Driver x1): a driver's own poll/ack path calling its own capability method. The invoker wraps the driver from the dispatch layer OUTWARD; a driver re-wrapping its own internal calls would double-wrap. Genuinely intentional — scoped #pragma with that rationale. 3. Wire-level test suites + manual-testing CLIs (12 projects): invoke drivers directly by design — the analyzer's own documented intentional case. Project-level NoWarn with a comment. Verified: full solution build green, 0 OTOPCUA0001 hits; analyzer's 31 tests pass; negative control — dropping one dispatch-gap pragma re-fires OTOPCUA0001 and fails the Runtime build, proving the analyzer is genuinely live tree-wide, not disabled.
335 lines
17 KiB
C#
335 lines
17 KiB
C#
using Microsoft.Extensions.Logging;
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using Microsoft.Extensions.Logging.Abstractions;
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using ZB.MOM.WW.OtOpcUa.Core.Abstractions;
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namespace ZB.MOM.WW.OtOpcUa.Driver.AbCip;
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/// <summary>
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/// Projects AB Logix ALMD alarm instructions onto the OPC UA alarm surface by
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/// polling the ALMD UDT's <c>InFaulted</c> / <c>Acked</c> / <c>Severity</c> members at a
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/// configurable interval + translating state transitions into <c>OnAlarmEvent</c>
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/// callbacks on the owning <see cref="AbCipDriver"/>. Feature-flagged off by default via
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/// <see cref="AbCipDriverOptions.EnableAlarmProjection"/>; callers that leave the flag off
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/// get a no-op subscribe path so capability negotiation still works.
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/// </summary>
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/// <remarks>
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/// <para>ALMD-only in this pass. ALMA (analog alarm) projection is a follow-up because
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/// its threshold + limit semantics need more design — ALMD's "is the alarm active + has
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/// the operator acked" shape maps cleanly onto the driver-agnostic
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/// <see cref="IAlarmSource"/> contract without concessions.</para>
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///
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/// <para>Polling reuses <see cref="AbCipDriver.ReadAsync"/>, so ALMD reads get the
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/// whole-UDT optimization for free when the ALMD is declared with its standard members.
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/// One poll loop per subscription call; the loop batches every
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/// member read across the full source-node set into a single ReadAsync per tick.</para>
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///
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/// <para>ALMD <c>Acked</c> write semantics on Logix are rising-edge sensitive at the
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/// instruction level — writing <c>Acked=1</c> directly is honored by FT View + the
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/// standard HMI templates, but some PLC programs read <c>AckCmd</c> + look for the edge
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/// themselves. We pick the simpler <c>Acked</c> write for first pass; operators whose
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/// ladder watches <c>AckCmd</c> can wire a follow-up "AckCmd 0→1→0" pulse on the client
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/// side until a driver-level knob lands.</para>
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/// </remarks>
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internal sealed class AbCipAlarmProjection : IAsyncDisposable
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{
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private readonly AbCipDriver _driver;
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private readonly TimeSpan _pollInterval;
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private readonly ILogger _logger;
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private readonly Dictionary<long, Subscription> _subs = new();
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private readonly Lock _subsLock = new();
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private long _nextId;
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/// <summary>Initializes a new instance of the <see cref="AbCipAlarmProjection"/> class.</summary>
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/// <param name="driver">The AB CIP driver instance.</param>
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/// <param name="pollInterval">The interval at which to poll for alarm state changes.</param>
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/// <param name="logger">Optional logger instance.</param>
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public AbCipAlarmProjection(AbCipDriver driver, TimeSpan pollInterval, ILogger? logger = null)
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{
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_driver = driver;
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_pollInterval = pollInterval;
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_logger = logger ?? NullLogger.Instance;
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}
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/// <summary>Subscribes to alarm events for the specified source nodes.</summary>
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/// <param name="sourceNodeIds">The node identifiers to monitor for alarm state changes.</param>
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/// <param name="cancellationToken">A cancellation token to stop the operation.</param>
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/// <returns>A subscription handle for managing the subscription.</returns>
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public async Task<IAlarmSubscriptionHandle> SubscribeAsync(
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IReadOnlyList<string> sourceNodeIds, CancellationToken cancellationToken)
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{
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var id = Interlocked.Increment(ref _nextId);
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var handle = new AbCipAlarmSubscriptionHandle(id);
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var cts = new CancellationTokenSource();
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var sub = new Subscription(handle, [..sourceNodeIds], cts);
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// Collapse to a SINGLE active poll loop. The owning DriverInstanceActor re-subscribes
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// alarms on every Connected entry (its DetachAlarmSource nulls the cached handle on
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// Connected→Reconnecting WITHOUT calling Unsubscribe), and this projection is reused across
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// every in-place reconnect, so each SubscribeAsync would otherwise leak a live, never-
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// cancelled poll loop. There is exactly one consumer per driver instance, so retiring all
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// prior subscriptions before starting the new one is semantically faithful. Snapshotting +
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// clearing under the same lock DisposeAsync uses guarantees the stale subs can never be
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// double-owned (and thus never double-disposed) by a racing dispose.
