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Author	SHA1	Message	Date
Joseph Doherty	2d20aeb779	fix(opcua,drivers): carry driver status sub-codes to clients (#519 ) + health-write ordering (#517 ) #519 — a driver's OPC UA status code now reaches a client with its sub-code intact. DriverInstanceActor projected the driver's uint onto a 3-state Good/Uncertain/Bad enum and OtOpcUaNodeManager re-expanded Bad to a bare 0x80000000, so BadNoCommunication, BadTypeMismatch and BadNotSupported were indistinguishable on the wire and every driver's status constants (incl. the 16 #497 had just corrected) were diagnostic in logs only. Resolved by option (b): the raw uint rides AttributeValuePublished -> AttributeValueUpdate -> IOpcUaAddressSpaceSink.WriteValue, OpcUaQuality is deleted, and severity classification is a helper (OpcUaStatus.IsGood/IsUncertain/IsBad). The surface was wider than the issue costed (41 files, not "the sink and 3 implementations"): OpcUaQuality had non-driver producers with no uint to carry. Each got its natural code — BadInternalError for a failed virtual-tag script, BadNoCommunication for driver comms loss — and ScriptedAlarmHostActor's pair of mutually-inverse uint<->enum mappers is deleted, having round-tripped a code the engine already held. AddressSpaceApplier's removal writes deliberately keep the generic Bad: not losing a code the driver had is this issue; inventing one for the deploy path is a separate call. Behaviour change: WriteAlarmQuality fires its Part 9 event on a status-code change rather than a severity-bucket change. While the annotation was 3-state those were the same predicate; now a move between two Bad reasons changes what a subscriber reads. New SDK-free named constants live on Commons.OpcUa.OpcUaStatus, and StatusCodeParityTests is widened to cover them — that guard is reflection-driven, so it can only see a named constant, never an inline literal. #517 — the symptom is real but the issue named the wrong path and its fix was unsafe. ShutdownAsync cannot race: DriverInstanceActor calls it from PostStop, after the mailbox drains. (Core/Hosting/DriverHost, the one class with a concurrent GetHealth, has no production call site.) InitializeAsync can: it runs on a fire-and-forget Task.Run, and MTConnectDriver writes Healthy then starts loops that can throw into a catch which disposes the client before writing Faulted. Moving the write earlier, as suggested, inverts the terminal state — teardown drains in-flight loops that write health as they unwind, so a late loop could leave Healthy at rest with every connection closed. The fix is a bracket (conservative before, terminal after), applied to MTConnect's init-failure path only; shutdown keeps its single trailing write, and the rule plus the reachability table are documented on IDriver.ShutdownAsync. CalculationDriver.GetHealth returned a hard-coded Healthy that consulted nothing — Healthy before initialize, after shutdown and after dispose. Now derived from _running. Its test, named Health_is_always_Connected, asserted the defect and is replaced. Every new guard was falsified by breaking the production code and watching it go red. The two sub-code tests each assert two different Bad codes, since a single-code assertion could pass against a hard-coded constant under the old projection. Pre-existing failures, verified unchanged on a stashed tree and not chased: 4 in Driver.AbLegacy.IntegrationTests (slc500/micrologix/plc5 fixtures not up) and 3 in Host.IntegrationTests. Closes #517 Closes #519 Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo	2026-07-31 05:25:27 -04:00
Joseph Doherty	b95b99ba8e	fix(drivers): correct 16 wrong OPC UA status-code constants + guard them by reflection (#497 ) Every value verified against Opc.Ua.StatusCodes in the pinned SDK (1.5.378.106) by reflection, not by copying siblings. All are client-visible: OPC UA clients branch on status. The three named in #497: - Historian.Gateway SampleMapper "BadNoData" 0x800E0000 -> 0x809B0000 (0x800E0000 is BadServerHalted) - Galaxy "BadTimeout" 0x800B0000 -> 0x800A0000 (0x800B0000 is BadServiceUnsupported) - TwinCAT BadTypeMismatch 0x80730000 -> 0x80740000 (0x80730000 is BadWriteNotSupported) BadTypeMismatch was wrong in three MORE drivers the issue did not name — FOCAS, AbLegacy and AbCip carried the same 0x80730000. Every call site is a FormatException/InvalidCastException conversion failure, so the name was right and the value was wrong in all four. Adding the reflection guard then surfaced nine further defects offline tests had never checked: - Galaxy GoodLocalOverride 0x00D80000 -> 0x00960000 (not a UA code at all) - Galaxy UncertainLastUsableValue 0x40A40000 -> 0x40900000 - Galaxy UncertainSensorNotAccurate 0x408D0000 -> 0x40930000 - Galaxy UncertainEngineeringUnitsExceeded 0x408E0000 -> 0x40940000 - Galaxy UncertainSubNormal 0x408F0000 -> 0x40950000 - TwinCAT BadOutOfService 0x80BE0000 -> 0x808D0000 (was BadProtocolVersionUnsupported) - TwinCAT BadInvalidState 0x80350000 -> 0x80AF0000 (was BadAttributeIdInvalid) - AbCip/AbLegacy GoodMoreData 0x00A70000 -> 0x00A60000 (was GoodCommunicationEvent) - Historian.Gateway GatewayQualityMapper Good_LocalOverride 0x00D80000 -> 0x00960000 Galaxy's whole Uncertain block read as though the OPC DA quality byte could be shifted into the UA substatus position; it cannot — the substatuses are an unrelated enumeration. GatewayQualityMapper already held the correct table, which is what the Galaxy values are now reconciled against. Guard: StatusCodeParityTests (Core.Abstractions.Tests, which already project- references every driver) reflects over every `const uint` in the deployed ZB.MOM.WW.OtOpcUa.Driver.*.dll whose name reads as a status code, and asserts it equals Opc.Ua.StatusCodes.<name>. Discovery is by convention, so a new driver assembly referenced by that project is covered with no edit here. It went red on all nine defects above before the fixes and now checks 109 constants green. Because reflection can only see a NAMED constant, two inline literals were hoisted so the guard can reach them: Galaxy's BadTimeout/Bad into StatusCodeMap, and GatewayQualityMapper's 15-entry table into a new HistorianStatusCodes. An inline `0x800B0000u, // BadTimeout` at a call site is exactly how the Galaxy defect survived. The drivers stay SDK-free by design; only the test project references Opc.Ua.Core, as the oracle. Also corrected: tests that pinned the wrong values (Galaxy StatusCodeMapTests, SampleMapperTests, GatewayQualityMapperTests — all written from the same bad source), a mislabelled comment in DriverInstanceActorTests, and stale constants in two design docs, one of them the unexecuted MTConnect driver design that would have propagated BadNoData's wrong value into a new driver. The CLI's SnapshotFormatter value->name table was checked against the SDK and is correct; no change needed.	2026-07-25 15:34:31 -04:00

