Files
lmxopcua/src/ZB.MOM.WW.OtOpcUa.Driver.Modbus/ModbusDriver.cs
Joseph Doherty 793c787315 Phase 3 PR 53 -- Transport reconnect-on-drop + SO_KEEPALIVE for DL205 no-keepalive quirk. AutomationDirect H2-ECOM100 does NOT send TCP keepalives per docs/v2/dl205.md behavioral-oddities section -- any NAT/firewall device between the gateway and the PLC can silently close an idle socket after 2-5 minutes of inactivity. The PLC itself never notices and the first SendAsync after the drop would previously surface as IOException / EndOfStreamException / SocketException to the caller even though the PLC is perfectly healthy. PR 53 makes ModbusTcpTransport survive mid-session socket drops: SendAsync wraps the previous body as SendOnceAsync; on the first attempt, if the failure is a socket-layer error (IOException, SocketException, EndOfStreamException, ObjectDisposedException) AND autoReconnect is enabled (default true), the transport tears down the dead socket, calls ConnectAsync to re-establish, and resends the PDU exactly once. Deliberately single-retry -- further failures propagate so the driver health surface reflects the real state, no masking a dead PLC. Protocol-layer failures (e.g. ModbusException with exception code 02) are specifically NOT caught by the reconnect path -- they would just come back with the same exception code after the reconnect, so retrying is wasted wire time. Socket-level vs protocol-level is a discriminator inside IsSocketLevelFailure. Also enables SO_KEEPALIVE on the TcpClient with aggressive timing: TcpKeepAliveTime=30s, TcpKeepAliveInterval=10s, TcpKeepAliveRetryCount=3. Total time-to-detect-dead-socket = 30 + 10*3 = 60s, vs the Windows default 2-hour idle + 9 retries = 2h40min. Best-effort: older OSes that don't expose the fine-grained keepalive knobs silently skip them (catch {}). New ModbusDriverOptions.AutoReconnect bool (default true) threads through to the default transport factory in ModbusDriver -- callers wanting the old 'fail loud on drop' behavior can set AutoReconnect=false, or use a custom transportFactory that ignores the option. Unit tests: ModbusTcpReconnectTests boots a FlakeyModbusServer in-process (real TcpListener on loopback) that serves one valid FC03 response then forcibly shuts down the socket. Transport_recovers_from_mid_session_drop_and_retries_successfully issues two consecutive SendAsync calls and asserts both return valid PDUs -- the second must trigger the reconnect path transparently. Transport_without_AutoReconnect_propagates_drop_to_caller asserts the legacy behavior when the opt-out is taken. Validates real socket semantics rather than mocked exceptions. 142/142 Modbus.Tests pass (113 prior + 2 mapper + 2 reconnect + 25 accumulated across PRs 45-52); 11/11 DL205 integration tests still pass with MODBUS_SIM_PROFILE=dl205 -- no regression from the transport change.
2026-04-18 22:32:13 -04:00

733 lines
33 KiB
C#

using System.Buffers.Binary;
using System.Text.Json;
using ZB.MOM.WW.OtOpcUa.Core.Abstractions;
namespace ZB.MOM.WW.OtOpcUa.Driver.Modbus;
/// <summary>
/// Modbus TCP implementation of <see cref="IDriver"/> + <see cref="ITagDiscovery"/> +
/// <see cref="IReadable"/> + <see cref="IWritable"/>. First native-protocol greenfield
/// driver for the v2 stack — validates the driver-agnostic <c>IAddressSpaceBuilder</c> +
/// <c>IReadable</c>/<c>IWritable</c> abstractions generalize beyond Galaxy.
/// </summary>
/// <remarks>
/// Scope limits: synchronous Read/Write only, no subscriptions (Modbus has no push model;
/// subscriptions would need a polling loop over the declared tags — additive PR). Historian
/// + alarm capabilities are out of scope (the protocol doesn't express them).
