[twincat] TwinCAT — Per-tag MaxDelay tuning #379

Merged
dohertj2 merged 1 commits from auto/twincat/3.1 into auto/driver-gaps 2026-04-26 01:47:47 -04:00
11 changed files with 261 additions and 9 deletions
Showing only changes of commit fb57717f6f - Show all commits

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@@ -103,10 +103,37 @@ otopcua-twincat-cli subscribe -n 192.168.1.40.1.1 -s GVL.Counter -t DInt -i 500
# Fall back to polling for runtimes where native notifications are constrained
otopcua-twincat-cli subscribe -n 192.168.1.40.1.1 -s GVL.Counter -t DInt -i 500 --poll-only
# Coalesce bursty changes — runtime buffers up to 500 ms before dispatch
otopcua-twincat-cli subscribe -n 192.168.1.40.1.1 -s GVL.Counter -t DInt -i 50 --max-delay-ms 500
```
| Flag | Default | Purpose |
|---|---|---|
| `-s` / `--symbol` | **required** | Symbol path — same format as `read` |
| `-t` / `--type` | `DInt` | IEC type (see Data types section) |
| `-i` / `--interval-ms` | `1000` | **Cycle time** — minimum interval between change checks the PLC runtime applies |
| `--max-delay-ms` | `0` | **Max coalescing window** — upper bound on how long the runtime buffers change events before dispatch. `0` = fire ASAP, no coalescing |
| `--poll-only` | off | Disable native notifications, use `PollGroupEngine` instead |
`-i` / `--interval-ms` and `--max-delay-ms` are different things and both flow
into the Beckhoff `NotificationSettings` ctor:
- **`--interval-ms`** is the *cycle*: the runtime checks for value changes at
most this often. Smaller = lower latency, higher CPU.
- **`--max-delay-ms`** is the *coalescing ceiling*: once a change is detected,
the runtime can hold it for up to this long before dispatching, which lets
it batch a burst of changes into a single callback. Default `0` means
every detected change fires immediately — same as the pre-PR-3.1 behaviour.
For high-frequency signals (a counter incrementing every 10 ms PLC cycle),
pair a small `-i` (so latency stays bounded) with a non-zero `--max-delay-ms`
(so the OPC UA queue downstream doesn't flood). For slow signals just leave
`--max-delay-ms` at `0`.
The subscribe banner announces which mechanism is in play — "ADS notification"
or "polling" — so it's obvious in screen-recorded bug reports.
or "polling" — and includes the `max-delay` value when set, so it's obvious
in screen-recorded bug reports.
`--poll-only` polls go through the same cached-handle path as `read`, so
repeated polls of the same symbol carry only a 4-byte handle on the wire

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@@ -96,6 +96,16 @@ CPU load or network jitter real notifications can coalesce. The fake fires
one callback per test invocation — real callback-coalescing behavior is
untested.
PR 3.1 (#313) makes the per-tag `MaxDelay` configurable via
`TwinCATTagDefinition.MaxDelayMs` — the runtime can buffer changes for up to
that many milliseconds before dispatch, deliberately coalescing bursty
high-frequency signals so the OPC UA queue downstream doesn't flood. Default
`null` / `0` preserves the pre-PR-3.1 "fire ASAP" behaviour.
`TwinCATMaxDelayTests.Driver_coalesces_notifications_at_max_delay` exercises
the wire-side coalescer end-to-end against `GVL_Fixture.nCounter`; the unit
suite (`TwinCATNativeNotificationTests`) covers the plumbing contract via
the `FakeTwinCATClient.FakeNotification.MaxDelayMs` capture.
### 4. TC2 vs TC3 variant handling
TwinCAT 2 (ADS v1) and TwinCAT 3 (ADS v2) have subtly different

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@@ -20,9 +20,18 @@ public sealed class SubscribeCommand : TwinCATCommandBase
"String / WString / Time / Date / DateTime / TimeOfDay (default DInt).")]
public TwinCATDataType DataType { get; init; } = TwinCATDataType.DInt;
[CommandOption("interval-ms", 'i', Description = "Publishing interval ms (default 1000).")]
