Joseph Doherty
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eea31dcc4e
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Phase 3 PR 24 — Modbus PLC data type extensions. Extends ModbusDataType beyond the textbook Int16/UInt16/Int32/UInt32/Float32 set with Int64/UInt64/Float64 (4-register types), BitInRegister (single bit within a holding register, BitIndex 0-15 LSB-first), and String (ASCII packed 2 chars per register with StringLength-driven sizing). Adds ModbusByteOrder enum on ModbusTagDefinition covering the two word-orderings that matter in the real PLC population: BigEndian (ABCD — Modbus TCP standard, Schneider PLCs that follow it strictly) and WordSwap (CDAB — Siemens S7 family, several Allen-Bradley series, some Modicon families). NormalizeWordOrder helper reverses word pairs in-place for 32-bit values and reverses all four words for 64-bit values (keeps bytes big-endian within each register, which is universal; swaps only the word positions). Internal codec surface switched from (bytes, ModbusDataType) pairs to (bytes, ModbusTagDefinition) because the tag carries the ByteOrder + BitIndex + StringLength context the codec needs; RegisterCount similarly takes the tag so strings can compute ceil(StringLength/2). DriverDataType mapping in MapDataType extended to cover the new logical types — Int64/UInt64 widen to Int32 (PR 25 follow-up: extend DriverDataType enum with Int64 to avoid precision loss), Float64 maps to DriverDataType.Float64, String maps to DriverDataType.String, BitInRegister surfaces as Boolean, all other mappings preserved. BitInRegister writes throw a deliberate InvalidOperationException with a 'read-modify-write' hint — to atomically flip a single bit the driver needs to FC03 the register, OR/AND in the bit, then FC06 it back; that's a separate PR because the bit-modify atomicity story needs a per-register mutex and optional compare-and-write semantics. Everything else (decoder paths for both byte orders, Int64/UInt64/Float64 encode + decode, bit-index extraction across both register halves, String nul-truncation on decode, String nul-padding on encode) ships here. Tests (21 new ModbusDataTypeTests): RegisterCount_returns_correct_register_count_per_type theory (10 rows covering every numeric type); RegisterCount_for_String_rounds_up_to_register_pair theory (5 rows including the 0-char edge case that returns 0 registers); Int32_BigEndian_decodes_ABCD_layout + Int32_WordSwap_decodes_CDAB_layout + Float32_WordSwap_encode_decode_roundtrips (covers the two most-common 32-bit orderings); Int64_BigEndian_roundtrips + UInt64_WordSwap_reverses_four_words (word-swap on 64-bit reverses the four-word layout explicitly, with the test computing the expected wire shape by hand rather than trusting the implementation) + Float64_roundtrips_under_word_swap (3.14159265358979 survives the round-trip with 1e-12 tolerance); BitInRegister_extracts_bit_at_index theory (6 rows including LSB, MSB, and arbitrary bits in a multi-bit mask); BitInRegister_write_is_not_supported_in_PR24 (asserts the exception message steers the reader to the 'read-modify-write' follow-up); String_decodes_ASCII_packed_two_chars_per_register (decodes 'HELLO!' from 3 packed registers with the 'HELLO!'u8 test-only UTF-8 literal which happens to equal the ASCII bytes for this ASCII input); String_decode_truncates_at_first_nul ('Hi' padded with nuls reads back as 'Hi'); String_encode_nul_pads_remaining_bytes (short input writes remaining bytes as 0). Full solution: 0 errors, 217 unit + integration tests pass (22 + 30 new Modbus = 52 Modbus total, 165 pre-existing). ModbusDriver capability footprint now matches the most common industrial PLC workloads — Siemens S7 + Allen-Bradley + Modicon all supported via ByteOrder config without driver forks.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
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2026-04-18 12:27:12 -04:00 |
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Joseph Doherty
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268b12edec
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Phase 3 PR 23 — Modbus IHostConnectivityProbe. ModbusDriver now implements 6 of 8 capability interfaces (adds IHostConnectivityProbe alongside IDriver + ITagDiscovery + IReadable + IWritable + ISubscribable from the earlier PRs). Background probe loop kicks off in InitializeAsync when ModbusProbeOptions.Enabled is true, sends a cheap FC03 read-1-register at ProbeAddress (default 0) every Interval (default 5s) with a per-tick Timeout (default 2s), and tracks the single Modbus endpoint's state in the HostState machine. Initial state = Unknown; first successful probe transitions to Running; any transport/timeout failure transitions to Stopped; recovery transitions back to Running. OnHostStatusChanged fires exactly on transitions (not on repeat successes — prevents event-spam on a healthy connection). HostName format is 'host:port' so the Admin UI can display the endpoint uniformly with Galaxy platforms/engines in the fleet status dashboard. GetHostStatuses