FOCAS — retire Tier-C split, inline managed wire client, make read-only

Migration closes the FOCAS Tier-C architecture. OtOpcUa previously had `Driver.FOCAS.Host` (NSSM-wrapped Windows service loading Fwlib64.dll via P/Invoke) + `Driver.FOCAS.Shared` (MessagePack IPC contracts) + a C shim DLL stand-in for unit tests. All of it is deleted; the driver is now a single in-process managed assembly talking the FOCAS/2 Ethernet binary protocol directly on TCP:8193. Architecture - Pure-managed `FocasWireClient` inlined at `src/.../Driver.FOCAS/Wire/` (owner-imported — see Wire/FocasWireClient.cs for the full surface). Opens two TCP sockets, runs the initiate handshake, serialises requests on socket 2 through a semaphore, closes cleanly with PDU + socket teardown. Both sync `IDisposable` and async `IAsyncDisposable`. - `WireFocasClient` (same folder) adapts the wire client to OtOpcUa's `IFocasClient` surface — fixed-tree reads, PARAM/MACRO/PMC addresses, alarms. Writes return `BadNotWritable` by design — OtOpcUa is read-only against FOCAS. - `FocasDriverFactoryExtensions` now accepts `"Backend": "wire"` (default) and `"Backend": "unimplemented"`. Legacy `ipc` and `fwlib` backends are rejected at startup with a diagnostic pointing at the migration doc. Deletions - `src/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.Host/` — whole project + Ipc/, Backend/, Stability/, Program.cs. - `src/ZB.MOM.WW.OtOpcUa.Driver.FOCAS.Shared/` — Contracts/, FrameReader, FrameWriter, whole project. - `tests/...Driver.FOCAS.Host.Tests/` + `.Shared.Tests/` — whole projects. - `src/.../Driver.FOCAS/FwlibNative.cs` + `FwlibFocasClient.cs` — 21 P/Invokes + 7 `Pack=1` marshalling structs + the Fwlib-backed `IFocasClient` implementation. - `src/.../Driver.FOCAS/Ipc/` + `Supervisor/` — IPC client wrapper + Host-process supervisor (backoff, circuit breaker, heartbeat, post- mortem reader, process launcher). - `scripts/install/Install-FocasHost.ps1` — NSSM service installer. - `tests/.../Driver.FOCAS.Tests/{IpcFocasClientTests, IpcLoopback, FwlibNativeHelperTests, PostMortemReaderCompatibilityTests, SupervisorTests, FocasDriverFactoryExtensionsTests}.cs` — tests that exercised the retired surfaces. - `tests/.../Driver.FOCAS.IntegrationTests/Shim/` — the zig-built C shim DLL that masqueraded as Fwlib64.dll. Solution changes - `ZB.MOM.WW.OtOpcUa.slnx` drops the 4 retired project refs. - `src/.../Driver.FOCAS.csproj` drops the Shared ProjectReference, adds `Microsoft.Extensions.Logging.Abstractions` for the optional `ILogger` hook in `FocasWireClient`. - `src/.../Driver.FOCAS.Cli.csproj` drops the six `<Content Include>` entries that copied `vendor/fanuc/*.dll` into the CLI bin. CLI now uses `WireFocasClient` directly. - `FocasDriver` default factory flips to `Wire.WireFocasClientFactory`. Integration tests - New `tests/.../Driver.FOCAS.IntegrationTests/` project covering fixed- tree reads (identity, axes, dynamic, program, operation mode, timers, spindle load + max RPM, servo meters), user-authored PARAM / MACRO / PMC reads, `DiscoverAsync` emission, `SubscribeAsync` + `OnDataChange`, `IAlarmSource` raise/clear transitions, and `ProbeAsync` / `OnHostStatusChanged`. 