Files
lmxopcua/src/ZB.MOM.WW.OtOpcUa.Driver.Modbus
Joseph Doherty d4c1873998 Phase 3 PR 59 -- MelsecAddress helper for MELSEC X/Y hex-vs-octal family trap + D/M bank bases. Adds MelsecAddress static class with XInputToDiscrete, YOutputToCoil, MRelayToCoil, DRegisterToHolding helpers and a MelsecFamily enum {Q_L_iQR, F_iQF} that drives whether X/Y addresses are parsed as hex (Q-series convention) or octal (FX-series convention). This is the #1 MELSEC driver bug source per docs/v2/mitsubishi.md: the string 'X20' on a MELSEC-Q means DI 32 (hex 0x20) while the same string on an FX3U means DI 16 (octal 0o20). The helper forces the caller to name the family explicitly; no 'sensible default' because wrong defaults just move the bug. Key design decisions: (1) Family is an enum argument, not a helper-level static-selector, because real deployments have BOTH Q-series and FX-series PLCs on the same gateway -- one driver instance per device means family must be per-tag, not per-driver. (2) Bank base is a ushort argument defaulting to 0. Real QJ71MT91/LJ71MT91 assignment blocks commonly place X at DI 8192+, Y at coil 8192+, etc. to leave the low-address range for D-registers; the helper takes the site's configured base as runtime config rather than a compile-time constant. Matches the 'driver opt-in per tag' pattern DirectLogicAddress established for DL260. (3) M-relay and D-register are DECIMAL on every MELSEC family -- docs explicitly; the MELSEC confusion is only about X/Y, not about data registers or internal relays. Helpers reject non-numeric M/D addresses and honor bank bases the same way. (4) Parser walks digits manually for both hex and octal (instead of int.Parse with NumberStyles) so non-hex / non-octal characters give a clear ArgumentException with the offending char + family name. Prevents a subtle class of bugs where int.Parse('X20', Hex) silently returns 32 even for F_iQF callers. Unit tests (MelsecAddressTests, 34 facts): XInputToDiscrete_QLiQR_parses_hex theory (X0, X9, XA, XF, X10, X20, X1FF + lowercase); XInputToDiscrete_FiQF_parses_octal theory (X0, X7, X10, X20, X777); YOutputToCoil equivalents; Same_address_string_decodes_differently_between_families (the headline trap, X20 => 32 on Q vs 16 on FX); reject-non-octal / reject-non-hex / reject-empty / overflow facts; honors-bank-base for X and M and D. 176/176 Modbus.Tests pass (143 prior + 34 new Melsec). No driver core changes -- this is purely a new helper class in the Driver.Modbus project. PR 60 wires it into integration tests against the mitsubishi pymodbus profile.
2026-04-18 23:04:52 -04:00
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Phase 3 PR 50 -- DL260 bit-memory address helpers (Y/C/X/SP) + live coil integration tests. Adds four new static helpers to DirectLogicAddress covering every discrete-memory bank on the DL260: YOutputToCoil (Y0=coil 2048), CRelayToCoil (C0=coil 3072), XInputToDiscrete (X0=DI 0), SpecialToDiscrete (SP0=DI 1024). Each helper takes the DirectLOGIC ladder-logic address (e.g. 'Y0', 'Y17', 'C1777') and adds the octal-decoded offset to the bank's Modbus base per the DL260 user manual's I/O-configuration chapter table. Uses the same 'octal-walk + reject 8/9' pattern as UserVMemoryToPdu so misaligned addresses fail loudly with a clear ArgumentException rather than silently hitting the wrong coil. Fixes a pymodbus-config bug surfaced during integration-test validation: dl205.json had bits entries at cell indices 2048 / 3072 / 4000, but pymodbus's ModbusSimulatorContext.validate divides bit addresses by 16 before indexing into the shared cell array -- so Modbus coil 2048 reads cell 128, not cell 2048. The sim was returning Illegal Data Address (exception 02) for every