Phase 6 reconcile — merge adjustments into plan bodies, add decisions #143-162, scaffold compliance stubs

After shipping the four Phase 6 plan drafts (PRs 77-80), the adversarial-review
adjustments lived only as trailing "Review" sections. An implementer reading
Stream A would find the original unadjusted guidance, then have to cross-reference
the review to reconcile. This PR makes the plans genuinely executable:

1. Merges every ACCEPTed review finding into the actual Scope / Stream / Compliance
   sections of each phase plan:
   - phase-6-1: Scope table rewrite (per-capability retry, (instance,host) pipeline key,
     MemoryTracking vs MemoryRecycle split, hybrid watchdog formula, demand-aware
     wedge detector, generation-sealed LiteDB). Streams A/B/D + Compliance rewritten.
   - phase-6-2: AuthorizationDecision tri-state, control/data-plane separation,
     MembershipFreshnessInterval (15 min), AuthCacheMaxStaleness (5 min),
     subscription stamp-and-reevaluate. Stream C widened to 11 OPC UA operations.
   - phase-6-3: 8-state ServiceLevel matrix (OPC UA Part 5 §6.3.34-compliant),
     two-layer peer probe (/healthz + UaHealthProbe), apply-lease via await using,
     publish-generation fencing, InvalidTopology runtime state, ServerUriArray
     self-first + peers. New Stream F (interop matrix + Galaxy failover).
   - phase-6-4: DraftRevisionToken concurrency control, staged-import via
     EquipmentImportBatch with user-scoped visibility, CSV header version marker,
     decision-#117-aligned identifier columns, 1000-row diff cap,
     decision-#139 OPC 40010 fields, Identification inherits Equipment ACL.

2. Appends decisions #143 through #162 to docs/v2/plan.md capturing the
   architectural commitments the adjustments created. Each decision carries its
   dated rationale so future readers know why the choice was made.

3. Scaffolds scripts/compliance/phase-6-{1,2,3,4}-compliance.ps1 — PowerShell
   stubs with Assert-Todo / Assert-Pass / Assert-Fail helpers. Every check
   maps to a Stream task ID from the corresponding phase plan. Currently all
   checks are TODO and scripts exit 0; each implementation task is responsible
   for replacing its TODO with a real check before closing that task. Saved
   as UTF-8 with BOM so Windows PowerShell 5.1 parses em-dash characters
   without breaking.

Net result: the Phase 6.1 plan is genuinely ready to execute. Stream A.3 can
start tomorrow without reconciling Streams vs. Review on every task; the
compliance script is wired to the Stream IDs; plan.md has the architectural
commitments that justify the Stream choices.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
This commit is contained in:
Joseph Doherty
2026-04-19 03:49:41 -04:00
parent 81a1f7f0f6
commit ba31f200f6
9 changed files with 517 additions and 102 deletions

View File

@@ -23,14 +23,18 @@ Closes these gaps flagged in the 2026-04-19 audit:
| Concern | Change |
|---------|--------|
| `Core` → new `Core.Resilience` sub-namespace | Shared Polly pipeline builder (`DriverResiliencePipelines`), per-capability policy (Read / Write / Subscribe / HistoryRead / Discover / Probe / Alarm). One pipeline per driver instance; driver-options decide tuning. |
| Every `IDriver*` consumer in the server | Wrap capability calls in the shared pipeline. Policy composition order: timeout → retry (with jitter, bounded by capability-specific `MaxRetries`) → circuit breaker (per driver instance, opens on N consecutive failures) → bulkhead (ceiling on in-flight requests per driver). |
| `Core` → new `Core.Stability` sub-namespace | Generalise `MemoryWatchdog` (`Driver.Galaxy.Host`) into `DriverMemoryWatchdog` consuming `IDriver.GetMemoryFootprint()`. Add `ScheduledRecycleScheduler` (decision #67) for weekly/time-of-day recycle. Add `WedgeDetector` that flips a driver to Faulted when no successful Read in N × PublishingInterval. |
