Joseph Doherty
5a7a08deca
DriverInstanceActor.DisconnectObserved had no production sender. The only paths into Reconnecting were a failed *initial* connect and an operator's Force Reconnect, so a driver that connected and then lost its device stayed Connected indefinitely: publishing Bad for every tag, never re-initialising, and NOT recovering when the device returned. PublishHealthSnapshot read GetHealth() for reporting only and never acted on a driver reporting itself unhealthy. Both comms-loss quality paths -- #477's native-condition annotation and #481's scripted-alarm input fan-out -- hang off ConnectivityChanged, so both were correctly wired to a signal that never fired. The Connected health tick now evaluates a watchdog and self-sends DisconnectObserved when the driver reports a non-Healthy state AND its LastSuccessfulRead has been frozen for DefaultCommsLossTimeout (90s). The conjunction is the design, and the issue's own proposal -- "non-Healthy for N consecutive polls" -- is wrong. Degraded means *connected but some data is bad*; several drivers write health per tag inside the read loop (ModbusDriver.ReadAsync), so one unreadable address latches Degraded forever against a perfectly reachable device, and a state-only watchdog would reconnect that driver every 90s indefinitely -- worse than the bug. LastSuccessfulRead is the honest evidence: preserved across Degraded/Faulted writes, advanced by any success. The state check remains the second conjunct so an idle Healthy driver with nothing subscribed is not declared dead for not reading. Verified across all 12 drivers that a sustained failure does reach a non-Healthy state -- nine poll drivers via Degraded, MQTT via live connection state, Galaxy via its reconnect supervisor. CalculationDriver reports Healthy while running and so can never trip, which is correct: it has no transport. Also: the Reconnecting retry now calls ShutdownAsync before InitializeAsync. ModbusDriver (_transport) and MqttDriver (_connection) overwrite an IAsyncDisposable field inside InitializeAsync without disposing the previous one, so re-initialising without a teardown leaks a socket per attempt -- latent while only a manual Force Reconnect reached this path, but the watchdog makes it automatic and unbounded (~360 leaks for an hour-long outage at the 10s retry). Tests: 8 new in DriverInstanceActorCommsLossWatchdogTests, each absence assertion carrying a positive control (a proven count of processed health-poll ticks). Falsified five ways -- dropping either conjunct reds exactly the test written for it, and removing the teardown, the null baseline, or the watchdog call each reds its own guard. Live gate PASSED on docker-dev (Modbus + otopcua-pymodbus-standard), run twice: - fixture stopped -> watchdog fires at ~108s, "declaring comms lost" - fan-out observed at Debug: "pushed BadNoCommunication for 2 mux ref(s)" (#481 Layer 4) and the #477 native-condition annotation on a driver owning conditions - fixture restarted -> reconnected in ~8s with NO node restart; both the raw (ns=2) and UNS (ns=3) NodeIds read Good with fresh timestamps Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo
OtOpcUa documentation
Two tiers of documentation live here:
- Current reference at the top level (
docs/*.md) — describes what's shipped today. Start here for operator + integrator reference. - Implementation history + design notes at
docs/v2/*.md— the authoritative plan + decision log the current reference is built from. Start here when you need the why behind an architectural choice, or when a top-level doc says "see plan.md § X".
The project was originally called LmxOpcUa (a single-driver Galaxy/MXAccess OPC UA server) and has since become OtOpcUa, a multi-driver OPC UA server platform. Any lingering LmxOpcUa-string in a path you see in docs is a deliberate residual (executable name lmxopcua-cli, client PKI folder {LocalAppData}/LmxOpcUaClient/) — fixing those requires migration shims + is tracked as follow-ups.
Platform overview
v2 (2026-05-26): the separate
OtOpcUa.Server+OtOpcUa.Adminservices fused into a single role-gatedOtOpcUa.Hostbinary, joined by an Akka.NET cluster. See v2 design for the architectural decision.
- Core owns shared abstractions (driver capability contracts, scripting, virtual tags, alarm historian).
