Equipment tags were stuck at Bad_WaitingForInitialData on the deployed driver: the equipment poll, fixed-tree loop, probe and recycle shared one FOCAS/2 socket with no serialization, and the steady-state read had no timeout — concurrent reads collided and a stalled read hung forever, never overwriting the node's initial-data seed.
- SynchronizedFocasClient: per-device SemaphoreSlim gate + per-call timeout around every wire op (Connect/Probe gated, not double-bounded); wired in EnsureConnectedAsync. ReadAsync/WriteAsync map a per-call timeout to BadCommunicationError instead of rethrowing.
- FlexibleStringConverter on FOCAS config Series: the AdminUI persists the enum as a number ("series":6); accept number-or-string instead of throwing -> stub.
- FocasHostAddress.TryParse tolerates a scheme-less {ip}[:{port}] (AdminUI hostAddress form); canonical focas:// unchanged, malformed schemes still rejected.
247 FOCAS tests green; each fix has a regression test. Live-validated on wonder-app-vd03 (tags read Good).
First real FOCAS hardware contact (Makino Pro 5 / 31i-B @ 10.201.31.5). A full
v3 data-PDU capture corrected the initial diagnosis: the v3 block envelope is
identical to v1, so only specific payload structs / request math / one client
robustness gap were wrong — not "framing rewrites".
Fixes (all re-validated live through the fixed driver):
- version gate: accept inbound PDU {1,3}, keep emitting v1 (FocasWireProtocol).
- cnc_rdtimer: 8-byte {minute,msec} payload is little-endian (ParseTimer) — the
only decode with an in-range msec field.
- pmc_rdpmcrng: request range widened to the data-type byte width
(end = start + width - 1) so a Word/Long isn't truncated to 0 values
(was spurious BadOutOfRange); decode extracted to ParsePmcRange.
- cnc_rdsvmeter: per-axis LOADELM is 8 bytes (not 12) and names come from the
0x0089 block — ParseServoMeters fixes the misaligned 655360 garbage. Also the
"hang" was NetworkStream.ReadAsync not aborting a stalled socket: ReadExactlyAsync
now disposes the stream on cancellation so a stalled peer can't wedge a poll loop.
- cnc_rddynamic2: contract guard rejecting axis < 1 (driver poll already 1-based).
- FocasDriverProbe: run a real wire session (initiate + cnc_statinfo) instead of
degrading to Ok=true "TCP reachability only" when FWLIB is absent — a bare TCP
listener no longer reports HEALTHY.
cnc_rdparam (0x000e) is unsupported on this control — EW_FUNC across 14
request-framing variants x 4 known-present params; needs a reference FWLIB trace
or is restricted. Deferred (deployed config uses macros, not parameters).
Tests: FOCAS suite 234 green (+16), full solution builds 0 errors. Raw v3
captures checked in under tests/.../Fixtures/v3/. Capture tools under scripts/focas/.
Docs: docs/plans/2026-06-25-focas-pdu-v3-{30i-b-support,implementation-plan}.md,
docs/drivers/FOCAS.md, docs/v2/focas-version-matrix.md,
docs/deployments/wonder-app-vd03-makino-z-34184.md.
A rename-only deploy produced an IsEmpty plan that short-circuited before MaterialiseHierarchy,
leaving the OPC UA folder DisplayName stale. AddressSpacePlanner now diffs UnsAreas/UnsLines by
stable id into a RenamedFolders set (counted in IsEmpty); the applier refreshes the folder in
place via a new UpdateFolderDisplayName on ISurgicalAddressSpaceSink (forwarded through
DeferredAddressSpaceSink so it is NOT inert on driver hosts; falls back to rebuild when the sink
is non-surgical). DeploymentArtifact byte-parity untouched (rename rides the existing Name
round-trip). No EF migration, no serialized wire/proto contract change. +13 OpcUaServer tests, Runtime rebuild test.
- OpcUaServer-002: HistoryRead-Events NumValuesPerNode==0 now maps to unbounded (int.MaxValue) instead of the backend default-cap sentinel; no Core.Abstractions contract change (+EventMaxEvents helper tests)
- OpcUaServer-004: EnsureAddressSpaceCreated guard on public mutators -> clear InvalidOperationException instead of bare NRE if called pre-start (+tests)
- OpcUaServer-003: Deferred (endUtc inclusive/exclusive needs live Wonderware boundary confirmation)
- Configuration-013: wire DraftValidator.ValidateClusterTopology into AdminOperationsActor deploy gate (read-only, no migration) (+2 tests)
Cross-module fix from the review sweep. -018 (Medium): AbCipTagDto/AbCipMemberDto dropped
elementCount/isArray, so driver-config-authored array tags read as a single scalar. Added the
two optional JSON fields (additive; missing -> scalar as before) threaded into the tag def +
TDD.
Cross-module fix from the review sweep. -007 (Medium): OnTimedUnshelve built its AlarmCommand
with User=string.Empty, so Part9StateMachine.ApplyUnshelve rejected it (ArgumentException,
swallowed) and a TimedShelve never auto-expired. Pass the canonical 'system' user; the
AlarmAck-gate bypass is preserved. Repurposed the test that had encoded the bug.
