using System.Collections.Concurrent; using Microsoft.Extensions.Logging; using Microsoft.Extensions.Logging.Abstractions; using ZB.MOM.WW.OtOpcUa.Core.Abstractions; namespace ZB.MOM.WW.OtOpcUa.Driver.FOCAS; /// /// FOCAS driver for Fanuc CNC controllers (FS 0i / 16i / 18i / 21i / 30i / 31i / 32i / Series /// 35i / Power Mate i). Talks to the CNC via the Fanuc FOCAS/2 FWLIB protocol through an /// the deployment supplies — FWLIB itself is Fanuc-proprietary /// and cannot be redistributed. /// /// /// PR 1 ships only; read / write / discover / subscribe / probe / host- /// resolver capabilities land in PRs 2 and 3. The abstraction /// shipped here lets PR 2 onward stay license-clean — all tests run against a fake client /// + the default makes misconfigured servers /// fail fast. /// public sealed class FocasDriver : IDriver, IReadable, IWritable, ITagDiscovery, ISubscribable, IHostConnectivityProbe, IPerCallHostResolver, IAlarmSource, IDisposable, IAsyncDisposable { private readonly FocasDriverOptions _options; private readonly string _driverInstanceId; private readonly IFocasClientFactory _clientFactory; private readonly PollGroupEngine _poll; private readonly ILogger _logger; private readonly Dictionary _devices = new(StringComparer.OrdinalIgnoreCase); // v3: RawPath → definition, case-sensitive ordinal. Built in InitializeAsync from _options.RawTags // via the pure FocasTagDefinitionFactory mapper (the reference is always a RawPath). private readonly Dictionary _tagsByRawPath = new(StringComparer.Ordinal); // Resolves a read/write fullReference (always a RawPath in v3) to a tag definition by a single // authored-table hit. A miss is a miss — the driver surfaces BadNodeIdUnknown, never a blob-parse. private readonly EquipmentTagRefResolver _resolver; // Per-tag-name cache of the FocasAddress parsed once at InitializeAsync. ReadAsync / // WriteAsync look up the pre-parsed value instead of re-parsing tag.Address on every hot // call. ConcurrentDictionary is required because the poll loop // (ReadAsync) and the host write thread (WriteAsync) both mutate this cache when resolver- // produced equipment tags are encountered for the first time. private readonly ConcurrentDictionary _parsedAddressesByTagName = new(StringComparer.OrdinalIgnoreCase); private FocasAlarmProjection? _alarmProjection; // _health is read/written from multiple threads (ReadAsync, WriteAsync, ProbeLoopAsync). // Volatile.Read/Write ensures every thread sees the latest reference without a lock — the // record is immutable so there is no torn-read risk on the object itself. private DriverHealth _health = new(DriverState.Unknown, null, null); /// Occurs when data changes on a subscribed tag. public event EventHandler? OnDataChange; /// Occurs when a device host connection status changes. public event EventHandler? OnHostStatusChanged; /// Occurs when an alarm event is raised. public event EventHandler? OnAlarmEvent; /// Initializes a new instance of the class with the provided options and dependencies. /// The driver configuration options. /// The unique identifier for this driver instance. /// Optional factory for creating FOCAS client instances. /// Optional logger instance. public FocasDriver(FocasDriverOptions options, string driverInstanceId, IFocasClientFactory? clientFactory = null, ILogger? logger = null) { ArgumentNullException.ThrowIfNull(options); _options = options; _driverInstanceId = driverInstanceId; _clientFactory = clientFactory ?? new Wire.WireFocasClientFactory(); _logger = logger ?? NullLogger.Instance; _resolver = new EquipmentTagRefResolver( r => _tagsByRawPath.TryGetValue(r, out var t) ? t : null); _poll = new PollGroupEngine( reader: ReadAsync, onChange: (handle, tagRef, snapshot) => OnDataChange?.Invoke(this, new DataChangeEventArgs(handle, tagRef, snapshot)), onError: HandlePollError, backoffCap: PollBackoffCap); } /// Upper bound on the poll-loop failure backoff — adopts the S7-proven 30 s cap fleet-wide (05/STAB-8). private static readonly TimeSpan PollBackoffCap = TimeSpan.FromSeconds(30); /// /// 05/STAB-9 — routes a poll-loop reader failure to the driver health surface: logs it and /// degrades to preserving LastSuccessfulRead. /// Never downgrades a state (a stronger, config-level signal). /// /// The exception caught by the poll engine. internal void HandlePollError(Exception ex) { _logger.LogWarning(ex, "FOCAS poll reader failed. Driver={DriverInstanceId}", _driverInstanceId); var current = Volatile.Read(ref _health); if (current.State != DriverState.Faulted) Volatile.Write(ref _health, new DriverHealth(DriverState.Degraded, current.LastSuccessfulRead, ex.Message)); } /// public string DriverInstanceId => _driverInstanceId; /// public string DriverType => "FOCAS"; /// public Task InitializeAsync(string driverConfigJson, CancellationToken cancellationToken) { Volatile.Write(ref _health, new DriverHealth(DriverState.Initializing, null, null)); try { // Fail fast if the factory is a stub/unimplemented backend — the operator must // see an actionable error at init rather than a phantom-Healthy driver that fails // every read/write/subscribe silently. _clientFactory.EnsureUsable(); foreach (var device in _options.Devices) { var addr = FocasHostAddress.TryParse(device.HostAddress) ?? throw new InvalidOperationException( $"FOCAS device has invalid HostAddress '{device.HostAddress}' — expected 'focas://{{ip}}[:{{port}}]'."); _devices[device.HostAddress] = new DeviceState(addr, device); } // Build the RawPath → definition table from the authored raw tags. Each entry's TagConfig // blob is mapped by the pure factory; the entry's WriteIdempotent flag + DeviceName are // threaded onto the def (they live on the RawTagEntry, not inside the blob). Per-tag misses // are tolerant (skipped + logged → BadNodeIdUnknown at read, "a miss is a miss") — a single // bad tag must not fail the whole driver init. The ONE hard failure is an unknown device // segment: a tag routed to a device not in the Devices list is a driver-level config error // that fails fast (Driver.FOCAS-003). foreach (var entry in _options.RawTags) { if (!FocasTagDefinitionFactory.FromTagConfig(entry.TagConfig, entry.RawPath, out var def)) { _logger.LogWarning( "FOCAS tag config did not map to a definition; skipping. Driver={DriverInstanceId} RawPath={RawPath}", _driverInstanceId, entry.RawPath); continue; } // TODO(v3 WaveC): the live device host must come from the tag's Device row's DeviceConfig // (keyed by the RawPath's device segment). Until Wave C threads DeviceConfig through, recover // the host by matching the entry's DeviceName against the configured Devices list. var deviceHost = ResolveDeviceHost(entry.DeviceName); if (deviceHost is null) throw new InvalidOperationException( $"FOCAS tag '{entry.RawPath}' references device '{entry.DeviceName}' " + $"which is not in the Devices list. Check for a typo (e.g. wrong port or hostname)."); if (!