| `DriverTypeRegistry` | Each driver type registers its `DriverTier` {A, B, C}. Tier C drivers must also advertise their out-of-process topology; the registry enforces invariants (Tier C has a `Proxy` + `Host` pair). |
| `OtOpcUa.Server` → new Minimal API endpoints | `/healthz` (liveness — process alive + config DB reachable or LiteDB cache warm), `/readyz` (readiness — every driver instance reports `DriverState.Healthy`). JSON bodies cite individual driver health per instance. |
| Serilog configuration | Centralize enrichers in `OtOpcUa.Server/Observability/LogContextEnricher.cs`. Every driver call runs inside a `LogContext.PushProperty` scope with {DriverInstanceId, DriverType, CapabilityName, CorrelationId (UA RequestHandle or internal GUID)}. Sink config stays rolling-file per CLAUDE.md; JSON-formatted output added alongside plain-text so SIEM ingestion works. |
| `Configuration` project | Add `LiteDbConfigCache` adapter. Wrap EF Core queries in a Polly pipeline: timeout (2 s) → retry (3×, jittered) → fallback-to-cache. Cache refresh on successful DB query + after `sp_PublishGeneration`. Cache lives at `%ProgramData%/OtOpcUa/config-cache/<cluster-id>.db` per node. |
| `DriverHostStatus` entity | Extend to carry `LastCircuitBreakerOpenUtc`, `ConsecutiveFailures`, `CurrentBulkheadDepth`, `LastRecycleUtc`. Admin `/hosts` page reads these. |
| `Core` → new `Core.Resilience` sub-namespace | Shared Polly pipeline builder (`DriverResiliencePipelines`). **Pipeline key = `(DriverInstanceId, HostName)`** so one dead PLC behind a multi-device driver doesn't open the breaker for healthy siblings (decision #35 per-device isolation). **Per-capability policy** — Read / HistoryRead / Discover / Probe / Alarm get retries; **Write does NOT** unless `[WriteIdempotent]` on the tag definition (decisions #44-45). |
| Every capability-interface consumer in the server | Wrap `IReadable.ReadAsync`, `IWritable.WriteAsync`, `ITagDiscovery.DiscoverAsync`, `ISubscribable.SubscribeAsync/UnsubscribeAsync`, `IHostConnectivityProbe` probe loop, `IAlarmSource.SubscribeAlarmsAsync/AcknowledgeAsync`, `IHistoryProvider.ReadRawAsync/ReadProcessedAsync/ReadAtTimeAsync/ReadEventsAsync`. Composition: timeout → (retry when capability supports) → circuit breaker → bulkhead. |
| `Core.Abstractions` → new `WriteIdempotentAttribute` | Marker on `ModbusTagDefinition` / `S7TagDefinition` / `OpcUaClientDriver` tag rows; opts that tag into auto-retry on Write. Absence = no retry, per spec. |
| `Core` → new `Core.Stability` sub-namespace — **split** | Two separate subsystems: (a) **`MemoryTracking`** runs all tiers; captures baseline (median of first 5 min `GetMemoryFootprint` samples) + applies the hybrid rule `soft = max(multiplier × baseline, baseline + floor)`; soft breach logs + surfaces to Admin; never kills. (b) **`MemoryRecycle`** (Tier C only — requires out-of-process topology) handles hard-breach recycle via the Proxy-side supervisor. Tier A/B overrun escalates to Tier C promotion ticket, not auto-kill. |
| `ScheduledRecycleScheduler` | Tier C only per decisions #73-74. Weekly/time-of-day recycle via Proxy supervisor. Tier A/B opt-in recycle lands in a future phase together with a Tier-C-escalation workflow. |
| `WedgeDetector` | **Demand-aware**: flips a driver to Faulted only when `(hasPendingWork AND noProgressIn > threshold)`. `hasPendingWork` derives from non-zero Polly bulkhead depth OR ≥1 active MonitoredItem OR ≥1 queued historian read. Idle + subscription-only drivers stay Healthy. |
| `DriverTypeRegistry` | Each driver type registers its `DriverTier` {A, B, C}. Tier C drivers must advertise their out-of-process topology; the registry enforces invariants (Tier C has a `Proxy` + `Host` pair). |