- Drivers plug in via capability interfaces in
ZB.MOM.WW.OtOpcUa.Core.Abstractions:IDriver,IReadable,IWritable,ITagDiscovery,ISubscribable,IHostConnectivityProbe,IAlarmSource,IHistoryProvider,IPerCallHostResolver. Each driver opts into whichever it supports. - Host (
src/Server/ZB.MOM.WW.OtOpcUa.Host) is the single fused binary (.NET 10, AnyCPU).OTOPCUA_ROLESenv decides what to mount:admin(Blazor + control-plane singletons),driver(OPC UA endpoint + per-node actors), or both. See ServiceHosting.md. - Cluster + ControlPlane + Runtime + AdminUI + Security sit between Core and Host. The cluster glues per-node actors into one logical fleet; the control-plane singletons (deploy coordinator, audit writer, redundancy state) live on the admin role-leader. See Redundancy.md.
- The Galaxy driver still reaches MXAccess via gRPC to a separately-installed mxaccessgw sidecar (sibling repo).
Where to find what
Architecture + data-path reference
| Doc | Covers |
|---|---|
| OpcUaServer.md | Top-level server architecture — Core, driver dispatch, Config DB, generations |
| AddressSpace.md | GenericDriverNodeManager + ITagDiscovery + IAddressSpaceBuilder |
| ReadWriteOperations.md | OPC UA Read/Write → CapabilityInvoker → IReadable/IWritable |
| DriverLifecycle.md | Server-side driver lifecycle + infrastructure contracts (IDriverFactory, IDriverProbe, IDriverHealthPublisher, IDriverConfigEditor, IHistorianDataSource) + the Commons library |
| Subscriptions.md | Monitored items → ISubscribable + per-driver subscription refcount (v1 archive) |
| AlarmTracking.md | IAlarmSource + AlarmSurfaceInvoker + OPC UA alarm conditions — native Galaxy alarms end-to-end (live) |
| AlarmTracking.md | Original alarm-tracking write-up (v1 archive) |
| AlarmHistorian.md | Core.AlarmHistorian store-and-forward sink — LocalDbStoreAndForwardSink, the replicated alarm_sf_events buffer + Primary-only drain, IAlarmHistorianWriter, dead-letter/retry/eviction |
| DataTypeMapping.md | Per-driver DriverAttributeInfo → OPC UA variable types (v1 archive — live mapping is in src/Drivers/ZB.MOM.WW.OtOpcUa.Driver.Galaxy/Browse/DataTypeMap.cs) |
| IncrementalSync.md | Address-space rebuild on redeploy + sp_ComputeGenerationDiff |
| HistoricalDataAccess.md | IHistoryProvider as a per-driver optional capability (v1 archive) |
| VirtualTags.md | Core.Scripting + Core.VirtualTags — Roslyn script sandbox, engine, dispatch alongside driver tags |
| ScriptEditor.md | Monaco script editor — Roslyn-backed IntelliSense (completions, diagnostics, hover, tag-path) for C# virtual-tag scripts; AdminUI/ScriptAnalysis/ backend |
| ScriptedAlarms.md | Core.ScriptedAlarms — script-predicate IAlarmSource + Part 9 state machine |
One Core subsystem is shipped without a dedicated top-level doc; see the section in the linked doc:
| Project | See |
|---|---|
Analyzers (Roslyn OTOPCUA0001) |
security.md § OTOPCUA0001 Analyzer |
Drivers
| Doc | Covers |
|---|---|
| drivers/README.md | Index of the eight shipped drivers + capability matrix |
| drivers/Galaxy.md | Galaxy driver — in-process gRPC client to the mxaccessgw sidecar |
| v1/drivers/Galaxy-Repository.md | Galaxy-specific discovery via the ZB SQL database (v1 archive — the gateway owns this path now) |
For Modbus / S7 / AB CIP / AB Legacy / TwinCAT / FOCAS / OPC UA Client specifics, see v2/driver-specs.md.