/// </remarks>
public sealed class ModbusDriver(ModbusDriverOptions options, string driverInstanceId,
Func<ModbusDriverOptions, IModbusTransport>? transportFactory = null)
: IDriver, ITagDiscovery, IReadable, IWritable, ISubscribable, IHostConnectivityProbe, IDisposable, IAsyncDisposable
{
// Active polling subscriptions. Each subscription owns a background Task that polls the
// tags at its configured interval, diffs against _lastKnownValues, and fires OnDataChange
// per changed tag. UnsubscribeAsync cancels the task via the CTS stored on the handle.
private readonly System.Collections.Concurrent.ConcurrentDictionary<long, SubscriptionState> _subscriptions = new();
private long _nextSubscriptionId;
public event EventHandler<DataChangeEventArgs>? OnDataChange;
public event EventHandler<HostStatusChangedEventArgs>? OnHostStatusChanged;
// Single-host probe state — Modbus driver talks to exactly one endpoint so the "hosts"
// collection has at most one entry. HostName is the Host:Port string so the Admin UI can
// display the PLC endpoint uniformly with Galaxy platforms/engines.
private readonly object _probeLock = new();
private HostState _hostState = HostState.Unknown;
private DateTime _hostStateChangedUtc = DateTime.UtcNow;
private CancellationTokenSource? _probeCts;
private readonly ModbusDriverOptions _options = options;
private readonly Func<ModbusDriverOptions, IModbusTransport> _transportFactory =
transportFactory ?? (o => new ModbusTcpTransport(o.Host, o.Port, o.Timeout, o.AutoReconnect));
private IModbusTransport? _transport;
private DriverHealth _health = new(DriverState.Unknown, null, null);
private readonly Dictionary<string, ModbusTagDefinition> _tagsByName = new(StringComparer.OrdinalIgnoreCase);
public string DriverInstanceId => driverInstanceId;
public string DriverType => "Modbus";
public async Task InitializeAsync(string driverConfigJson, CancellationToken cancellationToken)
{
_health = new DriverHealth(DriverState.Initializing, null, null);
try
{
_transport = _transportFactory(_options);
await _transport.ConnectAsync(cancellationToken).ConfigureAwait(false);
foreach (var t in _options.Tags) _tagsByName[t.Name] = t;
_health = new DriverHealth(DriverState.Healthy, DateTime.UtcNow, null);
// PR 23: kick off the probe loop once the transport is up. Initial state stays
// Unknown until the first probe tick succeeds — avoids broadcasting a premature
// Running transition before any register round-trip has happened.
if (_options.Probe.Enabled)
{
_probeCts = new CancellationTokenSource();
_ = Task.Run(() => ProbeLoopAsync(_probeCts.Token), _probeCts.Token);
}
}
catch (Exception ex)
{
_health = new DriverHealth(DriverState.Faulted, null, ex.Message);
throw;
}
}
public async Task ReinitializeAsync(string driverConfigJson, CancellationToken cancellationToken)
{
await ShutdownAsync(cancellationToken);
await InitializeAsync(driverConfigJson, cancellationToken);
}
public async Task ShutdownAsync(CancellationToken cancellationToken)
{
try { _probeCts?.Cancel(); } catch { }
_probeCts?.Dispose();
_probeCts = null;
foreach (var state in _subscriptions.Values)
{
try { state.Cts.Cancel(); } catch { }
state.Cts.Dispose();
}
_subscriptions.Clear();
if (_transport is not null) await _transport.DisposeAsync().ConfigureAwait(false);
_transport = null;
_health = new DriverHealth(DriverState.Unknown, _health.LastSuccessfulRead, null);
}
public DriverHealth GetHealth() => _health;
public long GetMemoryFootprint() => 0;
public Task FlushOptionalCachesAsync(CancellationToken cancellationToken) => Task.CompletedTask;
// ---- ITagDiscovery ----
public Task DiscoverAsync(IAddressSpaceBuilder builder, CancellationToken cancellationToken)
{
ArgumentNullException.ThrowIfNull(builder);
var folder = builder.Folder("Modbus", "Modbus");
foreach (var t in _options.Tags)
{
folder.Variable(t.Name, t.Name, new DriverAttributeInfo(
FullName: t.Name,
DriverDataType: MapDataType(t.DataType),
IsArray: false,
ArrayDim: null,
SecurityClass: t.Writable ? SecurityClassification.Operate : SecurityClassification.ViewOnly,
IsHistorized: false,
IsAlarm: false));
}
return Task.CompletedTask;
}
// ---- IReadable ----
public async Task<IReadOnlyList<DataValueSnapshot>> ReadAsync(
IReadOnlyList<string> fullReferences, CancellationToken cancellationToken)
{
var transport = RequireTransport();
var now = DateTime.UtcNow;
var results = new DataValueSnapshot[fullReferences.Count];
for (var i = 0; i < fullReferences.Count; i++)
{
if (!_tagsByName.TryGetValue(fullReferences[i], out var tag))
{
results[i] = new DataValueSnapshot(null, StatusBadNodeIdUnknown, null, now);
continue;
}
try
{
var value = await ReadOneAsync(transport, tag, cancellationToken).ConfigureAwait(false);
results[i] = new DataValueSnapshot(value, 0u, now, now);
_health = new DriverHealth(DriverState.Healthy, now, null);
}
catch (ModbusException mex)
{
results[i] = new DataValueSnapshot(null, MapModbusExceptionToStatus(mex.ExceptionCode), null, now);
_health = new DriverHealth(DriverState.Degraded, _health.LastSuccessfulRead, mex.Message);
}
catch (Exception ex)
{
// Non-Modbus-layer failure: socket dropped, timeout, malformed response. Surface
// as communication error so callers can distinguish it from tag-level faults.
