diff --git a/docs/known-issues/2026-07-20-localdb-disk-io-error-under-load.md b/docs/known-issues/2026-07-20-localdb-disk-io-error-under-load.md
index a5ff583a..6be51122 100644
--- a/docs/known-issues/2026-07-20-localdb-disk-io-error-under-load.md
+++ b/docs/known-issues/2026-07-20-localdb-disk-io-error-under-load.md
@@ -1,12 +1,106 @@
# LocalDb throws `SQLite Error 10: 'disk I/O error'` on the active site node under sustained write load
-**Date:** 2026-07-20 · **Status:** OPEN — not root-caused · **Severity:** High (silent event loss; blocks LocalDb Phase 2)
+**Date:** 2026-07-20 · **Status:** ROOT-CAUSED + FIX PASS COMPLETE 2026-07-20 (same day) — observer-induced, **not a LocalDb defect**; see §0 (cause) and §11a (fixes) · **Severity:** was High; resolved to an operational rule (now enforced in the tooling docs) + shipped hardening
**Area:** `ZB.MOM.WW.LocalDb` (library, `~/Desktop/scadaproj/ZB.MOM.WW.LocalDb/`) as consumed by ScadaBridge site nodes
**Found by:** the Phase 2 rig soak — [`docs/plans/2026-07-19-localdb-phase2-soak.md`](../plans/2026-07-19-localdb-phase2-soak.md)
-**Branch:** `feat/localdb-phase2` (defect is in Phase 1 code, present on `feat/localdb-phase1`)
+**Branch:** `feat/localdb-phase2` (symptom observed on Phase 1 code)
-> **This document is a root-cause brief.** The investigation below establishes *what* fails and
-> rules out several explanations. It does **not** identify the mechanism. Nothing has been fixed.
+> **Update 2026-07-20:** the mechanism has been identified and reproduced on demand, both in a
+> minimal SQLite-only repro and on the live rig, and the follow-up fixes have shipped.
+> Sections §0, §11a and §11 below are authoritative; the original brief (§1–§10) is preserved
+> as written, with corrections annotated where its conclusions did not survive
+> (§4.2, §4.3, §7, §9) and fix notes where they did (§5.1, §8).
+
+---
+
+## 0. ROOT CAUSE (verified)
+
+**A host-side (macOS) `sqlite3` read of a live, bind-mounted WAL database checkpoints and
+resets the WAL out from under the container process, permanently poisoning that process's
+connections.** LocalDb, its connection handling, its UDF, and its triggers are not involved —
+the mechanism reproduces with plain Python `sqlite3` and no LocalDb code at all.
+
+Mechanism, step by step:
+
+1. POSIX advisory locks do **not** propagate across the Docker Desktop virtiofs bind-mount
+ boundary. A host `sqlite3` opening the database cannot see the container's locks (and vice
+ versa), so it believes it is the **only** connection.
+2. On close, the "last" connection in WAL mode runs a full checkpoint and **resets the WAL to
+ 0 bytes**. Because the read happened while the container was idle (a standby node, or a gap
+ between write bursts), nothing blocks the checkpoint. This is exactly the file signature
+ found on both rig nodes: main DB mtime + 0-byte `-wal` stamped at the sampling minute.
+3. The container process still holds the old WAL-index state (its per-inode `-shm` mapping,
+ kept alive forever by the held-open `_master` connection and the Microsoft.Data.Sqlite
+ connection pool). That index says the WAL contains N frames; the file now has none. Every
+ subsequent statement — reads and writes both consult the WAL index — fails with
+ **`SQLITE_IOERR_SHORT_READ` (extended code 522)**, surfaced as primary code 10
+ `'disk I/O error'` (some paths surface `SQLITE_NOTADB` (26) instead). The poisoning is
+ **permanent until the process reopens the database** (restart).
+
+### Why the original brief's conclusions were wrong
+
+- **"It tracks the load, not the node" (§4.1)** — confounded. *Both* nodes were poisoned by
+ the 04:56 UTC host-side sampling (both nodes' `site-localdb.db` main files carry the 04:56
+ mtime; node-b's WAL was left at 0 bytes). A poisoned **standby** shows zero errors only
+ because a standby issues ~zero LocalDb statements; the errors "followed the load" because
+ the load is what generates statements against an already-poisoned handle. Node-b's very
+ first write attempt after failover (04:59:37, `OperationTrackingStore.RecordAttemptAsync`)
+ failed — it had been poisoned for 3 minutes with nothing to say about it.
+- **"It is LocalDb-specific" (§4.2)** — sampling-selection bias. The legacy WAL databases in
+ the same directory were healthy only because no host process ever read *them*. The minimal
+ repro poisons an arbitrary WAL database the same way.