bit read in the Y/C/scratch range. Moved bits entries to cells 128 (Y bank marker = 0b101 for Y0=ON, Y1=OFF, Y2=ON), 192 (C bank marker = 0b101 for C0/C1/C2), 250 (scratch cell covering coils 4000..4015). write list updated to the correct cell addresses. Unit tests: YOutputToCoil theory sweep (Y0->2048, Y1->2049, Y7->2055, Y10->2056 octal-to-decimal, Y17->2063, Y777->2559 top of DL260 Y range), CRelayToCoil theory (C0->3072 through C1777->4095), XInputToDiscrete theory, SpecialToDiscrete theory (with case-insensitive 'SP' prefix). Bit_address_rejects_non_octal_digits (Y8/C9/X18), Bit_address_rejects_empty, accepts_lowercase_prefix, accepts_bare_octal_without_prefix. 48/48 Modbus.Tests pass. Integration tests: DL205CoilMappingTests with three facts -- DL260_Y0_maps_to_coil_2048 (FC01 at Y0 returns ON), DL260_C0_maps_to_coil_3072 (FC01 at C0 returns ON), DL260_scratch_Crelay_supports_write_then_read (FC05 write + FC01 read round-trip at coil 4000 proves the DL-mapped coil bank is fully read/write capable end-to-end). 9/9 DL205 integration tests pass against the pymodbus dl205 profile with MODBUS_SIM_PROFILE=dl205. Caller opts into the helpers per tag the same way as PR 47's V-memory helper -- pass DirectLogicAddress.YOutputToCoil("Y0") as the ModbusTagDefinition Address; no driver-wide DL-family flag. PR 51 adds the X-input read-side integration test (there's nothing to write since X-inputs are FC02 discrete inputs, read-only); PR 52 exception-code translation; PR 53 transport reconnect-on-drop since DL260 doesn't send TCP keepalives.
2026-04-18 22:22:42 -04:00
Phase 3 PR 21 — Modbus TCP driver: first native-protocol greenfield for v2. New src/Driver.Modbus project with ModbusDriver implementing IDriver + ITagDiscovery + IReadable + IWritable. Validates the driver-agnostic abstractions (IAddressSpaceBuilder, DriverAttributeInfo, DataValueSnapshot, WriteRequest/WriteResult) generalize beyond Galaxy — nothing Galaxy-specific is used here. ModbusDriverOptions carries Host/Port/UnitId/Timeout + a pre-declared tag list (Modbus has no discovery protocol — tags are configuration). IModbusTransport abstracts the socket layer so tests swap in-memory fakes; concrete ModbusTcpTransport speaks the MBAP ADU (TxId + Protocol=0 + Length + UnitId + PDU) over TcpClient, serializes requests through a semaphore for single-flight in-order responses, validates the response TxId matches, surfaces server exception PDUs as ModbusException with function code + exception code. DiscoverAsync streams one folder per driver with a BaseDataVariable per tag + DriverAttributeInfo that flags writable tags as SecurityClassification.Operate vs ViewOnly for read-only regions. ReadAsync routes per-tag by ModbusRegion: FC01 for Coils, FC02 for DiscreteInputs, FC03 for HoldingRegisters, FC04 for InputRegisters; register values decoded through System.Buffers.Binary.BinaryPrimitives (BigEndian for single-register Int16/UInt16 + two-register Int32/UInt32/Float32 per standard modbus word-swap conventions). WriteAsync uses FC05 (Write Single Coil with 0xFF00/0x0000 encoding) for booleans, FC06 (Write Single Register) for 16-bit types, FC16 (Write Multiple Registers) for 32-bit types. Unknown tag → BadNodeIdUnknown; write to InputRegister or DiscreteInput or Writable=false tag → BadNotWritable; exception during transport → BadInternalError + driver health Degraded. Subscriptions + Historian + Alarms deliberately out of scope — Modbus has no push model (subscribe would be a polling overlay, additive PR) and no history/alarm semantics at the protocol level. Tests (9 new ModbusDriverTests): InitializeAsync connects + populates the tag map + sets health=Healthy; Read Int16 from HoldingRegister returns BigEndian