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Author	SHA1	Message	Date
Joseph Doherty	7b49ea13c7	TwinCAT XAR integration fixture — scaffold the code + docs so the Hyper-V VM + .tsproj drop in without fixture-code changes. Mirrors the AB CIP Logix Emulate scaffold shipped in PR #165 : tier-gated smoke tests that skip cleanly when the VM isn't reachable, a project README documenting exactly what the XAR needs to run, fixture-coverage doc promoting TwinCAT from "no integration fixture" to "scaffolded + needs operational setup". The actual Beckhoff-side work (provision VM, install XAR, author tsproj, rotate 7-day trial) lives in #221 + the new TwinCatProject/README.md walkthrough. New project tests/ZB.MOM.WW.OtOpcUa.Driver.TwinCAT.IntegrationTests/ with four pieces. TwinCATXarFixture — TCP probe against the ADS-over-TCP port 48898 on the host from TWINCAT_TARGET_HOST env var, requires TWINCAT_TARGET_NETID for the target AmsNetId, optional TWINCAT_TARGET_PORT for runtime 2+ (default 851 = PLC runtime 1). Doesn't own a lifecycle — XAR can't run in Docker because it bypasses the Windows kernel scheduler to hit real-time cycles, so the VM stays operator-managed. Explicit skip reasons surface the setup steps (start VM, set env vars, reactivate trial license) instead of a confusing hang. TwinCATFactAttribute + TwinCATTheoryAttribute — xunit skip gate matching AbServerFactAttribute / OpcPlcCollection patterns. TwinCAT3SmokeTests — three smoke tests through the real AdsTwinCATClient + real ADS over TCP. Driver_reads_seeded_DINT_through_real_ADS reads GVL_Fixture.nCounter, asserts >= 1234 (MAIN increments every cycle so an exact match would race). Driver_write_then_read_round_trip_on_scratch_REAL writes 42.5 to GVL_Fixture.rSetpoint + reads back, catches the ADS write path regression that unit tests can't see. Driver_subscribe_receives_native_ADS_notifications_on_counter_changes validates the #189 native-notification path end-to-end — AddDeviceNotification fires OnDataChange at the PLC cycle boundary, the test observes one firing within 3 s. All three gated on TWINCAT_TARGET_HOST + NETID; skip via TwinCATFactAttribute when unset, verified in this commit with 3 clean [SKIP] results. TwinCatProject/README.md — the tsproj state the smoke tests depend on. GVL_Fixture with nCounter:DINT:=1234 + rSetpoint:REAL:=0.0 + bFlag:BOOL:=TRUE; MAIN program with the single-line ladder `GVL_Fixture.nCounter := GVL_Fixture.nCounter + 1;`; PlcTask cyclic @ 10 ms priority 20; PLC runtime 1 (AMS port 851). Explains why tsproj over the compiled bootproject (text-diffable, rebuildable, no per-install state). Full XAR VM setup walkthrough — Hyper-V Gen 2 VM, TC3 XAE+XAR install, noting the AmsNetId from the tray icon, bilateral route configuration (VM System Manager → Routes + dev box StaticRoutes.xml), project import, Activate Configuration + Run Mode. License-rotation section walks through two options — scheduled TcActivate.exe /reactivate via Task Scheduler (not officially Beckhoff-supported, reportedly works on current builds) or paid runtime license (~$1k one-time per runtime per CPU). Final section shows the exact env-var recipe + dotnet test command on the dev box. docs/drivers/TwinCAT-Test-Fixture.md — flipped TL;DR from "there is no integration fixture" to "scaffolding lives at tests/..., remaining operational work is VM + tsproj + license rotation". "What the fixture is" gains an Integration section describing the XAR VM target. "What it actually covers" gains an Integration subsection listing the three named smoke tests. Follow-up candidates rewritten — the #1 item used to be "TwinCAT 3 runtime on CI" as a speculative option; now it's concrete "XAR VM live-population" with a link to #221 + the project README for the operational walkthrough. License rotation becomes #2 with both automation paths. Key fixture / config files list adds the three new files + the project README. docs/drivers/README.md coverage-map row updated from "no integration fixture" to "XAR-VM integration scaffolding". Solution file picks up the new tests/ZB.MOM.WW.OtOpcUa.Driver.TwinCAT.IntegrationTests entry alongside the existing TwinCAT.Tests. xunit CollectionDefinition added to TwinCATXarFixture after the first build revealed the [Collection("TwinCATXar")] reference on TwinCAT3SmokeTests had no matching registration. Build 0 errors; 3 skip-clean test outcomes verified. #221 stays open as in_progress until the VM + tsproj land. Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>	2026-04-20 13:11:17 -04:00
