Phase 6.1 Stream C — health endpoints on :4841 + LogContextEnricher + Serilog JSON sink + CapabilityInvoker enrichment

Closes Stream C per docs/v2/implementation/phase-6-1-resilience-and-observability.md.

Core.Observability (new namespace):
- DriverHealthReport — pure-function aggregation over DriverHealthSnapshot list.
  Empty fleet = Healthy. Any Faulted = Faulted. Any Unknown/Initializing (no
  Faulted) = NotReady. Any Degraded or Reconnecting (no Faulted, no NotReady)
  = Degraded. Else Healthy. HttpStatus(verdict) maps to the Stream C.1 state
  matrix: Healthy/Degraded → 200, NotReady/Faulted → 503.
- LogContextEnricher — Serilog LogContext wrapper. Push(id, type, capability,
  correlationId) returns an IDisposable scope; inner log calls carry
  DriverInstanceId / DriverType / CapabilityName / CorrelationId structured
  properties automatically. NewCorrelationId = 12-hex-char GUID slice for
  cases where no OPC UA RequestHeader.RequestHandle is in flight.

CapabilityInvoker — now threads LogContextEnricher around every ExecuteAsync /
ExecuteWriteAsync call site. OtOpcUaServer passes driver.DriverType through
so logs correlate to the driver type too. Every capability call emits
structured fields per the Stream C.4 compliance check.

Server.Observability:
- HealthEndpointsHost — standalone HttpListener on http://localhost:4841/
  (loopback avoids Windows URL-ACL elevation; remote probing via reverse
  proxy or explicit netsh urlacl grant). Routes:
    /healthz → 200 when (configDbReachable OR usingStaleConfig); 503 otherwise.
      Body: status, uptimeSeconds, configDbReachable, usingStaleConfig.
    /readyz  → DriverHealthReport.Aggregate + HttpStatus mapping.
      Body: verdict, drivers[], degradedDrivers[], uptimeSeconds.
    anything else → 404.
  Disposal cooperative with the HttpListener shutdown.
- OpcUaApplicationHost starts the health host after the OPC UA server comes up
  and disposes it on shutdown. New OpcUaServerOptions knobs:
  HealthEndpointsEnabled (default true), HealthEndpointsPrefix (default
  http://localhost:4841/).

Program.cs:
- Serilog pipeline adds Enrich.FromLogContext + opt-in JSON file sink via
  `Serilog:WriteJson = true` appsetting. Uses Serilog.Formatting.Compact's
  CompactJsonFormatter (one JSON object per line — SIEMs like Splunk,
  Datadog, Graylog ingest without a regex parser).

Server.Tests:
- Existing 3 OpcUaApplicationHost integration tests now set
  HealthEndpointsEnabled=false to avoid port :4841 collisions under parallel
  execution.
- New HealthEndpointsHostTests (9): /healthz healthy empty fleet; stale-config
  returns 200 with flag; unreachable+no-cache returns 503; /readyz empty/
  Healthy/Faulted/Degraded/Initializing drivers return correct status and
  bodies; unknown path → 404. Uses ephemeral ports via Interlocked counter.

Core.Tests:
- DriverHealthReportTests (8): empty fleet, all-healthy, any-Faulted trumps,
  any-NotReady without Faulted, Degraded without Faulted/NotReady, HttpStatus
  per-verdict theory.
- LogContextEnricherTests (8): all 4 properties attach; scope disposes cleanly;
  NewCorrelationId shape; null/whitespace driverInstanceId throws.
- CapabilityInvokerEnrichmentTests (2): inner logs carry structured
  properties; no context leak outside the call site.

Full solution dotnet test: 1016 passing (baseline 906, +110 for Phase 6.1 so
far across Streams A+B+C). Pre-existing Client.CLI Subscribe flake unchanged.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
This commit is contained in:
Joseph Doherty
2026-04-19 08:15:44 -04:00
parent 6b3a67fd9e
commit 9dd5e4e745
17 changed files with 792 additions and 11 deletions