_devices.TryGetValue(deviceHost, out var device)) throw new InvalidOperationException( $"FOCAS tag '{entry.RawPath}' references device '{entry.DeviceName}' " + $"which is not in the Devices list. Check for a typo (e.g. wrong port or hostname)."); // Per-tag address / capability-matrix validation is tolerant: an unparseable address or a // capability-matrix violation skips the tag (→ BadNodeIdUnknown at read) rather than failing // the whole init (R2-11 05/UNDER-6 — the same pre-flight, surfacing a resolver miss). var parsed = FocasAddress.TryParse(def.Address); if (parsed is null) { _logger.LogWarning( "FOCAS tag has invalid Address '{Address}'; skipping. Driver={DriverInstanceId} RawPath={RawPath}", def.Address, _driverInstanceId, entry.RawPath); continue; } if (FocasCapabilityMatrix.Validate(device.Options.Series, parsed) is { } reason) { _logger.LogWarning( "FOCAS tag '{RawPath}' ({Address}) rejected by capability matrix: {Reason}; skipping. Driver={DriverInstanceId}", entry.RawPath, def.Address, reason, _driverInstanceId); continue; } _tagsByRawPath[entry.RawPath] = def with { DeviceHostAddress = deviceHost, WriteIdempotent = entry.WriteIdempotent, }; // Cache the parsed FocasAddress so ReadAsync / WriteAsync don't re-parse on every // hot-path call. The address string has already been validated by FocasAddress.TryParse // above; reusing the parsed record avoids per-tick allocs on subscription pollers. _parsedAddressesByTagName[entry.RawPath] = parsed; } if (_options.Probe.Enabled) { foreach (var state in _devices.Values) { state.ProbeCts = new CancellationTokenSource(); var ct = state.ProbeCts.Token; _ = Task.Run(() => ProbeLoopAsync(state, ct), ct); } } if (_options.HandleRecycle.Enabled) { foreach (var state in _devices.Values) { state.RecycleCts = new CancellationTokenSource(); var ct = state.RecycleCts.Token; _ = Task.Run(() => RecycleLoopAsync(state, ct), ct); } } if (_options.AlarmProjection.Enabled) _alarmProjection = new FocasAlarmProjection(this, _options.AlarmProjection.PollInterval, _logger); if (_options.FixedTree.Enabled) { foreach (var state in _devices.Values) { state.FixedTreeCts = new CancellationTokenSource(); var ct = state.FixedTreeCts.Token; _ = Task.Run(() => FixedTreeLoopAsync(state, ct), ct); } } Volatile.Write(ref _health, new DriverHealth(DriverState.Healthy, DateTime.UtcNow, null)); } catch (Exception ex) { Volatile.Write(ref _health, new DriverHealth(DriverState.Faulted, null, ex.Message)); throw; } return Task.CompletedTask; } /// public async Task ReinitializeAsync(string driverConfigJson, CancellationToken cancellationToken) { await ShutdownAsync(cancellationToken).ConfigureAwait(false); await InitializeAsync(driverConfigJson, cancellationToken).ConfigureAwait(false); } /// public async Task ShutdownAsync(CancellationToken cancellationToken) { await _poll.DisposeAsync().ConfigureAwait(false); if (_alarmProjection is { } proj) { await proj.DisposeAsync().ConfigureAwait(false); _alarmProjection = null; } foreach (var state in _devices.Values) { // Cancel-then-dispose can race in tight shutdown loops; swallowing is intentional // but we now log the cause so a noisy shutdown leaves a Debug trace. try { state.ProbeCts?.Cancel(); } catch (Exception ex) { _logger.LogDebug(ex, "Cancelling probe CTS for {Host} failed", state.Options.HostAddress); } state.ProbeCts?.Dispose(); state.ProbeCts = null; try { state.RecycleCts?.Cancel(); } catch (Exception ex) { _logger.LogDebug(ex, "Cancelling recycle CTS for {Host} failed", state.Options.HostAddress); } state.RecycleCts?.Dispose(); state.RecycleCts = null; try { state.FixedTreeCts?.Cancel(); } catch (Exception ex) { _logger.LogDebug(ex, "Cancelling fixed-tree CTS for {Host} failed", state.Options.HostAddress); } state.FixedTreeCts?.Dispose(); state.FixedTreeCts = null; state.DisposeClient(); } _devices.Clear(); _tagsByRawPath.Clear(); _resolver.Clear(); // no-op in v3 (the resolver reads the live table by closure); kept for symmetry _parsedAddressesByTagName.Clear(); Volatile.Write(ref _health, new DriverHealth(DriverState.Unknown, Volatile.Read(ref _health).LastSuccessfulRead, null)); } /// public DriverHealth GetHealth() => Volatile.Read(ref _health); /// public long GetMemoryFootprint() => 0; /// public Task FlushOptionalCachesAsync(CancellationToken cancellationToken) => Task.CompletedTask; /// Gets the number of configured devices. internal int DeviceCount => _devices.Count; /// Gets the state of a device by host address. /// The host address of the device. /// The device state if found; otherwise null. internal DeviceState? GetDeviceState(string hostAddress) => _devices.TryGetValue(hostAddress, out var s) ? s : null; /// Test seam — the resolved options the factory built this driver from. internal FocasDriverOptions Options => _options; /// Test seam — returns true when a parsed for the given /// reference is present in the address cache (both authored and equipment-tag paths). /// The tag or equipment-tag reference to check. /// if a parsed address is cached for the reference; otherwise . internal bool IsParsedAddressCached(string reference) => _parsedAddressesByTagName.ContainsKey(reference); // TODO(v3 WaveC): the live device host must come from the tag's Device row's DeviceConfig (keyed by // the RawPath's device segment). Until Wave C threads DeviceConfig through, recover the host by matching // the RawTagEntry's DeviceName against the configured Devices list (by DeviceName, falling back to // HostAddress; and, for a single-device driver, an empty DeviceName routes to the sole device). Returns // null when no device matches — the caller fails the tag fast (Driver.FOCAS-003). private string? ResolveDeviceHost(string deviceName) { foreach (var d in _options.Devices) { if (string.Equals(d.DeviceName ?? d.HostAddress, deviceName, StringComparison.OrdinalIgnoreCase) || string.Equals(d.HostAddress, deviceName, StringComparison.OrdinalIgnoreCase)) return d.HostAddress; } if (string.IsNullOrEmpty(deviceName) && _options.Devices.Count == 1) return _options.Devices[0].HostAddress; return null; } // Resolves a tag definition to its parsed FocasAddress, caching the result so that // equipment tags (resolver-produced, not seeded at InitializeAsync) don't re-parse the // address string on every ReadAsync / WriteAsync hot-path call. // Throwing inside the GetOrAdd factory propagates the exception to the caller and does // NOT store anything in the dictionary — consistent with the existing "fail fast on a // malformed address" behaviour from the init-time validation of authored tags. private FocasAddress ResolveParsedAddress(FocasTagDefinition def) => _parsedAddressesByTagName.GetOrAdd(def.Name, _ => FocasAddress.TryParse(def.Address) ?? throw new InvalidOperationException( $"FOCAS tag '{def.Name}' has malformed Address '{def.Address}'.")); // ---- IReadable ---- /// public async Task> ReadAsync( IReadOnlyList fullReferences, CancellationToken cancellationToken) { ArgumentNullException.ThrowIfNull(fullReferences); var now = DateTime.UtcNow; var results = new DataValueSnapshot[fullReferences.Count]; for (var i = 0; i < fullReferences.Count; i++) { var reference = fullReferences[i]; // Fixed-tree T1 — fixed-tree references are synthesized from the cached // dynamic snapshot + sysinfo; no P/Invoke per Read since the poll loop // already fires them on cadence. if (_options.FixedTree.Enabled && TryReadFixedTree(reference, now) is { } fx) { results[i] = fx; continue; } if (!