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lmxopcua/docs/v2
Joseph Doherty 4769044f88
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feat(galaxy): handle the replay-gap sentinel and sparse-array values
Closes the two follow-ups left open by the MxGateway 0.2.0 bump. Reading the
gateway's own contract first changed what each of them is, and one of my earlier
claims was simply wrong -- both corrections are recorded below.

Replay gap
----------
A sentinel MxEvent carries family = UNSPECIFIED, so it fell through EventPump's
family switch into the default drop: we silently ignored a documented MUST ("you
missed events -- discard local state and re-snapshot"). It is now intercepted and
answered by re-issuing SubscribeBulk for every tracked subscription, since
MXAccess delivers an initial value per item on subscribe -- re-subscribing IS the
re-snapshot. It does not restart the event pump (the stream carrying the sentinel
is healthy, and the handler runs on that stream's own read loop, so disposing the
pump from there would deadlock on itself), it does not block the read loop, and
re-entry is gated so a burst collapses to one pass instead of a subscribe storm
per sentinel.

Handled on the READ loop, not in the dispatch loop, because everything past that
point is subject to newest-dropped channel pressure -- and "you missed events" is
the one signal whose loss is unrecoverable. Pinned by a test that fills the
channel and still expects the sentinel.

⚠️ This cannot fire in the shipped configuration, and I did not pretend otherwise
or paper over it by enabling resume. The gateway emits the sentinel only for a
stream opened with after_worker_sequence > 0; GatewayGalaxySubscriber passes 0,
which the gateway treats as "fresh stream, not a resume -- plain attach, no
replay, no sentinel". Enabling resume is a larger and genuinely delicate change:
the sequence is only meaningful within ONE gateway session, our reconnect
recreates the session, and replaying a remembered sequence against a fresh
session sets the server's live watermark ABOVE every event it is about to send --
silencing the stream instead of recovering it. That deserves its own change with
a live gate, which I cannot run from here.

Sparse arrays -- correcting the last commit message
---------------------------------------------------
I wrote that the bump "makes handling it possible" on the decode path. That is
wrong: MxSparseArray is documented write-only, the gateway expands it before
forwarding, and "the worker never receives or produces it". So the decode path
is unreachable by contract and the write path has no use for it either -- it is a
wire compaction for a WHOLE-array write, not a partial update (unmentioned
indices are RESET, deliberately, because the gateway cannot read-modify-write
without racing the provider). It is therefore the wrong primitive for an OPC UA
IndexRange write, which expects untouched elements preserved -- and WriteRequest
carries no IndexRange in the first place.

It is decoded anyway, as contract defence: the alternative if a future gateway
ever emits one is a silent null published under Good quality. Fill semantics
mirror the gateway's own SparseArrayExpander exactly (epoch for Time, empty
string, Integer widening to long[] when any element is int64) so a value that
round-trips through a write reads back as the same CLR array.

Also: the decoder is now total by contract, since it runs inside the dispatch
loop where an escaping exception kills dispatch for the life of the pump. A
malformed payload degrades instead of throwing.

A real defect found in the same code
------------------------------------
A stream the GATEWAY completes -- a closed or evicted session -- ends the RPC
without an error, so nothing threw, the supervisor was never notified, and the
pump exited silently. GetHealth() kept reporting Healthy, which also means the
#527 comms-loss watchdog could never trip, because it requires a non-Healthy
state. The driver went permanently deaf with no signal anywhere. This one is
live, unlike the two above. Now reported as a fault; the falsification control is
the existing CleanShutdown_DoesNotInvokeOnStreamFault, since our own disposal
also ends the stream and must NOT be reported.

Value kinds we cannot represent are now counted and warned once rather than
published as an indistinguishable null. The status is deliberately NOT downgraded
to Bad: nothing can reach that branch today, and changing what an OPC UA client
sees for a live shape is not a change to make without a gate. The counter exists
so the next person has evidence instead of a guess.

Verified: 330 Galaxy tests green (12 new), plus Galaxy.Browser 21, Runtime 558,
Core 351; full solution builds 0 errors with the warning census unchanged. Every
new test was falsified first -- disabling the gap interception reds 3 of 4 (the
throwing-callback test passes vacuously when the callback never runs, by
construction), disabling sparse decode plus the representability signal reds all
7 decoder tests, and both were restored and re-verified green.