+- **"The observer has been ruled out" (§4.3)** — the exclusion assumed an error-free standby
+ was an unpoisoned standby. It wasn't; it was a poisoned node with no traffic.
+
+### Verification (2026-07-20, all on the live rig + minimal repro)
+
+1. **Load alone is harmless:** restarted the poisoned active node (site-a-b); freshly-reopened
+ site-a-a took the full soak load for **10+ minutes with zero errors** (the original model
+ predicted onset within ~2 min), WAL growing/checkpointing normally, DB 188 KiB → 476 KiB.
+2. **One host read is sufficient and immediate:** a single
+ `sqlite3 docker/site-a-node-a/data/site-localdb.db "SELECT count(*) FROM site_events;"`
+ against the healthy loaded node reset its 4.6 MiB WAL to 0 bytes in place and produced the
+ first `disk I/O error` **one second later** (05:32:48 → 05:32:49), 203 errors in the next
+ 40 s — the same one-second onset correlation as the original 04:56:36 → 04:56:37 incident.
+3. **Minimal repro (no LocalDb, no .NET):** a `python:3.12-alpine` container writing a
+ WAL-mode SQLite DB on a bind mount (held master connection + fresh connection per op,
+ `synchronous=NORMAL`, `busy_timeout=5000`). A host `sqlite3 "SELECT count(*)"`:
+ - against the **actively-writing** DB → immediate `SQLITE_IOERR_SHORT_READ` (522) +
+ `SQLITE_NOTADB` burst, then recovery (checkpoint could not fully reset a hot WAL);
+ - during an **idle window** (connections held open, WAL populated) → WAL reset
+ 1.2 MiB → 0 bytes, then **every fresh-connection write failed for the rest of the run
+ (200/200)** — the persistent variant, matching the rig.
+
+### Consequences
+
+1. **The operational rule in §5.3 ("do not query the databases with host-side `sqlite3`") is
+ the root cause, not a hygiene note.** One violation silently destroys the node's local
+ persistence until restart. This applies to *every* WAL SQLite file on the bind mount
+ (`scadabridge.db`, `store-and-forward.db` included), not just LocalDb.
+2. **Safe inspection recipes:** copy the file triplet (`.db`, `-wal`, `-shm`) and open the
+ copy; or read from inside the container boundary (same kernel ⇒ locks visible), e.g.
+ `docker run --rm -v
:/d alpine/sqlite3 sqlite3 /d/site-localdb.db "..."` — never the
+ macOS host against live files.
+3. **LocalDb Phase 2 is unblocked** on this issue: the library sustained the full soak write
+ load indefinitely once nothing external touched its file.
+4. Hardening follow-ups — **status as of the 2026-07-20 fix pass (see §11a):**
+ - **DONE — extended-code logging:** the LocalDb-adjacent catch sites (`SiteAuditTelemetryActor`,
+ `CachedCallTelemetryForwarder`, `SiteEventLogger`) now log
+ `SqliteException` primary/extended codes (`sqlite 10/522`-style) via
+ `SqliteErrorCodes.Describe` / `DescribeSqliteError`.
+ - **DONE — §8 async-context bug** (see §8).
+ - **DONE — §9.5 load regression test** (see §9).
+ - **NOT DONE (deliberately):** a detect-and-reopen self-heal in `SqliteLocalDb` for
+ persistent `SQLITE_IOERR`/`SQLITE_NOTADB`. This is a real library design change
+ (pool clear + master reopen + in-flight coordination) protecting against *external
+ interference only* — the trigger is operator/tooling action, now prevented at the
+ source, and on same-kernel production deployments external readers see the locks and
+ are safe. File as its own issue if production ever runs where a foreign-kernel reader
+ can touch the files.
+
+---
+
+> **Original brief follows, preserved as written on 2026-07-20 before root-causing.**
---
@@ -95,14 +189,21 @@ becomes oldest-up and takes over):
| site-a-b | standby | no | **0** |
| site-a-b | active (after failover) | yes | **4 391** |
-### 4.2 It is LocalDb-specific, not the filesystem or the bind mount
+### 4.2 It is LocalDb-specific, not the filesystem or the bind mount — **WRONG, see §0**
+
+> **Correction 2026-07-20:** sampling-selection bias — only the LocalDb file was ever read
+> from the host. Any of these WAL databases is equally poisonable (minimal-repro-proven).
This is the strongest signal. `store-and-forward.db` and `scadabridge.db` live in the **same
bind-mounted directory** (`/app/data`, host `docker/site-a-node-*/data/`), are opened by the
**same process**, are also **WAL-mode**, and are being written **concurrently under the same
load** — and they log zero errors. Only the LocalDb-managed file fails.