_resolver.TryResolve(reference, out var def)) { results[i] = new DataValueSnapshot(null, FocasStatusMapper.BadNodeIdUnknown, null, now); continue; } if (!_devices.TryGetValue(def.DeviceHostAddress, out var device)) { results[i] = new DataValueSnapshot(null, FocasStatusMapper.BadNodeIdUnknown, null, now); continue; } try { var client = await EnsureConnectedAsync(device, cancellationToken).ConfigureAwait(false); var parsed = ResolveParsedAddress(def); var (value, status) = await client.ReadAsync(parsed, def.DataType, cancellationToken).ConfigureAwait(false); results[i] = new DataValueSnapshot(value, status, now, now); if (status == FocasStatusMapper.Good) Volatile.Write(ref _health, new DriverHealth(DriverState.Healthy, now, null)); else Volatile.Write(ref _health, new DriverHealth(DriverState.Degraded, Volatile.Read(ref _health).LastSuccessfulRead, $"FOCAS status 0x{status:X8} reading {reference}")); } catch (OperationCanceledException) when (cancellationToken.IsCancellationRequested) { throw; } catch (OperationCanceledException) { // Per-call timeout (not external cancellation) — the read stalled past the device // Timeout budget. Surface a recoverable comm error so the BadWaitingForInitialData // seed is overwritten and health degrades, instead of the read hanging forever. results[i] = new DataValueSnapshot(null, FocasStatusMapper.BadCommunicationError, null, now); Volatile.Write(ref _health, new DriverHealth(DriverState.Degraded, Volatile.Read(ref _health).LastSuccessfulRead, $"FOCAS read timed out for {reference}")); } catch (Exception ex) { results[i] = new DataValueSnapshot(null, FocasStatusMapper.BadCommunicationError, null, now); Volatile.Write(ref _health, new DriverHealth(DriverState.Degraded, Volatile.Read(ref _health).LastSuccessfulRead, ex.Message)); } } return results; } // ---- IWritable ---- /// public async Task> WriteAsync( IReadOnlyList writes, CancellationToken cancellationToken) { ArgumentNullException.ThrowIfNull(writes); var results = new WriteResult[writes.Count]; for (var i = 0; i < writes.Count; i++) { var w = writes[i]; if (!_resolver.TryResolve(w.FullReference, out var def)) { results[i] = new WriteResult(FocasStatusMapper.BadNodeIdUnknown); continue; } if (!def.Writable) { results[i] = new WriteResult(FocasStatusMapper.BadNotWritable); continue; } if (!_devices.TryGetValue(def.DeviceHostAddress, out var device)) { results[i] = new WriteResult(FocasStatusMapper.BadNodeIdUnknown); continue; } try { var client = await EnsureConnectedAsync(device, cancellationToken).ConfigureAwait(false); var parsed = ResolveParsedAddress(def); var status = await client.WriteAsync(parsed, def.DataType, w.Value, cancellationToken).ConfigureAwait(false); results[i] = new WriteResult(status); } catch (OperationCanceledException) when (cancellationToken.IsCancellationRequested) { throw; } catch (OperationCanceledException) { // Per-call timeout (not external cancellation) — the write stalled past the device // Timeout budget. Surface a recoverable comm error rather than aborting the batch. results[i] = new WriteResult(FocasStatusMapper.BadCommunicationError); Volatile.Write(ref _health, new DriverHealth(DriverState.Degraded, Volatile.Read(ref _health).LastSuccessfulRead, $"FOCAS write timed out for {w.FullReference}")); } catch (NotSupportedException nse) { results[i] = new WriteResult(FocasStatusMapper.BadNotSupported); Volatile.Write(ref _health, new DriverHealth(DriverState.Degraded, Volatile.Read(ref _health).LastSuccessfulRead, nse.Message)); } catch (Exception ex) when (ex is FormatException or InvalidCastException) { results[i] = new WriteResult(FocasStatusMapper.BadTypeMismatch); } catch (OverflowException) { results[i] = new WriteResult(FocasStatusMapper.BadOutOfRange); } catch (Exception ex) { results[i] = new WriteResult(FocasStatusMapper.BadCommunicationError); Volatile.Write(ref _health, new DriverHealth(DriverState.Degraded, Volatile.Read(ref _health).LastSuccessfulRead, ex.Message)); } } return results; } // ---- ITagDiscovery ---- /// // Retry-until-stable: the FixedTree subtree is filled in asynchronously by // FixedTreeLoopAsync a couple of seconds AFTER connect, so the first post-connect // DiscoverAsync pass would miss it — the host must re-run discovery until the captured // node set is non-empty and stable. public DiscoveryRediscoverPolicy RediscoverPolicy => DiscoveryRediscoverPolicy.UntilStable; /// The FixedTree device folder is real enumeration — config-gated on FixedTree.Enabled, /// which the universal browser's PatchForBrowse turns on. FOCAS is the UntilStable driver: the /// FixedTree cache fills a couple of seconds post-connect, so the browser's settle loop re-captures /// until the node set is non-empty and stable. public bool SupportsOnlineDiscovery => true; /// public Task DiscoverAsync(IAddressSpaceBuilder builder, CancellationToken cancellationToken) { ArgumentNullException.ThrowIfNull(builder); var root = builder.Folder("FOCAS", "FOCAS"); foreach (var device in _options.Devices) { var label = device.DeviceName ?? device.HostAddress; var deviceFolder = root.Folder(device.HostAddress, label); // Fixed-tree T1 — Identity + Axes subtrees, populated once per session // from cnc_sysinfo + cnc_rdaxisname at init time and kept in DeviceState. if (_options.FixedTree.Enabled && _devices.TryGetValue(device.HostAddress, out var state) && state.FixedTreeCache is { } cache) { var identity = deviceFolder.Folder("Identity", "Identity"); EmitIdentityVariable(identity, device.HostAddress, "SeriesNumber", FocasDriverDataType.String); EmitIdentityVariable(identity, device.HostAddress, "Version", FocasDriverDataType.String); EmitIdentityVariable(identity, device.HostAddress, "MaxAxes", FocasDriverDataType.Int32); EmitIdentityVariable(identity, device.HostAddress, "CncType", FocasDriverDataType.String); EmitIdentityVariable(identity, device.HostAddress, "MtType", FocasDriverDataType.String); EmitIdentityVariable(identity, device.HostAddress, "AxisCount", FocasDriverDataType.Int32); var