Commit Graph

2 Commits

Author SHA1 Message Date
Joseph Doherty
a6be2f77b5 FOCAS version-matrix stabilization (PR 1 of #220 split) — ship the cheap half of the hardware-free stability gap ahead of the Tier-C out-of-process split. Without any CNC or simulator on the bench, the highest-leverage move is to catch operator config errors at init time instead of at steady-state per-read. Adds FocasCncSeries enum (Unknown/16i/0i-D/0i-F family/30i family/PowerMotion-i) + FocasCapabilityMatrix static class that encodes the per-series documented ranges for macro variables (cnc_rdmacro/wrmacro), parameters (cnc_rdparam/wrparam), and PMC letters + byte ceilings (pmc_rdpmcrng/wrpmcrng) straight from the Fanuc FOCAS Developer Kit. FocasDeviceOptions gains a Series knob (defaults Unknown = permissive so pre-matrix configs don't break on upgrade). FocasDriver.InitializeAsync now calls FocasAddress.TryParse on every tag + runs FocasCapabilityMatrix.Validate against the owning device's declared series, throwing InvalidOperationException with a reason string that names both the series and the documented limit ("Parameter #30000 is outside the documented range [0, 29999] for Thirty_i") so an operator can tell whether the mismatch is in the config or in their declared CNC model. Unknown series skips validation entirely. Ships 46 new theory cases in FocasCapabilityMatrixTests.cs — covering every boundary in the matrix (widen 16i->0i-F: macro ceiling 999->9999, param 9999->14999; widen 0i-F->30i: PMC letters +K+T; PMC-number 16i=999/0i-D=1999/0i-F=9999/30i=59999), permissive Unknown-series behavior, rejection-message content, and case-insensitive PMC-letter matching. Widening a range without updating docs/v2/focas-version-matrix.md fails a test because every InlineData cites the row it reflects. Full FOCAS test suite stays at 165/165 passing (119 existing + 46 new). Also authors docs/v2/focas-version-matrix.md as the authoritative range reference with per-function citations, CNC-series era context, error-surface shape, and the link back to the matrix code; docs/v2/implementation/focas-isolation-plan.md as the multi-PR plan for #220 Tier-C isolation (Shared contracts -> Host skeleton -> move Fwlib32 calls -> Supervisor+respawn -> MMF+ops glue, 2200-3200 LOC across 5 PRs mirroring the Galaxy Tier-C topology); and promotes docs/drivers/FOCAS-Test-Fixture.md from "version-matrix coverage = no" to explicit coverage via the new test file + cross-links to the matrix and isolation-plan docs. Leaves task #220 open since isolation itself (the expensive half) is still ahead.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-20 13:44:37 -04:00
Joseph Doherty
285799a954 FOCAS PR 1 — Scaffolding + Core (FocasDriver skeleton + address parser + stub client). New Driver.FOCAS project for Fanuc CNC controllers (FS 0i/16i/18i/21i/30i/31i/32i/Series 35i/Power Mate i) talking via the Fanuc FOCAS/2 protocol. No NuGet reference to a FOCAS library — FWLIB (Fwlib32.dll) is Fanuc-proprietary + per-customer licensed + cannot be legally redistributed, so the driver is designed from the start to accept an IFocasClient supplied by the deployment side. Default IFocasClientFactory is UnimplementedFocasClientFactory which throws with a clear deployment-docs pointer at Create time so misconfigured servers fail fast rather than mysteriously hanging. Matches the pattern other drivers use for swappable wire layers (Modbus IModbusTransport, AbCip IAbCipTagFactory, TwinCAT ITwinCATClientFactory) — but uniquely, FOCAS ships without a production factory because of licensing. FocasHostAddress parses focas://{host}[:{port}] canonical form with default port 8193 (Fanuc-reserved FOCAS Ethernet port). Default-port stripping on ToString for roundtrip stability. Case-insensitive scheme. Rejects wrong scheme, empty body, invalid port, non-numeric port. FocasAddress handles the three addressing spaces a FOCAS driver touches — PMC (letter + byte + optional bit, X/Y for IO, F/G for PMC-CNC signals, R for internal relay, D for data table, C for counter, K for keep relay, A for message display, E for extended relay, T for timer, with .N bit syntax 0-7), CNC parameters (PARAM:n for a parameter number, PARAM:n/N for bit 0-31 of a parameter), macro variables (MACRO:n). Rejects unknown PMC letters, negative numbers, out-of-range bits (PMC 0-7, parameter 0-31), non-numeric fragments. FocasDataType — Bit / Byte / Int16 / Int32 / Float32 / Float64 / String covering the atomic types PMC reads + CNC parameters + macro variables return. ToDriverDataType widens to the Int32/Float32/Float64/Boolean/String surface. FocasStatusMapper covers the FWLIB EW_* return-code family documented in the FOCAS/1 + FOCAS/2 references — EW_OK=0, EW_FUNC=1 → BadNotSupported, EW_OVRFLOW=2/EW_NUMBER=3/EW_LENGTH=4 → BadOutOfRange, EW_PROT=5/EW_PASSWD=11 → BadNotWritable, EW_NOOPT=6/EW_VERSION=-9 → BadNotSupported, EW_ATTRIB=7 → BadTypeMismatch, EW_DATA=8 → BadNodeIdUnknown, EW_PARITY=9 → BadCommunicationError, EW_BUSY=-1 → BadDeviceFailure, EW_HANDLE=-8 → BadInternalError, EW_UNEXP=-10/EW_SOCKET=-16 → BadCommunicationError. IFocasClient + IFocasClientFactory abstraction — ConnectAsync, IsConnected, ReadAsync returning (value, status) tuple, WriteAsync returning status, ProbeAsync for IHostConnectivityProbe. Deployment supplies the real factory; driver assembly stays licence-clean. FocasDriverOptions + FocasDeviceOptions + FocasTagDefinition + FocasProbeOptions — one instance supports N CNCs, tags cross-key by HostAddress + use canonical FocasAddress strings. FocasDriver implements IDriver only (PRs 2-3 add read/write/discover/subscribe/probe/resolver). InitializeAsync parses each device HostAddress + fails fast on malformed strings → Faulted health. 65 new unit tests in FocasScaffoldingTests covering — 5 valid host forms + 8 invalid + default-port-strip ToString, 12 valid PMC addresses across all 11 canonical letters + 3 parameter forms with + without bit + 2 macro forms, 10 invalid address shapes, canonical roundtrip theory, data-type mapping theory, FWLIB EW_* status mapping theory (9 codes + unknown → generic), DriverType, multi-device Initialize + address parsing, malformed-address fault, shutdown, default factory throws NotSupportedException with deployment pointer + Fwlib32.dll mention. Total project count 31 src + 20 tests; full solution builds 0 errors. Other drivers untouched.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-19 19:47:52 -04:00