9 e2e tests against the focas-mock fixture (Docker container with the vendored Python mock's native FOCAS/2 Ethernet responder). - `scripts/integration/run-focas.ps1` orchestrates compose up → tests → compose down. Dropped the shim-build stage + DLL-copy step + the split testhost workaround (the latter only existed because of native-DLL lifecycle bugs the shim tripped). - Docker compose collapses from 11 per-series services to one `focas-sim` service. Tests seed per-series state via `mock_load_profile` at test start. - Vendored focas-mock snapshot refreshed to pick up upstream's native FOCAS/2 Ethernet responder (was 660 lines, now 1018) — the pre-refresh snapshot only spoke the JSON admin protocol. Tests - 145/145 unit tests in `Driver.FOCAS.Tests` pass (was 208 pre-deletion; 63 removed tests exercised the retired IPC/shim/supervisor/Fwlib surfaces). - 9/9 integration tests pass against the refreshed mock. - `FocasScaffoldingTests.Unimplemented_factory_throws_on_Create…` updated to assert the new diagnostic message pointing at `docs/drivers/FOCAS.md` rather than the now-gone `Fwlib64.dll`. Docs - `docs/drivers/FOCAS.md` rewritten for the managed wire topology — deployment collapses to one `"Backend": "wire"` config block, no separate service, no DLL deployment, no pipe ACL. - `docs/drivers/FOCAS-Test-Fixture.md` updated — single TCP probe skip gate instead of TCP + shim probe; fewer moving parts. - `docs/drivers/README.md` row for FOCAS reflects the Tier-A managed topology (previously listed Tier-C + `Fwlib64.dll` P/Invoke). - `docs/Driver.FOCAS.Cli.md` drops the Tier-C architecture-note section. - `docs/v2/implementation/focas-isolation-plan.md` marked historical — the plan it documents was executed then superseded by the wire client. - `docs/v2/v2-release-readiness.md` re-audited 2026-04-24. Phase 5 driver complement closed. FOCAS change-log entry added. Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-24 14:10:59 -04:00
parent 404b54add0
commit 4b0664bd55
105 changed files with 19530 additions and 4873 deletions
@@ -0,0 +1,185 @@
+Metadata-Version: 2.4
+Name: focas-mock
+Version: 0.1.0
+Summary: Mock FOCAS server with version-aware profiles derived from FANUC 64-bit DLL exports.
+License-Expression: MIT
+Requires-Python: >=3.11
+Description-Content-Type: text/markdown
+License-File: LICENSE
+Requires-Dist: pefile>=2024.8.26
+Dynamic: license-file
+
+# focas-mock
+
+`focas-mock` is a Python TCP mock server for testing higher-level FOCAS clients without a real FANUC control.
+
+The project is built from two inputs:
+
+- The 64-bit FANUC-related DLLs downloaded from [Ladder99/fanuc-cnc-api](https://github.com/Ladder99/fanuc-cnc-api)
+- The vendor `fwlib.cs` interop file, used as the callable surface reference
+
+The DLLs are not reimplemented at the binary ABI level. Instead, this project extracts their export tables, builds per-version capability profiles, and exposes a JSON-over-TCP mock API whose method names match common FOCAS entry points such as `cnc_allclibhndl3`, `cnc_sysinfo`, `cnc_statinfo`, and `cnc_rddynamic2`.
+
+## What is included
+
+- Vendored 64-bit DLLs under `vendor/fanuc-cnc-api/64bit/`
+- A profile extractor that inspects PE exports with `pefile`
+- A Windows P/Invoke shim source under `shim/` for clients that load `FWLIB64.dll` directly
+- Built-in profiles for:
+  - `FWLIB64`
+  - `fwlib0DN64`
+  - `fwlib0iD64`
+  - `fwlib30i64`
+  - `fwlibe64`
+  - `fwlibNCG64`
+- A stateful mock server with:
+  - version/profile switching
+  - forced error injection
+  - runtime state patching
+  - built-in default mock data
+
+## Quick start
+
+Install in editable mode:
+
+```powershell
+python -m pip install -e .