axesFolder = deviceFolder.Folder("Axes", "Axes"); foreach (var axis in cache.Axes) { var axisFolder = axesFolder.Folder(axis.Display, axis.Display); EmitAxisVariable(axisFolder, device.HostAddress, axis.Display, "AbsolutePosition"); EmitAxisVariable(axisFolder, device.HostAddress, axis.Display, "MachinePosition"); EmitAxisVariable(axisFolder, device.HostAddress, axis.Display, "RelativePosition"); EmitAxisVariable(axisFolder, device.HostAddress, axis.Display, "DistanceToGo"); if (cache.Capabilities.ServoLoad) EmitAxisVariable(axisFolder, device.HostAddress, axis.Display, "ServoLoad"); } EmitAxisVariable(axesFolder, device.HostAddress, "FeedRate", "Actual"); EmitAxisVariable(axesFolder, device.HostAddress, "SpindleSpeed", "Actual"); // Spindle subtree — one folder per discovered spindle, suppressed // entirely on series that don't export cnc_rdspdlname. Per-spindle // Load + MaxRpm each gated on their own capability probe. if (cache.Capabilities.Spindles) { var spindleRoot = deviceFolder.Folder("Spindle", "Spindle"); for (var i = 0; i < cache.Spindles.Count; i++) { var s = cache.Spindles[i]; var name = string.IsNullOrEmpty(s.Display) ? $"S{i + 1}" : s.Display; var spindleFolder = spindleRoot.Folder(name, name); if (cache.Capabilities.SpindleLoad) EmitFixedVariable(spindleFolder, device.HostAddress, $"Spindle/{name}", "Load", DriverDataType.Int32); if (cache.Capabilities.SpindleMaxRpm && i < cache.SpindleMaxRpms.Count) EmitFixedVariable(spindleFolder, device.HostAddress, $"Spindle/{name}", "MaxRpm", DriverDataType.Int32); } } // Fixed-tree T2 — Program + OperationMode subtrees (gated on capability). if (cache.Capabilities.ProgramInfo) { var program = deviceFolder.Folder("Program", "Program"); EmitFixedVariable(program, device.HostAddress, "Program", "Name", DriverDataType.String); EmitFixedVariable(program, device.HostAddress, "Program", "ONumber", DriverDataType.Int32); EmitFixedVariable(program, device.HostAddress, "Program", "Number", DriverDataType.Int32); EmitFixedVariable(program, device.HostAddress, "Program", "MainNumber", DriverDataType.Int32); EmitFixedVariable(program, device.HostAddress, "Program", "Sequence", DriverDataType.Int32); EmitFixedVariable(program, device.HostAddress, "Program", "BlockCount", DriverDataType.Int32); var opMode = deviceFolder.Folder("OperationMode", "OperationMode"); EmitFixedVariable(opMode, device.HostAddress, "OperationMode", "Mode", DriverDataType.Int32); EmitFixedVariable(opMode, device.HostAddress, "OperationMode", "ModeText", DriverDataType.String); } // Fixed-tree T3 — Timers subtree (power-on / operating / cutting / cycle). if (cache.Capabilities.Timers) { var timers = deviceFolder.Folder("Timers", "Timers"); EmitFixedVariable(timers, device.HostAddress, "Timers", "PowerOnSeconds", DriverDataType.Float64); EmitFixedVariable(timers, device.HostAddress, "Timers", "OperatingSeconds", DriverDataType.Float64); EmitFixedVariable(timers, device.HostAddress, "Timers", "CuttingSeconds", DriverDataType.Float64); EmitFixedVariable(timers, device.HostAddress, "Timers", "CycleSeconds", DriverDataType.Float64); } } var tagsForDevice = _tagsByRawPath.Values.Where(t => string.Equals(t.DeviceHostAddress, device.HostAddress, StringComparison.OrdinalIgnoreCase)); foreach (var tag in tagsForDevice) { // The wire backend is read-only by design (WriteAsync returns BadNotWritable // for every address) so all FOCAS tags are advertised as ViewOnly regardless // of the Writable config field. Advertising Operate would mislead OPC UA // clients and the DriverNodeManager ACL layer into granting write permission // on nodes that can never be written. deviceFolder.Variable(tag.Name, tag.Name, new DriverAttributeInfo( FullName: tag.Name, DriverDataType: tag.DataType.ToDriverDataType(), IsArray: false, ArrayDim: null, SecurityClass: SecurityClassification.ViewOnly, IsHistorized: false, IsAlarm: false, WriteIdempotent: tag.WriteIdempotent)); } } return Task.CompletedTask; } private enum FocasDriverDataType { String, Int32, Float64 } private static void EmitIdentityVariable( IAddressSpaceBuilder folder, string deviceHost, string field, FocasDriverDataType type) { var fullName = FixedTreeReference(deviceHost, $"Identity/{field}"); folder.Variable(field, field, new DriverAttributeInfo( FullName: fullName, DriverDataType: type switch { FocasDriverDataType.Int32 => DriverDataType.Int32, FocasDriverDataType.Float64 => DriverDataType.Float64, _ => DriverDataType.String, }, IsArray: false, ArrayDim: null, SecurityClass: SecurityClassification.ViewOnly, IsHistorized: false, IsAlarm: false, WriteIdempotent: false)); } private static void EmitAxisVariable( IAddressSpaceBuilder folder, string deviceHost, string axisName, string field) { var fullName = FixedTreeReference(deviceHost, $"Axes/{axisName}/{field}"); folder.Variable(field, field, new DriverAttributeInfo( FullName: fullName, DriverDataType: DriverDataType.Float64, IsArray: false, ArrayDim: null, SecurityClass: SecurityClassification.ViewOnly, IsHistorized: false, IsAlarm: false, WriteIdempotent: false)); } /// /// Emit a variable under a named fixed-tree folder (Program, OperationMode, /// …). Full-reference shape is {deviceHost}/{folderPath}/{field}. /// private static void EmitFixedVariable( IAddressSpaceBuilder folder, string deviceHost, string folderPath, string field, DriverDataType type) { var fullName = FixedTreeReference(deviceHost, $"{folderPath}/{field}"); folder.Variable(field, field, new DriverAttributeInfo( FullName: fullName, DriverDataType: type, IsArray: false, ArrayDim: null, SecurityClass: SecurityClassification.ViewOnly, IsHistorized: false, IsAlarm: false, WriteIdempotent: false)); } /// /// Canonical full-reference shape for a fixed-tree node. Keeps the device /// host as a prefix so multi-device configs don't collide, and the rest is /// the path inside the tree. Matches what poll-loop snapshots publish + /// what looks up. /// /// The host address of the device. /// The path within the fixed tree. /// The canonical full reference for the node. internal static string FixedTreeReference(string deviceHost, string path) => $"{deviceHost}/{path}"; // ---- ISubscribable (polling overlay via shared engine) ---- /// public Task SubscribeAsync( IReadOnlyList fullReferences, TimeSpan publishingInterval, CancellationToken cancellationToken) => Task.FromResult(_poll.Subscribe(fullReferences, publishingInterval)); /// public Task UnsubscribeAsync(ISubscriptionHandle handle, CancellationToken cancellationToken) { _poll.Unsubscribe(handle); return Task.CompletedTask; } // ---- IHostConnectivityProbe ---- /// public IReadOnlyList GetHostStatuses() => [.. _devices.Values.Select(s => new HostConnectivityStatus(s.Options.HostAddress, s.HostState, s.HostStateChangedUtc))]; private async Task ProbeLoopAsync(DeviceState state, CancellationToken ct) { while (!ct.IsCancellationRequested) { var success = false; try { // The probe bypasses the connect backoff — its own interval is the bounded recovery // cadence, and a successful probe connect resets the window for the data + loop paths. var client = await EnsureConnectedAsync(state, ct, bypassBackoff: true).ConfigureAwait(false); // Apply Probe.Timeout so a hung CNC socket gets cancelled at the configured // budget rather than blocking until the OS TCP timeout. // TimeSpan.Zero / negative means "no per-probe timeout" — fall back to the loop // cancellation token unmodified. var probeTimeout = _options.Probe.Timeout; if (probeTimeout > TimeSpan.Zero) { using var linked = CancellationTokenSource.CreateLinkedTokenSource(ct); linked.CancelAfter(probeTimeout); success = await client.ProbeAsync(linked.Token).ConfigureAwait(false); } else { success = await client.ProbeAsync(ct).ConfigureAwait(false); } } catch (OperationCanceledException) when (ct.IsCancellationRequested) { break; } catch (OperationCanceledException ex) { // Per-probe timeout fired — the loop is still alive. Treat as a failed probe so // the host state transitions to Stopped, and log so silent timeouts are visible. _logger.LogDebug(ex, "FOCAS probe timed out for {Host} after {Timeout}", state.Options.HostAddress, _options.Probe.Timeout); } catch (Exception ex) { /* connect-failure path already disposed + cleared the client */ _logger.LogDebug(ex, "FOCAS probe failed for {Host}", state.Options.HostAddress); } TransitionDeviceState(state, success ? HostState.Running : HostState.Stopped); try { await Task.Delay(_options.Probe.Interval, ct).ConfigureAwait(false); } catch (OperationCanceledException) { break; } } } /// /// Per-device fixed-tree poll loop. First tick resolves sysinfo + axis names /// (once) so can render the subtree on its next /// invocation; every tick thereafter fires a cnc_rddynamic2 per axis /// and publishes OnDataChange for the axis positions + feed rate + spindle /// speed. /// private async Task FixedTreeLoopAsync(DeviceState state, CancellationToken ct) { // Bootstrap: identity + axis names + per-optional-API capability probe. // Each optional call is attempted once; failures (EW_FUNC / EW_NOOPT / EW_VERSION) // record the capability as unsupported and suppress the corresponding nodes // in DiscoverAsync + the poll loop. while (!ct.IsCancellationRequested && state.FixedTreeCache is null) { try { var client = await EnsureConnectedAsync(state, ct).ConfigureAwait(false); var sys = await client.GetSysInfoAsync(ct).ConfigureAwait(false); var axes = await client.GetAxisNamesAsync(ct).ConfigureAwait(false); // Per-axis decimal-place figures (cnc_getfigure), fetched once. Auto figures win // over the manual PositionDecimalPlaces config at the publish seam; an empty list // (or a failed/empty figure read) makes every axis fall back to the config knob. // Defensive: a figure-read failure must NOT fault device init — default to empty. state.PositionFigures = await SafeProbe(() => client.GetPositionFiguresAsync(ct), []); // Optional-API probes — each returns empty / throws when unsupported. var spindles = await SafeProbe(() => client.GetSpindleNamesAsync(ct), []); var spindleMaxRpms = await SafeProbe(() => client.GetSpindleMaxRpmsAsync(ct), []); var servoLoads = await SafeProbe(() => client.GetServoLoadsAsync(ct), []); var programInfo = await SafeTryProbe(() => client.GetProgramInfoAsync(ct)); var timer = await SafeTryProbe(() => client.GetTimerAsync(FocasTimerKind.PowerOn, ct)); var spindleLoad = await SafeProbe(() => client.GetSpindleLoadsAsync(ct), []); var caps = new FocasFixedTreeCapabilities( Spindles: spindles.Count > 0, SpindleLoad: spindleLoad.Count > 0, SpindleMaxRpm: spindleMaxRpms.Count > 0, ServoLoad: servoLoads.Count > 0, ProgramInfo: programInfo is not null, Timers: timer is not null); state.FixedTreeCache = new FocasFixedTreeCache( sys, [.. axes], [.. spindles], [.. spindleMaxRpms], caps); } catch (OperationCanceledException) when (ct.IsCancellationRequested) { return; } catch (Exception ex) { _logger.LogDebug(ex, "FOCAS fixed-tree bootstrap failed for {Host} — retrying", state.Options.HostAddress); try { await Task.Delay(TimeSpan.FromSeconds(2), ct).ConfigureAwait(false); } catch (OperationCanceledException) { return; } } } // Prime the spindle-loads cache from bootstrap if supported — avoids a // "tree is there but reads say BadNodeIdUnknown" window on startup. if (state.FixedTreeCache?.Capabilities is { SpindleLoad: true }) { try { var client2 = await EnsureConnectedAsync(state, ct).ConfigureAwait(false); var loads = await client2.GetSpindleLoadsAsync(ct).ConfigureAwait(false); for (var i = 0; i < loads.Count; i++) state.LastSpindleLoads[i] = loads[i]; } catch (Exception ex) { /* first-tick poll will retry */ _logger.LogDebug(ex, "FOCAS bootstrap spindle-loads prime failed for {Host} — first poll tick will retry", state.Options.HostAddress); } } var programPollDue = DateTime.MinValue; var timerPollDue = DateTime.MinValue; while (!ct.IsCancellationRequested) { try { var client = await EnsureConnectedAsync(state, ct).ConfigureAwait(false); var cache = state.FixedTreeCache; if (cache is null) break; FocasDynamicSnapshot? firstAxisSnap = null; for (var i = 0; i < cache.Axes.Count; i++) { var axisIndex = i + 1; // FOCAS uses 1-based axis indexing var axis = cache.Axes[i]; var snap = await client.ReadDynamicAsync(axisIndex, ct).ConfigureAwait(false); PublishAxisSnapshot(state, axis, snap, i); // i = 0-based axis index → PositionFigures lookup if (i == 0) { firstAxisSnap = snap; PublishRateSnapshot(state, snap); } } // Servo loads + spindle loads — both return bulk arrays, so folding // into the axis cadence is cheap. Each is gated by the bootstrap // capability probe — unsupported on this series = silent skip. if (cache.Capabilities.ServoLoad) { try { var loads = await client.GetServoLoadsAsync(ct).ConfigureAwait(false); PublishServoLoads(state, loads); } catch (Exception ex) { /* transient — next tick retries */ _logger.LogDebug(ex, "FOCAS servo-loads poll failed for {Host}", state.Options.HostAddress); } } if (cache.Capabilities.SpindleLoad) { try { var loads = await client.GetSpindleLoadsAsync(ct).ConfigureAwait(false); for (var i = 0; i < loads.Count; i++) state.LastSpindleLoads[i] = loads[i]; } catch (Exception ex) { /* transient */ _logger.LogDebug(ex, "FOCAS spindle-loads poll failed for {Host}", state.Options.HostAddress); } } // Program-info poll runs on its