Operational
| Doc | Covers |
|---|---|
| Configuration.md | Live appsettings + environment-variable reference (current state) |
| Configuration.md | appsettings bootstrap + Config DB + Admin UI draft/publish (v1 archive — OTOPCUA_GALAXY_* env vars now live in mxaccessgw config) |
| Uns.md | The global /uns master tree — manage Area/Line/Equipment/Tag/VirtualTag fleet-wide; replaces the per-cluster UNS/Equipment/Tags tabs |
| security.md | Transport security profiles, LDAP auth, ACL trie, role grants, OTOPCUA0001 analyzer |
| Redundancy.md | RedundancyStateActor (cluster-scoped singleton), ServiceLevelCalculator, IRedundancyRoleView, per-cluster meshes, Prometheus metrics |
| Reservations.md | Fleet-wide ZTag / SAPID external-ID reservations — publish-time claim, release flow |
| ServiceHosting.md | Single fused OtOpcUa.Host binary install/uninstall with OTOPCUA_ROLES gating; the historian backend is the external HistorianGateway |
| StatusDashboard.md | Pointer — superseded by v2/admin-ui.md |
Client tooling
| Doc | Covers |
|---|---|
| Client.CLI.md | otopcua-cli — OPC UA command-line client |
| Client.UI.md | Avalonia desktop client |
| DriverClis.md | Driver test-client CLIs — index + shared commands |
| Driver.Modbus.Cli.md | otopcua-modbus-cli — Modbus-TCP |
| Driver.AbCip.Cli.md | otopcua-abcip-cli — ControlLogix / CompactLogix / Micro800 / GuardLogix |
| Driver.AbLegacy.Cli.md | otopcua-ablegacy-cli — SLC / MicroLogix / PLC-5 (PCCC) |
| Driver.S7.Cli.md | otopcua-s7-cli — Siemens S7-300 / S7-400 / S7-1200 / S7-1500 |
| Driver.TwinCAT.Cli.md | otopcua-twincat-cli — Beckhoff TwinCAT 2/3 ADS |
| Driver.FOCAS.Cli.md | otopcua-focas-cli — Fanuc FOCAS/2 CNC |
Requirements
| Doc | Covers |
|---|---|
| reqs/HighLevelReqs.md | HLRs — numbered system-level requirements |
| reqs/OpcUaServerReqs.md | OPC UA server-layer reqs |
| v1/reqs/ServiceHostReqs.md | Per-process hosting reqs (v1 archive — only OtOpcUa server hosting remains in scope post-PR-7.2) |
| reqs/ClientRequirements.md | Client CLI + UI reqs |
| v1/reqs/GalaxyRepositoryReqs.md | Galaxy-scoped repository reqs (v1 archive — owned by mxaccessgw today) |
| v1/reqs/MxAccessClientReqs.md | Galaxy-scoped MXAccess reqs (v1 archive — owned by mxaccessgw today) |
| reqs/StatusDashboardReqs.md | Pointer — superseded by Admin UI |
Implementation history (docs/v2/)
Design decisions + phase plans + execution notes. Load-bearing cross-references from the top-level docs:
- v2/plan.md — authoritative v2 vision doc + numbered decision log (referenced as "decision #N" elsewhere)
- v2/admin-ui.md — Admin UI spec
- v2/acl-design.md — data-plane ACL + permission-trie design (Phase 6.2)
- v2/config-db-schema.md — Config DB schema reference
- v2/driver-specs.md — per-driver addressing + quirks for every shipped protocol
- v2/dev-environment.md — dev-box bootstrap
- v2/test-data-sources.md — integration-test simulator matrix (includes the pinned libplctag
ab_serverversion for AB CIP tests) - v2/multi-host-dispatch.md — per-PLC circuit breakers (Phase 6.1 decision #144)
- v2/v2-release-readiness.md — release-readiness tracker
- v2/phase-7-status.md — Phase 7 reconciliation: what shipped vs. the plan, and the five remaining gaps
- v2/implementation/phase--.md — per-phase execution plans with exit-gate evidence
v1 archive
The v1 in-process MXAccess architecture (Galaxy.Host + Galaxy.Proxy + Galaxy.Shared, .NET 4.8 x86 COM, the OtOpcUaGalaxyHost Windows service) was retired in PR 7.2 (2026-04-30, commit ae7106d). Docs that described that shape are kept under v1/ as historical record — see v1/README.md for the index.