Commit Graph

7 Commits

Author SHA1 Message Date
Joseph Doherty
ad7d811f69 Task #142 — Modbus multi-unit-ID per TCP connection (gateway support)
Lifts the previous "one driver = one slave" assumption so a single Modbus
driver instance can front N RTU slaves behind one Ethernet gateway (Anybus,
ProSoft, Lantronix style). Each tag carries an optional UnitId that drives
the MBAP unit-id byte per-PDU, and the IPerCallHostResolver contract surfaces
per-slave host strings so per-PLC circuit breakers fire per-slave (matches
the AB CIP template documented in docs/v2/multi-host-dispatch.md).

Changes:

- ModbusTagDefinition gains optional UnitId (byte?). Null = use driver-level
  ModbusDriverOptions.UnitId (preserves single-slave deployments verbatim).
- ResolveUnitId(tag) helper computed once per ReadOneAsync / WriteOneAsync
  call; passed through ReadRegisterBlockAsync / ReadBitBlockAsync /
  ReadRegisterBlockChunkedAsync / ReadBitBlockChunkedAsync explicitly. The
  probe loop continues using driver-level UnitId (the probe is a
  connection-health check, not slave-specific).
- ModbusDriver implements IPerCallHostResolver. ResolveHost(fullReference)
  returns "host:port/unitN" — distinct strings per slave so the resilience
  pipeline keys breakers on the right granularity. Unknown references fall
  back to the bare HostName (single-slave behaviour).
- BitInRegister RMW path also threads the per-tag UnitId through both the
  read and write halves so a multi-slave deployment stays correct under bit-
  level writes.
- Factory DTO + JSON binding extended with the per-tag UnitId field.

Tests (4 new ModbusMultiUnitTests):
- Per-tag UnitId routes to the correct slave in the MBAP header (driver-level
  UnitId=99 must NOT appear when both tags override).
- Tag without override falls back to driver-level UnitId.
- IPerCallHostResolver returns distinct "host:port/unitN" strings per slave.
- Unknown reference returns the bare HostName fallback.

Existing 220 unit tests + 107 addressing tests still green. Per-PLC breaker
isolation under simulated dead slaves is verifiable via the existing AB CIP
test infra; live coverage lands as an integration test in the #138 docs/e2e
refresh.
2026-04-25 00:16:41 -04:00
Joseph Doherty
4cf0b4eb73 Task #144 — Modbus family-native parser branch (DL205 / MELSEC)
Promotes DirectLogicAddress + MelsecAddress from "utility helpers an engineer
calls manually" to "first-class branch of ModbusAddressParser." Users can now
paste DL205-native (V2000, Y0, C100, X17, SP10) and MELSEC-native (D100, M50,
X20 hex/octal, Y0) addresses directly into TagConfig and the parser handles
the PLC-native → Modbus PDU translation.

Changes:

- Both helper files moved into the shared Driver.Modbus.Addressing assembly
  (same namespace, zero-churn for callers). Required because the parser
  needs to call them and the dependency direction is parser→helpers, not
  the other way.
- New ModbusFamily enum (Generic / DL205 / MELSEC) on
  ModbusDriverOptions.Family. Generic preserves pre-#144 behaviour exactly.
- ModbusDriverOptions.MelsecSubFamily picks the X/Y notation (Q_L_iQR hex
  vs F_iQF octal). Default Q_L_iQR.
- ModbusAddressParser.Parse now takes optional family + sub-family hints.
  When non-Generic, family-native parsing runs FIRST; on miss falls back to
  Modicon / mnemonic. Cross-family ambiguity (C100 = Modicon coil under
  Generic, DL205 control relay under DL205) is unambiguous within one
  driver instance.
- Suffix grammar composes with native addresses: V2000:F:CDAB:5 parses
  end-to-end as DL205 V-memory at PDU 1024 + Float32 + word-swap + array of 5.
- Bit suffix composes too: V2000.7 parses as bit 7 of HR[1024].
- Factory DTO fields Family / MelsecSubFamily flow through to BuildTag so
  the JSON binding can drive everything per-driver.