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List<Subscription> stale;
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lock (_subsLock)
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{
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stale = _subs.Values.ToList();
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_subs.Clear();
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_subs[id] = sub;
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}
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sub.Loop = Task.Run(() => RunPollLoopAsync(sub, cts.Token), cts.Token);
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// Retire superseded loops out-of-band so the new subscription's return isn't blocked on a
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// full poll interval (awaiting a loop means waiting for it to exit its Task.Delay). The
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// loops already catch internally; RetireAsync still wraps every await defensively.
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foreach (var old in stale) _ = RetireAsync(old);
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await Task.CompletedTask;
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return handle;
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}
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/// <summary>
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/// Cancels a superseded subscription's poll loop, waits for it to wind down, and disposes
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/// its CTS. Fire-and-forget from <see cref="SubscribeAsync"/>; every step is wrapped so an
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/// unobserved exception can never escape (the loops already swallow their own).
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/// <para>
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/// This is NOT a zero-overlap guarantee: the retired loop keeps running until its in-flight
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/// read + tick complete and it observes cancellation at the next <c>Task.Delay</c>. If a device
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/// transition lands in that one-tick window, both the old and new loops can fire it once —
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/// i.e. at most ONE duplicate raise/clear per reconnect, transient and self-correcting (the old
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/// loop then exits and the new loop owns the only state). Upstream Part 9 conditions dedupe on
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/// <c>ConditionId</c>, so this is absorbed. Awaiting the retire before starting the new loop
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/// would close the window at the cost of blocking the subscribe for one read latency.
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/// </para>
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/// </summary>
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/// <param name="sub">The retired subscription whose loop must be cancelled + disposed.</param>
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private static async Task RetireAsync(Subscription sub)
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{
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try { sub.Cts.Cancel(); } catch { }
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try { await sub.Loop.ConfigureAwait(false); } catch { }
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try { sub.Cts.Dispose(); } catch { }
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}
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/// <summary>Unsubscribes from alarm events using the provided subscription handle.</summary>
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/// <param name="handle">The subscription handle obtained from <see cref="SubscribeAsync"/>.</param>
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/// <param name="cancellationToken">A cancellation token to stop the operation.</param>
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/// <returns>A task representing the asynchronous unsubscribe operation.</returns>
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public async Task UnsubscribeAsync(IAlarmSubscriptionHandle handle, CancellationToken cancellationToken)
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{
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if (handle is not AbCipAlarmSubscriptionHandle h) return;
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Subscription? sub;
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lock (_subsLock)
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{
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if (!_subs.Remove(h.Id, out sub)) return;
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}
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try { sub.Cts.Cancel(); } catch { }
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try { await sub.Loop.ConfigureAwait(false); } catch { }
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sub.Cts.Dispose();
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}
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/// <summary>Acknowledges one or more active alarms.</summary>
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/// <param name="acknowledgements">The list of acknowledgement requests specifying which alarms to acknowledge.</param>
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/// <param name="cancellationToken">A cancellation token to stop the operation.</param>
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/// <returns>A task representing the asynchronous acknowledgement operation.</returns>
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public async Task AcknowledgeAsync(
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IReadOnlyList<AlarmAcknowledgeRequest> acknowledgements, CancellationToken cancellationToken)
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{
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if (acknowledgements.Count == 0) return;
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// Write Acked=1 per request. IWritable isn't on AbCipAlarmProjection so route through
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// the driver's public interface — delegating instead of re-implementing the write path
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// keeps the bit-in-DINT + idempotency + per-call-host-resolve knobs intact.