| `Driver.Galaxy.Proxy/Supervisor/` | **Retains** existing `CircuitBreaker` + `Backoff` — they guard IPC respawn (decision #68), different concern from the per-call Polly layer. Only `HeartbeatMonitor` is referenced downstream (IPC liveness). |
| `OtOpcUa.Server` → Minimal API endpoints on `http://+:4841` | `/healthz` = process alive + (config DB reachable OR `UsingStaleConfig=true`). `/readyz` = ANDed driver health; state-machine per `DriverState`: `Unknown`/`Initializing` → 503, `Healthy` → 200, `Degraded` → 200 + `{degradedDrivers: [...]}` in body, `Faulted` → 503. JSON body always reports per-instance detail. |
| Serilog configuration | Centralize enrichers in `OtOpcUa.Server/Observability/LogContextEnricher.cs`. Every capability call runs inside a `LogContext.PushProperty` scope with {DriverInstanceId, DriverType, CapabilityName, CorrelationId (UA RequestHandle or internal GUID)}. Sink config stays rolling-file per CLAUDE.md; JSON sink added alongside plain-text (switchable via `Serilog:WriteJson` appsetting). |
| `Configuration` project | Add `LiteDbConfigCache` adapter. **Generation-sealed snapshots**: `sp_PublishGeneration` writes `<cache-root>/<cluster>/<generationId>.db` as a read-only sealed file. Reads serve the last-known-sealed generation; mixed-generation reads are impossible. Write path bypasses cache + fails hard on DB outage. Pipeline: timeout (2 s) → retry (3×, jittered) → fallback-to-sealed-snapshot. |
| `DriverHostStatus` vs. `DriverInstanceResilienceStatus` | New separate entity `DriverInstanceResilienceStatus { DriverInstanceId, HostName, LastCircuitBreakerOpenUtc, ConsecutiveFailures, CurrentBulkheadDepth, LastRecycleUtc, BaselineFootprintBytes }`. `DriverHostStatus` keeps per-host connectivity only; Admin `/hosts` joins both for display. |
## Scope — What Does NOT Change
@@ -56,19 +60,21 @@ Closes these gaps flagged in the 2026-04-19 audit:
### Stream A — Resilience layer (1 week)
1. **A.1** Add `Polly.Core` + `Microsoft.Extensions.Resilience` to `Core`. Build `DriverResiliencePipelineBuilder` that composes Timeout → Retry (exponential backoff + jitter, capability-specific max retries) → CircuitBreaker (consecutive-failure threshold; half-open probe) → Bulkhead (max in-flight per driver instance). Unit tests cover each policy in isolation + composed pipeline.
2. **A.2** `DriverResilienceOptions` record bound from `DriverInstance.ResilienceConfig` JSON column (new nullable). Defaults encoded per-tier: Tier A (OPC UA Client, S7) 3 retries, 2 s timeout, 5-failure breaker; Tier B (Modbus) — same except 4 s timeout; Tier C (Galaxy) 1 retry (inner supervisor handles restart), 10 s timeout, circuit-breaker trips but doesn't kill the driver (the Proxy supervisor already handles that).
3. **A.3** `DriverCapabilityInvoker<T>` wraps every `IDriver*` method call. Existing server-side dispatch (whatever currently calls `driver.ReadAsync`) routes through the invoker. Policy injection via DI.
4. **A.4** Remove the hand-rolled `CircuitBreaker` + `Backoff` from `Driver.Galaxy.Proxy/Supervisor/` — replaced by the shared layer. Keep `HeartbeatMonitor` (different concern: IPC liveness, not data-path resilience).
5. **A.5** Unit tests: per-policy, per-composition. Integration test: Modbus driver under a FlakeyTransport that fails 5×, succeeds on 6th; invoker surfaces the eventual success. Bench: no-op overhead < 1% under nominal load.
1. **A.1** Add `Polly.Core` + `Microsoft.Extensions.Resilience` to `Core`. Build `DriverResiliencePipelineBuilder` — key on `(DriverInstanceId, HostName)`; composes Timeout → (Retry when the capability allows it; skipped for Write unless `[WriteIdempotent]`) → CircuitBreaker → Bulkhead. Per-capability policy map documented in `DriverResilienceOptions.CapabilityPolicies`.