value; Read Float32 spans two registers BigEndian (IEEE 754 single for 25.5f round-trips exactly); Read Coil returns boolean from the bit-packed response; unknown tag name returns BadNodeIdUnknown without an exception; Write UInt16 round-trips via FC06; Write Float32 uses FC16 (two-register write verified by decoding back through the fake register bank); Write to InputRegister returns BadNotWritable; Discover streams one folder + one variable per tag with correct DriverDataType mapping (Int16/Int32→Int32, UInt16/UInt32→Int32, Float32→Float32, Bool→Boolean). FakeTransport simulates a 256-register/256-coil bank + implements the 7 function codes the driver uses. slnx updated with the new src + tests entries. Full solution post-add: 0 errors, 189 tests pass (9 Modbus + 180 pre-existing). IDriver abstraction validated against a fundamentally different protocol — Modbus TCP has no AlarmExtension, no ScanState, no IPC boundary, no historian, no LDAP — and the same builder/reader/writer contract plugged straight in. Future PRs on this driver: ISubscribable via a polling loop, IHostConnectivityProbe for dead-device detection, PLC-specific data-type extensions (Int64/BCD/string-in-registers).
2026-04-18 11:55:21 -04:00
Phase 3 PR 59 -- MelsecAddress helper for MELSEC X/Y hex-vs-octal family trap + D/M bank bases. Adds MelsecAddress static class with XInputToDiscrete, YOutputToCoil, MRelayToCoil, DRegisterToHolding helpers and a MelsecFamily enum {Q_L_iQR, F_iQF} that drives whether X/Y addresses are parsed as hex (Q-series convention) or octal (FX-series convention). This is the #1 MELSEC driver bug source per docs/v2/mitsubishi.md: the string 'X20' on a MELSEC-Q means DI 32 (hex 0x20) while the same string on an FX3U means DI 16 (octal 0o20). The helper forces the caller to name the family explicitly; no 'sensible default' because wrong defaults just move the bug. Key design decisions: (1) Family is an enum argument, not a helper-level static-selector, because real deployments have BOTH Q-series and FX-series PLCs on the same gateway -- one driver instance per device means family must be per-tag, not per-driver. (2) Bank base is a ushort argument defaulting to 0. Real QJ71MT91/LJ71MT91 assignment blocks commonly place X at DI 8192+, Y at coil 8192+, etc. to leave the low-address range for D-registers; the helper takes the site's configured base as runtime config rather than a compile-time constant. Matches the 'driver opt-in per tag' pattern DirectLogicAddress established for DL260. (3) M-relay and D-register are DECIMAL on every MELSEC family -- docs explicitly; the MELSEC confusion is only about X/Y, not about data registers or internal relays. Helpers reject non-numeric M/D addresses and honor bank bases the same way. (4) Parser walks digits manually for both hex and octal (instead of int.Parse with NumberStyles) so non-hex / non-octal characters give a clear ArgumentException with the offending char + family name. Prevents a subtle class of bugs where int.Parse('X20', Hex) silently returns 32 even for F_iQF callers. Unit tests (MelsecAddressTests, 34 facts): XInputToDiscrete_QLiQR_parses_hex theory (X0, X9, XA, XF, X10, X20, X1FF + lowercase); XInputToDiscrete_FiQF_parses_octal theory (X0, X7, X10, X20, X777); YOutputToCoil equivalents; Same_address_string_decodes_differently_between_families (the headline trap, X20 => 32 on Q vs 16 on FX); reject-non-octal / reject-non-hex / reject-empty / overflow facts; honors-bank-base for X and M and D. 176/176 Modbus.Tests pass (143 prior + 34 new Melsec). No driver core changes -- this is purely a new helper class in the Driver.Modbus project. PR 60 wires it into integration tests against the mitsubishi pymodbus profile.