results[i] = new DataValueSnapshot(null, StatusBadCommunicationError, null, now);
_health = new DriverHealth(DriverState.Degraded, _health.LastSuccessfulRead, ex.Message);
}
}
return results;
}
private async Task<object> ReadOneAsync(IModbusTransport transport, ModbusTagDefinition tag, CancellationToken ct)
{
switch (tag.Region)
{
case ModbusRegion.Coils:
{
var pdu = new byte[] { 0x01, (byte)(tag.Address >> 8), (byte)(tag.Address & 0xFF), 0x00, 0x01 };
var resp = await transport.SendAsync(_options.UnitId, pdu, ct).ConfigureAwait(false);
return (resp[2] & 0x01) == 1;
}
case ModbusRegion.DiscreteInputs:
{
var pdu = new byte[] { 0x02, (byte)(tag.Address >> 8), (byte)(tag.Address & 0xFF), 0x00, 0x01 };
var resp = await transport.SendAsync(_options.UnitId, pdu, ct).ConfigureAwait(false);
return (resp[2] & 0x01) == 1;
}
case ModbusRegion.HoldingRegisters:
case ModbusRegion.InputRegisters:
{
var quantity = RegisterCount(tag);
var fc = tag.Region == ModbusRegion.HoldingRegisters ? (byte)0x03 : (byte)0x04;
// Auto-chunk when the tag's register span exceeds the caller-configured cap.
// Affects long strings (FC03/04 > 125 regs is spec-forbidden; DL205 caps at 128,
// Mitsubishi Q caps at 64). Non-string tags max out at 4 regs so the cap never
// triggers for numerics.
var cap = _options.MaxRegistersPerRead == 0 ? (ushort)125 : _options.MaxRegistersPerRead;
var data = quantity <= cap
? await ReadRegisterBlockAsync(transport, fc, tag.Address, quantity, ct).ConfigureAwait(false)
: await ReadRegisterBlockChunkedAsync(transport, fc, tag.Address, quantity, cap, ct).ConfigureAwait(false);
return DecodeRegister(data, tag);
}
default:
throw new InvalidOperationException($"Unknown region {tag.Region}");
}
}
private async Task<byte[]> ReadRegisterBlockAsync(
IModbusTransport transport, byte fc, ushort address, ushort quantity, CancellationToken ct)
{
var pdu = new byte[] { fc, (byte)(address >> 8), (byte)(address & 0xFF),
(byte)(quantity >> 8), (byte)(quantity & 0xFF) };
var resp = await transport.SendAsync(_options.UnitId, pdu, ct).ConfigureAwait(false);
// resp = [fc][byte-count][data...]