2. **A.2** `DriverResilienceOptions` record bound from `DriverInstance.ResilienceConfig` JSON column (new nullable). **Per-tier × per-capability** defaults: Tier A (OpcUaClient, S7) Read 3 retries/2 s/5-failure-breaker, Write 0 retries/2 s/5-failure-breaker; Tier B (Modbus) Read 3/4 s/5, Write 0/4 s/5; Tier C (Galaxy) Read 1 retry/10 s/no-kill, Write 0/10 s/no-kill. Idempotent writes can opt into Read-shaped retry via the attribute.
3. **A.3** `CapabilityInvoker<TCapability, TResult>` wraps every method on the capability interfaces (`IReadable.ReadAsync`, `IWritable.WriteAsync`, `ITagDiscovery.DiscoverAsync`, `ISubscribable.SubscribeAsync/UnsubscribeAsync`, `IHostConnectivityProbe` probe loop, `IAlarmSource.SubscribeAlarmsAsync/AcknowledgeAsync`, `IHistoryProvider.ReadRawAsync/ReadProcessedAsync/ReadAtTimeAsync/ReadEventsAsync`). Existing server-side dispatch routes through it.
4. **A.4** **Retain** `Driver.Galaxy.Proxy/Supervisor/CircuitBreaker.cs` + `Backoff.cs` — they guard IPC process respawn (decision #68), orthogonal to the per-call Polly layer. Only `HeartbeatMonitor` is consumed outside the supervisor.
5. **A.5** Unit tests: per-policy, per-composition. Negative integration tests: (a) Modbus FlakeyTransport fails 5× on Read, succeeds 6th — invoker surfaces success; (b) Modbus FlakeyTransport fails 1× on Write with `[WriteIdempotent]=false` — invoker surfaces failure without retry (no duplicate pulse); (c) Modbus FlakeyTransport fails 1× on Write with `[WriteIdempotent]=true` — invoker retries. Bench: no-op overhead < 1%.
6. **A.6** `WriteIdempotentAttribute` in `Core.Abstractions`. Modbus/S7/OpcUaClient tag-definition records pick it up; invoker reads via reflection once at driver init.
### Stream B — Tier A/B/C stability runtime (1 week, can parallel with Stream A after A.1)
### Stream B — Tier A/B/C stability runtime — split into MemoryTracking + MemoryRecycle (1 week)
1. **B.1** `Core.Abstractions``DriverTier` enum {A, B, C}. Extend `DriverTypeRegistry` to require `DriverTier` at registration. Existing driver types get their tier stamped (Galaxy = C, Modbus = B, S7 = B, OpcUaClient = A).
2. **B.2** Generalise `DriverMemoryWatchdog` (lift from `Driver.Galaxy.Host/MemoryWatchdog.cs`). Tier-specific thresholds: A = 256 MB RSS soft / 512 MB hard, B = 512 MB soft / 1 GB hard, C = 1 GB soft / 2 GB hard (decision #70 hybrid multiplier + floor). Soft threshold → log + metric; hard threshold → mark driver Faulted + trigger recycle.
3. **B.3** `ScheduledRecycleScheduler` (decision #67): each driver instance can opt-in to a weekly recycle at a configured cron. Recycle = `ShutdownAsync``InitializeAsync`. Tier C drivers get the Proxy-side recycle; Tier A/B recycle in-process.
4. **B.4** `WedgeDetector`: polling thread per driver instance; if `LastSuccessfulRead` older than `WedgeThreshold` (default 5 × PublishingInterval, minimum 60 s) AND driver state is `Healthy`, flag as wedged → force `ReinitializeAsync`. Prevents silent dead-subscriptions.
5. **B.5** Tests: watchdog unit tests drive synthetic allocation; scheduler uses a virtual clock; wedge detector tests use a fake IClock + driver stub.
1. **B.1** `Core.Abstractions``DriverTier` enum {A, B, C}. Extend `DriverTypeRegistry` to require `DriverTier` at registration. Existing driver types stamped (Galaxy = C, Modbus = B, S7 = B, OpcUaClient = A).