-### 4.3 The observer has been ruled out
+### 4.3 The observer has been ruled out — **WRONG, see §0: the observer was the cause**
+
+> **Correction 2026-07-20:** the exclusion below assumed an error-free standby was an
+> unpoisoned standby. Node-b's files carry the 04:56 sampling-time mtimes (WAL left at
+> 0 bytes); it was poisoned then and merely silent until failover gave it write traffic.
Onset (04:56:37) was **one second after** a host-side `sqlite3` read of the bind-mounted
database (04:56:36), making observer-induced `-shm` corruption the leading hypothesis. It is
@@ -131,11 +232,14 @@ Fully reproducible in ~10 minutes on the local docker rig.
Two rig-tooling bugs will block a fresh reseed; both are documented in the soak findings:
- `docker/seed-sites.sh` role names — **already fixed** (commit `cf46e596`).
-- **`infra/mssql/setup.sql` never executes** — still broken. It is mounted into
- `/docker-entrypoint-initdb.d/`, which the official `mcr.microsoft.com/mssql/server` image does
- not implement. After `infra/reseed.sh` drops the volume, nothing creates `ScadaBridgeConfig` or
- the `scadabridge_app` login and `reseed.sh` hangs forever on its setup.sql poll. Work around
- by applying the init scripts by hand once MSSQL is accepting connections:
+- **`infra/mssql/setup.sql` never executes** — **FIXED 2026-07-20**: `infra/reseed.sh` now
+ applies the three init scripts itself via `sqlcmd` once MSSQL accepts connections (the
+ `/docker-entrypoint-initdb.d/` compose mounts are informational only — the official
+ `mcr.microsoft.com/mssql/server` image does not implement that hook; noted in the compose
+ file). The manual workaround below is retained for historical context / older checkouts.
+ Original problem: after `infra/reseed.sh` dropped the volume, nothing created
+ `ScadaBridgeConfig` or the `scadabridge_app` login and `reseed.sh` hung forever on its
+ setup.sql poll. The by-hand equivalent:
```bash
cd ~/Desktop/ScadaBridge/infra
@@ -239,6 +343,11 @@ Facts relevant to the failure:
## 7. Hypotheses, ranked
+> **Resolution 2026-07-20:** none of the four below is the cause. The mechanism is a variant
+> of #2's territory (bind-mount `-shm`/WAL fragility) but triggered *only* by a host-side
+> reader — LocalDb's concurrency, pooling, and UDF (hypotheses 1/3/4) are exonerated. The
+> extended code, since captured, is `SQLITE_IOERR_SHORT_READ` (522).
+
None verified. Ordered by how well they fit "LocalDb only, load-dependent, same directory as
healthy WAL databases".
@@ -279,7 +388,7 @@ likely settle this outright:
Add the extended code to the exception logging (or attach a debugger / run the repro against a
local non-container build) before pursuing any fix.
-## 8. Secondary defect in the same path
+## 8. Secondary defect in the same path — **FIXED 2026-07-20**
```
[ERROR][akka://scadabridge/user/site-audit-telemetry] There is no active ActorContext,
@@ -292,8 +401,32 @@ real bug independent of the I/O errors, though it sits in the same write path an
contributing. Note the family-wide rule already recorded for Akka work: never read `Self`/`Context`
after an `await` inside an actor.
+> **Fixed 2026-07-20.** Root cause: both drain handlers await with `ConfigureAwait(false)`, so
+> their `finally`-block re-arm (`ScheduleNext`/`ScheduleNextCached`) runs on a pool thread with
+> no active ActorContext. Investigation found the failure is **bimodal**, and the second mode is
+> worse than the logged one: depending on what the pool thread's thread-static cell slot holds,
+> `Context`/`Self` either **throw** `NotSupportedException` (the logged variant — actor crashes
+> and restarts once per drain) or **silently resolve a STALE cell of whatever actor last ran on
+> that thread**, re-arming the tick at the *wrong actor* so the drain loop just stops (observed
+> under TestKit: the tick landed on the TestActor). Fix: capture `Context.System.Scheduler` and
+> `Self` into fields at construction (both are thread-safe immutable handles) and use only those
+> from the re-arm path. Regression test
+> `SiteAuditTelemetryActorTests.Drains_Whose_Awaits_Complete_Off_The_Actor_Thread_Keep_Draining_Without_Crashing`
+> forces the mock awaits to complete off the actor thread — which every pre-existing test
+> avoided by returning already-completed tasks — and catches **both** variants (EventFilter for
+> the throw, sustained-drain counts for the silent stall). AuditLog suite 355/355 green.