var data = new byte[resp[1]];
Buffer.BlockCopy(resp, 2, data, 0, resp[1]);
return data;
}
private async Task<byte[]> ReadRegisterBlockChunkedAsync(
IModbusTransport transport, byte fc, ushort address, ushort totalRegs, ushort cap, CancellationToken ct)
{
var assembled = new byte[totalRegs * 2];
ushort done = 0;
while (done < totalRegs)
{
var chunk = (ushort)Math.Min(cap, totalRegs - done);
var chunkBytes = await ReadRegisterBlockAsync(transport, fc, (ushort)(address + done), chunk, ct).ConfigureAwait(false);
Buffer.BlockCopy(chunkBytes, 0, assembled, done * 2, chunkBytes.Length);
done += chunk;
}
return assembled;
}
// ---- IWritable ----
public async Task<IReadOnlyList<WriteResult>> WriteAsync(
IReadOnlyList<WriteRequest> writes, CancellationToken cancellationToken)
{
var transport = RequireTransport();
var results = new WriteResult[writes.Count];
for (var i = 0; i < writes.Count; i++)
{
var w = writes[i];
if (!_tagsByName.TryGetValue(w.FullReference, out var tag))
{
results[i] = new WriteResult(StatusBadNodeIdUnknown);
continue;
}
if (!tag.Writable || tag.Region is ModbusRegion.DiscreteInputs or ModbusRegion.InputRegisters)
{
results[i] = new WriteResult(StatusBadNotWritable);
continue;
}
try
{
await WriteOneAsync(transport, tag, w.Value, cancellationToken).ConfigureAwait(false);
results[i] = new WriteResult(0u);
}
catch (ModbusException mex)
{
results[i] = new WriteResult(MapModbusExceptionToStatus(mex.ExceptionCode));
}
catch (Exception)
{
results[i] = new WriteResult(StatusBadInternalError);
}
}
return results;
}
private async Task WriteOneAsync(IModbusTransport transport, ModbusTagDefinition tag, object? value, CancellationToken ct)
{
switch (tag.Region)
{
case ModbusRegion.Coils:
{
var on = Convert.ToBoolean(value);
var pdu = new byte[] { 0x05, (byte)(tag.Address >> 8), (byte)(tag.Address & 0xFF),
on ? (byte)0xFF : (byte)0x00, 0x00 };
await transport.SendAsync(_options.UnitId, pdu, ct).ConfigureAwait(false);
return;
}
case ModbusRegion.HoldingRegisters:
{
var bytes = EncodeRegister(value, tag);
if (bytes.Length == 2)
{
var pdu = new byte[] { 0x06, (byte)(tag.Address >> 8), (byte)(tag.Address & 0xFF),
bytes[0], bytes[1] };
await transport.SendAsync(_options.UnitId, pdu, ct).ConfigureAwait(false);
}
else
{
// FC 16 (Write Multiple Registers) for 32-bit types.
var qty = (ushort)(bytes.Length / 2);
var writeCap = _options.MaxRegistersPerWrite == 0 ? (ushort)123 : _options.MaxRegistersPerWrite;
if (qty > writeCap)
throw new InvalidOperationException(
$"Write of {qty} registers to {tag.Name} exceeds MaxRegistersPerWrite={writeCap}. " +
$"Split the tag (e.g. shorter StringLength) — partial FC16 chunks would lose atomicity.");
var pdu = new byte[6 + 1 + bytes.Length];
pdu[0] = 0x10;
pdu[1] = (byte)(tag.Address >> 8); pdu[2] = (byte)(tag.Address & 0xFF);
pdu[3] = (byte)(qty >> 8); pdu[4] = (byte)(qty & 0xFF);
pdu[5] = (byte)bytes.Length;
Buffer.BlockCopy(bytes, 0, pdu, 6, bytes.Length);
await transport.SendAsync(_options.UnitId, pdu, ct).ConfigureAwait(false);
}
return;
}
default:
throw new InvalidOperationException($"Writes not supported for region {tag.Region}");
}
}
// ---- ISubscribable (polling overlay) ----
public Task<ISubscriptionHandle> SubscribeAsync(
IReadOnlyList<string> fullReferences, TimeSpan publishingInterval, CancellationToken cancellationToken)
{
var id = Interlocked.Increment(ref _nextSubscriptionId);
var cts = new CancellationTokenSource();
var interval = publishingInterval < TimeSpan.FromMilliseconds(100)
? TimeSpan.FromMilliseconds(100) // floor — Modbus can't sustain < 100ms polling reliably
: publishingInterval;
var handle = new ModbusSubscriptionHandle(id);
var state = new SubscriptionState(handle, [.. fullReferences], interval, cts);
_subscriptions[id] = state;
_ = Task.Run(() => PollLoopAsync(state, cts.Token), cts.Token);
return Task.FromResult<ISubscriptionHandle>(handle);
}
public Task UnsubscribeAsync(ISubscriptionHandle handle, CancellationToken cancellationToken)
{
if (handle is ModbusSubscriptionHandle h && _subscriptions.TryRemove(h.Id, out var state))
{
state.Cts.Cancel();
state.Cts.Dispose();
}
return Task.CompletedTask;
}
private async Task PollLoopAsync(SubscriptionState state, CancellationToken ct)
{
// Initial-data push: read every tag once at subscribe time so OPC UA clients see the
// current value per Part 4 convention, even if the value never changes thereafter.