+```
+
+List the generated profiles:
+
+```powershell
+focas-mock list-profiles
+```
+
+Start the mock server with the 30i profile:
+
+```powershell
+focas-mock serve --profile fwlib30i64 --host 127.0.0.1 --port 8193
+```
+
+Start with a JSON patch file that overrides the default data:
+
+```powershell
+focas-mock serve --profile fwlib30i64 --data examples/mock-30i.json
+```
+
+## Protocol
+
+The server speaks newline-delimited JSON. Each request is one JSON object per line:
+
+```json
+{"id":1,"method":"cnc_allclibhndl3","params":{"ipaddr":"127.0.0.1","port":8193,"timeout":10}}
+```
+
+Example response:
+
+```json
+{"id":1,"method":"cnc_allclibhndl3","rc":0,"message":"EW_OK","result":{"FlibHndl":1,"profile":"fwlib30i64"}}
+```
+
+Supported admin methods:
+
+- `mock_get_state`
+- `mock_patch`
+- `mock_reset`
+- `mock_load_profile`
+- `mock_list_methods`
+
+Example patch request:
+
+```json
+{"id":2,"method":"mock_patch","params":{"state":{"parameters":{"6711":{"type":"long","value":1234,"decimal":0}}}}}
+```
+
+Example test setup over TCP:
+
+```json
+{"id":1,"method":"mock_load_profile","params":{"profile":"FWLIB64"}}
+{"id":2,"method":"mock_patch","params":{"state":{"pmc":{"R":{"100":{"type":"byte","value":1}}},"parameters":{"6711":{"type":"long","value":1234,"decimal":0}},"macros":{"500":{"value":42000,"decimal":3}},"statinfo":{"run":3,"aut":1,"emergency":0},"alarms":[{"alm_no":100,"type":1,"axis":0,"msg":"TEST ALARM"}]}}}
+{"id":3,"method":"cnc_allclibhndl3","params":{"ipaddr":"127.0.0.1","port":8193,"timeout":10}}
+{"id":4,"method":"pmc_rdpmcrng","params":{"FlibHndl":1,"area":"R","data_type":"byte","start":100,"end":100}}
+```
+
+## Regenerating profiles
+
+The built-in JSON profiles are generated from the vendored binaries:
+
+```powershell
+python -m focas_mock.cli extract-profiles
+```
+
+By default this reads:
+
+- `vendor/fanuc-cnc-api/64bit/*.dll`
+- `upstream/fwlib.cs`
+
+and writes:
+
+- `src/focas_mock/builtin_profiles/*.json`
+
+## Testing Direct P/Invoke Clients
+
+If a client directly P/Invokes FANUC's 64-bit DLLs, point it at the shim DLLs built from `shim/` instead of the real vendor DLLs. The shim exports the small FOCAS surface used by the client and forwards calls to this Python server over JSON/TCP.
+
+```powershell
+focas-mock serve --profile FWLIB64 --host 127.0.0.1 --port 8193
+.\shim\build.ps1
+$env:FOCAS_MOCK_HOST = "127.0.0.1"
+$env:FOCAS_MOCK_PORT = "8193"
+```
+
+Before running the client, seed profile/state with `mock_load_profile` and `mock_patch` as shown above.
+
+Detailed documentation for the supported FOCAS subset is in `docs/USED_FOCAS_API.md`.
+OtOpcUa-specific setup notes are in `docs/OTOPCUA_DOTNET_INTEGRATION.md`.
+
+## Implemented mock calls
+
+The server currently implements a practical subset of the surface observed in the exported DLLs and the C# wrapper:
+
+- `cnc_allclibhndl`
+- `cnc_allclibhndl2`
+- `cnc_allclibhndl3`
+- `cnc_freelibhndl`
+- `cnc_sysinfo`
+- `cnc_statinfo`
+- `cnc_rddynamic2`
+- `cnc_actf`
+- `cnc_acts`
+- `cnc_acts2`
+- `cnc_getpath`
+- `cnc_setpath`
+- `cnc_rdaxisname`
+- `cnc_rdspdlname`
+- `cnc_rdparam`
+- `cnc_wrparam`
+- `cnc_rdmacro`
+- `cnc_wrmacro`
+- `cnc_rdalmmsg2`
+- `pmc_rdpmcrng`
+- `pmc_wrpmcrng`
+- `cnc_rdopmsg`
+- `cnc_rdopmode`
+- `cnc_rdprgnum`
+- `cnc_exeprgname2`
+- `cnc_rdexecprog`
+- `cnc_rdseqnum`
+- `cnc_rdblkcount`
+- `cnc_rdproginfo`
+- `cnc_rdprogdir3`
+- `cnc_rdtimer`
+- `cnc_rdspmeter`
+- `cnc_rdsvmeter`
+- `cnc_rdspload`
+- `cnc_rdspgear`
+- `cnc_rdspmaxrpm`
+- `cnc_rddiagnum`
+- `cnc_rddiaginfo`
+- `cnc_diagnoss`
+
+## Limitations
+
+- This is not a binary-compatible replacement for FANUC's DLLs.
+- This is not a reverse-engineered implementation of FANUC's wire protocol.