+
## 9. What a fix must satisfy
+> **Resolution 2026-07-20:** criteria 1–4 are already satisfied by the unmodified code once no
+> host process touches the live files — verified 10+ min of soak load with zero errors, events
+> durably written, WAL checkpointing normally. Criterion 5 (a sustained concurrent-write load
+> test) would **not** have caught this — the trigger is an external reader, not load — but is
+> now in place anyway: `ConcurrentWriteLoadTests` in `ZB.MOM.WW.LocalDb.Tests` (8 concurrent
+> writers × 250 inserts through fresh pooled connections against a registered/triggered table on
+> a real file, with concurrent readers; asserts zero failures + exact row/oplog counts; suite
+> 145/145). §8's `SiteAuditTelemetryActor` async-context bug is **fixed** — see §8.
+
1. The §5 repro runs for **30 minutes under sustained load with zero `disk I/O error`** on the
active node.
2. No `Failed to record event` errors — site events are durably written under load.
@@ -313,3 +446,30 @@ after an `await` inside an actor.
- Template `SoakGenerator` (id 2021) and instances `soakgen-1..4` (ids 5–8) are **still deployed
and still generating load** on site-a.
- `LdapGroupMappings` corrected in the live DB to the canonical `Designer`/`Deployer` names.
+
+## 11a. Fix pass (2026-07-20, same day — all verified)
+
+Everything actionable that this incident identified is now fixed (uncommitted on each repo's
+current branch; ScadaBridge full solution builds clean, 0 warnings):
+
+| # | Issue | Fix | Verification |
+|---|---|---|---|
+| 1 | §8 `SiteAuditTelemetryActor` async-context bug (bimodal: crash-per-drain OR silent tick misroute) | Capture `Context.System.Scheduler` + `Self` at construction; re-arm path never reads thread-static context | New red→green regression test forcing off-actor-thread continuations; AuditLog suite 355/355 |
+| 2 | Diagnostics gap: logs carried only the primary SQLite code | `SqliteErrorCodes.Describe` (AuditLog) + `DescribeSqliteError` (SiteEventLogging) — catch sites now log `sqlite /` | Builds clean; suites green (this gap cost the investigation a from-scratch repro to learn code 522) |
+| 3 | §5.1 `reseed.sh` hangs forever waiting on the initdb hook the mssql image doesn't have | `reseed.sh` applies `setup.sql`/`machinedata_seed.sql`/`setup-env2.sql` itself via `sqlcmd`; compose mounts annotated as informational | `bash -n` clean; scripts verified idempotent (`IF NOT EXISTS` guards) |
+| 4 | §9.5 missing concurrent-write load test | `ConcurrentWriteLoadTests` in `ZB.MOM.WW.LocalDb.Tests` (scadaproj) — 8 writers × 250 pooled-connection inserts on a registered table + concurrent readers, exact row/oplog count asserts | LocalDb suite 145/145 |
+| 5 | Root cause itself (operator/tooling host reads) | Poisonous instructions removed from the Phase 2 plan + `.tasks.json` (safe `snap()` copy-based sampling); soak-doc verdict corrected; family-wide memory rule recorded | On-demand on/off reproduction, §0 |
+
+Deliberately **not** done: the `SqliteLocalDb` detect-and-reopen self-heal (see §0
+consequence 4 for the rationale and the condition under which to file it).
+
+## 11. Rig state after root-causing (2026-07-20 ~05:40 UTC)
+
+- Both site-a nodes restarted during verification, curing both poisonings. End state:
+ **site-a-b active** carrying the soak load, site-a-a standby, **zero `disk I/O error` on
+ both** under sustained load.
+- The §10 items still stand: `ExternalSystemDefinitions` id 1 still points at
+ `http://127.0.0.1:9`, and `SoakGenerator` + `soakgen-1..4` are still deployed and
+ generating load — the Phase 2 soak can now proceed on a clean baseline.
+- Minimal-repro scripts (`writer.py` burst variant, `writer2.py` idle-window variant) lived in
+ the session scratchpad; the recipe is fully described in §0 and takes ~2 minutes to rebuild.
diff --git a/docs/plans/2026-07-19-localdb-adoption-phase2.md b/docs/plans/2026-07-19-localdb-adoption-phase2.md
index ea5fd918..30fe5dc3 100644
--- a/docs/plans/2026-07-19-localdb-adoption-phase2.md
+++ b/docs/plans/2026-07-19-localdb-adoption-phase2.md
@@ -203,8 +203,23 @@ This is the gate item from `2026-07-19-localdb-phase2-gate.md` §5. It is measur
> the oplog sizing arithmetically, and (b) that the Phase 1 oplog stays healthy alongside. The
> *empirical* post-cutover drain check lives in Task 20 (evidence item 10).