try { await PollOnceAsync(state, forceRaise: true, ct).ConfigureAwait(false); }
catch (OperationCanceledException) { return; }
catch { /* first-read error — polling continues */ }
while (!ct.IsCancellationRequested)
{
try { await Task.Delay(state.Interval, ct).ConfigureAwait(false); }
catch (OperationCanceledException) { return; }
try { await PollOnceAsync(state, forceRaise: false, ct).ConfigureAwait(false); }
catch (OperationCanceledException) { return; }
catch { /* transient polling error — loop continues, health surface reflects it */ }
}
}
private async Task PollOnceAsync(SubscriptionState state, bool forceRaise, CancellationToken ct)
{
var snapshots = await ReadAsync(state.TagReferences, ct).ConfigureAwait(false);
for (var i = 0; i < state.TagReferences.Count; i++)
{
var tagRef = state.TagReferences[i];
var current = snapshots[i];
var lastSeen = state.LastValues.TryGetValue(tagRef, out var prev) ? prev : default;
// Raise on first read (forceRaise) OR when the boxed value differs from last-known.
if (forceRaise || !Equals(lastSeen?.Value, current.Value) || lastSeen?.StatusCode != current.StatusCode)
{
state.LastValues[tagRef] = current;
OnDataChange?.Invoke(this, new DataChangeEventArgs(state.Handle, tagRef, current));
}
}
}
private sealed record SubscriptionState(
ModbusSubscriptionHandle Handle,
IReadOnlyList<string> TagReferences,
TimeSpan Interval,
CancellationTokenSource Cts)
{
public System.Collections.Concurrent.ConcurrentDictionary<string, DataValueSnapshot> LastValues { get; }
= new(StringComparer.OrdinalIgnoreCase);
}
private sealed record ModbusSubscriptionHandle(long Id) : ISubscriptionHandle
{
public string DiagnosticId => $"modbus-sub-{Id}";
}
// ---- IHostConnectivityProbe ----
public IReadOnlyList<HostConnectivityStatus> GetHostStatuses()
{
lock (_probeLock)
return [new HostConnectivityStatus(HostName, _hostState, _hostStateChangedUtc)];
}
/// <summary>
/// Host identifier surfaced to <c>IHostConnectivityProbe.GetHostStatuses</c> and the Admin UI.
/// Formatted as <c>host:port</c> so multiple Modbus drivers in the same server disambiguate
/// by endpoint without needing the driver-instance-id in the Admin dashboard.
/// </summary>
public string HostName => $"{_options.Host}:{_options.Port}";
private async Task ProbeLoopAsync(CancellationToken ct)
{
var transport = _transport; // captured reference; disposal tears the loop down via ct
while (!ct.IsCancellationRequested)
{
var success = false;
try
{
using var probeCts = CancellationTokenSource.CreateLinkedTokenSource(ct);
probeCts.CancelAfter(_options.Probe.Timeout);
var pdu = new byte[] { 0x03,
(byte)(_options.Probe.ProbeAddress >> 8),
(byte)(_options.Probe.ProbeAddress & 0xFF), 0x00, 0x01 };
_ = await transport!.SendAsync(_options.UnitId, pdu, probeCts.Token).ConfigureAwait(false);
success = true;
}
catch (OperationCanceledException) when (ct.IsCancellationRequested)
{
return;
}
catch
{
// transport / timeout / exception PDU — treated as Stopped below
}
TransitionTo(success ? HostState.Running : HostState.Stopped);
try { await Task.Delay(_options.Probe.Interval, ct).ConfigureAwait(false); }
catch (OperationCanceledException) { return; }
}
}
private void TransitionTo(HostState newState)
{
HostState old;
lock (_probeLock)
{
old = _hostState;
if (old == newState) return;
_hostState = newState;
_hostStateChangedUtc = DateTime.UtcNow;
}
OnHostStatusChanged?.Invoke(this, new HostStatusChangedEventArgs(HostName, old, newState));
}
// ---- codec ----
/// <summary>
/// How many 16-bit registers a given tag occupies. Accounts for multi-register logical
/// types (Int32/Float32 = 2 regs, Int64/Float64 = 4 regs) and for strings (rounded up
/// from 2 chars per register).