+- The per-version profiles are grounded in exported symbol tables plus the published interop wrapper, while some defaults such as axis-count hints are inferred from filename families and documented as heuristics.
@@ -0,0 +1,25 @@
+LICENSE
+README.md
+pyproject.toml
+src/focas_mock/__init__.py
+src/focas_mock/cli.py
+src/focas_mock/constants.py
+src/focas_mock/data_store.py
+src/focas_mock/defaults.py
+src/focas_mock/export_introspection.py
+src/focas_mock/profiles.py
+src/focas_mock/server.py
+src/focas_mock.egg-info/PKG-INFO
+src/focas_mock.egg-info/SOURCES.txt
+src/focas_mock.egg-info/dependency_links.txt
+src/focas_mock.egg-info/entry_points.txt
+src/focas_mock.egg-info/requires.txt
+src/focas_mock.egg-info/top_level.txt
+src/focas_mock/builtin_profiles/FWLIB64.json
+src/focas_mock/builtin_profiles/fwlib0DN64.json
+src/focas_mock/builtin_profiles/fwlib0iD64.json
+src/focas_mock/builtin_profiles/fwlib30i64.json
+src/focas_mock/builtin_profiles/fwlibNCG64.json
+src/focas_mock/builtin_profiles/fwlibe64.json
+tests/test_profiles.py
+tests/test_server.py
@@ -0,0 +1 @@
+
@@ -0,0 +1,2 @@
+[console_scripts]
+focas-mock = focas_mock.cli:main
@@ -0,0 +1 @@
+pefile>=2024.8.26
@@ -0,0 +1 @@
+focas_mock
@@ -0,0 +1,5 @@
+from .profiles import list_profiles, load_profile
+from .server import FocasMockServer
+
+__all__ = ["FocasMockServer", "list_profiles", "load_profile"]
+
@@ -0,0 +1,80 @@
+from __future__ import annotations
+
+import argparse
+import asyncio
+import json
+from pathlib import Path
+
+from .data_store import MockDataStore
+from .export_introspection import write_profiles
+from .profiles import list_profiles, load_profile
+from .server import FocasMockServer
+
+
+def _default_root() -> Path:
+    return Path(__file__).resolve().parents[2]
+
+
+def build_parser() -> argparse.ArgumentParser:
+    root = _default_root()
+    parser = argparse.ArgumentParser(prog="focas-mock")
+    sub = parser.add_subparsers(dest="command", required=True)
+
+    serve = sub.add_parser("serve", help="Start the mock server.")
+    serve.add_argument("--host", default="127.0.0.1")
+    serve.add_argument("--port", type=int, default=8193)
+    serve.add_argument("--profile", default="fwlib30i64")
+    serve.add_argument("--data", help="Optional JSON patch file.")
+
+    sub.add_parser("list-profiles", help="List built-in profiles.")
+
+    dump_profile = sub.add_parser("dump-profile", help="Print one built-in profile as JSON.")
+    dump_profile.add_argument("profile")
+
+    extract = sub.add_parser("extract-profiles", help="Regenerate JSON profiles from vendored DLLs.")