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@@ -0,0 +1,181 @@
using System.Net;
using System.Text;
using System.Text.Json;
using Microsoft.Extensions.Logging;
using ZB.MOM.WW.OtOpcUa.Core.Abstractions;
using ZB.MOM.WW.OtOpcUa.Core.Hosting;
using ZB.MOM.WW.OtOpcUa.Core.Observability;
namespace ZB.MOM.WW.OtOpcUa.Server.Observability;
/// <summary>
/// Standalone <see cref="HttpListener"/> host for <c>/healthz</c> and <c>/readyz</c>
/// separate from the OPC UA binding. Per <c>docs/v2/implementation/phase-6-1-resilience-
/// and-observability.md</c> §Stream C.1.
/// </summary>
/// <remarks>
/// Binds to <c>http://localhost:4841</c> by default — loopback avoids the Windows URL-ACL
/// elevation requirement that binding to <c>http://+:4841</c> (wildcard) would impose.
/// When a deployment needs remote probing, a reverse proxy or explicit netsh urlacl grant
/// is the expected path; documented in <c>docs/v2/Server-Deployment.md</c> in a follow-up.
/// </remarks>
public sealed class HealthEndpointsHost : IAsyncDisposable
{
private readonly string _prefix;
private readonly DriverHost _driverHost;
private readonly Func<bool> _configDbHealthy;
private readonly Func<bool> _usingStaleConfig;
private readonly ILogger<HealthEndpointsHost> _logger;
private readonly HttpListener _listener = new();
private readonly DateTime _startedUtc = DateTime.UtcNow;
private CancellationTokenSource? _cts;
private Task? _acceptLoop;
private bool _disposed;
public HealthEndpointsHost(
DriverHost driverHost,
ILogger<HealthEndpointsHost> logger,
Func<bool>? configDbHealthy = null,
Func<bool>? usingStaleConfig = null,
string prefix = "http://localhost:4841/")
{
_driverHost = driverHost;
_logger = logger;
_configDbHealthy = configDbHealthy ?? (() => true);
_usingStaleConfig = usingStaleConfig ?? (() => false);
_prefix = prefix.EndsWith('/') ? prefix : prefix + "/";
_listener.Prefixes.Add(_prefix);
}
public void Start()
{
_listener.Start();
_cts = new CancellationTokenSource();
_acceptLoop = Task.Run(() => AcceptLoopAsync(_cts.Token));
_logger.LogInformation("Health endpoints listening on {Prefix}", _prefix);
}
private async Task AcceptLoopAsync(CancellationToken ct)
{
while (!ct.IsCancellationRequested)
{
HttpListenerContext ctx;
try
{
ctx = await _listener.GetContextAsync().ConfigureAwait(false);
}
catch (HttpListenerException) when (ct.IsCancellationRequested) { break; }
catch (ObjectDisposedException) { break; }
_ = Task.Run(() => HandleAsync(ctx), ct);
}
}
private async Task HandleAsync(HttpListenerContext ctx)
{
try
{
var path = ctx.Request.Url?.AbsolutePath ?? "/";
switch (path)
{
case "/healthz":
await WriteHealthzAsync(ctx).ConfigureAwait(false);
break;
case "/readyz":
await WriteReadyzAsync(ctx).ConfigureAwait(false);
break;
default:
ctx.Response.StatusCode = 404;
break;
}
}
catch (Exception ex)
{
_logger.LogWarning(ex, "Health endpoint handler failure");
try { ctx.Response.StatusCode = 500; } catch { /* ignore */ }
}
finally
{
try { ctx.Response.Close(); } catch { /* ignore */ }
}
}
private async Task WriteHealthzAsync(HttpListenerContext ctx)
{
var configHealthy = _configDbHealthy();
var staleConfig = _usingStaleConfig();
// /healthz is 200 when process alive + (config DB reachable OR cache-warm).
// Stale-config still serves 200 so the process isn't flagged dead when the DB
// blips; the body surfaces the stale flag for operators.
var healthy = configHealthy || staleConfig;
ctx.Response.StatusCode = healthy ? 200 : 503;
var body = JsonSerializer.Serialize(new
{
status = healthy ? "healthy" : "unhealthy",
uptimeSeconds = (int)(DateTime.UtcNow - _startedUtc).TotalSeconds,
configDbReachable = configHealthy,
usingStaleConfig = staleConfig,
});
await WriteBodyAsync(ctx, body).ConfigureAwait(false);
}
private async Task WriteReadyzAsync(HttpListenerContext ctx)
{
var snapshots = BuildSnapshots();
var verdict = DriverHealthReport.Aggregate(snapshots);
ctx.Response.StatusCode = DriverHealthReport.HttpStatus(verdict);
var body = JsonSerializer.Serialize(new
{
verdict = verdict.ToString(),
uptimeSeconds = (int)(DateTime.UtcNow - _startedUtc).TotalSeconds,
drivers = snapshots.Select(d => new
{
id = d.DriverInstanceId,
state = d.State.ToString(),
detail = d.DetailMessage,
}).ToArray(),
degradedDrivers = snapshots
.Where(d => d.State == DriverState.Degraded || d.State == DriverState.Reconnecting)
.Select(d => d.DriverInstanceId)
.ToArray(),
});
await WriteBodyAsync(ctx, body).ConfigureAwait(false);
}
private IReadOnlyList<DriverHealthSnapshot> BuildSnapshots()
{
var list = new List<DriverHealthSnapshot>();
foreach (var id in _driverHost.RegisteredDriverIds)
{
var driver = _driverHost.GetDriver(id);
if (driver is null) continue;
var health = driver.GetHealth();
list.Add(new DriverHealthSnapshot(driver.DriverInstanceId, health.State, health.LastError));
}
return list;
}
private static async Task WriteBodyAsync(HttpListenerContext ctx, string body)
{
var bytes = Encoding.UTF8.GetBytes(body);
ctx.Response.ContentType = "application/json; charset=utf-8";
ctx.Response.ContentLength64 = bytes.LongLength;
await ctx.Response.OutputStream.WriteAsync(bytes).ConfigureAwait(false);
}
public async ValueTask DisposeAsync()
{
if (_disposed) return;
_disposed = true;
_cts?.Cancel();
try { _listener.Stop(); } catch { /* ignore */ }
if (_acceptLoop is not null)
{
try { await _acceptLoop.ConfigureAwait(false); } catch { /* ignore */ }
}
_listener.Close();
_cts?.Dispose();
}
}

