lmxopcua/docs/drivers/FOCAS-Test-Fixture.md

FOCAS test fixture

Coverage map + gap inventory for the FANUC FOCAS2 CNC driver.

Status: as of 2026-04-24, OtOpcUa speaks FOCAS2 directly over TCP via the pure-managed Focas.Wire client. Integration tests run the managed driver end-to-end against the vendored focas-mock Python server (at tests/.../Docker/focas-mock/) whose native FOCAS Ethernet responder is verified PDU-by-PDU against the real fwlibe64.dll.

No shim DLL, no P/Invoke, no licensed binary — any dev box or CI runner with Docker can run the full fixture end-to-end.

Hardware validation against a real CNC is still useful to catch series-specific firmware quirks (see § Hardware-only gaps) but the mock's wire responder covers every FOCAS call OtOpcUa issues.

What the fixture covers

Unit layer (no container required)

tests/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.Tests/ uses FakeFocasClient injected via IFocasClientFactory:

• FocasCapabilityTests — data-type mapping (PMC bit / byte / word / long / float / double, macro variable types, parameter types)
• FocasCapabilityMatrixTests — per-CNC-series range validation across 16i / 0i-D / 0i-F / 30i / Power Motion, 46 theory cases locking every documented range boundary. See docs/v2/focas-version-matrix.md.
• FocasReadWriteTests — read / write contract against the fake, FOCAS native status → OPC UA StatusCode mapping
• FocasScaffoldingTests — IDriver lifecycle + multi-device routing
• FocasPmcBitRmwTests — PMC bit read-modify-write synchronisation
• FocasAlarmProjectionTests — raise / clear diffing, severity mapping
• FocasHandleRecycleTests — proactive session recycle cadence

Capability surfaces whose contract is verified: IDriver, IReadable, ITagDiscovery, ISubscribable, IHostConnectivityProbe, IPerCallHostResolver, IAlarmSource. IWritable intentionally returns BadNotWritable — OtOpcUa is read-only against FOCAS.

Pre-flight validation runs in FocasDriver.InitializeAsync — configs referencing out-of-range addresses fail at load time with a diagnostic message naming the CNC series + documented limit.

Integration layer (mock only, no CNC, no shim)

tests/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.IntegrationTests/ drives the managed FocasDriver end-to-end. A single gate:

Docker compose up — tests skip when the TCP probe to localhost:8193 fails with a pointer to the compose command.

When the mock is up, WireFocasClient dials it over TCP exactly like a real CNC, and the mock's native FOCAS Ethernet responder replies with binary PDUs against the documented command IDs. Covered assertions:

• Session open / close (cnc_allclibhndl3 + cnc_freelibhndl)
• Parameter read-back after mock_patch seed → cnc_rdparam
• Macro read-back after seed → cnc_rdmacro (scaled-decimal translation verified)
• PMC range read after seed → pmc_rdpmcrng
• IAlarmSource raise + clear transitions after mock_patch alarm-list changes → cnc_rdalmmsg2
• Fixed-tree bootstrap: identity / axes / spindle / program / timers / servo meters populate via cnc_sysinfo, cnc_rdaxisname, cnc_rdspdlname, cnc_rddynamic2, cnc_exeprgname2, cnc_rdblkcount, cnc_rdopmode, cnc_rdsvmeter, cnc_rdspload, cnc_rdspmaxrpm, cnc_rdtimer
• Per-series profile selection via mock_load_profile — tests can pin one profile and assert series-gated capability suppression

E2E script (CLI)

scripts/e2e/test-focas.ps1 drives the Client.CLI against a running OtOpcUa server. Accepts:

• -CncHost / -CncPort for real hardware
• -ProfileName <compose-profile> for the Docker mock
• -Series <csv> for per-series matrix mode
• -HandleLeakCycles <N> for handle-leak stress

Hardware-only gaps

The mock has parity with the real fwlibe64.dll for the calls OtOpcUa issues, but a real CNC can still surface things a reference implementation can't:

1. Series-specific firmware quirks — alarm retention across power cycles, parameter range enforcement by the CNC (not the driver), MTB custom screens, series-specific option bits. Each series has documented behaviours that only a bench CNC exercises.
2. Wire-level stress — burst reads, concurrent device writes, network-partition recovery under load. The mock handles these correctly but production behaviour is the source of truth.
3. Transient operational states — alarm floods, emergency-stop transitions, power-on resync. These are easy to stub but hard to cover comprehensively in the mock.

Track the close-out under task #54 (live-CNC smoke). When the rig lands, the hardware path runs alongside the mock path; the mock stays as the CI quality gate.

When to trust each layer

Question	Unit	Integration (mock)	Real CNC
"Does PMC address R100.3 route to the right bit?"	✅	✅	✅
"Does the Fanuc status → OPC UA StatusCode map cover every documented code?"	✅ (contract)	✅	✅
"Does FocasDriver.ReadAsync correctly decode a seeded parameter?"	no	✅	✅
"Does IAlarmSource fire raise + clear events?"	✅ (Fake)	✅ (wire)	✅
"Does a real read against a 30i Series return correct bytes?"	no	✅ (via profile)	✅ (required)
"Do series-specific firmware quirks behave as documented?"	no	no	✅ (required)
"Does the driver survive real network partitions?"	no	partial (socket kill)	✅ (required)

Running the integration fixture

# 1) Start the mock on a chosen profile.
docker compose -f tests/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.IntegrationTests/Docker/docker-compose.yml up -d

# 2) Run the tests. No shim build, no DLL copy — the driver dials the mock directly.
dotnet test tests/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.IntegrationTests/

Or use scripts/integration/run-focas.ps1 which wraps compose up / test / compose down and accepts -Profile <name> to pin a per-series run.

Key fixture / config files

• tests/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.IntegrationTests/Docker/focas-mock/ — vendored focas-mock Python source + Dockerfile
• tests/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.IntegrationTests/Docker/docker-compose.yml — per-series compose profiles
• tests/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.IntegrationTests/FocasSimFixture.cs — collection fixture + mock admin API client
• tests/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.IntegrationTests/Series/FixedTreePopulatesTests.cs — fixed-tree end-to-end tests
• tests/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.IntegrationTests/Series/WireBackendTests.cs — pure-wire-backend end-to-end tests
• tests/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.Tests/FakeFocasClient.cs — in-process unit fake
• src/ZB.MOM.WW.OtOpcUa.Driver.FOCAS/Wire/WireFocasClient.cs — the managed wire client backing production deployments
• src/ZB.MOM.WW.OtOpcUa.Driver.FOCAS/FocasCapabilityMatrix.cs — per-series range validator
• docs/v2/focas-version-matrix.md — authoritative range reference