+    extract.add_argument("--dll-dir", default=str(root / "vendor" / "fanuc-cnc-api" / "64bit"))
+    extract.add_argument("--fwlib", default=str(root / "upstream" / "fwlib.cs"))
+    extract.add_argument("--out-dir", default=str(root / "src" / "focas_mock" / "builtin_profiles"))
+    return parser
+
+
+async def _run_server(args: argparse.Namespace) -> None:
+    profile = load_profile(args.profile)
+    store = MockDataStore(profile)
+    if args.data:
+        store.load_patch_file(args.data)
+    server = FocasMockServer(args.host, args.port, profile, store)
+    await server.start()
+    print(f"focas-mock listening on {server.host}:{server.port} with profile {profile['profile_name']}")
+    try:
+        await server.serve_forever()
+    finally:
+        await server.close()
+
+
+def main(argv: list[str] | None = None) -> None:
+    parser = build_parser()
+    args = parser.parse_args(argv)
+
+    if args.command == "list-profiles":
+        for profile in list_profiles():
+            print(profile)
+        return
+
+    if args.command == "dump-profile":
+        print(json.dumps(load_profile(args.profile), indent=2))
+        return
+
+    if args.command == "extract-profiles":
+        written = write_profiles(args.dll_dir, args.fwlib, args.out_dir)
+        for path in written:
+            print(path)
+        return
+
+    if args.command == "serve":
+        asyncio.run(_run_server(args))
+        return
+
+
+if __name__ == "__main__":
+    main()
@@ -0,0 +1,120 @@
+from __future__ import annotations
+
+EW_PROTOCOL = -17
+EW_SOCKET = -16
+EW_NODLL = -15
+EW_BUS = -11
+EW_SYSTEM2 = -10
+EW_HSSB = -9
+EW_HANDLE = -8
+EW_VERSION = -7
+EW_UNEXP = -6
+EW_SYSTEM = -5
+EW_PARITY = -4
+EW_MMCSYS = -3
+EW_RESET = -2
+EW_BUSY = -1
+EW_OK = 0
+EW_FUNC = 1
+EW_LENGTH = 2
+EW_NUMBER = 3
+EW_ATTRIB = 4
+EW_DATA = 5
+EW_NOOPT = 6
+EW_PROT = 7
+EW_OVRFLOW = 8
+EW_PARAM = 9
+EW_BUFFER = 10
+EW_PATH = 11
+EW_MODE = 12
+EW_REJECT = 13
+EW_DTSRVR = 14
+EW_ALARM = 15
+EW_STOP = 16
+EW_PASSWD = 17
+
+RC_LABELS = {
+    EW_PROTOCOL: "EW_PROTOCOL",
+    EW_SOCKET: "EW_SOCKET",
+    EW_NODLL: "EW_NODLL",
+    EW_BUS: "EW_BUS",
+    EW_SYSTEM2: "EW_SYSTEM2",
+    EW_HSSB: "EW_HSSB",
+    EW_HANDLE: "EW_HANDLE",
+    EW_VERSION: "EW_VERSION",
+    EW_UNEXP: "EW_UNEXP",
+    EW_SYSTEM: "EW_SYSTEM",
+    EW_PARITY: "EW_PARITY",
+    EW_MMCSYS: "EW_MMCSYS",
+    EW_RESET: "EW_RESET",
+    EW_BUSY: "EW_BUSY",
+    EW_OK: "EW_OK",
+    EW_FUNC: "EW_FUNC",
+    EW_LENGTH: "EW_LENGTH",
+    EW_NUMBER: "EW_NUMBER",
+    EW_ATTRIB: "EW_ATTRIB",
+    EW_DATA: "EW_DATA",
+    EW_NOOPT: "EW_NOOPT",
+    EW_PROT: "EW_PROT",
+    EW_OVRFLOW: "EW_OVRFLOW",
+    EW_PARAM: "EW_PARAM",
+    EW_BUFFER: "EW_BUFFER",
+    EW_PATH: "EW_PATH",
+    EW_MODE: "EW_MODE",
+    EW_REJECT: "EW_REJECT",
+    EW_DTSRVR: "EW_DTSRVR",
+    EW_ALARM: "EW_ALARM",
+    EW_STOP: "EW_STOP",
+    EW_PASSWD: "EW_PASSWD",
+}
+
+IMPLEMENTED_FOCAS_METHODS = [
+    "cnc_allclibhndl",
+    "cnc_allclibhndl2",
+    "cnc_allclibhndl3",
+    "cnc_freelibhndl",
+    "cnc_sysinfo",
+    "cnc_statinfo",
+    "cnc_rddynamic2",
+    "cnc_actf",
+    "cnc_acts",
+    "cnc_acts2",
+    "cnc_getpath",
+    "cnc_setpath",
+    "cnc_rdaxisname",
+    "cnc_rdspdlname",
+    "cnc_rdparam",
+    "cnc_wrparam",
+    "cnc_rdmacro",
+    "cnc_wrmacro",
+    "cnc_rdalmmsg2",
+    "pmc_rdpmcrng",
+    "pmc_wrpmcrng",
+    "cnc_rdopmsg",
+    "cnc_rdopmode",
+    "cnc_rdprgnum",
+    "cnc_exeprgname2",
+    "cnc_rdexecprog",
+    "cnc_rdseqnum",
+    "cnc_rdblkcount",
+    "cnc_rdproginfo",
+    "cnc_rdprogdir3",
+    "cnc_rdtimer",
+    "cnc_rdspmeter",
+    "cnc_rdsvmeter",
+    "cnc_rdspload",
+    "cnc_rdspgear",
+    "cnc_rdspmaxrpm",
+    "cnc_rddiagnum",
+    "cnc_rddiaginfo",
+    "cnc_diagnoss",
+]
+
+ADMIN_METHODS = [