2. **B.2** **`MemoryTracking`** (all tiers) lifted from `Driver.Galaxy.Host/MemoryWatchdog.cs`. Captures `BaselineFootprintBytes` as the median of first 5 min of `IDriver.GetMemoryFootprint()` samples post-`InitializeAsync`. Applies **decision #70 hybrid formula**: `soft = max(multiplier × baseline, baseline + floor)`; Tier A multiplier=3, floor=50 MB; Tier B multiplier=3, floor=100 MB; Tier C multiplier=2, floor=500 MB. Soft breach → log + `DriverInstanceResilienceStatus.CurrentFootprint` tick; never kills. Hard = 2 × soft.
3. **B.3** **`MemoryRecycle`** (Tier C only per decisions #73-74). Hard-breach on a Tier C driver triggers `ScheduledRecycleScheduler.RequestRecycleNow(driverInstanceId)`; scheduler proxies to `Driver.Galaxy.Proxy/Supervisor/` which restarts the Host process. Tier A/B hard-breach logs a promotion-to-Tier-C recommendation; **never auto-kills** the in-process driver.
4. **B.4** **`ScheduledRecycleScheduler`** per decision #67: Tier C driver instances opt-in to a weekly recycle at a configured cron. Tier A/B scheduled recycle deferred to a later phase paired with Tier-C escalation.
5. **B.5** **`WedgeDetector`** demand-aware: `if (state==Healthy && hasPendingWork && noProgressIn > WedgeThreshold) → force ReinitializeAsync`. `hasPendingWork` = (bulkhead depth > 0) OR (active monitored items > 0) OR (queued historian-read count > 0). `WedgeThreshold` default 5 × PublishingInterval, min 60 s. Idle driver stays Healthy.
6. **B.6** Tests: tracking unit tests drive synthetic allocation against a fake `GetMemoryFootprint`; recycle tests use a mock supervisor; wedge tests include the false-fault cases — idle subscriber, slow historian backfill, write-only burst.
### Stream C — Health endpoints + structured logging (4 days)
@@ -77,12 +83,12 @@ Closes these gaps flagged in the 2026-04-19 audit:
3. **C.3** Add JSON-formatted Serilog sink alongside the existing rolling-file plain-text sink so SIEMs (Splunk, Datadog) can ingest without a regex parser. Sink switchable via `Serilog:WriteJson` appsetting.
4. **C.4** Integration test: boot server, issue Modbus read, assert log line contains `DriverInstanceId` + `CorrelationId` structured fields.
### Stream D — Config DB LiteDB fallback (1 week)
### Stream D — Config DB LiteDB fallback — generation-sealed snapshots (1 week)
1. **D.1** `LiteDbConfigCache` adapter. Wraps `ConfigurationDbContext` queries that are safe to serve stale (cluster membership, generation metadata, driver instance definitions, LDAP role mapping). Write-path queries (draft save, publish) bypass the cache and fail hard on DB outage.
2. **D.2** Cache refresh strategy: refresh on every successful read (write-through-cache), full refresh after `sp_PublishGeneration` confirmation. Cache entries carry `CachedAtUtc`; served entries older than 24 h trigger a synthetic `Warning` log line so operators see stale data in effect.
3. **D.3** Polly pipeline in `Configuration` project: EF Core query → retry 3× fallback to cache. On fallback, driver state stays `Healthy` but a `UsingStaleConfig` flag on the cluster's health report flips true.
4. **D.4** Tests: in-memory SQL Server failure injected via `TestContainers`-ish double; cache returns last-known values; Admin UI banners reflect `UsingStaleConfig`.
1. **D.1** `LiteDbConfigCache` adapter backed by **sealed generation snapshots**: each successful `sp_PublishGeneration` writes `<cache-root>/<clusterId>/<generationId>.db` as read-only after commit. The adapter maintains a `CurrentSealedGenerationId` pointer updated atomically on successful publish. Mixed-generation reads are **impossible** — every read served from the cache serves one coherent sealed generation.