2026-04-18 23:04:52 -04:00
Phase 3 PR 53 -- Transport reconnect-on-drop + SO_KEEPALIVE for DL205 no-keepalive quirk. AutomationDirect H2-ECOM100 does NOT send TCP keepalives per docs/v2/dl205.md behavioral-oddities section -- any NAT/firewall device between the gateway and the PLC can silently close an idle socket after 2-5 minutes of inactivity. The PLC itself never notices and the first SendAsync after the drop would previously surface as IOException / EndOfStreamException / SocketException to the caller even though the PLC is perfectly healthy. PR 53 makes ModbusTcpTransport survive mid-session socket drops: SendAsync wraps the previous body as SendOnceAsync; on the first attempt, if the failure is a socket-layer error (IOException, SocketException, EndOfStreamException, ObjectDisposedException) AND autoReconnect is enabled (default true), the transport tears down the dead socket, calls ConnectAsync to re-establish, and resends the PDU exactly once. Deliberately single-retry -- further failures propagate so the driver health surface reflects the real state, no masking a dead PLC. Protocol-layer failures (e.g. ModbusException with exception code 02) are specifically NOT caught by the reconnect path -- they would just come back with the same exception code after the reconnect, so retrying is wasted wire time. Socket-level vs protocol-level is a discriminator inside IsSocketLevelFailure. Also enables SO_KEEPALIVE on the TcpClient with aggressive timing: TcpKeepAliveTime=30s, TcpKeepAliveInterval=10s, TcpKeepAliveRetryCount=3. Total time-to-detect-dead-socket = 30 + 10*3 = 60s, vs the Windows default 2-hour idle + 9 retries = 2h40min. Best-effort: older OSes that don't expose the fine-grained keepalive knobs silently skip them (catch {}). New ModbusDriverOptions.AutoReconnect bool (default true) threads through to the default transport factory in ModbusDriver -- callers wanting the old 'fail loud on drop' behavior can set AutoReconnect=false, or use a custom transportFactory that ignores the option. Unit tests: ModbusTcpReconnectTests boots a FlakeyModbusServer in-process (real TcpListener on loopback) that serves one valid FC03 response then forcibly shuts down the socket. Transport_recovers_from_mid_session_drop_and_retries_successfully issues two consecutive SendAsync calls and asserts both return valid PDUs -- the second must trigger the reconnect path transparently. Transport_without_AutoReconnect_propagates_drop_to_caller asserts the legacy behavior when the opt-out is taken. Validates real socket semantics rather than mocked exceptions. 142/142 Modbus.Tests pass (113 prior + 2 mapper + 2 reconnect + 25 accumulated across PRs 45-52); 11/11 DL205 integration tests still pass with MODBUS_SIM_PROFILE=dl205 -- no regression from the transport change.