Joseph Doherty	1d3544f18e	S7 integration fixture — python-snap7 server closes the wire-level coverage gap (#216 ) + per-driver fixture coverage docs for every driver in the fleet. Closes #216 . Two shipments in one PR because the docs landed as I surveyed each driver's fixture + the S7 work is the first wire-level-gap closer pulled from that survey. S7 integration — AbCip/Modbus already have real-simulator integration suites; S7 had zero wire-level coverage despite being a Tier-A driver (all unit tests mocked IS7Client). Picked python-snap7's `snap7.server.Server` over raw Snap7 C library because `pip install` beats per-OS binary-pin maintenance, the package ships a Python __main__ shim that mirrors our existing pymodbus serve.ps1 + *.json pattern structurally, and the python-snap7 project is actively maintained. New project `tests/ZB.MOM.WW.OtOpcUa.Driver.S7.IntegrationTests/` with four moving parts: (a) `Snap7ServerFixture` — collection-scoped TCP probe on `localhost:1102` that sets `SkipReason` when the simulator's not running, matching the `ModbusSimulatorFixture` shape one directory over (same S7_SIM_ENDPOINT env var override convention for pointing at a real S7 CPU on port 102); (b) `PythonSnap7/` — `serve.ps1` wrapper + `server.py` shim + `s7_1500.json` seed profile + `README.md` documenting install / run / known limitations; (c) `S7_1500/S7_1500Profile.cs` — driver-side `S7DriverOptions` whose tag addresses map 1:1 to the JSON profile's seed offsets (DB1.DBW0 u16, DB1.DBW10 i16, DB1.DBD20 i32, DB1.DBD30 f32, DB1.DBX50.3 bool, DB1.DBW100 scratch); (d) `S7_1500SmokeTests` — three tests proving typed reads + write-then-read round-trip work through real S7netplus + real ISO-on-TCP + real snap7 server. Picked port 1102 default instead of S7-standard 102 because 102 is privileged on Linux + triggers Windows Firewall prompt; S7netplus 0.20 has a 5-arg `Plc(CpuType, host, port, rack, slot)` ctor that lets the driver honour `S7DriverOptions.Port`, but the existing driver code called the 4-arg overload + silently hardcoded 102. One-line driver fix (S7Driver.cs:87) threads `_options.Port` through — the S7 unit suite (58/58) still passes unchanged because every unit test uses a fake IS7Client that never sees the real ctor. Server seed-type matrix in `server.py` covers u8 / i8 / u16 / i16 / u32 / i32 / f32 / bool-with-bit / ascii (S7 STRING with max_len header). register_area takes the SrvArea enum value, not the string name — a 15-minute debug after the first test run caught that; documented inline. Per-driver test-fixture coverage docs — eight new files in `docs/drivers/` laying out what each driver's harness actually benchmarks vs. what's trusted from field deployments. Pattern mirrors the AbServer-Test-Fixture.md doc that shipped earlier in this arc: TL;DR → What the fixture is → What it actually covers → What it does NOT cover → When-to-trust table → Follow-up candidates → Key files. Ugly truth the survey made visible: Galaxy + Modbus + (now) S7 + AB CIP have real wire-level coverage; AB Legacy / TwinCAT / FOCAS / OpcUaClient are still contract-only because their libraries ship no fake + no open-source simulator exists (AB Legacy PCCC), no public simulator exists (FOCAS), the vendor SDK has no in-process fake (TwinCAT/ADS.NET), or the test wiring just hasn't happened yet (OpcUaClient could trivially loopback against this repo's own server — flagged as #215). Each doc names the specific follow-up route: Snap7 server for S7 (done), TwinCAT 3 developer-runtime auto-restart for TwinCAT, Tier-C out-of-process Host for FOCAS, lab rigs for AB Legacy + hardware-gated bits of the others. `docs/drivers/README.md` gains a coverage-map section linking all eight. Tracking tasks #215-#222 filed for each PR-able follow-up. Build clean (driver + integration project + docs); S7.Tests 58/58 (unchanged); S7.IntegrationTests 3/3 (new, verified end-to-end against a live python-snap7 server: `driver_reads_seeded_u16_through_real_S7comm`, `driver_reads_seeded_typed_batch`, `driver_write_then_read_round_trip_on_scratch_word`). Next fixture follow-up is #215 (OpcUaClient loopback against own server) — highest ROI of the remaining set, zero external deps. Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>	2026-04-20 11:29:15 -04:00

