using System.Buffers.Binary;
using Shouldly;
using Xunit;
using ZB.MOM.WW.OtOpcUa.Driver.FOCAS.Wire;
namespace ZB.MOM.WW.OtOpcUa.Driver.FOCAS.Tests;
///
/// Servo (cnc_rdsvmeter, 0x0056) and spindle (cnc_rdspmeter, 0x0040) meter decode.
/// Both are arrays of 8-byte records carrying the same self-describing envelope as every other
/// value block on this wire — [+0..3] i32 value, [+4..5] u16 base (2 or 10),
/// [+6..7] u16 exponent — so scaled = value / base^exponent.
/// Ported from the sister ignitionoee FOCAS driver v0.17.2 / v0.17.3 (Focas.Wire-019).
///
///
/// Servo: offset 4 is the BASE, not a decimal count. It holds a steady 10, so the
/// old value / 10^decimal divided every load by 10^10 and published ~0 — on a real
/// Makino cutting at 20,000 rpm the panel read servo 0% on every axis. Servo meters are
/// direct percentages (the live capture shows −57..227).
/// Spindle: a fraction of full scale in 1/16384 units. Settled on the real Z-34184
/// by regressing the type-1 meter against the independently read cnc_rddynamic2 spindle
/// speed over 596–20,000 rpm: rpm = 1.220749 × meter, and 16384 × 1.220749 =
/// 20000.75 — full scale is the spindle's 20,000 rpm maximum. So the type-1 meter
/// (cnc_rdspmaxrpm by name) is the motor speed as a % of maximum, not a max-rpm
/// constant; the type-0 load meter shares the envelope and the 16384 = 100% scale (its
/// acceleration peaks pin at 32767 — one count short of a 200% overload).
///
[Trait("Category", "Unit")]
public sealed class FocasMeterDecodeTests
{
private static byte[] Record(int value, int @base, int exponent)
{
var b = new byte[8];
BinaryPrimitives.WriteInt32BigEndian(b.AsSpan(0, 4), value);
BinaryPrimitives.WriteUInt16BigEndian(b.AsSpan(4, 2), (ushort)@base);
BinaryPrimitives.WriteUInt16BigEndian(b.AsSpan(6, 2), (ushort)exponent);
return b;
}
// ---- servo ----
[Fact]
public void The_live_servo_capture_reads_direct_percentages_not_value_over_ten_to_the_tenth()
{
var blocks = WireFixtures.Blocks("svmeter-pair-0x0056-0x0089.bin");
var meters = FocasWireClient.ParseServoMeters(
blocks.First(b => b.Command == 0x0056).Payload,
blocks.First(b => b.Command == 0x0089).Payload,
maxCount: 32);
meters[0].Base.ShouldBe(10);
meters[0].Exponent.ShouldBe(0);
meters.Take(3).Select(m => m.Scaled).ShouldBe([0.0, 50.0, -3.0]);
}
[Fact]
public void A_servo_record_applies_its_own_exponent()
{
var m = FocasWireClient.ParseServoMeters(Record(1234, 10, 1), Array.Empty(), 32).Single();
m.Scaled!.Value.ShouldBe(123.4, 1e-9);
}
[Theory]
[InlineData(5, 7, 0)] // base neither 2 nor 10
[InlineData(5, 10, 2560)] // residue past the controlled-axis count
public void An_undescribable_servo_record_has_no_value_not_zero(int value, int @base, int exponent)
{
var m = FocasWireClient.ParseServoMeters(Record(value, @base, exponent), Array.Empty(), 32).Single();
m.IsValid.ShouldBeFalse();
m.Scaled.ShouldBeNull();
}
// ---- spindle ----
[Fact]
public void The_live_spindle_load_capture_is_a_percentage_of_16384()
{
var metrics = FocasWireClient.ParseSpindleMetrics(
WireFixtures.Payload("live-spmeter-load-0x0040.bin", 0x0040));
// Slot 1: raw 0x23C3 = 9155, base 10, exponent 0 → 9155 × 100 / 16384 ≈ 55.88 %.
metrics[0].Value.ShouldBe(9155);
metrics[0].Percent!.Value.ShouldBe(9155 * 100.0 / 16384, 1e-9);
// Slot 2 is buffer residue (exponent 0x0A00 = 2560): no value, not a number.
metrics[1].IsValid.ShouldBeFalse();
metrics[1].Percent.ShouldBeNull();
}
[Fact]
public void The_live_motor_speed_capture_is_a_percentage_of_maximum_speed()
{
var metrics = FocasWireClient.ParseSpindleMetrics(
WireFixtures.Payload("live-spmeter-maxrpm-0x0040.bin", 0x0040));
// 0x3FFD = 16381 ≈ 99.98 % — a spindle at (just under) its 20,000 rpm maximum.
metrics[0].Value.ShouldBe(16381);
metrics[0].Percent!.Value.ShouldBe(16381 * 100.0 / 16384, 1e-9);
}
[Theory]
[InlineData(16382, 19998)]
[InlineData(12286, 14998)]
[InlineData(9830, 12000)]
[InlineData(695, 850)]
[InlineData(488, 595)]
public void Percent_reproduces_the_live_motor_speed_regression(int meter, int rpm)
{
var m = FocasWireClient.ParseSpindleMetrics(Record(meter, 10, 0)).Single();
m.Percent!.Value.ShouldBe(rpm * 100.0 / 20000.0, 0.02);
}
[Fact]
public void Full_scale_is_16384_and_overload_is_not_clamped()
{
WireSpindleMetric.FullScale.ShouldBe(16384);
FocasWireClient.ParseSpindleMetrics(Record(16384, 10, 0)).Single().Percent.ShouldBe(100.0);
var overload = FocasWireClient.ParseSpindleMetrics(Record(32767, 10, 0)).Single().Percent!.Value;
overload.ShouldBeInRange(199.9, 200.0);
}
[Fact]
public void The_spindle_envelope_exponent_applies_before_the_full_scale_division()
{
// 163840 / 10^1 = 16384 counts = 100 %.
FocasWireClient.ParseSpindleMetrics(Record(163840, 10, 1)).Single().Percent!.Value.ShouldBe(100.0, 1e-9);
}
}