[CommandOption("interval-ms", 'i', Description =
"Cycle time ms — minimum interval between change checks the PLC runtime applies " +
"(default 1000). Different from --max-delay-ms; see help for that flag.")]
public int IntervalMs { get; init; } = 1000;
[CommandOption("max-delay-ms", Description =
"Per-tag MaxDelay in ms (PR 3.1, issue #313) — upper bound on how long the runtime " +
"can buffer / coalesce change events before dispatch. 0 (default) = fire ASAP, no " +
"coalescing. Larger values (e.g. 500) reduce event rate on bursty signals so the " +
"OPC UA queue downstream doesn't flood. Distinct from --interval-ms (the cycle).")]
public int MaxDelayMs { get; init; } = 0;
public override async ValueTask ExecuteAsync(IConsole console)
{
ConfigureLogging();
@@ -34,7 +43,8 @@ public sealed class SubscribeCommand : TwinCATCommandBase
DeviceHostAddress: Gateway,
SymbolPath: SymbolPath,
DataType: DataType,
Writable: false);
Writable: false,
MaxDelayMs: MaxDelayMs > 0 ? MaxDelayMs : null);
var options = BuildOptions([tag]);
await using var driver = new TwinCATDriver(options, DriverInstanceId);
@@ -54,8 +64,9 @@ public sealed class SubscribeCommand : TwinCATCommandBase
handle = await driver.SubscribeAsync([tagName], TimeSpan.FromMilliseconds(IntervalMs), ct);
var mode = PollOnly ? "polling" : "ADS notification";
var coalesce = MaxDelayMs > 0 ? $", max-delay {MaxDelayMs}ms" : "";
await console.Output.WriteLineAsync(
$"Subscribed to {SymbolPath} @ {IntervalMs}ms ({mode}). Ctrl+C to stop.");
$"Subscribed to {SymbolPath} @ {IntervalMs}ms ({mode}{coalesce}). Ctrl+C to stop.");
try
{
await Task.Delay(System.Threading.Timeout.InfiniteTimeSpan, ct);

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@@ -434,6 +434,7 @@ internal sealed class AdsTwinCATClient : ITwinCATClient
TwinCATDataType type,
int? bitIndex,
TimeSpan cycleTime,
int maxDelayMs,
Action<string, object?> onChange,
CancellationToken cancellationToken)
{
@@ -442,8 +443,14 @@ internal sealed class AdsTwinCATClient : ITwinCATClient
// fires when the value differs; OnCycle fires every cycle. OnChange is the right default
// for OPC UA data-change semantics — the PLC already has the best view of "has this
// changed" so we let it decide.
//
// PR 3.1 (#313) — maxDelay is now per-tag tunable. 0 = "fire ASAP, no coalescing"
// (the pre-PR-3.1 default). Larger values let the runtime coalesce bursty changes
// so the OPC UA queue downstream doesn't flood under high-frequency signals. Same
// unit (100ns ticks) as cycleTicks; convert from the caller-supplied milliseconds.
var cycleTicks = (uint)Math.Max(1, cycleTime.Ticks / TimeSpan.TicksPerMillisecond * 10_000);
var settings = new NotificationSettings(AdsTransMode.OnChange, (int)cycleTicks, 0);
var maxDelayTicks = Math.Max(0, maxDelayMs) * 10_000;
var settings = new NotificationSettings(AdsTransMode.OnChange, (int)cycleTicks, maxDelayTicks);
// AddDeviceNotificationExAsync returns Task<ResultHandle>; AdsNotificationEx fires
// with the handle as part of the event args so we use the handle as the correlation

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@@ -96,6 +96,13 @@ public interface ITwinCATClient : IDisposable
/// <param name="type">Declared type; drives the native layout + callback value boxing.</param>
/// <param name="bitIndex">For BOOL-within-word tags — the bit to extract from the parent word.</param>
/// <param name="cycleTime">Minimum interval between change notifications (native-floor depends on target).</param>
/// <param name="maxDelayMs">
/// Per-tag <c>MaxDelay</c> in milliseconds — the upper bound on how long the runtime can
/// buffer / coalesce change events before dispatching them (PR 3.1 / issue #313).
/// <c>0</c> means "fire ASAP, no coalescing" (the pre-PR-3.1 default behaviour); larger
/// values let the runtime coalesce bursty high-frequency changes so the OPC UA queue
/// downstream doesn't flood. Plumbs straight into <c>NotificationSettings(mode, cycleTime, maxDelay)</c>.