Cross-module fix from the review sweep. -003 (Medium): the browser's JsonOpts lacked
JsonStringEnumConverter (the factory+probe both carry it), so AdminUI string-enum configs
(AuthType/SecurityPolicy/SecurityMode/TargetNamespaceKind) threw on deserialize. Added the
converter (accepts string AND numeric) + TDD.
Re-review at 7286d320. -008 (Low): ParseValue maps FormatException/OverflowException to a
clean CommandException (was raw stack trace) + tests. -009: FlushLogging() in all 5 commands'
finally blocks (parity with AbCip.Cli).
Re-review at 7286d320. -006 (Low): FlushLogging() in all command finally blocks + tests.
-007: rewrite the inaccurate handler-detach comment (cleanup is via await using disposal).
Re-review at 7286d320. -008 (Low): all four commands now FlushLogging() in finally (parity
with AbCip.Cli; subscribe could drop shutdown log lines) + IL-inspection test.
Re-review at 7286d320. -009: 'four'->'six' driver-CLI count in Program.cs. -010: ReadCommand
--type help no longer lists Structure (rejected at runtime) + pinning test.
Re-review at 7286d320. -012 (Medium): DisconnectAsync now snapshots+nulls the data/alarm
subscriptions under _subscriptionLock before async teardown (was racing RunFailoverAsync).
-013: SubscribeAlarmsAsync guarded by a semaphore (idempotent under concurrency). -014/-015:
forward CancellationToken through Delete/BrowseNext adapters. + TDD.
Re-review at 7286d320. -011: ack/confirm/enable/disable/shelve now pre-validate --node and
surface a clean CommandException (was a raw FormatException) + tests. -012: refresh stale
test count in docs/Client.CLI.md.
Re-review at 7286d320. -011: FrameWriter folded the sync WriteByte (could block on SslStream
past the call timeout) into one async 5-byte header write. -012: DefaultTcpConnectFactory
readonly. -013: wire-parity test for PerEventStatus [Key(4)]. No wire change.
Re-review at 7286d320. -014 (Medium): ReadAtTimeAsync didn't classify StartQuery failures,
so a connection-class failure left a dead connection, re-failed every timestamp, and returned
Success=true with all-Bad (no failover); now resets+fails over via a shared classifier + tests.
-015: refresh stale named-pipe comments to TCP (no wire change). -013 (silent cap truncation,
ties OpcUaServer-002/Core.Abstractions-009) deferred cross-module. NOTE: the SDK-touching tests
are net48 + native aahClientManaged and run only on Windows; macOS verifies build + the SDK-free
subset only.
Re-review at 7286d320. -013 (Medium, testing): the managed FOCAS/2 wire-decode layer
(BuildPdu/ParseResponseBlocks, incl. cnc_getfigure stride) had zero byte-level tests; added
15 (no decode bug found). -014 (spindle-load truncation heuristic) deferred bench-gated.
Note: runtime read path is now pure-managed TCP (no P/Invoke except the probe handshake).
Re-review at 7286d320. -017 (Medium): TwinCATTagDto lacked ArrayLength, so JSON-authored
pre-declared array tags were silently scalar (Phase-4c array path dead for them). Fix:
add ArrayLength to the DTO + thread through BuildTag with positive-value guard + TDD.
Re-review at 7286d320. -014 (Medium): Bit EncodeValue (no bitIndex) wrote SetInt8 while
DecodeValue read GetInt16 on a 16-bit B-file element, so a false write could round-trip
as true (stale high byte). Fix: SetInt16 + TDD. -015: tests pass CancellationToken.
Re-review at 7286d320. -016: BrowseRecursiveAsync now releases the server-side continuation
point on OperationCanceledException (BrowseNext releaseContinuationPoints:true) before
rethrowing (resolves the Browser-002 cross-cutting leak) + TDD.
Re-review at 7286d320. Modbus-013 (Low): bit RMW now routes the FC03 read through the
validated ReadRegisterBlockAsync (was raw-indexing readResp -> IndexOutOfRange on a truncated
PDU). Modbus-014 (Low): WriteAsync maps InvalidDataException to BadCommunicationError (was
BadInternalError), matching ReadAsync. + TDD.
Re-review at 7286d320. S7-015 (Medium): a Writable array tag had no WriteArrayAsync path
and silently returned BadCommunicationError on write; now rejected at init with a clear
NotSupportedException (read-only arrays still accepted) + TDD. S7-016 (factory JSON can't
produce array tags; needs AdminUI DTO) deferred.
Re-review at 7286d320. AbCip-016 (Medium): two cooperating defects made a declared array
member (e.g. REAL[4]) read one scalar/null — fan-out dropped ElementCount/IsArray, and
UdtMemberLayout.TryBuild ignored array members (mis-placing later members). Fix: thread
array shape through fan-out + opt whole-UDT grouping out when any member is an array + TDD.
AbCip-017 (severity-read StatusCode, Low) deferred.
Joseph Doherty