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@@ -4,6 +4,7 @@ using Opc.Ua.Configuration;
using ZB.MOM.WW.OtOpcUa.Core.Hosting;
using ZB.MOM.WW.OtOpcUa.Core.OpcUa;
using ZB.MOM.WW.OtOpcUa.Core.Resilience;
using ZB.MOM.WW.OtOpcUa.Server.Observability;
using ZB.MOM.WW.OtOpcUa.Server.Security;
namespace ZB.MOM.WW.OtOpcUa.Server.OpcUa;
@@ -26,6 +27,7 @@ public sealed class OpcUaApplicationHost : IAsyncDisposable
private readonly ILogger<OpcUaApplicationHost> _logger;
private ApplicationInstance? _application;
private OtOpcUaServer? _server;
private HealthEndpointsHost? _healthHost;
private bool _disposed;
public OpcUaApplicationHost(OpcUaServerOptions options, DriverHost driverHost,
@@ -68,6 +70,17 @@ public sealed class OpcUaApplicationHost : IAsyncDisposable
_logger.LogInformation("OPC UA server started — endpoint={Endpoint} driverCount={Count}",
_options.EndpointUrl, _server.DriverNodeManagers.Count);
// Phase 6.1 Stream C: health endpoints on :4841 (loopback by default — see
// HealthEndpointsHost remarks for the Windows URL-ACL tradeoff).
if (_options.HealthEndpointsEnabled)
{
_healthHost = new HealthEndpointsHost(
_driverHost,
_loggerFactory.CreateLogger<HealthEndpointsHost>(),
prefix: _options.HealthEndpointsPrefix);
_healthHost.Start();
}
// Drive each driver's discovery through its node manager. The node manager IS the
// IAddressSpaceBuilder; GenericDriverNodeManager captures alarm-condition sinks into
// its internal map and wires OnAlarmEvent → sink routing.
@@ -221,6 +234,12 @@ public sealed class OpcUaApplicationHost : IAsyncDisposable
{
_logger.LogWarning(ex, "OPC UA server stop threw during dispose");
}
if (_healthHost is not null)
{
try { await _healthHost.DisposeAsync().ConfigureAwait(false); }
catch (Exception ex) { _logger.LogWarning(ex, "Health endpoints host dispose threw"); }
}
await Task.CompletedTask;
}
}