own cadence — much slower than the axis // poll because program / mode transitions are operator-driven. var programInterval = _options.FixedTree.ProgramPollInterval; if (cache.Capabilities.ProgramInfo && programInterval > TimeSpan.Zero && DateTime.UtcNow >= programPollDue) { try { var program = await client.GetProgramInfoAsync(ct).ConfigureAwait(false); state.LastProgramInfo = program; if (firstAxisSnap is { } s) state.LastProgramAxisRef = s; } catch (Exception ex) { /* transient — next tick retries */ _logger.LogDebug(ex, "FOCAS program-info poll failed for {Host}", state.Options.HostAddress); } programPollDue = DateTime.UtcNow + programInterval; } // Timers — slowest cadence. Fires 4 FWLIB calls per tick (one per kind). var timerInterval = _options.FixedTree.TimerPollInterval; if (cache.Capabilities.Timers && timerInterval > TimeSpan.Zero && DateTime.UtcNow >= timerPollDue) { foreach (FocasTimerKind kind in Enum.GetValues()) { try { var t = await client.GetTimerAsync(kind, ct).ConfigureAwait(false); state.LastTimers[kind] = t; } catch (Exception ex) { /* per-kind failures are non-fatal */ _logger.LogDebug(ex, "FOCAS timer poll failed for {Host} kind={Kind}", state.Options.HostAddress, kind); } } timerPollDue = DateTime.UtcNow + timerInterval; } } catch (OperationCanceledException) when (ct.IsCancellationRequested) { break; } catch (Exception ex) { /* next tick retries — transient blips are expected */ _logger.LogDebug(ex, "FOCAS fixed-tree poll tick failed for {Host}", state.Options.HostAddress); } try { await Task.Delay(_options.FixedTree.PollInterval, ct).ConfigureAwait(false); } catch (OperationCanceledException) { break; } } } /// /// Cache a fresh axis snapshot. The poll loop doesn't fire OnDataChange /// directly — subscribers go through the normal SubscribeAsync → /// path, which hits /// and returns these cached values. /// private static void PublishAxisSnapshot(DeviceState state, FocasAxisName axis, FocasDynamicSnapshot snap, int axisIndex) { var host = state.Options.HostAddress; // cnc_rddynamic2 returns positions as scaled integers; divide by 10^figures so they // surface in engineering units on the Float64 axis nodes. The figure is per-axis: // an auto cnc_getfigure figure WINS, and the configured PositionDecimalPlaces is the // fallback when the CNC didn't report one for that axis (see AxisFactor). A figure of // 0 yields factor 1.0 — i.e. the integer widened to double, byte-identical to legacy // behaviour (12345 / 1.0 == 12345.0). The managed WireFocasClient fetches figures live // via ReadPositionFiguresAsync; the config knob is the per-axis fallback only. FeedRate / // SpindleSpeed (rate snapshot) and ServoLoad are NOT position-scaled (published elsewhere). var factor = AxisFactor(state, axisIndex); state.LastFixedSnapshots[FixedTreeReference(host, $"Axes/{axis.Display}/AbsolutePosition")] = snap.AbsolutePosition / factor; state.LastFixedSnapshots[FixedTreeReference(host, $"Axes/{axis.Display}/MachinePosition")] = snap.MachinePosition / factor; state.LastFixedSnapshots[FixedTreeReference(host, $"Axes/{axis.Display}/RelativePosition")] = snap.RelativePosition / factor; state.LastFixedSnapshots[FixedTreeReference(host, $"Axes/{axis.Display}/DistanceToGo")] = snap.DistanceToGo / factor; } /// /// Resolve the position-scale factor (10^figure) for a single axis. Auto /// (cnc_getfigure) wins per-axis; manual PositionDecimalPlaces is the /// fallback when the CNC didn't report a figure for that axis. Both clamp non-negative; /// 0 ⇒ factor 1.0 (legacy byte-identical). The managed wire backend fetches figures live /// via ReadPositionFiguresAsync; the fallback branch fires only when the CNC /// reports no figure for a given axis (or the figure read returns empty). /// private static double AxisFactor(DeviceState state, int axisIndex) { var figures = state.PositionFigures; var dp = axisIndex >= 0 && axisIndex < figures.Count && figures[axisIndex] >= 0 ? figures[axisIndex] : Math.Max(0, state.Options.PositionDecimalPlaces); return dp > 0 ? Math.Pow(10, dp) : 1.0; } private static void PublishRateSnapshot(DeviceState state, FocasDynamicSnapshot snap) { var host = state.Options.HostAddress; state.LastFixedSnapshots[FixedTreeReference(host, "Axes/FeedRate/Actual")] = snap.ActualFeedRate; state.LastFixedSnapshots[FixedTreeReference(host, "Axes/SpindleSpeed/Actual")] = snap.ActualSpindleSpeed; } /// /// Cache servo-load percentages keyed by axis name. Stored separately from /// LastFixedSnapshots (which is keyed by full-reference) because the /// servo-load read path resolves by axis name. /// private static void PublishServoLoads(DeviceState state, IReadOnlyList loads) { foreach (var load in loads) state.LastServoLoads[load.AxisName] = load.LoadPercent; } private static object? TimerValue(DeviceState state, FocasTimerKind kind) => state.LastTimers.TryGetValue(kind, out var t) ? (object)t.TotalSeconds : null; /// /// Call an optional probe that returns a collection; swallow any exception /// and return . Used by bootstrap to capture /// per-series capability without letting one failed probe take down the /// entire bootstrap sequence. /// private static async Task> SafeProbe( Func>> probe, IReadOnlyList fallback) { try { return await probe().ConfigureAwait(false); } catch { return fallback; } } /// /// Nullable variant — probe returns a single object or null on failure. /// private static async Task SafeTryProbe(Func> probe) where T : class { try { return await probe().ConfigureAwait(false); } catch { return null; } } /// /// Read cached last-fixed-tree snapshots. Returns the projected value when /// the reference looks like a fixed-tree FullName; null when it doesn't /// (callers fall through to the user-authored tag path). /// private DataValueSnapshot? TryReadFixedTree(string reference, DateTime now) { foreach (var state in _devices.Values) { if (!reference.StartsWith(state.Options.HostAddress + "/", StringComparison.OrdinalIgnoreCase)) continue; if (state.LastFixedSnapshots.TryGetValue(reference, out var raw)) return new DataValueSnapshot(raw, FocasStatusMapper.Good, now, now); // Servo-load match: reference shape is "{host}/Axes/{name}/ServoLoad" var suffixFull = reference[(state.Options.HostAddress.Length + 1)..]; if (suffixFull.StartsWith("Axes/", StringComparison.Ordinal) && suffixFull.EndsWith("/ServoLoad", StringComparison.Ordinal)) { var axisName = suffixFull["Axes/".Length..