+    "mock_get_state",
+    "mock_patch",
+    "mock_reset",
+    "mock_load_profile",
+    "mock_list_methods",
+    "mock_schedule_alarms",
+]
@@ -0,0 +1,59 @@
+from __future__ import annotations
+
+import json
+from copy import deepcopy
+from pathlib import Path
+from typing import Any, Mapping
+
+from .defaults import make_default_state
+
+
+def _deep_merge(target: dict[str, Any], patch: Mapping[str, Any]) -> dict[str, Any]:
+    for key, value in patch.items():
+        if isinstance(value, Mapping) and isinstance(target.get(key), dict):
+            _deep_merge(target[key], value)
+        else:
+            target[key] = deepcopy(value)
+    return target
+
+
+class MockDataStore:
+    def __init__(self, profile: Mapping[str, Any]) -> None:
+        self.profile = dict(profile)
+        self._defaults = make_default_state(profile)
+        self._state = deepcopy(self._defaults)
+
+    @property
+    def state(self) -> dict[str, Any]:
+        return self._state
+
+    def snapshot(self) -> dict[str, Any]:
+        return deepcopy(self._state)
+
+    def reset(self) -> dict[str, Any]:
+        self._state = deepcopy(self._defaults)
+        return self.snapshot()
+
+    def merge_patch(self, patch: Mapping[str, Any]) -> dict[str, Any]:
+        _deep_merge(self._state, patch)
+        return self.snapshot()
+
+    def load_patch_file(self, path: str | Path) -> dict[str, Any]:
+        patch = json.loads(Path(path).read_text(encoding="utf-8"))
+        return self.merge_patch(patch)
+
+    def consume_forced_error(self, method: str) -> tuple[int, str] | None:
+        entry = self._state.get("forced_errors", {}).get(method)
+        if not entry:
+            return None
+        if isinstance(entry, int):
+            return entry, f"forced error for {method}"
+        rc = int(entry.get("rc", 0))
+        count = int(entry.get("count", 1))
+        message = str(entry.get("message", f"forced error for {method}"))
+        if count <= 1:
+            self._state["forced_errors"].pop(method, None)
+        else:
+            entry["count"] = count - 1
+        return rc, message
+
@@ -0,0 +1,142 @@
+from __future__ import annotations
+
+from typing import Any, Mapping
+
+
+def _family_config(profile_name: str) -> tuple[str, int, int, int]:
+    lowered = profile_name.lower()
+    if "30i" in lowered or "ncg" in lowered:
+        return ("30i", 32, 2, 4)
+    if "0id" in lowered or "0dn" in lowered:
+        return ("0i-D", 24, 1, 2)
+    if "fwlibe64" in lowered:
+        return ("e64", 8, 1, 2)
+    return ("generic", 8, 1, 2)
+
+
+def make_default_state(profile: Mapping[str, Any]) -> dict[str, Any]:
+    profile_name = str(profile.get("profile_name", "FWLIB64"))
+    family, default_axes, max_path, max_spindles = _family_config(profile_name)
+    max_axis = int(profile.get("max_axis_hint") or default_axes)
+    axis_names = [
+        "X",
+        "Y",
+        "Z",
+        "A",
+        "B",
+        "C",
+        "U",
+        "V",
+        "W",
+        "P",
+        "Q",
+        "R",
+    ]
+    while len(axis_names) < max_axis:
+        axis_names.append(f"A{len(axis_names) + 1}")
+
+    spindle_names = [f"S{i}" for i in range(1, max_spindles + 1)]
+    programs = [
+        {"number": 1, "comment": "MAIN", "length": 128},
+        {"number": 100, "comment": "TOOLCHANGE", "length": 84},
+    ]
+
+    return {
+        "sysinfo": {
+            "addinfo": 0,
+            "max_axis": max_axis,
+            "cnc_type": family[:2].ljust(2),
+            "mt_type": "M ",
+            "series": family[:4].ljust(4),
+            "version": "A1.0",
+            "axes": str(max_axis).rjust(2, "0"),
+        },
+        "statinfo": {
+            "aut": 1,
+            "run": 3,
+            "motion": 1,
+            "mstb": 0,
+            "emergency": 0,