Author

SHA1

Message

Date

Joseph Doherty

2d20aeb779

fix(opcua,drivers): carry driver status sub-codes to clients (#519 ) + health-write ordering (#517 )

#519 — a driver's OPC UA status code now reaches a client with its sub-code intact.
DriverInstanceActor projected the driver's uint onto a 3-state Good/Uncertain/Bad enum
and OtOpcUaNodeManager re-expanded Bad to a bare 0x80000000, so BadNoCommunication,
BadTypeMismatch and BadNotSupported were indistinguishable on the wire and every
driver's status constants (incl. the 16 #497 had just corrected) were diagnostic in
logs only. Resolved by option (b): the raw uint rides AttributeValuePublished ->
AttributeValueUpdate -> IOpcUaAddressSpaceSink.WriteValue, OpcUaQuality is deleted, and
severity classification is a helper (OpcUaStatus.IsGood/IsUncertain/IsBad).

The surface was wider than the issue costed (41 files, not "the sink and 3
implementations"): OpcUaQuality had non-driver producers with no uint to carry.
Each got its natural code — BadInternalError for a failed virtual-tag script,
BadNoCommunication for driver comms loss — and ScriptedAlarmHostActor's pair of
mutually-inverse uint<->enum mappers is deleted, having round-tripped a code the
engine already held. AddressSpaceApplier's removal writes deliberately keep the
generic Bad: not losing a code the driver had is this issue; inventing one for the
deploy path is a separate call.

Behaviour change: WriteAlarmQuality fires its Part 9 event on a status-code change
rather than a severity-bucket change. While the annotation was 3-state those were the
same predicate; now a move between two Bad reasons changes what a subscriber reads.

New SDK-free named constants live on Commons.OpcUa.OpcUaStatus, and
StatusCodeParityTests is widened to cover them — that guard is reflection-driven, so
it can only see a named constant, never an inline literal.

#517 — the symptom is real but the issue named the wrong path and its fix was unsafe.
ShutdownAsync cannot race: DriverInstanceActor calls it from PostStop, after the
mailbox drains. (Core/Hosting/DriverHost, the one class with a concurrent GetHealth,
has no production call site.) InitializeAsync can: it runs on a fire-and-forget
Task.Run, and MTConnectDriver writes Healthy then starts loops that can throw into a
catch which disposes the client before writing Faulted.

Moving the write earlier, as suggested, inverts the terminal state — teardown drains
in-flight loops that write health as they unwind, so a late loop could leave Healthy at
rest with every connection closed. The fix is a bracket (conservative before, terminal
after), applied to MTConnect's init-failure path only; shutdown keeps its single
trailing write, and the rule plus the reachability table are documented on
IDriver.ShutdownAsync.