Docs: the Galaxy.Performance invariant was stated as received = dispatched +
dropped + in-flight, which this breaks -- a sentinel is received but never enters
the channel -- so it now reads + replay_gaps. Galaxy.md gains the three
operational notes; DriverLifecycle.md records that "reaches a non-Healthy state"
is an obligation a driver can silently fail to meet, which is the general shape
of the clean-end bug.
2026-08-12 02:56:17 -04:00
..
Phase 3 PR 55 -- Mitsubishi MELSEC Modbus TCP quirks research document. 451-line doc at docs/v2/mitsubishi.md mirroring the docs/v2/dl205.md template for the MELSEC family (Q-series + QJ71MT91, L-series + LJ71MT91, iQ-R + RJ71EN71, iQ-R built-in Ethernet, iQ-F FX5U built-in, FX3U + FX3U-ENET / FX3U-ENET-P502, FX3GE built-in). Like Siemens S7, MELSEC Modbus is a patchwork of per-site-configured add-on modules rather than a fixed firmware stack, but the MELSEC-specific traps are different enough to warrant their own document. Key findings worth flagging for the PR 58+ implementation track: (1) MODULE NAMING TRAP -- QJ71MB91 is SERIAL RTU, not TCP. The Q-series TCP module is QJ71MT91. Driver docs + config UI should surface this clearly because the confusion costs operators hours when they try to connect to an RS-232 module via Ethernet. (2) NO CANONICAL MAPPING -- every MELSEC Modbus site has a unique 'Modbus Device Assignment Parameter' block of up to 16 assignments (each binding a MELSEC device range like D0..D1023 to a Modbus-address range); the driver must treat the mapping as runtime config, not device-family profile. (3) X/Y BASE DEPENDS ON FAMILY -- Q/L/iQ-R use HEX notation for X/Y (X20 = decimal 32), FX/iQ-F use OCTAL (X20 = decimal 16, same as DL260); iQ-F has a GX Works3 project toggle that can flip this. Single biggest off-by-N source in MELSEC driver code -- driver address helper must take a family selector. (4) Word order CDAB across Q/L/iQ-R/iQ-F by default (CPU-level, not module-level) -- no user-configurable swap on the server side. FX5U's SWAP instruction is for CLIENT mode only. Driver Mitsubishi profile default must be ByteOrder.WordSwap, matching DL260 but OPPOSITE of Siemens S7. (5) D-registers are BINARY by default (opposite of DL205's BCD-by-default). FNC 18 BCD / FNC 19 BIN instructions confirm binary-by-default in the ladder. Caller must explicitly opt-in to Bcd16/Bcd32 tags when the ladder stores BCD, same pattern as DL205 but the default is inverted. (6) FX5U FIRMWARE GATE -- needs firmware >= 1.060 for native Modbus TCP server; older firmware is client-only. Surface a clear capability error on connect. (7) FX3U PORT 502 SPLIT -- the standard FX3U-ENET cannot bind port 502 (lower port range restricted on the firmware); only FX3U-ENET-P502 can. FX3U-ENET-ADP has no Modbus at all and is a common operator mis-purchase -- driver should surface 'module does not support Modbus' as a distinct error, not 'connection refused'. (8) QJ71MT91 does NOT support FC22 (Mask Write) or FC23 (Read-Write Multiple). iQ-R and iQ-F do. Driver bulk-read optimization must gate on module capability. (9) MAX CONNECTIONS -- 16 simultaneous on Q/L/iQ-R, 8 on FX5U and FX3U-ENET. (10) STOP-mode writes -- configurable on Q/L/iQ-R/iQ-F (default = accept writes even in STOP), always rejected with exception 04 on FX3U-ENET. Per-model test differentiation section names the tests Mitsubishi_QJ71MT91_*, Mitsubishi_FX5U_*, Mitsubishi_FX3U_ENET_*, with a shared Mitsubishi_Common_* fixture for CDAB-word-order + binary-not-BCD + standard-exception-codes tests. 17 cited references including primary Mitsubishi manuals (SH-080446 for QJ71MT91, JY997D56101 for FX5, SH-081259 for iQ-R Ethernet, JY997D18101 for FX3U-ENET) plus Ignition / Kepware / Fernhill / HMS third-party driver release notes. Three unconfirmed rumours flagged explicitly: iQ-R RJ71EN71 early firmware rumoured ABCD word order (no primary source), QJ71MT91 firmware < 2010-05 FC15 odd-byte-count truncation (forum report only), FX3U-ENET firmware < 1.14 out-of-order TxId echoes under load (unreproducible on bench). Pure documentation PR -- no code, no tests. Per-quirk implementation lands in PRs 58+. Research conducted 2026-04-18.
2026-04-18 22:51:28 -04:00
2026-05-23 18:57:04 -04:00