Author

SHA1

Message

Date

Joseph Doherty

7b49ea13c7

TwinCAT XAR integration fixture — scaffold the code + docs so the Hyper-V VM + .tsproj drop in without fixture-code changes. Mirrors the AB CIP Logix Emulate scaffold shipped in PR #165 : tier-gated smoke tests that skip cleanly when the VM isn't reachable, a project README documenting exactly what the XAR needs to run, fixture-coverage doc promoting TwinCAT from "no integration fixture" to "scaffolded + needs operational setup". The actual Beckhoff-side work (provision VM, install XAR, author tsproj, rotate 7-day trial) lives in #221 + the new TwinCatProject/README.md walkthrough.

New project tests/ZB.MOM.WW.OtOpcUa.Driver.TwinCAT.IntegrationTests/ with four pieces. TwinCATXarFixture — TCP probe against the ADS-over-TCP port 48898 on the host from TWINCAT_TARGET_HOST env var, requires TWINCAT_TARGET_NETID for the target AmsNetId, optional TWINCAT_TARGET_PORT for runtime 2+ (default 851 = PLC runtime 1). Doesn't own a lifecycle — XAR can't run in Docker because it bypasses the Windows kernel scheduler to hit real-time cycles, so the VM stays operator-managed. Explicit skip reasons surface the setup steps (start VM, set env vars, reactivate trial license) instead of a confusing hang. TwinCATFactAttribute + TwinCATTheoryAttribute — xunit skip gate matching AbServerFactAttribute / OpcPlcCollection patterns.

TwinCAT3SmokeTests — three smoke tests through the real AdsTwinCATClient + real ADS over TCP. Driver_reads_seeded_DINT_through_real_ADS reads GVL_Fixture.nCounter, asserts >= 1234 (MAIN increments every cycle so an exact match would race). Driver_write_then_read_round_trip_on_scratch_REAL writes 42.5 to GVL_Fixture.rSetpoint + reads back, catches the ADS write path regression that unit tests can't see. Driver_subscribe_receives_native_ADS_notifications_on_counter_changes validates the #189 native-notification path end-to-end — AddDeviceNotification fires OnDataChange at the PLC cycle boundary, the test observes one firing within 3 s. All three gated on TWINCAT_TARGET_HOST + NETID; skip via TwinCATFactAttribute when unset, verified in this commit with 3 clean [SKIP] results.

TwinCatProject/README.md — the tsproj state the smoke tests depend on. GVL_Fixture with nCounter:DINT:=1234 + rSetpoint:REAL:=0.0 + bFlag:BOOL:=TRUE; MAIN program with the single-line ladder `GVL_Fixture.nCounter := GVL_Fixture.nCounter + 1;`; PlcTask cyclic @ 10 ms priority 20; PLC runtime 1 (AMS port 851). Explains why tsproj over the compiled bootproject (text-diffable, rebuildable, no per-install state). Full XAR VM setup walkthrough — Hyper-V Gen 2 VM, TC3 XAE+XAR install, noting the AmsNetId from the tray icon, bilateral route configuration (VM System Manager → Routes + dev box StaticRoutes.xml), project import, Activate Configuration + Run Mode. License-rotation section walks through two options — scheduled TcActivate.exe /reactivate via Task Scheduler (not officially Beckhoff-supported, reportedly works on current builds) or paid runtime license (~$1k one-time per runtime per CPU). Final section shows the exact env-var recipe + dotnet test command on the dev box.

docs/drivers/TwinCAT-Test-Fixture.md — flipped TL;DR from "there is no integration fixture" to "scaffolding lives at tests/..., remaining operational work is VM + tsproj + license rotation". "What the fixture is" gains an Integration section describing the XAR VM target. "What it actually covers" gains an Integration subsection listing the three named smoke tests. Follow-up candidates rewritten — the #1 item used to be "TwinCAT 3 runtime on CI" as a speculative option; now it's concrete "XAR VM live-population" with a link to #221 + the project README for the operational walkthrough. License rotation becomes #2 with both automation paths. Key fixture / config files list adds the three new files + the project README. docs/drivers/README.md coverage-map row updated from "no integration fixture" to "XAR-VM integration scaffolding".