Tests: 16 new ModbusFamilyParserTests covering DL205 V/Y/C/X/SP, MELSEC
D/M/X/Y, sub-family hex-vs-octal disambiguation, cross-family C100 ambiguity,
fallback to Modicon when native misses, and grammar composition with bit/
byte-order/array modifiers. Existing 91 parser tests still green; 220 driver
tests still green.

Caveat: bank-base offsets for MELSEC X/Y/M default to 0 in the grammar
string. Sites with non-zero "Modbus Device Assignment Parameter" bases must
use the structured tag form to override — addressed in the docs refresh
(#138).
2026-04-25 00:10:43 -04:00
Joseph Doherty
4bffe879c5 Task #141 — Modbus subscribe-side knobs (deadband + write-on-change)
Two driver-side filters that ≥5 of 6 surveyed vendors expose:

1. Per-tag Deadband (double?, on ModbusTagDefinition) — when set, the
   PollGroupEngine onChange callback suppresses publishes whose distance
   from the last-published value is below the threshold. Reduces wire
   traffic to OPC UA clients on noisy analog signals (flow meters,
   temperatures). Numeric scalar types only — Bool / BitInRegister / String
   / array tags publish unconditionally.

2. WriteOnChangeOnly (bool, on ModbusDriverOptions) — when true, the driver
   short-circuits writes whose value matches the most recent successful
   write to that tag. Saves PLC bandwidth on clients that re-publish the
   same setpoint every scan. Cache invalidates on any read that returns a
   different value, so HMI-side changes don't get masked.

Both default off so existing deployments see no behaviour change.

Implementation:
- ShouldPublish guard wraps the existing OnDataChange invocation. First sample
  always passes through (no baseline); subsequent samples compare via
  Convert.ToDouble for the cross-numeric-type math.
- IsRedundantWrite check at the top of WriteAsync; on success the cache is
  populated. Object.Equals handles boxed-numeric equality; arrays are
  excluded (reference-equality would never match anyway).
- ReadAsync invalidates the WriteOnChangeOnly cache when the new value
  differs from the cached last-written value.

Tests (5 new ModbusSubscribeOptionsTests):
- Deadband suppresses sub-threshold changes (100 → 102 → 106 → 107 with
  deadband=5 publishes 100 and 106 only).
- Deadband=null still publishes every change.
- WriteOnChangeOnly suppresses 3 identical 42 writes (only first hits wire).
- WriteOnChangeOnly default false hits the wire every time.
- Read-divergence cache invalidation: external panel write to 99, our
  client's re-write of 42 must NOT be suppressed.

220/220 unit tests green; existing ProtocolOptions tests hardened against
probe-loop noise by disabling the probe in their fixtures.
2026-04-25 00:05:25 -04:00
Joseph Doherty
55f4044a69 Task #140 — Modbus protocol-behavior knobs
Adds ModbusDriverOptions knobs that ≥4 of 6 surveyed vendors expose:

1. MaxCoilsPerRead (ushort, default 2000) — separate from MaxRegistersPerRead
   because coil packing (1 bit per coil) and register packing (16 bits each)
   have different spec ceilings. Coil-array reads above the cap auto-chunk
   the same way register reads have always done. New ReadBitBlockChunkedAsync
   re-assembles per-chunk LSB-first bitmaps into one logical bitmap.

2. UseFC15ForSingleCoilWrites (default false) — forces FC15 (Write Multiple
   Coils with quantity=1) for single-coil writes instead of the default FC05
   (Write Single Coil). Safety / audit PLCs that only accept the multi-write
   codes need this.