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@@ -58,6 +58,20 @@ public sealed class OpcUaServerOptions
/// </summary>
public bool AutoAcceptUntrustedClientCertificates { get; init; } = true;
/// <summary>
/// Whether to start the Phase 6.1 Stream C <c>/healthz</c> + <c>/readyz</c> HTTP listener.
/// Defaults to <c>true</c>; set false in embedded deployments that don't need HTTP
/// (e.g. tests that only exercise the OPC UA surface).
/// </summary>
public bool HealthEndpointsEnabled { get; init; } = true;
/// <summary>
/// URL prefix the health endpoints bind to. Default <c>http://localhost:4841/</c> — loopback
/// avoids Windows URL-ACL elevation. Production deployments that need remote probing should
/// either reverse-proxy or use <c>http://+:4841/</c> with netsh urlacl granted.
/// </summary>
public string HealthEndpointsPrefix { get; init; } = "http://localhost:4841/";
/// <summary>
/// Security profile advertised on the endpoint. Default <see cref="OpcUaSecurityProfile.None"/>
/// preserves the PR 17 endpoint shape; set to <see cref="OpcUaSecurityProfile.Basic256Sha256SignAndEncrypt"/>

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@@ -57,7 +57,7 @@ public sealed class OtOpcUaServer : StandardServer
// per-type tiers into DriverTypeRegistry. Read ResilienceConfig JSON from the
// DriverInstance row in a follow-up PR; for now every driver gets Tier A defaults.
var options = new DriverResilienceOptions { Tier = DriverTier.A };
var invoker = new CapabilityInvoker(_pipelineBuilder, driver.DriverInstanceId, () => options);
var invoker = new CapabilityInvoker(_pipelineBuilder, driver.DriverInstanceId, () => options, driver.DriverType);
var manager = new DriverNodeManager(server, configuration, driver, invoker, logger);
_driverNodeManagers.Add(manager);
}

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@@ -4,6 +4,7 @@ using Microsoft.Extensions.DependencyInjection;
using Microsoft.Extensions.Hosting;
using Microsoft.Extensions.Logging;
using Serilog;
using Serilog.Formatting.Compact;
using ZB.MOM.WW.OtOpcUa.Configuration;
using ZB.MOM.WW.OtOpcUa.Configuration.LocalCache;
using ZB.MOM.WW.OtOpcUa.Core.Hosting;
@@ -13,11 +14,25 @@ using ZB.MOM.WW.OtOpcUa.Server.Security;
var builder = Host.CreateApplicationBuilder(args);
Log.Logger = new LoggerConfiguration()
// Per Phase 6.1 Stream C.3: SIEMs (Splunk, Datadog) ingest the JSON file without a
// regex parser. Plain-text rolling file stays on by default for human readability;
// JSON file is opt-in via appsetting `Serilog:WriteJson = true`.
var writeJson = builder.Configuration.GetValue<bool>("Serilog:WriteJson");
var loggerBuilder = new LoggerConfiguration()
.ReadFrom.Configuration(builder.Configuration)
.Enrich.FromLogContext()
.WriteTo.Console()
.WriteTo.File("logs/otopcua-.log", rollingInterval: RollingInterval.Day)
.CreateLogger();
.WriteTo.File("logs/otopcua-.log", rollingInterval: RollingInterval.Day);
if (writeJson)
{
loggerBuilder = loggerBuilder.WriteTo.File(
new CompactJsonFormatter(),
"logs/otopcua-.json.log",
rollingInterval: RollingInterval.Day);
}
Log.Logger = loggerBuilder.CreateLogger();
builder.Services.AddSerilog();
builder.Services.AddWindowsService(o => o.ServiceName = "OtOpcUa");

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@@ -21,6 +21,7 @@
<PackageReference Include="Serilog.Settings.Configuration" Version="9.0.0"/>
<PackageReference Include="Serilog.Sinks.Console" Version="6.0.0"/>
<PackageReference Include="Serilog.Sinks.File" Version="7.0.0"/>
<PackageReference Include="Serilog.Formatting.Compact" Version="3.0.0"/>
<PackageReference Include="OPCFoundation.NetStandard.Opc.Ua.Server" Version="1.5.374.126"/>
<PackageReference Include="OPCFoundation.NetStandard.Opc.Ua.Configuration" Version="1.5.374.126"/>
<PackageReference Include="Novell.Directory.Ldap.NETStandard" Version="3.6.0"/>