returns a single-item list with the current state + last-change timestamp (Modbus driver talks to exactly one endpoint per instance — operators spin up multiple driver instances for multi-PLC deployments). ShutdownAsync cancels the probe CTS before tearing down the transport so the loop can't log a spurious Stopped after intentional shutdown (OperationCanceledException caught separately from the 'real' transport errors). ModbusDriverOptions extended with ModbusProbeOptions sub-record (Enabled default true, Interval 5s, Timeout 2s, ProbeAddress ushort for PLCs that have register-0 policies; most PLCs tolerate an FC03 at 0 but some industrial gateways lock it). Tests (7 new ModbusProbeTests): Initial_state_is_Unknown_before_first_probe_tick (probe disabled, state stays Unknown, HostName formatted); First_successful_probe_transitions_to_Running (enabled, waits for probe count + event queue, asserts Unknown → Running with correct OldState/NewState); Transport_failure_transitions_to_Stopped (flip fake.Reachable = false mid-run, wait for state diff); Recovery_transitions_Stopped_back_to_Running (up → down → up, asserts ≥ 3 transitions); Repeated_successful_probes_do_not_generate_duplicate_Running_events (several hundred ms of stable probes, count stays at 1); Disabled_probe_stays_Unknown_and_fires_no_events (safety guard when operator wants to disable probing); Shutdown_stops_the_probe_loop (probe count captured at shutdown, delay 400ms, assert ≤ 1 extra to tolerate the narrow race where an in-flight tick completes after shutdown — the contract is 'no new ticks scheduled' not 'instantaneous freeze'). FlappyTransport fake exposes a volatile Reachable flag so tests can toggle the PLC availability mid-run, + ProbeCount counter so tests can assert the loop actually issued requests. WaitForStateAsync helper polls GetHostStatuses up to a deadline; tolerates scheduler jitter on slow CI runners. Full solution: 0 errors, 202 unit + integration tests pass (22 Modbus + 180 pre-existing).
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
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2026-04-18 12:12:00 -04:00 |
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Joseph Doherty
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18b3e24710
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Phase 3 PR 22 — Modbus ISubscribable via polling overlay. Modbus has no push model at the wire protocol (unlike MXAccess's OnDataChange callback or OPC UA's own Subscription service), so the driver layers a per-subscription polling loop on top of the existing IReadable path: SubscribeAsync returns an opaque ModbusSubscriptionHandle, starts a background Task.Run that sleeps for the requested publishing interval (floored to 100ms so a misconfigured sub-10ms request doesn't hammer the PLC), reads every subscribed tag through the same FC01/03/04 path the one-shot ReadAsync uses, diffs the returned DataValueSnapshot against the last known value per tag, and raises OnDataChange exactly when (a) it's the first poll (initial-data push per OPC UA Part 4 convention) or (b) boxed value changed or (c) StatusCode changed — stable values don't generate event traffic after the initial push, matching the v1 MXAccess OnDataChange shape. SubscriptionState record holds the handle + tag list + interval + per-subscription CancellationTokenSource + ConcurrentDictionary<string,DataValueSnapshot> LastValues; UnsubscribeAsync removes the state from _subscriptions and cancels the CTS, stopping the polling loop cleanly. Multiple overlapping subscriptions each get their own polling Task so a slow PLC on one subscription can't stall the others. ShutdownAsync cancels every active subscription CTS before tearing down the transport so the driver doesn't leave orphaned polling tasks pumping requests against a disposed socket. Transient poll errors are swallowed inside the loop (the loop continues to the next tick) — the driver's health surface reflects the last-known Degraded state from the underlying ReadAsync path. OperationCanceledException is caught separately to exit the loop silently on unsubscribe/shutdown. Tests (6 new ModbusSubscriptionTests): Initial_poll_raises_OnDataChange_for_every_subscribed_tag asserts the initial-data push fires once per tag in the subscribe call (2 tags → 2 events with FullReference='Level' and FullReference='Temp'); Unchanged_values_do_not_raise_after_initial_poll lets the loop run ~5 cycles at 100ms with a stable register value, asserts only the initial push fires (no event spam on stable tags); Value_change_between_polls_raises_OnDataChange mutates the fake register bank between poll ticks and asserts a second event fires with the new value (verified via e.Snapshot.Value.ShouldBe((short)200)); Unsubscribe_stops_the_polling_loop captures the event count right after UnsubscribeAsync, mutates a register that would have triggered a change if polling continued, asserts the count stays the same after 400ms; SubscribeAsync_floors_intervals_below_100ms passes a 10ms interval + asserts only 1 event