/// </param>
/// <param name="onChange">Invoked with <c>(symbolPath, boxedValue)</c> per notification.</param>
/// <param name="cancellationToken">Cancels the initial registration; does not tear down an established notification.</param>
Task<ITwinCATNotificationHandle> AddNotificationAsync(
@@ -103,6 +110,7 @@ public interface ITwinCATClient : IDisposable
TwinCATDataType type,
int? bitIndex,
TimeSpan cycleTime,
int maxDelayMs,
Action<string, object?> onChange,
CancellationToken cancellationToken);

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@@ -472,8 +472,11 @@ public sealed class TwinCATDriver : IDriver, IReadable, IWritable, ITagDiscovery
var symbolName = parsed?.ToAdsSymbolName() ?? def.SymbolPath;
var bitIndex = parsed?.BitIndex;
// PR 3.1 (#313) — pass the per-tag MaxDelay (default 0 = current behaviour)
// through to NotificationSettings so the PLC can coalesce bursty changes.
var maxDelayMs = def.MaxDelayMs ?? 0;
var reg = await client.AddNotificationAsync(
symbolName, def.DataType, bitIndex, publishingInterval,
symbolName, def.DataType, bitIndex, publishingInterval, maxDelayMs,
(_, value) => OnDataChange?.Invoke(this,
new DataChangeEventArgs(handle, reference, new DataValueSnapshot(
value, TwinCATStatusMapper.Good, DateTime.UtcNow, DateTime.UtcNow))),

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@@ -50,6 +50,17 @@ public sealed record TwinCATDeviceOptions(
/// only whole-array support; multi-dim shapes flatten to the product on the wire and the
/// OPC UA layer reflects the rank via its own <c>ArrayDimensions</c> metadata.
/// </summary>
/// <remarks>
/// <para><b>MaxDelayMs</b> (PR 3.1, issue #313) is the optional per-tag <c>MaxDelay</c>
/// that flows into the native ADS <c>NotificationSettings(mode, cycleTime, maxDelay)</c>
/// ctor. <c>maxDelay</c> is the upper bound on how long the runtime can buffer /
/// coalesce change events before dispatching them. <c>null</c> / <c>0</c> (default)
/// means "fire ASAP, no coalescing" — same as the pre-PR-3.1 behaviour. Set to a larger
/// value (e.g. <c>500</c> ms) for bursty high-frequency signals where the OPC UA queue
/// would otherwise flood. Has no effect when <c>UseNativeNotifications=false</c> (the
/// polled fallback uses <c>PollGroupEngine</c>'s own publishing interval). Ignored for
/// whole-array tags — those bypass the native-notification path entirely.</para>
/// </remarks>
public sealed record TwinCATTagDefinition(
string Name,
string DeviceHostAddress,
@@ -57,7 +68,8 @@ public sealed record TwinCATTagDefinition(
TwinCATDataType DataType,
bool Writable = true,
bool WriteIdempotent = false,
int[]? ArrayDimensions = null);
int[]? ArrayDimensions = null,
int? MaxDelayMs = null);
public sealed class TwinCATProbeOptions
{

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@@ -0,0 +1,83 @@
using Shouldly;
using Xunit;
using ZB.MOM.WW.OtOpcUa.Core.Abstractions;
using ZB.MOM.WW.OtOpcUa.Driver.TwinCAT;
namespace ZB.MOM.WW.OtOpcUa.Driver.TwinCAT.IntegrationTests;
/// <summary>
/// PR 3.1 (#313) — per-tag <c>MaxDelay</c> coalescing observed on the wire. Subscribes
/// to <c>GVL_Fixture.nCounter</c> (the cycle-incrementing fixture counter) with a
/// 500 ms <c>MaxDelayMs</c>; over a 1 s observation window the runtime should batch
/// the per-cycle changes into ≤ 3 callbacks rather than one-per-PLC-cycle (~100 with a
/// 10 ms task) which is what <c>MaxDelay=0</c> would deliver.
/// </summary>
/// <remarks>
/// <para>Skipped via <see cref="TwinCATFactAttribute"/> when the XAR VM isn't reachable
/// / env vars aren't set. Build-only proof in CI; full runtime cover happens on the
/// XAR-equipped lab box.</para>
///
/// <para>The 1 s window + ≤ 3 events tolerance is generous on purpose — the runtime's
/// coalescer can still fire mid-window when the cycle accumulates a value-change burst,
/// and the test mostly cares that <i>coalescing happens at all</i> (i.e. it's
/// dramatically less than the no-coalescing baseline).</para>
/// </remarks>
[Collection("TwinCATXar")]
[Trait("Category", "Integration")]
[Trait("Simulator", "TwinCAT-XAR")]
public sealed class TwinCATMaxDelayTests(TwinCATXarFixture sim)
{
[TwinCATFact]
public async Task Driver_coalesces_notifications_at_max_delay()
{
if (sim.SkipReason is not null) Assert.Skip(sim.SkipReason);
var options = BuildOptions(sim);
await using var drv = new TwinCATDriver(options, driverInstanceId: "tc3-maxdelay");
await drv.InitializeAsync("{}", TestContext.Current.CancellationToken);
var observed = new List<DateTime>();
drv.OnDataChange += (_, _) =>
{
lock (observed) observed.Add(DateTime.UtcNow);
};
var handle = await drv.SubscribeAsync(
["Counter"], TimeSpan.FromMilliseconds(50),
TestContext.Current.CancellationToken);
// Observe for 1 s. With MAIN incrementing nCounter every 10 ms PLC cycle, the
// un-coalesced rate would be ~100 events; with MaxDelay=500 ms we expect ≤ 3
// (initial fire + at most two coalesce-window flushes).