CalculationDriver.GetHealth returned a hard-coded Healthy that consulted nothing —
Healthy before initialize, after shutdown and after dispose. Now derived from _running.
Its test, named Health_is_always_Connected, asserted the defect and is replaced.

Every new guard was falsified by breaking the production code and watching it go red.
The two sub-code tests each assert two different Bad codes, since a single-code
assertion could pass against a hard-coded constant under the old projection.

Pre-existing failures, verified unchanged on a stashed tree and not chased: 4 in
Driver.AbLegacy.IntegrationTests (slc500/micrologix/plc5 fixtures not up) and 3 in
Host.IntegrationTests.

Closes #517
Closes #519

Claude-Session: https://claude.ai/code/session_015p7wGqy3YpZNCpDzTpGMKo

2026-07-31 05:25:27 -04:00

Joseph Doherty

b95b99ba8e

fix(drivers): correct 16 wrong OPC UA status-code constants + guard them by reflection (#497 )

Every value verified against Opc.Ua.StatusCodes in the pinned SDK (1.5.378.106) by
reflection, not by copying siblings. All are client-visible: OPC UA clients branch on
status.

The three named in #497:
  - Historian.Gateway SampleMapper "BadNoData"  0x800E0000 -> 0x809B0000
    (0x800E0000 is BadServerHalted)
  - Galaxy "BadTimeout"                         0x800B0000 -> 0x800A0000
    (0x800B0000 is BadServiceUnsupported)
  - TwinCAT BadTypeMismatch                     0x80730000 -> 0x80740000
    (0x80730000 is BadWriteNotSupported)

BadTypeMismatch was wrong in three MORE drivers the issue did not name — FOCAS,
AbLegacy and AbCip carried the same 0x80730000. Every call site is a
FormatException/InvalidCastException conversion failure, so the name was right and
the value was wrong in all four.

Adding the reflection guard then surfaced nine further defects offline tests had
never checked:
  - Galaxy GoodLocalOverride  0x00D80000 -> 0x00960000  (not a UA code at all)
  - Galaxy UncertainLastUsableValue        0x40A40000 -> 0x40900000
  - Galaxy UncertainSensorNotAccurate      0x408D0000 -> 0x40930000
  - Galaxy UncertainEngineeringUnitsExceeded 0x408E0000 -> 0x40940000
  - Galaxy UncertainSubNormal              0x408F0000 -> 0x40950000
  - TwinCAT BadOutOfService   0x80BE0000 -> 0x808D0000 (was BadProtocolVersionUnsupported)
  - TwinCAT BadInvalidState   0x80350000 -> 0x80AF0000 (was BadAttributeIdInvalid)
  - AbCip/AbLegacy GoodMoreData 0x00A70000 -> 0x00A60000 (was GoodCommunicationEvent)
  - Historian.Gateway GatewayQualityMapper Good_LocalOverride 0x00D80000 -> 0x00960000

Galaxy's whole Uncertain block read as though the OPC DA quality byte could be
shifted into the UA substatus position; it cannot — the substatuses are an unrelated
enumeration. GatewayQualityMapper already held the correct table, which is what the
Galaxy values are now reconciled against.

Guard: StatusCodeParityTests (Core.Abstractions.Tests, which already project-
references every driver) reflects over every `const uint` in the deployed
ZB.MOM.WW.OtOpcUa.Driver.*.dll whose name reads as a status code, and asserts it
equals Opc.Ua.StatusCodes.<name>. Discovery is by convention, so a new driver
assembly referenced by that project is covered with no edit here. It went red on all
nine defects above before the fixes and now checks 109 constants green.

Because reflection can only see a NAMED constant, two inline literals were hoisted so
the guard can reach them: Galaxy's BadTimeout/Bad into StatusCodeMap, and
GatewayQualityMapper's 15-entry table into a new HistorianStatusCodes. An inline
`0x800B0000u, // BadTimeout` at a call site is exactly how the Galaxy defect survived.

The drivers stay SDK-free by design; only the test project references Opc.Ua.Core,
as the oracle.

Also corrected: tests that pinned the wrong values (Galaxy StatusCodeMapTests,
SampleMapperTests, GatewayQualityMapperTests — all written from the same bad source),
a mislabelled comment in DriverInstanceActorTests, and stale constants in two design
docs, one of them the unexecuted MTConnect driver design that would have propagated
BadNoData's wrong value into a new driver.

The CLI's SnapshotFormatter value->name table was checked against the SDK and is
correct; no change needed.

2026-07-25 15:34:31 -04:00

2 Commits