+            "alarm": 0,
+            "edit": 0,
+        },
+        "paths": {"current": 1, "max": max_path},
+        "dynamic": {
+            "alarm": 0,
+            "prgnum": 1,
+            "prgmnum": 1,
+            "seqnum": 120,
+            "actf": 1500,
+            "acts": 3200,
+            "axes": {
+                axis_names[0]: {"absolute": 123456, "machine": 123450, "relative": 6, "distance": 0},
+                axis_names[1]: {"absolute": -22000, "machine": -22010, "relative": 10, "distance": 0},
+                axis_names[2]: {"absolute": 8000, "machine": 7990, "relative": 10, "distance": 0},
+            },
+        },
+        "actf": 1500,
+        "acts": 3200,
+        "acts2": [3200] + [0] * (max_spindles - 1),
+        "axis_names": axis_names[:max_axis],
+        "spindle_names": spindle_names,
+        "parameters": {
+            "6711": {"type": "long", "value": 1, "decimal": 0, "description": "example parameter"},
+            "6712": {"type": "long", "value": 500, "decimal": 0, "description": "example parameter"},
+        },
+        "pmc": {
+            "R": {
+                "100": {"type": "byte", "value": 0},
+                "101": {"type": "byte", "value": 1},
+                "102": {"type": "byte", "value": 0},
+            },
+        },
+        "macros": {
+            "100": {"value": 12345, "decimal": 3},
+            "101": {"value": 98765, "decimal": 3},
+        },
+        "alarms": [
+            {"alm_no": 0, "type": 0, "axis": 0, "msg": ""},
+        ],
+        "operator_messages": [
+            {"number": 200, "type": 0, "char_num": 12, "data": "READY"},
+        ],
+        "program": {
+            "current": 1,
+            "main": 1,
+            "sequence": 120,
+            "block_count": 42,
+            "executing": "%\nO0001\nG90 G54 G00 X0 Y0\nM30\n%",
+            "executing_path": "//CNC_MEM/USER/PATH1/O0001",
+            "directory": programs,
+        },
+        "spindle": {
+            "meter": [
+                {"name": spindle_names[0], "value": 56, "unit": "%"},
+                {"name": spindle_names[1], "value": 0, "unit": "%"},
+            ],
+            "servo_meter": [
+                {"name": axis_names[0], "value": 14, "unit": "%"},
+                {"name": axis_names[1], "value": 8, "unit": "%"},
+                {"name": axis_names[2], "value": 5, "unit": "%"},
+            ],
+            "load": [
+                {"name": spindle_names[0], "load": 56, "speed": 3200},
+                {"name": spindle_names[1], "load": 0, "speed": 0},
+            ],
+            "gear": [1] * max_spindles,
+            "max_rpm": [6000] * max_spindles,
+        },
+        "timers": {
+            "power_on": 86400,
+            "operating": 7200,
+            "cutting": 3600,
+            "cycle": 95,
+        },
+        "operation_mode": {"mode": 1, "name": "MEM"},
+        "diagnostics": {
+            "300": {"type": "long", "value": 14, "description": "servo load X"},
+            "301": {"type": "long", "value": 8, "description": "servo load Y"},
+            "302": {"type": "long", "value": 5, "description": "servo load Z"},
+        },
+        "forced_errors": {},
+    }
@@ -0,0 +1,82 @@
+from __future__ import annotations
+
+import json
+import re
+from pathlib import Path
+from typing import Any
+
+from .constants import IMPLEMENTED_FOCAS_METHODS
+
+
+def parse_fwlib_imports(fwlib_cs_path: str | Path) -> list[str]:
+    text = Path(fwlib_cs_path).read_text(encoding="utf-8", errors="ignore")
+    imports = re.findall(r"extern short\s+([A-Za-z0-9_]+)\s*\(", text)
+    return sorted(set(imports))
+
+
+def extract_dll_exports(dll_path: str | Path) -> list[str]:
+    import pefile
+
+    pe = pefile.PE(str(dll_path))