await Task.Delay(TimeSpan.FromMilliseconds(1000), TestContext.Current.CancellationToken);
await drv.UnsubscribeAsync(handle, TestContext.Current.CancellationToken);
int count;
lock (observed) count = observed.Count;
count.ShouldBeLessThanOrEqualTo(
3,
$"MaxDelayMs=500 must coalesce nCounter changes — observed {count} events in 1 s");
}
private static TwinCATDriverOptions BuildOptions(TwinCATXarFixture sim) => new()
{
Devices = [
new TwinCATDeviceOptions(
HostAddress: $"ads://{sim.TargetNetId}:{sim.AmsPort}",
DeviceName: "XAR-VM"),
],
Tags = [
new TwinCATTagDefinition(
Name: "Counter",
DeviceHostAddress: $"ads://{sim.TargetNetId}:{sim.AmsPort}",
SymbolPath: "GVL_Fixture.nCounter",
DataType: TwinCATDataType.DInt,
MaxDelayMs: 500),
],
UseNativeNotifications = true,
Timeout = TimeSpan.FromSeconds(5),
// Disable probe so it doesn't race with the 1 s observation window.
Probe = new TwinCATProbeOptions { Enabled = false },
};
}

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@@ -71,6 +71,12 @@ GVL_Fixture.nCounter := GVL_Fixture.nCounter + 1;
- `PlcTask` — cyclic, 10 ms interval, priority 20
- Assigned to `MAIN`
> **Note (PR 3.1 / #313)**: `GVL_Fixture.nCounter` doubles as the
> coalescing-test driver for `TwinCATMaxDelayTests`. The 10 ms cycle +
> per-cycle increment in `MAIN` means a no-coalescing subscriber sees ~100
> events / s; with `MaxDelayMs=500` the test asserts ≤ 3 events / s. No new
> project state required.
## Performance scenarios
PR 2.1 (ADS Sum-read / Sum-write) ships an opt-in perf-tier integration test

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@@ -315,12 +315,13 @@ internal class FakeTwinCATClient : ITwinCATClient
public virtual Task<ITwinCATNotificationHandle> AddNotificationAsync(
string symbolPath, TwinCATDataType type, int? bitIndex, TimeSpan cycleTime,
int maxDelayMs,
Action<string, object?> onChange, CancellationToken cancellationToken)
{
if (ThrowOnAddNotification)
throw Exception ?? new InvalidOperationException("fake AddNotification failure");
var reg = new FakeNotification(symbolPath, type, bitIndex, onChange, this);
var reg = new FakeNotification(symbolPath, type, bitIndex, cycleTime, maxDelayMs, onChange, this);
Notifications.Add(reg);
return Task.FromResult<ITwinCATNotificationHandle>(reg);
}
@@ -352,11 +353,16 @@ internal class FakeTwinCATClient : ITwinCATClient
public sealed class FakeNotification(
string symbolPath, TwinCATDataType type, int? bitIndex,
TimeSpan cycleTime, int maxDelayMs,
Action<string, object?> onChange, FakeTwinCATClient owner) : ITwinCATNotificationHandle
{
public string SymbolPath { get; } = symbolPath;
public TwinCATDataType Type { get; } = type;
public int? BitIndex { get; } = bitIndex;
/// <summary>Cycle time the driver requested (PR 3.1 — captured for tests).</summary>
public TimeSpan CycleTime { get; } = cycleTime;
/// <summary>Per-tag MaxDelay in ms (PR 3.1 / #313). 0 = no coalescing.</summary>
public int MaxDelayMs { get; } = maxDelayMs;
public Action<string, object?> OnChange { get; } = onChange;
public bool Disposed { get; private set; }

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@@ -137,12 +137,13 @@ public sealed class TwinCATNativeNotificationTests
public override Task<ITwinCATNotificationHandle> AddNotificationAsync(
string symbolPath, TwinCATDataType type, int? bitIndex, TimeSpan cycleTime,
int maxDelayMs,
Action<string, object?> onChange, CancellationToken cancellationToken)
{
AddCallCount++;
if (AddCallCount > _succeedBefore)
throw new InvalidOperationException($"fake fail on call #{AddCallCount}");
return base.AddNotificationAsync(symbolPath, type, bitIndex, cycleTime, onChange, cancellationToken);
return base.AddNotificationAsync(symbolPath, type, bitIndex, cycleTime, maxDelayMs, onChange, cancellationToken);
}
}
@@ -187,6 +188,84 @@ public sealed class TwinCATNativeNotificationTests
await drv.UnsubscribeAsync(handle, CancellationToken.None);
}
// ---- PR 3.1 (#313) — per-tag MaxDelay tuning ----
[Fact]
public async Task Native_subscribe_default_MaxDelay_is_zero_per_tag()
{
// No MaxDelayMs on the tag → fake captures 0 (the pre-PR-3.1 "fire ASAP" default).