3. UseFC16ForSingleRegisterWrites (default false) — same idea for FC16 vs
   FC06 on single holding-register writes.

4. DisableFC23 (default false) — placeholder no-op for the future block-read
   coalescing (#143) work that may opt into FC23 (Read/Write Multiple
   Registers). Lets deployments pre-disable FC23 for PLCs that won't accept
   it, before we ship the optimisation that emits it.

Defaults preserve the historical wire output bit-for-bit (FC05/FC06 for
singles, no chunking under 2000 coils, no FC23). Factory DTO + JSON-binding
extended with parallel fields.

6 new ModbusProtocolOptionsTests covering: defaults, FC05→FC15 forcing,
FC06→FC16 forcing, MaxCoilsPerRead chunking math (2500 coils / 2000 cap →
2 reads of 2000 + 500). Existing 209 unit tests still green.
2026-04-24 23:59:04 -04:00
Joseph Doherty
6cf20131fe Task #139 — Modbus connection-layer config knobs (keep-alive / idle / reconnect)
Promotes the previously hardcoded transport-layer settings to ModbusDriverOptions
so users can tune them through DriverConfig JSON without recompiling.

Three new option groups:

1. KeepAlive (ModbusKeepAliveOptions): Enabled / Time / Interval / RetryCount.
   Defaults preserve the historical PR 53 wire output exactly (Enabled=true,
   Time=30s, Interval=10s, RetryCount=3). Set Enabled=false for PLCs that
   reject SO_KEEPALIVE.

2. IdleDisconnectTimeout (TimeSpan?): when set, the transport tracks last-PDU-
   success and proactively closes + reconnects on the next request after the
   threshold. Defends against silent NAT / firewall socket reaping. Default
   null = disabled (no behaviour change).

3. Reconnect (ModbusReconnectOptions): InitialDelay / MaxDelay /
   BackoffMultiplier for the post-drop reconnect loop. Defaults
   (InitialDelay=0, MaxDelay=30s, Multiplier=2.0) preserve the historical
   immediate-retry behaviour for the first attempt and add geometric backoff
   only if the reconnect itself fails. Capped at 10 attempts before propagating.

ModbusTcpTransport ctor extended with optional keepAlive / idleDisconnect /
reconnect parameters; existing 4-arg call sites continue to compile. Factory
DTO gains parallel KeepAlive / IdleDisconnectMs / Reconnect fields with
default-aware binding.

5 new ModbusConnectionOptionsTests covering the default-preservation contract
(every default field matches pre-#139) and the JSON-binding round-trip for
each knob group. Existing 204 unit tests still green.
2026-04-24 23:53:26 -04:00
Joseph Doherty
850b816873 Task #137 — Modbus per-tag suffix grammar (type / bit / byte-order / array)
Adds the full Wonderware/Kepware/Ignition-style address suffix grammar so
users paste tag spreadsheets without per-tag manual translation:

  <region><offset>[.<bit>][:<type>[<len>]][:<order>][:<count>]

Examples that now parse end-to-end:
  40001                          HoldingRegisters[0], Int16
  400001                         same, 6-digit form
  40001.5                        bit 5 of HR[0]
  40001:F                        Float32 (HR[0..1])
  40001:F:CDAB                   word-swapped Float32
  40001:STR20                    20-char ASCII string
  HR1:DI                         Int32 via mnemonic region
  C100                           Coils[99] (mnemonic)
  40001:F:5                      Float32[5] array (3-field shorthand)
  40001:I:CDAB:10                Int16[10] word-swapped (4-field strict)