Phase 3 PR 54 -- Siemens S7 Modbus TCP quirks research document. 485-line doc at docs/v2/s7.md mirroring the docs/v2/dl205.md template for the Siemens SIMATIC S7 family (S7-1200 / S7-1500 / S7-300 / S7-400 / ET 200SP / CP 343-1 / CP 443-1 / CP 343-1 Lean / MODBUSPN). Siemens S7 is fundamentally different from DL260: there is no fixed Modbus memory map baked into firmware -- every deployment runs MB_SERVER (S7-1200/1500/ET 200SP), MODBUSCP (S7-300/400 + CP), or MODBUSPN (S7-300/400 PN) library blocks wired up to user DBs via the MB_HOLD_REG / ADDR parameters. The driver's job is therefore to handle per-site CONFIG rather than per-family QUIRKS, and the doc makes that explicit. Key findings worth flagging for the PR 56+ implementation track: (1) S7 has no fixed memory map -- must accept per-site DriverConfig, cannot assume vendor-standard layout. (2) MB_SERVER requires NON-optimized DBs in TIA Portal; optimized DBs cause the library to return STATUS 0x8383 on every access -- the single most common S7 Modbus deployment bug in the field. (3) Word order is ABCD by default (big-endian bytes + big-endian words) across all Siemens S7 Modbus paths, which is the OPPOSITE of DL260 CDAB -- the Modbus driver's S7 profile default must be ByteOrder.BigEndian, not WordSwap. (4) MB_SERVER listens on ONE port per FB instance; multi-client support requires running MB_SERVER on 502 / 503 / 504 / ... simultaneously -- most clients assume port 502 multiplexes, which is wrong on S7. (5) CP 343-1 Lean is SERVER-ONLY and requires the separate 2XV9450-1MB00 MODBUS TCP CP library license; client mode calls return immediate error on Lean. (6) MB_SERVER does NOT filter Unit ID, accepts any value. Means the driver can't use Unit ID to detect 'direct vs gateway' topology. (7) FC23 Read-Write Multiple, FC22 Mask Write, FC20/21 File Records, FC43 Device Identification all return exception 01 Illegal Function on every S7 variant -- the driver MUST NOT attempt bulk-read optimisation via FC23 when talking to S7. (8) STOP-mode read/write behaviour is non-deterministic across firmware bands: reads may return cached data (library internal buffer), writes may succeed-silently or return exception 04 depending on CPU firmware version -- flagged as 'driver treats both as unavailable, do not distinguish'. Unconfirmed rumours flagged separately: 'V2.0+ reverses float byte order' claim (cited but not reproduced), STOP-mode caching location (folklore, no primary source). Per-model test differentiation section names the tests as S7_<model>_<behavior> matching the DL205 template convention (e.g. S7_1200_MB_SERVER_requires_non_optimized_DB, S7_343_1_Lean_rejects_client_mode, S7_FC23_returns_IllegalFunction). 31 cited references across the Siemens Industry Online Support entry-ID system (68011496 for MB_SERVER FAQ, etc.), TIA Portal library manuals, and three third-party driver vendor release notes (Kepware, Ignition, FactoryTalk). This is a pure documentation PR -- no code, no tests, no csproj changes. Per-quirk implementation lands in PRs 56+. Research conducted 2026-04-18 against latest publicly-available Siemens documentation; STOP-mode behaviour and MB_SERVER versioning specifically cross-checked against Siemens forum answers from 2024-2025.
2026-04-18 22:50:51 -04:00
Phase 2 PR 61 -- Close V1_ARCHIVE_STATUS.md; Phase 2 Streams D + E done. Purely a documentation-closure PR. The v1 archive deletion itself happened across earlier PRs: PR 2 on phase-2-stream-d archive-marked the four v1 projects (IsTestProject=false so dotnet test slnx bypassed them); Phase 3 PR 18 deleted the archived project source trees. What remained on disk was stale bin/obj residue from pre-deletion builds -- git never tracked those, so removing them from the working tree is cosmetic only (no source-file diff in this PR). What this PR actually changes: V1_ARCHIVE_STATUS.md is rewritten from 'Deletion plan (Phase 2 PR 3)' pre-work prose to a CLOSED retrospective that (a) lists all five v1 directories as deleted with check-marks (src/OtOpcUa.Host, src/Historian.Aveva, tests/Historian.Aveva.Tests, tests/Tests.v1Archive, tests/IntegrationTests), (b) names the parity-bar tests that now fill the role the 494 v1 tests originally held (Driver.Galaxy.E2E cross-FX subprocess parity + stability-findings regression, per-component *.Tests projects, Driver.Modbus.IntegrationTests, LiveStack/ smoke tests), and (c) gives the closure timeline connecting PR 2 -> Phase 3 PR 18 -> this PR 61. Also added the Modbus TCP driver family as parity coverage that didn't exist in v1 (DL205 + S7-1500 + Mitsubishi MELSEC via pymodbus sim). Stream D (retire legacy Host) has been effectively done since Phase 3 PR 18; Stream E (parity validation) is done since PR 2 landed the Driver.Galaxy.E2E project with HostSubprocessParityTests + HierarchyParityTests + StabilityFindingsRegressionTests. This PR exists to definitively close the two pending Phase 2 tasks on the task list and give future-me (or anyone picking up Phase 2 retrospectives) a single 'what actually happened' doc instead of a 'what we plan to do' prose that didn't match reality. dotnet build ZB.MOM.WW.OtOpcUa.slnx: 0 errors, 200 warnings (all xunit1051 cancellation-token analyzer advisories, unchanged from v2 tip). No test regressions -- no source code changed.
2026-04-18 23:20:54 -04:00