var (drv, factory) = NewNativeDriver(
new TwinCATTagDefinition("A", "ads://5.23.91.23.1.1:851", "MAIN.A", TwinCATDataType.DInt));
await drv.InitializeAsync("{}", CancellationToken.None);
_ = await drv.SubscribeAsync(["A"], TimeSpan.FromMilliseconds(100), CancellationToken.None);
factory.Clients[0].Notifications.Count.ShouldBe(1);
factory.Clients[0].Notifications[0].MaxDelayMs.ShouldBe(0);
}
[Fact]
public async Task Native_subscribe_plumbs_per_tag_MaxDelayMs_into_NotificationSettings()
{
var (drv, factory) = NewNativeDriver(
new TwinCATTagDefinition("A", "ads://5.23.91.23.1.1:851", "MAIN.A", TwinCATDataType.DInt,
MaxDelayMs: 500));
await drv.InitializeAsync("{}", CancellationToken.None);
_ = await drv.SubscribeAsync(["A"], TimeSpan.FromMilliseconds(100), CancellationToken.None);
factory.Clients[0].Notifications.Count.ShouldBe(1);
factory.Clients[0].Notifications[0].MaxDelayMs.ShouldBe(500);
}
[Fact]
public async Task Native_subscribe_per_tag_MaxDelay_values_flow_independently()
{
// Mixing tags in a single Subscribe call: each tag's MaxDelayMs lands on its own
// NotificationSettings, no cross-talk between subscriptions.
var (drv, factory) = NewNativeDriver(
new TwinCATTagDefinition("A", "ads://5.23.91.23.1.1:851", "MAIN.A", TwinCATDataType.DInt,
MaxDelayMs: 250),
new TwinCATTagDefinition("B", "ads://5.23.91.23.1.1:851", "MAIN.B", TwinCATDataType.DInt,
MaxDelayMs: 1000),
new TwinCATTagDefinition("C", "ads://5.23.91.23.1.1:851", "MAIN.C", TwinCATDataType.DInt));
await drv.InitializeAsync("{}", CancellationToken.None);
_ = await drv.SubscribeAsync(["A", "B", "C"], TimeSpan.FromMilliseconds(50), CancellationToken.None);
factory.Clients[0].Notifications.Count.ShouldBe(3);
var bySymbol = factory.Clients[0].Notifications
.ToDictionary(n => n.SymbolPath, n => n.MaxDelayMs, StringComparer.OrdinalIgnoreCase);
bySymbol["MAIN.A"].ShouldBe(250);
bySymbol["MAIN.B"].ShouldBe(1000);
bySymbol["MAIN.C"].ShouldBe(0); // unset = default
}
[Fact]
public void TagDefinition_MaxDelayMs_default_is_null()
{
// Defaulting MaxDelayMs on the record itself — preserves the call sites that don't
// set it (every existing TwinCATTagDefinition usage in tests + production).
var def = new TwinCATTagDefinition(
"X", "ads://5.23.91.23.1.1:851", "MAIN.X", TwinCATDataType.DInt);
def.MaxDelayMs.ShouldBeNull();
}
[Fact]
public void TagDefinition_MaxDelayMs_round_trips_via_record_with()
{
// The `with` expression is the closest thing to a DTO round-trip at this layer —
// confirms the new property is a regular init member that participates in equality
// / copy semantics. Caller-side serialisation layers (server / admin) layer their
// own DTOs on top of this record.
var def = new TwinCATTagDefinition(
"X", "ads://5.23.91.23.1.1:851", "MAIN.X", TwinCATDataType.DInt);
var withDelay = def with { MaxDelayMs = 750 };
withDelay.MaxDelayMs.ShouldBe(750);
// sanity — original is untouched
def.MaxDelayMs.ShouldBeNull();
}
[Fact]
public async Task Subscribe_handle_DiagnosticId_indicates_native_vs_poll()
{