Driver-side plumbing:
- ModbusAddressParser + ParsedModbusAddress in the shared Addressing
  assembly. 91 parser tests (every grammar variant + malformed shapes).
- ModbusDataType / ModbusByteOrder moved to shared (with the same namespace
  so callers compile unchanged). ModbusByteOrder gains ByteSwap (BADC) and
  FullReverse (DCBA) alongside the existing BigEndian (ABCD) and WordSwap
  (CDAB).
- NormalizeWordOrder extended to honor all four orders for both 4-byte and
  8-byte values. Old WordSwap behavior preserved bit-for-bit.
- ModbusTagDefinition gains optional ArrayCount.
- ReadOneAsync / WriteOneAsync handle array fan-out: one FC03/04 read covers
  N consecutive register-typed elements, decoded into a typed array (short[],
  float[], etc.). Coil arrays use FC01 reads + FC15 writes (FakeTransport
  in tests gains FC15 support to match).
- DriverAttributeInfo IsArray / ArrayDim flow from ArrayCount so the OPC UA
  address space surfaces ValueRank=1 + ArrayDimensions to clients.
- ModbusDriverFactoryExtensions gains AddressString DTO field. When
  present, the parser drives Region/Address/DataType/ByteOrder/Bit/
  StringLength/ArrayCount; structured fields (Writable, WriteIdempotent,
  StringByteOrder) still come from the DTO. Existing structured tag rows
  keep working unchanged.

Tests: 91 parser unit tests (Driver.Modbus.Addressing.Tests, all green) +
204 driver tests including new ModbusByteOrderTests (BADC/DCBA roundtrips
across Int32/Float32/Float64) and ModbusArrayTests (Int16[5], Float32[3]
CDAB, Coil[10], length-mismatch error, IsArray/ArrayDim discovery).
Solution-wide build clean.

Caveat: grammar names (type codes, byte-order mnemonics, the :count
shorthand) were synthesized from training-era vendor docs. Verify against
current Kepware Modbus Ethernet Driver Help and Ignition Modbus Addressing
manuals before freezing for production deployments — naming may need a
back-compat layer if vendor wording has shifted.
2026-04-24 23:49:22 -04:00
Joseph Doherty
55245a962e Task #210 — Modbus server-side factory + seed SQL (closes first of #209 umbrella)
Parent: #209. Adds the server-side wiring so a Config DB `DriverType='Modbus'`
row actually boots a Modbus driver instance + publishes its tags under OPC UA
NodeIds, instead of being silently skipped by DriverInstanceBootstrapper.

Changes:
 - `ModbusDriverFactoryExtensions` (new) — mirrors
   `GalaxyProxyDriverFactoryExtensions` + `FocasDriverFactoryExtensions`.
   `DriverTypeName="Modbus"`, `CreateInstance` deserialises
   `ModbusDriverConfigDto` (Host/Port/UnitId/TimeoutMs/Probe/Tags) to a full
   `ModbusDriverOptions` and hands back a `ModbusDriver`. Strict enum parsing
   (Region / DataType / ByteOrder / StringByteOrder) — unknown values fail
   fast with an explicit "expected one of" error rather than at first read.
 - `Program.cs` — register the factory after Galaxy + FOCAS.
 - `Driver.Modbus.csproj` — add `Core` project reference (the DI-free factory
   needs `DriverFactoryRegistry` from `Core.Hosting`). Matches the FOCAS
   driver's reference shape.
 - `Server.csproj` — add the `Driver.Modbus` ProjectReference so the
   Program.cs registration compiles against the same assembly the server
   loads at runtime.
 - `scripts/smoke/seed-modbus-smoke.sql` (new) — one-cluster smoke seed
   modelled on `seed-phase-7-smoke.sql`. Creates a `modbus-smoke` cluster +
   `modbus-smoke-node` + Draft generation + Namespace + UnsArea/UnsLine/
   Equipment + one Modbus `DriverInstance` pointing at the pymodbus standard
   fixture (`127.0.0.1:5020`) + one Tag at `HR[200]:UInt16`, ending in
   `EXEC sp_PublishGeneration`. HR[100] is deliberately *not* used because
   pymodbus `standard.json` runs an auto-increment action on that register.

Full-solution build: 0 errors, only the pre-existing xUnit1051 warnings.

AB CIP / S7 / AB Legacy factories follow in their own PRs per #211 / #212 /
#213. Live boot verification happens in the exit-gate PR once all four
factories are in place.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-21 11:06:08 -04:00