/// </summary>
internal static ushort RegisterCount(ModbusTagDefinition tag) => tag.DataType switch
{
ModbusDataType.Int16 or ModbusDataType.UInt16 or ModbusDataType.BitInRegister or ModbusDataType.Bcd16 => 1,
ModbusDataType.Int32 or ModbusDataType.UInt32 or ModbusDataType.Float32 or ModbusDataType.Bcd32 => 2,
ModbusDataType.Int64 or ModbusDataType.UInt64 or ModbusDataType.Float64 => 4,
ModbusDataType.String => (ushort)((tag.StringLength + 1) / 2), // 2 chars per register
_ => throw new InvalidOperationException($"Non-register data type {tag.DataType}"),
};
/// <summary>
/// Word-swap the input into the big-endian layout the decoders expect. For 2-register
/// types this reverses the two words; for 4-register types it reverses the four words
/// (PLC stored [hi-mid, low-mid, hi-high, low-high] → memory [hi-high, low-high, hi-mid, low-mid]).
/// </summary>
private static byte[] NormalizeWordOrder(ReadOnlySpan<byte> data, ModbusByteOrder order)
{
if (order == ModbusByteOrder.BigEndian) return data.ToArray();
var result = new byte[data.Length];
for (var word = 0; word < data.Length / 2; word++)
{
var srcWord = data.Length / 2 - 1 - word;
result[word * 2] = data[srcWord * 2];
result[word * 2 + 1] = data[srcWord * 2 + 1];
}
return result;
}
internal static object DecodeRegister(ReadOnlySpan<byte> data, ModbusTagDefinition tag)
{
switch (tag.DataType)
{
case ModbusDataType.Int16: return BinaryPrimitives.ReadInt16BigEndian(data);
case ModbusDataType.UInt16: return BinaryPrimitives.ReadUInt16BigEndian(data);
case ModbusDataType.Bcd16:
{
var raw = BinaryPrimitives.ReadUInt16BigEndian(data);
return (int)DecodeBcd(raw, nibbles: 4);
}
case ModbusDataType.Bcd32:
{
var b = NormalizeWordOrder(data, tag.ByteOrder);
var raw = BinaryPrimitives.ReadUInt32BigEndian(b);
return (int)DecodeBcd(raw, nibbles: 8);
}
case ModbusDataType.BitInRegister:
{
var raw = BinaryPrimitives.ReadUInt16BigEndian(data);
return (raw & (1 << tag.BitIndex)) != 0;
}
case ModbusDataType.Int32:
{
var b = NormalizeWordOrder(data, tag.ByteOrder);
return BinaryPrimitives.ReadInt32BigEndian(b);
}
case ModbusDataType.UInt32:
{
var b = NormalizeWordOrder(data, tag.ByteOrder);
return BinaryPrimitives.ReadUInt32BigEndian(b);
}
case ModbusDataType.Float32:
{
var b = NormalizeWordOrder(data, tag.ByteOrder);
return BinaryPrimitives.ReadSingleBigEndian(b);
}
case ModbusDataType.Int64:
{
var b = NormalizeWordOrder(data, tag.ByteOrder);
return BinaryPrimitives.ReadInt64BigEndian(b);
}
case ModbusDataType.UInt64:
{
var b = NormalizeWordOrder(data, tag.ByteOrder);
return BinaryPrimitives.ReadUInt64BigEndian(b);
}
case ModbusDataType.Float64:
{
var b = NormalizeWordOrder(data, tag.ByteOrder);
return BinaryPrimitives.ReadDoubleBigEndian(b);
}
case ModbusDataType.String:
{
// ASCII, 2 chars per register. HighByteFirst (standard) packs the first char in
// the high byte of each register; LowByteFirst (DL205/DL260) packs the first char
// in the low byte. Respect StringLength (truncate nul-padded regions).