Solution file picks up the new tests/ZB.MOM.WW.OtOpcUa.Driver.TwinCAT.IntegrationTests entry alongside the existing TwinCAT.Tests. xunit CollectionDefinition added to TwinCATXarFixture after the first build revealed the [Collection("TwinCATXar")] reference on TwinCAT3SmokeTests had no matching registration. Build 0 errors; 3 skip-clean test outcomes verified. #221 stays open as in_progress until the VM + tsproj land.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>

2026-04-20 13:11:17 -04:00

Joseph Doherty

1d3544f18e

S7 integration fixture — python-snap7 server closes the wire-level coverage gap (#216 ) + per-driver fixture coverage docs for every driver in the fleet. Closes #216 . Two shipments in one PR because the docs landed as I surveyed each driver's fixture + the S7 work is the first wire-level-gap closer pulled from that survey.

S7 integration — AbCip/Modbus already have real-simulator integration suites; S7 had zero wire-level coverage despite being a Tier-A driver (all unit tests mocked IS7Client). Picked python-snap7's `snap7.server.Server` over raw Snap7 C library because `pip install` beats per-OS binary-pin maintenance, the package ships a Python __main__ shim that mirrors our existing pymodbus serve.ps1 + *.json pattern structurally, and the python-snap7 project is actively maintained. New project `tests/ZB.MOM.WW.OtOpcUa.Driver.S7.IntegrationTests/` with four moving parts: (a) `Snap7ServerFixture` — collection-scoped TCP probe on `localhost:1102` that sets `SkipReason` when the simulator's not running, matching the `ModbusSimulatorFixture` shape one directory over (same S7_SIM_ENDPOINT env var override convention for pointing at a real S7 CPU on port 102); (b) `PythonSnap7/` — `serve.ps1` wrapper + `server.py` shim + `s7_1500.json` seed profile + `README.md` documenting install / run / known limitations; (c) `S7_1500/S7_1500Profile.cs` — driver-side `S7DriverOptions` whose tag addresses map 1:1 to the JSON profile's seed offsets (DB1.DBW0 u16, DB1.DBW10 i16, DB1.DBD20 i32, DB1.DBD30 f32, DB1.DBX50.3 bool, DB1.DBW100 scratch); (d) `S7_1500SmokeTests` — three tests proving typed reads + write-then-read round-trip work through real S7netplus + real ISO-on-TCP + real snap7 server. Picked port 1102 default instead of S7-standard 102 because 102 is privileged on Linux + triggers Windows Firewall prompt; S7netplus 0.20 has a 5-arg `Plc(CpuType, host, port, rack, slot)` ctor that lets the driver honour `S7DriverOptions.Port`, but the existing driver code called the 4-arg overload + silently hardcoded 102. One-line driver fix (S7Driver.cs:87) threads `_options.Port` through — the S7 unit suite (58/58) still passes unchanged because every unit test uses a fake IS7Client that never sees the real ctor. Server seed-type matrix in `server.py` covers u8 / i8 / u16 / i16 / u32 / i32 / f32 / bool-with-bit / ascii (S7 STRING with max_len header). register_area takes the SrvArea enum value, not the string name — a 15-minute debug after the first test run caught that; documented inline.

Per-driver test-fixture coverage docs — eight new files in `docs/drivers/` laying out what each driver's harness actually benchmarks vs. what's trusted from field deployments. Pattern mirrors the AbServer-Test-Fixture.md doc that shipped earlier in this arc: TL;DR → What the fixture is → What it actually covers → What it does NOT cover → When-to-trust table → Follow-up candidates → Key files. Ugly truth the survey made visible: Galaxy + Modbus + (now) S7 + AB CIP have real wire-level coverage; AB Legacy / TwinCAT / FOCAS / OpcUaClient are still contract-only because their libraries ship no fake + no open-source simulator exists (AB Legacy PCCC), no public simulator exists (FOCAS), the vendor SDK has no in-process fake (TwinCAT/ADS.NET), or the test wiring just hasn't happened yet (OpcUaClient could trivially loopback against this repo's own server — flagged as #215). Each doc names the specific follow-up route: Snap7 server for S7 (done), TwinCAT 3 developer-runtime auto-restart for TwinCAT, Tier-C out-of-process Host for FOCAS, lab rigs for AB Legacy + hardware-gated bits of the others. `docs/drivers/README.md` gains a coverage-map section linking all eight. Tracking tasks #215-#222 filed for each PR-able follow-up.

Build clean (driver + integration project + docs); S7.Tests 58/58 (unchanged); S7.IntegrationTests 3/3 (new, verified end-to-end against a live python-snap7 server: `driver_reads_seeded_u16_through_real_S7comm`, `driver_reads_seeded_typed_batch`, `driver_write_then_read_round_trip_on_scratch_word`). Next fixture follow-up is #215 (OpcUaClient loopback against own server) — highest ROI of the remaining set, zero external deps.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>

2026-04-20 11:29:15 -04:00

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