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var requests = acknowledgements
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.Select(a => new WriteRequest($"{a.SourceNodeId}.Acked", true))
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.ToArray();
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// Best-effort — the driver's WriteAsync returns per-item status; individual ack
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// failures don't poison the batch. Swallow the return so a single faulted ack
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// doesn't bubble out of the caller's batch expectation.
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#pragma warning disable OTOPCUA0001 // Driver-INTERNAL self-call: the projection is owned by AbCipDriver; CapabilityInvoker wraps the driver from the dispatch layer OUTWARD, so a driver's own internal ack path must NOT re-wrap. Intentional, not a dispatch gap.
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_ = await _driver.WriteAsync(requests, cancellationToken).ConfigureAwait(false);
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#pragma warning restore OTOPCUA0001
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}
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/// <summary>Releases all resources associated with this alarm projection.</summary>
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/// <returns>A task representing the asynchronous disposal operation.</returns>
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public async ValueTask DisposeAsync()
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{
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List<Subscription> snap;
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lock (_subsLock) { snap = _subs.Values.ToList(); _subs.Clear(); }
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foreach (var sub in snap)
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{
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try { sub.Cts.Cancel(); } catch { }
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try { await sub.Loop.ConfigureAwait(false); } catch { }
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sub.Cts.Dispose();
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}
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}
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/// <summary>
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/// Poll-tick body — reads <c>InFaulted</c> + <c>Severity</c> for every source node id
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/// in the subscription, diffs each against last-seen state, fires raise/clear events.
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/// Extracted so tests can drive one tick without standing up the Task.Run loop.
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/// </summary>
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/// <param name="sub">The subscription to process.</param>
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/// <param name="results">The data values read from the subscription source nodes.</param>
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internal void Tick(Subscription sub, IReadOnlyList<DataValueSnapshot> results)
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{
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// results index layout: for each sourceNode, [InFaulted, Severity] in order.
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for (var i = 0; i < sub.SourceNodeIds.Count; i++)
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{
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var nodeId = sub.SourceNodeIds[i];
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var inFaultedDv = results[i * 2];
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var severityDv = results[i * 2 + 1];
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if (inFaultedDv.StatusCode != AbCipStatusMapper.Good) continue;
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var nowFaulted = ToBool(inFaultedDv.Value);
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// severityDv.StatusCode is not checked here. When the Severity read is Bad (value null),
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// ToInt(null) returns 0 and MapSeverity buckets it as Low. This is acceptable because
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// InFaulted and Severity are members of the same ALMD UDT read in one batch, so a Good
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// InFaulted almost always implies a Good Severity. The "unknown severity → Low" fallback
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// is intentional and matches the documented behaviour.
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var severity = ToInt(severityDv.Value);
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var wasFaulted = sub.LastInFaulted.GetValueOrDefault(nodeId, false);
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sub.LastInFaulted[nodeId] = nowFaulted;
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if (!wasFaulted && nowFaulted)
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{
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_driver.InvokeAlarmEvent(new AlarmEventArgs(
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sub.Handle, nodeId, ConditionId: $"{nodeId}#active",
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AlarmType: "ALMD",
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Message: $"ALMD {nodeId} raised",
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Severity: MapSeverity(severity),
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SourceTimestampUtc: DateTime.UtcNow));
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}
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else if (wasFaulted && !nowFaulted)
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{
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_driver.InvokeAlarmEvent(new AlarmEventArgs(
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sub.Handle, nodeId, ConditionId: $"{nodeId}#active",
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AlarmType: "ALMD",
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Message: $"ALMD {nodeId} cleared",
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Severity: MapSeverity(severity),
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SourceTimestampUtc: DateTime.UtcNow));
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}
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}
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}
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private async Task RunPollLoopAsync(Subscription sub, CancellationToken ct)
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{
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var refs = new List<string>(sub.SourceNodeIds.Count * 2);
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foreach (var nodeId in sub.SourceNodeIds)
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{
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refs.Add($"{nodeId}.InFaulted");
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refs.Add($"{nodeId}.Severity");
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}
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while (!ct.IsCancellationRequested)
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{
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try
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{
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#pragma warning disable OTOPCUA0001 // Driver-INTERNAL self-call: the projection is owned by AbCipDriver; CapabilityInvoker wraps the driver from the dispatch layer OUTWARD, so a driver's own internal poll path must NOT re-wrap. Intentional, not a dispatch gap.