+    exports = [entry.name.decode("ascii", "ignore") for entry in pe.DIRECTORY_ENTRY_EXPORT.symbols if entry.name]
+    return sorted(set(exports))
+
+
+def _infer_metadata(dll_name: str) -> tuple[str, int, int]:
+    lowered = dll_name.lower()
+    if lowered == "fwlib64.dll":
+        return ("generic-ethernet", 8, 1)
+    if lowered == "fwlibe64.dll":
+        return ("embedded-ethernet", 8, 1)
+    if "30i" in lowered:
+        return ("30i/31i/32i", 32, 2)
+    if "ncg" in lowered:
+        return ("ncguide-family", 32, 2)
+    if "0id" in lowered:
+        return ("0i-d-family", 24, 1)
+    if "0dn" in lowered:
+        return ("0-dn-family", 24, 1)
+    return ("unknown", 8, 1)
+
+
+def build_profile(dll_path: str | Path, fwlib_cs_path: str | Path) -> dict[str, Any]:
+    dll_path = Path(dll_path)
+    exports = extract_dll_exports(dll_path)
+    wrapper_imports = set(parse_fwlib_imports(fwlib_cs_path))
+    series_hint, max_axis_hint, max_path_hint = _infer_metadata(dll_path.name)
+    export_set = set(exports)
+    connection_methods = sorted(symbol for symbol in exports if symbol.startswith("cnc_allclibhndl"))
+    mock_methods = sorted(set(IMPLEMENTED_FOCAS_METHODS) & export_set)
+    wrapper_supported = sorted(wrapper_imports & export_set)
+    return {
+        "profile_name": dll_path.stem,
+        "dll_name": dll_path.name,
+        "series_hint": series_hint,
+        "max_axis_hint": max_axis_hint,
+        "max_path_hint": max_path_hint,
+        "export_count": len(exports),
+        "connection_methods": connection_methods,
+        "mock_methods": mock_methods,
+        "wrapper_supported_count": len(wrapper_supported),
+        "wrapper_supported_methods": wrapper_supported,
+        "exports": exports,
+        "notes": [
+            "Exports extracted directly from the 64-bit DLL PE export directory.",
+            "Wrapper-supported methods are intersected with upstream fwlib.cs extern declarations.",
+            "Axis and path hints are filename-family heuristics, not protocol-level proofs.",
+        ],
+    }
+
+
+def write_profiles(dll_dir: str | Path, fwlib_cs_path: str | Path, out_dir: str | Path) -> list[Path]:
+    dll_dir = Path(dll_dir)
+    out_dir = Path(out_dir)
+    out_dir.mkdir(parents=True, exist_ok=True)
+    written: list[Path] = []
+    for dll_path in sorted(dll_dir.glob("*.dll")):
+        profile = build_profile(dll_path, fwlib_cs_path)
+        out_path = out_dir / f"{dll_path.stem}.json"
+        out_path.write_text(json.dumps(profile, indent=2), encoding="utf-8")
+        written.append(out_path)
+    return written
+
@@ -0,0 +1,41 @@
+from __future__ import annotations
+
+import json
+from pathlib import Path
+from typing import Any
+
+
+PROFILE_DIR = Path(__file__).resolve().parent / "builtin_profiles"
+
+PROFILE_ALIASES = {
+    "ZeroI_D": "fwlib0iD64",
+    "ZeroI_F": "fwlib0iD64",
+    "ZeroI_MF": "fwlib0iD64",
+    "ZeroI_TF": "fwlib0iD64",
+    "Sixteen_i": "FWLIB64",
+    "Thirty_i": "fwlib30i64",
+    "ThirtyOne_i": "fwlib30i64",
+    "ThirtyTwo_i": "fwlib30i64",
+    "PowerMotion_i": "fwlib0DN64",
+}
+
+
+def list_profiles() -> list[str]:
+    return sorted(path.stem for path in PROFILE_DIR.glob("*.json"))
+
+
+def resolve_profile_name(profile_name: str) -> str:
+    return PROFILE_ALIASES.get(profile_name, profile_name)
+
+
+def load_profile(profile_name: str) -> dict[str, Any]:
+    profile_name = resolve_profile_name(profile_name)
+    candidates = [
+        PROFILE_DIR / f"{profile_name}.json",
+        PROFILE_DIR / f"{Path(profile_name).stem}.json",
+    ]
+    for candidate in candidates:
+        if candidate.exists():
+            return json.loads(candidate.read_text(encoding="utf-8"))
+    available = ", ".join(list_profiles())
+    raise FileNotFoundError(f"Unknown profile '{profile_name}'. Available profiles: {available}")