^"/ServoLoad".Length]; if (state.LastServoLoads.TryGetValue(axisName, out var load)) return new DataValueSnapshot(load, FocasStatusMapper.Good, now, now); } // Spindle matches: "{host}/Spindle/{name}/Load" + "{host}/Spindle/{name}/MaxRpm" if (suffixFull.StartsWith("Spindle/", StringComparison.Ordinal) && state.FixedTreeCache is { } spindleCache) { var tail = suffixFull["Spindle/".Length..]; var slash = tail.IndexOf('/'); if (slash > 0) { var spindleName = tail[..slash]; var field = tail[(slash + 1)..]; var idx = -1; for (var i = 0; i < spindleCache.Spindles.Count; i++) { var s = spindleCache.Spindles[i]; var display = string.IsNullOrEmpty(s.Display) ? $"S{i + 1}" : s.Display; if (string.Equals(display, spindleName, StringComparison.OrdinalIgnoreCase)) { idx = i; break; } } if (idx >= 0) { object? value = field switch { "Load" => state.LastSpindleLoads.TryGetValue(idx, out var l) ? (object)l : null, "MaxRpm" => idx < spindleCache.SpindleMaxRpms.Count ? (object)spindleCache.SpindleMaxRpms[idx] : null, _ => null, }; if (value is not null) return new DataValueSnapshot(value, FocasStatusMapper.Good, now, now); } } } // Identity strings + program / op-mode fields aren't cached as doubles — // re-derive from the struct caches. if (state.FixedTreeCache is { } cache) { var suffix = reference[(state.Options.HostAddress.Length + 1)..]; var value = suffix switch { "Identity/SeriesNumber" => (object)cache.SysInfo.Series, "Identity/Version" => cache.SysInfo.Version, "Identity/MaxAxes" => cache.SysInfo.MaxAxis, "Identity/CncType" => cache.SysInfo.CncType, "Identity/MtType" => cache.SysInfo.MtType, "Identity/AxisCount" => cache.SysInfo.AxesCount, "Program/Name" => (object?)state.LastProgramInfo?.Name, "Program/ONumber" => state.LastProgramInfo?.ONumber, "Program/BlockCount" => state.LastProgramInfo?.BlockCount, "Program/Number" => state.LastProgramAxisRef?.ProgramNumber, "Program/MainNumber" => state.LastProgramAxisRef?.MainProgramNumber, "Program/Sequence" => state.LastProgramAxisRef?.SequenceNumber, "OperationMode/Mode" => state.LastProgramInfo?.Mode, "OperationMode/ModeText" => state.LastProgramInfo is { } pi ? FocasOpMode.ToText(pi.Mode) : null, "Timers/PowerOnSeconds" => TimerValue(state, FocasTimerKind.PowerOn), "Timers/OperatingSeconds" => TimerValue(state, FocasTimerKind.Operating), "Timers/CuttingSeconds" => TimerValue(state, FocasTimerKind.Cutting), "Timers/CycleSeconds" => TimerValue(state, FocasTimerKind.Cycle), _ => null, }; if (value is not null) return new DataValueSnapshot(value, FocasStatusMapper.Good, now, now); } } return null; } private async Task RecycleLoopAsync(DeviceState state, CancellationToken ct) { while (!ct.IsCancellationRequested) { try { await Task.Delay(_options.HandleRecycle.Interval, ct).ConfigureAwait(false); } catch (OperationCanceledException) { break; } // Close the current handle — the next Read / Write / Probe call triggers // EnsureConnectedAsync, which reopens a fresh one. We don't block here on // reconnect because the goal is just to release the FWLIB handle slot; a // readable tick one probe cycle later is an acceptable cost. try { state.DisposeClient(); } catch (Exception ex) { /* already disposed or race — next EnsureConnected recovers */ _logger.LogDebug(ex, "FOCAS handle-recycle dispose failed for {Host}", state.Options.HostAddress); } } } private void TransitionDeviceState(DeviceState state, HostState newState) { HostState old; lock (state.ProbeLock) { old = state.HostState; if (old == newState) return; state.HostState = newState; state.HostStateChangedUtc = DateTime.UtcNow; } OnHostStatusChanged?.Invoke(this, new HostStatusChangedEventArgs(state.Options.HostAddress, old, newState)); } // ---- IAlarmSource ---- /// public Task SubscribeAlarmsAsync( IReadOnlyList sourceNodeIds, CancellationToken cancellationToken) { if (_alarmProjection is null) throw new NotSupportedException( "FOCAS alarm projection is disabled — set FocasDriverOptions.AlarmProjection.Enabled=true to opt in."); return _alarmProjection.SubscribeAsync(sourceNodeIds, cancellationToken); } /// public Task UnsubscribeAlarmsAsync(IAlarmSubscriptionHandle handle, CancellationToken cancellationToken) => _alarmProjection is { } p ? p.UnsubscribeAsync(handle, cancellationToken) : Task.CompletedTask; /// public Task AcknowledgeAsync( IReadOnlyList acknowledgements, CancellationToken cancellationToken) => _alarmProjection is { } p ? p.AcknowledgeAsync(acknowledgements, cancellationToken) : Task.CompletedTask; /// Raises an alarm event with the provided arguments. /// The alarm event arguments. internal void InvokeAlarmEvent(AlarmEventArgs args) => OnAlarmEvent?.Invoke(this, args); /// /// Poll every configured device's active-alarm list in one pass. Used by the alarm /// projection — kept internal rather than public because callers that /// want alarm events should subscribe through IAlarmSource instead. /// /// Optional set of device host addresses to filter results; null includes all devices. /// Cancellation token. /// A list of tuples containing host address and active alarms for each device. internal async Task Alarms)>> ReadActiveAlarmsAcrossDevicesAsync(HashSet? deviceFilter, CancellationToken ct) { var result = new List<(string, IReadOnlyList)>(); foreach (var state in _devices.Values) { if (deviceFilter is not null && !deviceFilter.Contains(state.Options.HostAddress)) continue; try { var client = await EnsureConnectedAsync(state, ct).ConfigureAwait(false); var alarms = await client.ReadAlarmsAsync(ct).ConfigureAwait(false); result.Add((state.Options.HostAddress, alarms)); } catch (OperationCanceledException) when (ct.IsCancellationRequested) { break; } catch (Exception ex) { /* surface a device-local fault on the next tick */ _logger.LogDebug(ex, "FOCAS alarm poll failed for {Host}", state.Options.HostAddress); } } return result; } // ---- IPerCallHostResolver ---- /// /// Resolve a reference to the device host that keys its per-host resilience /// (bulkhead / circuit breaker). CONV-4: routes through /// so an equipment-tag reference (raw TagConfig /// JSON) resolves to its OWN authored device rather than the first-device fallback. The /// empty-host guard covers FOCAS's ?? "" default so an address-less equipment tag /// falls back rather than keying an empty host. The resolver caches parses, so this adds no /// per-call cost after first use. /// /// The tag reference (authored name or equipment-tag JSON). /// The device host key. public string ResolveHost(string fullReference) { if (_resolver.TryResolve(fullReference, out var def) && !string.IsNullOrEmpty(def.DeviceHostAddress)) return def.DeviceHostAddress; return _options.Devices.FirstOrDefault()?.HostAddress ?? DriverInstanceId; } /// /// Thrown when a per-device window is still open (05/STAB-8) /// — a fail-fast that costs no wire traffic. Read/write map it to BadCommunicationError /// via their generic catch, exactly as a real connect failure. /// private sealed class ConnectionThrottledException(string message) : Exception(message); private async Task EnsureConnectedAsync( DeviceState