2026-04-18 22:32:13 -04:00
Phase 3 PR 53 -- Transport reconnect-on-drop + SO_KEEPALIVE for DL205 no-keepalive quirk. AutomationDirect H2-ECOM100 does NOT send TCP keepalives per docs/v2/dl205.md behavioral-oddities section -- any NAT/firewall device between the gateway and the PLC can silently close an idle socket after 2-5 minutes of inactivity. The PLC itself never notices and the first SendAsync after the drop would previously surface as IOException / EndOfStreamException / SocketException to the caller even though the PLC is perfectly healthy. PR 53 makes ModbusTcpTransport survive mid-session socket drops: SendAsync wraps the previous body as SendOnceAsync; on the first attempt, if the failure is a socket-layer error (IOException, SocketException, EndOfStreamException, ObjectDisposedException) AND autoReconnect is enabled (default true), the transport tears down the dead socket, calls ConnectAsync to re-establish, and resends the PDU exactly once. Deliberately single-retry -- further failures propagate so the driver health surface reflects the real state, no masking a dead PLC. Protocol-layer failures (e.g. ModbusException with exception code 02) are specifically NOT caught by the reconnect path -- they would just come back with the same exception code after the reconnect, so retrying is wasted wire time. Socket-level vs protocol-level is a discriminator inside IsSocketLevelFailure. Also enables SO_KEEPALIVE on the TcpClient with aggressive timing: TcpKeepAliveTime=30s, TcpKeepAliveInterval=10s, TcpKeepAliveRetryCount=3. Total time-to-detect-dead-socket = 30 + 10*3 = 60s, vs the Windows default 2-hour idle + 9 retries = 2h40min. Best-effort: older OSes that don't expose the fine-grained keepalive knobs silently skip them (catch {}). New ModbusDriverOptions.AutoReconnect bool (default true) threads through to the default transport factory in ModbusDriver -- callers wanting the old 'fail loud on drop' behavior can set AutoReconnect=false, or use a custom transportFactory that ignores the option. Unit tests: ModbusTcpReconnectTests boots a FlakeyModbusServer in-process (real TcpListener on loopback) that serves one valid FC03 response then forcibly shuts down the socket. Transport_recovers_from_mid_session_drop_and_retries_successfully issues two consecutive SendAsync calls and asserts both return valid PDUs -- the second must trigger the reconnect path transparently. Transport_without_AutoReconnect_propagates_drop_to_caller asserts the legacy behavior when the opt-out is taken. Validates real socket semantics rather than mocked exceptions. 142/142 Modbus.Tests pass (113 prior + 2 mapper + 2 reconnect + 25 accumulated across PRs 45-52); 11/11 DL205 integration tests still pass with MODBUS_SIM_PROFILE=dl205 -- no regression from the transport change.
2026-04-18 22:32:13 -04:00
Phase 3 PR 53 -- Transport reconnect-on-drop + SO_KEEPALIVE for DL205 no-keepalive quirk. AutomationDirect H2-ECOM100 does NOT send TCP keepalives per docs/v2/dl205.md behavioral-oddities section -- any NAT/firewall device between the gateway and the PLC can silently close an idle socket after 2-5 minutes of inactivity. The PLC itself never notices and the first SendAsync after the drop would previously surface as IOException / EndOfStreamException / SocketException to the caller even though the PLC is perfectly healthy. PR 53 makes ModbusTcpTransport survive mid-session socket drops: SendAsync wraps the previous body as SendOnceAsync; on the first attempt, if the failure is a socket-layer error (IOException, SocketException, EndOfStreamException, ObjectDisposedException) AND autoReconnect is enabled (default true), the transport tears down the dead socket, calls ConnectAsync to re-establish, and resends the PDU exactly once. Deliberately single-retry -- further failures propagate so the driver health surface reflects the real state, no masking a dead PLC. Protocol-layer failures (e.g. ModbusException with exception code 02) are specifically NOT caught by the reconnect path -- they would just come back with the same exception code after the reconnect, so retrying is wasted wire time. Socket-level vs protocol-level is a discriminator inside IsSocketLevelFailure. Also enables SO_KEEPALIVE on the TcpClient with aggressive timing: TcpKeepAliveTime=30s, TcpKeepAliveInterval=10s, TcpKeepAliveRetryCount=3. Total time-to-detect-dead-socket = 30 + 10*3 = 60s, vs the Windows default 2-hour idle + 9 retries = 2h40min. Best-effort: older OSes that don't expose the fine-grained keepalive knobs silently skip them (catch {}). New ModbusDriverOptions.AutoReconnect bool (default true) threads through to the default transport factory in ModbusDriver -- callers wanting the old 'fail loud on drop' behavior can set AutoReconnect=false, or use a custom transportFactory that ignores the option. Unit tests: ModbusTcpReconnectTests boots a FlakeyModbusServer in-process (real TcpListener on loopback) that serves one valid FC03 response then forcibly shuts down the socket. Transport_recovers_from_mid_session_drop_and_retries_successfully issues two consecutive SendAsync calls and asserts both return valid PDUs -- the second must trigger the reconnect path transparently. Transport_without_AutoReconnect_propagates_drop_to_caller asserts the legacy behavior when the opt-out is taken. Validates real socket semantics rather than mocked exceptions. 142/142 Modbus.Tests pass (113 prior + 2 mapper + 2 reconnect + 25 accumulated across PRs 45-52); 11/11 DL205 integration tests still pass with MODBUS_SIM_PROFILE=dl205 -- no regression from the transport change.