var chars = new char[tag.StringLength];
for (var i = 0; i < tag.StringLength; i++)
{
var regIdx = i / 2;
var highByte = data[regIdx * 2];
var lowByte = data[regIdx * 2 + 1];
byte b;
if (tag.StringByteOrder == ModbusStringByteOrder.HighByteFirst)
b = (i % 2 == 0) ? highByte : lowByte;
else
b = (i % 2 == 0) ? lowByte : highByte;
if (b == 0) return new string(chars, 0, i);
chars[i] = (char)b;
}
return new string(chars);
}
default:
throw new InvalidOperationException($"Non-register data type {tag.DataType}");
}
}
internal static byte[] EncodeRegister(object? value, ModbusTagDefinition tag)
{
switch (tag.DataType)
{
case ModbusDataType.Int16:
{
var v = Convert.ToInt16(value);
var b = new byte[2]; BinaryPrimitives.WriteInt16BigEndian(b, v); return b;
}
case ModbusDataType.UInt16:
{
var v = Convert.ToUInt16(value);
var b = new byte[2]; BinaryPrimitives.WriteUInt16BigEndian(b, v); return b;
}
case ModbusDataType.Bcd16:
{
var v = Convert.ToUInt32(value);
if (v > 9999) throw new OverflowException($"BCD16 value {v} exceeds 4 decimal digits");
var raw = (ushort)EncodeBcd(v, nibbles: 4);
var b = new byte[2]; BinaryPrimitives.WriteUInt16BigEndian(b, raw); return b;
}
case ModbusDataType.Bcd32:
{
var v = Convert.ToUInt32(value);
if (v > 99_999_999u) throw new OverflowException($"BCD32 value {v} exceeds 8 decimal digits");
var raw = EncodeBcd(v, nibbles: 8);
var b = new byte[4]; BinaryPrimitives.WriteUInt32BigEndian(b, raw);
return NormalizeWordOrder(b, tag.ByteOrder);
}
case ModbusDataType.Int32:
{
var v = Convert.ToInt32(value);
var b = new byte[4]; BinaryPrimitives.WriteInt32BigEndian(b, v);
return NormalizeWordOrder(b, tag.ByteOrder);
}
case ModbusDataType.UInt32:
{
var v = Convert.ToUInt32(value);
var b = new byte[4]; BinaryPrimitives.WriteUInt32BigEndian(b, v);
return NormalizeWordOrder(b, tag.ByteOrder);
}
case ModbusDataType.Float32:
{
var v = Convert.ToSingle(value);
var b = new byte[4]; BinaryPrimitives.WriteSingleBigEndian(b, v);
return NormalizeWordOrder(b, tag.ByteOrder);
}
case ModbusDataType.Int64:
{
var v = Convert.ToInt64(value);
var b = new byte[8]; BinaryPrimitives.WriteInt64BigEndian(b, v);
return NormalizeWordOrder(b, tag.ByteOrder);
}
case ModbusDataType.UInt64:
{
var v = Convert.ToUInt64(value);
var b = new byte[8]; BinaryPrimitives.WriteUInt64BigEndian(b, v);
return NormalizeWordOrder(b, tag.ByteOrder);
}
case ModbusDataType.Float64:
{
var v = Convert.ToDouble(value);
var b = new byte[8]; BinaryPrimitives.WriteDoubleBigEndian(b, v);
return NormalizeWordOrder(b, tag.ByteOrder);
}
case ModbusDataType.String:
{
var s = Convert.ToString(value) ?? string.Empty;
var regs = (tag.StringLength + 1) / 2;
var b = new byte[regs * 2];
for (var i = 0; i < tag.StringLength && i < s.Length; i++)
{
var regIdx = i / 2;
var destIdx = tag.StringByteOrder == ModbusStringByteOrder.HighByteFirst
? (i % 2 == 0 ? regIdx * 2 : regIdx * 2 + 1)
: (i % 2 == 0 ? regIdx * 2 + 1 : regIdx * 2);
b[destIdx] = (byte)s[i];
}
// remaining bytes stay 0 — nul-padded per PLC convention
return b;
}
case ModbusDataType.BitInRegister:
throw new InvalidOperationException(
"BitInRegister writes require a read-modify-write; not supported in PR 24 (separate follow-up).");
default:
throw new InvalidOperationException($"Non-register data type {tag.DataType}");
}
}
private static DriverDataType MapDataType(ModbusDataType t) => t switch
{
ModbusDataType.Bool or ModbusDataType.BitInRegister => DriverDataType.Boolean,
ModbusDataType.Int16 or ModbusDataType.Int32 => DriverDataType.Int32,
ModbusDataType.UInt16 or ModbusDataType.UInt32 => DriverDataType.Int32,
ModbusDataType.Int64 or ModbusDataType.UInt64 => DriverDataType.Int32, // widening to Int32 loses precision; PR 25 adds Int64 to DriverDataType
ModbusDataType.Float32 => DriverDataType.Float32,
ModbusDataType.Float64 => DriverDataType.Float64,
ModbusDataType.String => DriverDataType.String,
ModbusDataType.Bcd16 or ModbusDataType.Bcd32 => DriverDataType.Int32,
_ => DriverDataType.Int32,
};
/// <summary>
/// Decode an N-nibble binary-coded-decimal value. Each nibble of <paramref name="raw"/>
/// encodes one decimal digit (most-significant nibble first). Rejects nibbles &gt; 9 —
/// the hardware sometimes produces garbage during transitions and silent non-BCD reads
/// would quietly corrupt the caller's data.