2. **D.2** Write-path queries (draft save, publish) bypass the cache entirely and fail hard on DB outage. Read-path queries (DriverInstance enumeration, LdapGroupRoleMapping, cluster + namespace metadata) go through the pipeline: timeout 2 s → retry 3× jittered → fallback to the current sealed snapshot.
3. **D.3** `UsingStaleConfig` flag flips true when a read fell back to the sealed snapshot; cleared on the next successful DB round-trip. Surfaced on `/healthz` body and Admin `/hosts`.
4. **D.4** Tests: (a) SQL-container kill mid-operation — read returns sealed snapshot, `UsingStaleConfig=true`, driver stays Healthy; (b) mixed-generation guard — attempt to serve partial generation by corrupting a snapshot file mid-read → adapter fails closed rather than serving mixed data; (c) first-boot-no-snapshot case — adapter refuses to start, driver fails `InitializeAsync` with a clear config-DB-required error.
### Stream E — Admin `/hosts` page refresh (3 days)
@@ -92,11 +98,17 @@ Closes these gaps flagged in the 2026-04-19 audit:
## Compliance Checks (run at exit gate)
- [ ] **Polly coverage**: every `IDriver*` method call in the server dispatch layer routes through `DriverCapabilityInvoker`. Enforce via a Roslyn analyzer added to `Core.Abstractions` build (error on direct `IDriver.ReadAsync` calls outside the invoker).
- [ ] **Tier registry**: every driver type registered in `DriverTypeRegistry` has a non-null `Tier`. Unit test walks the registry + asserts no gaps.
- [ ] **Health contract**: `/healthz` + `/readyz` respond within 500 ms even with one driver Faulted.
- [ ] **Structured log**: CI grep on `tests/` output asserts at least one log line contains `"DriverInstanceId"` + `"CorrelationId"` JSON fields.
- [ ] **Cache fallback**: Integration test kills the SQL container mid-operation; driver health stays `Healthy`, `UsingStaleConfig` flips true.
- [ ] **Invoker coverage**: every method on `IReadable` / `IWritable` / `ITagDiscovery` / `ISubscribable` / `IHostConnectivityProbe` / `IAlarmSource` / `IHistoryProvider` in the server dispatch layer routes through `CapabilityInvoker`. Enforce via a Roslyn analyzer (error-level; warning-first is rejected — the compliance check is the gate).
- [ ] **Write-retry guard**: writes without `[WriteIdempotent]` never get retried. Unit-test the invoker path asserts zero retry attempts.
- [ ] **Pipeline isolation**: pipeline key is `(DriverInstanceId, HostName)`. Integration test with two Modbus hosts under one instance — failing host A does not open the breaker for host B.
- [ ] **Tier registry**: every driver type registered in `DriverTypeRegistry` has a non-null `Tier`. Unit test walks the registry + asserts no gaps. Tier C registrations must declare their out-of-process topology.
- [ ] **MemoryTracking never kills**: soft/hard breach tests on a Tier A/B driver log + surface without terminating the process.
- [ ] **MemoryRecycle Tier C only**: hard breach on a Tier A driver never invokes the supervisor; on Tier C it does.
- [ ] **Wedge demand-aware**: test suite includes idle-subscription-only, slow-historian-backfill, and write-only-burst cases — driver stays Healthy.
- [ ] **Galaxy supervisor preserved**: `Driver.Galaxy.Proxy/Supervisor/CircuitBreaker.cs` + `Backoff.cs` still present + still invoked on Host crash.
- [ ] **Health state machine**: `/healthz` + `/readyz` respond within 500 ms for every `DriverState`; state-machine table in this doc drives the test matrix.
- [ ] **Structured log**: CI grep asserts at least one log line per capability call has `"DriverInstanceId"` + `"CorrelationId"` JSON fields.
- [ ] **Generation-sealed cache**: integration tests cover (a) SQL-kill mid-operation serves last-sealed snapshot; (b) mixed-generation corruption fails closed; (c) first-boot no-snapshot + DB-down → `InitializeAsync` fails with clear error.
- [ ] No regression in existing test suites — `dotnet test ZB.MOM.WW.OtOpcUa.slnx` count equal-or-greater than pre-Phase-6.1 baseline.
## Risks and Mitigations