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var results = await _driver.ReadAsync(refs, ct).ConfigureAwait(false);
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#pragma warning restore OTOPCUA0001
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Tick(sub, results);
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}
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catch (OperationCanceledException) when (ct.IsCancellationRequested) { break; }
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catch (Exception ex)
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{
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// Per-tick failures are non-fatal; next tick retries. Log at debug because a
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// wedged controller produces one exception per tick and the operator already
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// sees the failed-read warning from ReadAsync below this layer; this log just
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// confirms the alarm projection loop is still running.
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_logger.LogDebug(ex, "AbCip alarm-projection poll tick failed (will retry)");
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}
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try { await Task.Delay(_pollInterval, ct).ConfigureAwait(false); }
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catch (OperationCanceledException) { break; }
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}
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}
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/// <summary>Maps a raw severity value to an <see cref="AlarmSeverity"/> enum value.</summary>
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/// <param name="raw">The raw severity value from the alarm data.</param>
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/// <returns>The corresponding alarm severity level.</returns>
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internal static AlarmSeverity MapSeverity(int raw) => raw switch
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{
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<= 250 => AlarmSeverity.Low,
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<= 500 => AlarmSeverity.Medium,
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<= 750 => AlarmSeverity.High,
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_ => AlarmSeverity.Critical,
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};
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private static bool ToBool(object? v) => v switch
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{
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bool b => b,
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int i => i != 0,
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long l => l != 0,
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_ => false,
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};
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private static int ToInt(object? v) => v switch
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{
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int i => i,
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long l => (int)l,
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short s => s,
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byte b => b,
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_ => 0,
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};
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internal sealed class Subscription
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{
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/// <summary>Initializes a new instance of the <see cref="Subscription"/> class.</summary>
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/// <param name="handle">The subscription handle.</param>
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/// <param name="sourceNodeIds">The source node identifiers to monitor.</param>
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/// <param name="cts">The cancellation token source for stopping the subscription.</param>
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public Subscription(AbCipAlarmSubscriptionHandle handle, IReadOnlyList<string> sourceNodeIds, CancellationTokenSource cts)
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{
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Handle = handle; SourceNodeIds = sourceNodeIds; Cts = cts;
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}
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/// <summary>Gets the subscription handle.</summary>
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public AbCipAlarmSubscriptionHandle Handle { get; }
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/// <summary>Gets the source node identifiers being monitored.</summary>
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public IReadOnlyList<string> SourceNodeIds { get; }
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/// <summary>Gets the cancellation token source for this subscription.</summary>
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public CancellationTokenSource Cts { get; }
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/// <summary>Gets or sets the polling loop task.</summary>
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public Task Loop { get; set; } = Task.CompletedTask;
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/// <summary>Gets the dictionary tracking the last known InFaulted state for each node.</summary>
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public Dictionary<string, bool> LastInFaulted { get; } = new(StringComparer.Ordinal);
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}
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}
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/// <summary>Handle returned by <see cref="AbCipAlarmProjection.SubscribeAsync"/>.</summary>
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public sealed record AbCipAlarmSubscriptionHandle(long Id) : IAlarmSubscriptionHandle
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{
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/// <inheritdoc />
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public string DiagnosticId => $"abcip-alarm-sub-{Id}";
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}
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/// <summary>
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/// Detects the ALMD / ALMA signature in an <see cref="AbCipTagDefinition"/>'s declared
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/// members. Used by both discovery (to stamp <c>IsAlarm=true</c> on the emitted
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/// variable) + initial driver setup (to decide which tags the alarm projection owns).
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/// </summary>
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public static class AbCipAlarmDetector
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{
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/// <summary>
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/// <c>true</c> when <paramref name="tag"/> is a Structure whose declared members match
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/// the ALMD signature (<c>InFaulted</c> + <c>Acked</c> present). ALMA detection
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/// (analog alarms with <c>HHLimit</c>/<c>HLimit</c>/<c>LLimit</c>/<c>LLLimit</c>)
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/// ships as a follow-up.
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/// </summary>
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/// <param name="tag">The tag definition to check for ALMD signature.</param>
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/// <returns>True if the tag has the ALMD alarm signature; false otherwise.</returns>
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public static bool IsAlmd(AbCipTagDefinition tag)
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{
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if (tag.DataType != AbCipDataType.Structure || tag.Members is null) return false;
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var names = tag.Members.Select(m => m.Name).ToHashSet(StringComparer.OrdinalIgnoreCase);
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return names.Contains("InFaulted") && names.Contains("Acked");
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}
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}
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