/// </summary>
internal static uint DecodeBcd(uint raw, int nibbles)
{
uint result = 0;
for (var i = nibbles - 1; i >= 0; i--)
{
var digit = (raw >> (i * 4)) & 0xF;
if (digit > 9)
throw new InvalidDataException(
$"Non-BCD nibble 0x{digit:X} at position {i} of raw=0x{raw:X}");
result = result * 10 + digit;
}
return result;
}
/// <summary>
/// Encode a decimal value as N-nibble BCD. Caller is responsible for range-checking
/// against the nibble capacity (10^nibbles - 1).
/// </summary>
internal static uint EncodeBcd(uint value, int nibbles)
{
uint result = 0;
for (var i = 0; i < nibbles; i++)
{
var digit = value % 10;
result |= digit << (i * 4);
value /= 10;
}
return result;
}
private IModbusTransport RequireTransport() =>
_transport ?? throw new InvalidOperationException("ModbusDriver not initialized");
private const uint StatusBadInternalError = 0x80020000u;
private const uint StatusBadNodeIdUnknown = 0x80340000u;
private const uint StatusBadNotWritable = 0x803B0000u;
private const uint StatusBadOutOfRange = 0x803C0000u;
private const uint StatusBadNotSupported = 0x803D0000u;
private const uint StatusBadDeviceFailure = 0x80550000u;
private const uint StatusBadCommunicationError = 0x80050000u;
/// <summary>
/// Map a server-returned Modbus exception code to the most informative OPC UA
/// StatusCode. Keeps the driver's outward-facing status surface aligned with what a
/// Modbus engineer would expect when reading the spec: exception 02 (Illegal Data
/// Address) surfaces as BadOutOfRange so clients can distinguish "tag wrong" from
/// generic BadInternalError, exception 04 (Server Failure) as BadDeviceFailure so
/// operators see a CPU-mode problem rather than a driver bug, etc. Per
/// <c>docs/v2/dl205.md</c>, DL205/DL260 returns only codes 01-04 — no proprietary
/// extensions.
/// </summary>
internal static uint MapModbusExceptionToStatus(byte exceptionCode) => exceptionCode switch
{
0x01 => StatusBadNotSupported, // Illegal Function — FC not in supported list
0x02 => StatusBadOutOfRange, // Illegal Data Address — register outside mapped range
0x03 => StatusBadOutOfRange, // Illegal Data Value — quantity over per-FC cap
0x04 => StatusBadDeviceFailure, // Server Failure — CPU in PROGRAM mode during protected write
0x05 or 0x06 => StatusBadDeviceFailure, // Acknowledge / Server Busy — long-running op / busy
0x0A or 0x0B => StatusBadCommunicationError, // Gateway path unavailable / target failed to respond
_ => StatusBadInternalError,
};
public void Dispose() => DisposeAsync().AsTask().GetAwaiter().GetResult();
public async ValueTask DisposeAsync()
{
if (_transport is not null) await _transport.DisposeAsync().ConfigureAwait(false);
_transport = null;
}
}