device, CancellationToken ct, bool bypassBackoff = false) { if (device.Client is { IsConnected: true } c) return c; // 05/STAB-8: inside an open backoff window a data-path / per-tick-loop caller fails fast — no // socket create, no wire connect. The probe loop bypasses this and drives failure/success. if (!bypassBackoff && !device.Backoff.ShouldAttempt(DateTime.UtcNow)) throw new ConnectionThrottledException( $"FOCAS connect to {device.Options.HostAddress} throttled — backoff window open after a recent connect failure."); // Discard the existing client (if any) before creating a new one. A client that is // non-null but not connected may have been disposed by a HandleRecycle race or a prior // teardown — retrying ConnectAsync on a disposed FocasWireClient hits ThrowIfDisposed and // returns a permanent BadCommunicationError with no recovery. Replacing it unconditionally // ensures EnsureConnectedAsync always works with a fresh, non-disposed instance. if (device.Client is not null) { device.Client.Dispose(); device.Client = null; } // Wrap the raw wire client so every operation on the device's single FOCAS/2 socket is // serialized (request→response on one socket cannot interleave) and time-bounded. Without // this, the equipment poll, fixed-tree loop, probe, and recycle loop collide on the shared // socket and a stalled read blocks forever — leaving bound tags at BadWaitingForInitialData. device.Client = new SynchronizedFocasClient(_clientFactory.Create(), _options.Timeout); try { await device.Client.ConnectAsync(device.ParsedAddress, _options.Timeout, ct).ConfigureAwait(false); } catch { device.Client.Dispose(); device.Client = null; device.Backoff.RecordFailure(DateTime.UtcNow); // 05/STAB-8: open the backoff window throw; } device.Backoff.RecordSuccess(); // 05/STAB-8: recovery resets the window immediately return device.Client; } /// Disposes the driver and releases all resources synchronously. public void Dispose() => DisposeAsync().AsTask().GetAwaiter().GetResult(); /// Disposes the driver and releases all resources asynchronously. /// A task that represents the asynchronous operation. public async ValueTask DisposeAsync() => await ShutdownAsync(CancellationToken.None).ConfigureAwait(false); /// /// Per-device fixed-tree cache populated once at first successful connect and /// read-only thereafter. Used by to render the /// tree + by for synchronous Identity/* reads. /// internal sealed record FocasFixedTreeCache( FocasSysInfo SysInfo, IReadOnlyList Axes, IReadOnlyList Spindles, IReadOnlyList SpindleMaxRpms, FocasFixedTreeCapabilities Capabilities); /// /// Per-device optional-API capability flags — which of the "this may or may not /// exist on this CNC series" calls succeeded at bootstrap. Drives per-series /// node suppression so a 16i that doesn't export cnc_rdspmaxrpm simply /// doesn't get a Spindle/{name}/MaxRpm node (instead of surfacing /// BadDeviceFailure on every read). /// internal sealed record FocasFixedTreeCapabilities( bool Spindles, // cnc_rdspdlname returned 1+ spindle names bool SpindleLoad, // cnc_rdspload bootstrap probe succeeded bool SpindleMaxRpm, // cnc_rdspmaxrpm bootstrap probe succeeded bool ServoLoad, // cnc_rdsvmeter bootstrap probe returned data bool ProgramInfo, // cnc_exeprgname2 + cnc_rdblkcount + cnc_rdopmode work bool Timers); // cnc_rdtimer works for at least PowerOn internal sealed class DeviceState(FocasHostAddress parsedAddress, FocasDeviceOptions options) { /// Gets the parsed host address. public FocasHostAddress ParsedAddress { get; } = parsedAddress; /// Gets the device configuration options. public FocasDeviceOptions Options { get; } = options; /// Gets or sets the FOCAS client instance. public IFocasClient? Client { get; set; } /// /// Per-device connect-attempt throttle (05/STAB-8). A dead CNC fails fast inside the /// backoff window instead of paying a full two-socket reconnect on every tick of each of /// the read / write / probe / fixed-tree / recycle loops; the probe loop bypasses it and a /// successful connect resets it. FOCAS's EnsureConnectedAsync is not gate-serialized /// (the loops already race the client swap by design), so this is best-effort — atomic /// enough on 64-bit for the int/DateTime state, and a benign extra/skipped attempt is the /// worst outcome of a race. /// public ConnectionBackoff Backoff { get; } = new(TimeSpan.FromSeconds(1), TimeSpan.FromSeconds(30)); /// Gets the lock object for probe synchronization. public object ProbeLock { get; } = new(); /// Gets or sets the current host connectivity state. public HostState HostState { get; set; } = HostState.Unknown; /// Gets or sets the timestamp when host state last changed. public DateTime HostStateChangedUtc { get; set; } = DateTime.UtcNow; /// Gets or sets the cancellation token source for the probe loop. public CancellationTokenSource? ProbeCts { get; set; } /// Gets or sets the cancellation token source for the recycle loop. public CancellationTokenSource? RecycleCts { get; set; } /// Gets or sets the cancellation token source for the fixed-tree loop. public CancellationTokenSource? FixedTreeCts { get; set; } /// Gets or sets the fixed-tree cache for this device. public FocasFixedTreeCache? FixedTreeCache { get; set; } /// /// Gets the last fixed-tree snapshots by field name. Double-typed so axis /// positions can carry the 10^PositionDecimalPlaces engineering-unit /// scale applied at ; integer fields /// (feed rate, spindle speed) widen to double on store. /// public ConcurrentDictionary LastFixedSnapshots { get; } = new(StringComparer.OrdinalIgnoreCase); /// Gets or sets the last program information snapshot. public FocasProgramInfo? LastProgramInfo { get; set; } /// Gets or sets the cached first-axis dynamic snapshot — feeds Program/Number, /MainNumber, /Sequence. public FocasDynamicSnapshot? LastProgramAxisRef { get; set; } /// Gets the last timer values by timer kind. public ConcurrentDictionary LastTimers { get; } = new(); /// Gets the last servo load percentages by servo name. public ConcurrentDictionary LastServoLoads { get; } = new(StringComparer.OrdinalIgnoreCase); /// Gets the last spindle load percentages by spindle index. public ConcurrentDictionary LastSpindleLoads { get; } = new(); /// /// Gets or sets the per-axis position decimal-place figures fetched once at init via /// cnc_getfigure (parallel to the axis-name list; index = axis). An auto figure /// for an axis WINS over the configured PositionDecimalPlaces; an empty list (or /// a failed/empty figure read) makes every axis fall back to that config knob. /// public IReadOnlyList PositionFigures { get; set; } = []; /// Disposes the FOCAS client instance. public void DisposeClient() { Client?.Dispose(); Client = null; } } }