fires across 300ms (if the floor weren't enforced we'd see 30 — the test asserts the floor semantically by counting events on stable data); Multiple_subscriptions_fire_independently creates two subs on different tags, unsubscribes only one, mutates the other's tag, asserts only the surviving sub emits while the unsubscribed one stays at its pre-unsubscribe count. FakeTransport in this test file is scoped to FC03 only since that's all the subscription path exercises — keeps the test doubles minimal and the failure modes obvious. WaitForCountAsync helper polls a ConcurrentQueue up to a deadline, makes the tests tolerant of scheduler jitter on slow CI runners. Full solution: 0 errors, 195 tests pass (6 new subscription + 9 existing Modbus + 180 pre-existing). ModbusDriver now implements IDriver + ITagDiscovery + IReadable + IWritable + ISubscribable — five of the eight capability interfaces. IAlarmSource + IHistoryProvider remain unimplemented because Modbus has no wire-level alarm or history semantics; IHostConnectivityProbe is a plausible future addition (treat transport disconnect as a Stopped signal) but needs the socket-level connection-state tracking plumbed through IModbusTransport which is its own PR.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
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2026-04-18 12:03:39 -04:00 |
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Joseph Doherty
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058c3dddd3
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Phase 3 PR 21 — Modbus TCP driver: first native-protocol greenfield for v2. New src/Driver.Modbus project with ModbusDriver implementing IDriver + ITagDiscovery + IReadable + IWritable. Validates the driver-agnostic abstractions (IAddressSpaceBuilder, DriverAttributeInfo, DataValueSnapshot, WriteRequest/WriteResult) generalize beyond Galaxy — nothing Galaxy-specific is used here. ModbusDriverOptions carries Host/Port/UnitId/Timeout + a pre-declared tag list (Modbus has no discovery protocol — tags are configuration). IModbusTransport abstracts the socket layer so tests swap in-memory fakes; concrete ModbusTcpTransport speaks the MBAP ADU (TxId + Protocol=0 + Length + UnitId + PDU) over TcpClient, serializes requests through a semaphore for single-flight in-order responses, validates the response TxId matches, surfaces server exception PDUs as ModbusException with function code + exception code. DiscoverAsync streams one folder per driver with a BaseDataVariable per tag + DriverAttributeInfo that flags writable tags as SecurityClassification.Operate vs ViewOnly for read-only regions. ReadAsync routes per-tag by ModbusRegion: FC01 for Coils, FC02 for DiscreteInputs, FC03 for HoldingRegisters, FC04 for InputRegisters; register values decoded through System.Buffers.Binary.BinaryPrimitives (BigEndian for single-register Int16/UInt16 + two-register Int32/UInt32/Float32 per standard modbus word-swap conventions). WriteAsync uses FC05 (Write Single Coil with 0xFF00/0x0000 encoding) for booleans, FC06 (Write Single Register) for 16-bit types, FC16 (Write Multiple Registers) for 32-bit types. Unknown tag → BadNodeIdUnknown; write to InputRegister or DiscreteInput or Writable=false tag → BadNotWritable; exception during transport → BadInternalError + driver health Degraded. Subscriptions + Historian + Alarms deliberately out of scope — Modbus has no push model (subscribe would be a polling overlay, additive PR) and no history/alarm semantics at the protocol level. Tests (9 new ModbusDriverTests): InitializeAsync connects + populates the tag map + sets health=Healthy; Read Int16 from HoldingRegister returns BigEndian value; Read Float32 spans two registers BigEndian (IEEE 754 single for 25.5f round-trips exactly); Read Coil returns boolean from the bit-packed response; unknown tag name returns BadNodeIdUnknown without an exception; Write UInt16 round-trips via FC06; Write Float32 uses FC16 (two-register write verified by decoding back through the fake register bank); Write to InputRegister returns BadNotWritable; Discover streams one folder + one variable per tag with correct DriverDataType mapping (Int16/Int32→Int32, UInt16/UInt32→Int32, Float32→Float32, Bool→Boolean). FakeTransport simulates a 256-register/256-coil bank + implements the 7 function codes the driver uses. slnx updated with the new src + tests entries. Full solution post-add: 0 errors, 189 tests pass (9 Modbus + 180 pre-existing). IDriver abstraction validated against a fundamentally different protocol — Modbus TCP has no AlarmExtension, no ScanState, no IPC boundary, no historian, no LDAP — and the same builder/reader/writer contract plugged straight in. Future PRs on this driver: ISubscribable via a polling loop, IHostConnectivityProbe for dead-device detection, PLC-specific data-type extensions (Int64/BCD/string-in-registers).
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
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2026-04-18 11:55:21 -04:00 |
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