2026-04-18 22:32:13 -04:00
Phase 3 PR 21 — Modbus TCP driver: first native-protocol greenfield for v2. New src/Driver.Modbus project with ModbusDriver implementing IDriver + ITagDiscovery + IReadable + IWritable. Validates the driver-agnostic abstractions (IAddressSpaceBuilder, DriverAttributeInfo, DataValueSnapshot, WriteRequest/WriteResult) generalize beyond Galaxy — nothing Galaxy-specific is used here. ModbusDriverOptions carries Host/Port/UnitId/Timeout + a pre-declared tag list (Modbus has no discovery protocol — tags are configuration). IModbusTransport abstracts the socket layer so tests swap in-memory fakes; concrete ModbusTcpTransport speaks the MBAP ADU (TxId + Protocol=0 + Length + UnitId + PDU) over TcpClient, serializes requests through a semaphore for single-flight in-order responses, validates the response TxId matches, surfaces server exception PDUs as ModbusException with function code + exception code. DiscoverAsync streams one folder per driver with a BaseDataVariable per tag + DriverAttributeInfo that flags writable tags as SecurityClassification.Operate vs ViewOnly for read-only regions. ReadAsync routes per-tag by ModbusRegion: FC01 for Coils, FC02 for DiscreteInputs, FC03 for HoldingRegisters, FC04 for InputRegisters; register values decoded through System.Buffers.Binary.BinaryPrimitives (BigEndian for single-register Int16/UInt16 + two-register Int32/UInt32/Float32 per standard modbus word-swap conventions). WriteAsync uses FC05 (Write Single Coil with 0xFF00/0x0000 encoding) for booleans, FC06 (Write Single Register) for 16-bit types, FC16 (Write Multiple Registers) for 32-bit types. Unknown tag → BadNodeIdUnknown; write to InputRegister or DiscreteInput or Writable=false tag → BadNotWritable; exception during transport → BadInternalError + driver health Degraded. Subscriptions + Historian + Alarms deliberately out of scope — Modbus has no push model (subscribe would be a polling overlay, additive PR) and no history/alarm semantics at the protocol level. Tests (9 new ModbusDriverTests): InitializeAsync connects + populates the tag map + sets health=Healthy; Read Int16 from HoldingRegister returns BigEndian value; Read Float32 spans two registers BigEndian (IEEE 754 single for 25.5f round-trips exactly); Read Coil returns boolean from the bit-packed response; unknown tag name returns BadNodeIdUnknown without an exception; Write UInt16 round-trips via FC06; Write Float32 uses FC16 (two-register write verified by decoding back through the fake register bank); Write to InputRegister returns BadNotWritable; Discover streams one folder + one variable per tag with correct DriverDataType mapping (Int16/Int32→Int32, UInt16/UInt32→Int32, Float32→Float32, Bool→Boolean). FakeTransport simulates a 256-register/256-coil bank + implements the 7 function codes the driver uses. slnx updated with the new src + tests entries. Full solution post-add: 0 errors, 189 tests pass (9 Modbus + 180 pre-existing). IDriver abstraction validated against a fundamentally different protocol — Modbus TCP has no AlarmExtension, no ScanState, no IPC boundary, no historian, no LDAP — and the same builder/reader/writer contract plugged straight in. Future PRs on this driver: ISubscribable via a polling loop, IHostConnectivityProbe for dead-device detection, PLC-specific data-type extensions (Int64/BCD/string-in-registers).
2026-04-18 11:55:21 -04:00