>
-> Also: the containers have **no `sqlite3` binary** (bare `aspnet:10.0` image), but the data dirs
-> are **host bind mounts** — run `sqlite3` on the host against `docker/site-a-node-*/data/`.
+> Also: the containers have **no `sqlite3` binary** (bare `aspnet:10.0` image), and the data dirs
+> are host bind mounts — but **NEVER run `sqlite3` on the macOS host against the live files**:
+> host↔container POSIX locks do not propagate across the virtiofs boundary, and a single host-side
+> read checkpoints + resets the WAL out from under the container, permanently poisoning its
+> connections (`SQLITE_IOERR_SHORT_READ` → `disk I/O error` storm until restart). This is the
+> **root cause of the 2026-07-20 "disk I/O error under load" incident** — see
+> [`docs/known-issues/2026-07-20-localdb-disk-io-error-under-load.md`](../known-issues/2026-07-20-localdb-disk-io-error-under-load.md) §0.
+> Safe sampling: copy the file triplet first (`cp x.db x.db-wal x.db-shm /tmp/…` — plain `cp`
+> takes no SQLite locks and cannot harm the live DB), then query the copy. The helper used below:
+>
+> ```bash
+> snap() { # snap "" — query a throwaway copy, never the live file
+> local d; d=$(mktemp -d)
+> cp "$1/$2" "$d/" && cp "$1/$2-wal" "$1/$2-shm" "$d/" 2>/dev/null
+> sqlite3 "$d/$2" "$3"; rm -rf "$d"
+> }
+> ```
> Metrics are on port **8084** inside the container (not published to the host).
**Step 1: Bring up the rig with Phase 1 replication enabled**
@@ -224,14 +239,14 @@ Expected: `localdb_*` series present (`localdb_oplog_depth`, `localdb_sync_*`
`ZB.MOM.WW.LocalDb.Replication`). If absent, the meter allowlist regressed — see
`SiteServiceRegistration.ObservedMeters`.
-**Step 2: Capture baselines (host-side, against the bind mounts)**
+**Step 2: Capture baselines (from throwaway copies — never the live files, see the `snap` helper above)**
```bash
cd ~/Desktop/ScadaBridge/docker
-sqlite3 site-a-node-a/data/site-localdb.db "SELECT COUNT(*) FROM __localdb_oplog;"
-sqlite3 site-a-node-a/data/store-and-forward.db \
+snap site-a-node-a/data site-localdb.db "SELECT COUNT(*) FROM __localdb_oplog;"
+snap site-a-node-a/data store-and-forward.db \
"SELECT COUNT(*), COALESCE(SUM(retry_count),0) FROM sf_messages;"
-sqlite3 site-a-node-a/data/scadabridge.db "SELECT COUNT(*) FROM native_alarm_state;"
+snap site-a-node-a/data scadabridge.db "SELECT COUNT(*) FROM native_alarm_state;"
```
Record all values and the wall-clock time. (`COUNT + SUM(retry_count)` is the S&F row-write
@@ -253,11 +268,11 @@ Two generators, run concurrently:
cd ~/Desktop/ScadaBridge/docker
for i in $(seq 1 6); do
echo "=== t+$((i*5))m ==="
- sqlite3 site-a-node-a/data/store-and-forward.db \
+ snap site-a-node-a/data store-and-forward.db \
"SELECT COUNT(*), COALESCE(SUM(retry_count),0) FROM sf_messages;"
- sqlite3 site-a-node-a/data/scadabridge.db \
+ snap site-a-node-a/data scadabridge.db \
"SELECT COUNT(*), COUNT(CASE WHEN last_transition_at > datetime('now','-5 minutes') THEN 1 END) FROM native_alarm_state;"
- sqlite3 site-a-node-a/data/site-localdb.db "SELECT COUNT(*) FROM __localdb_oplog;"
+ snap site-a-node-a/data site-localdb.db "SELECT COUNT(*) FROM __localdb_oplog;"
docker exec scadabridge-site-a-a curl -s localhost:8084/metrics \
| grep -E '^localdb_(oplog_depth|sync)'
sleep 300
@@ -271,7 +286,7 @@ upserts — say so in the findings if alarm volume is near a threshold).
**Step 5: Measure `config_json` sizes (D6)**
```bash
-sqlite3 site-a-node-a/data/scadabridge.db \
+snap site-a-node-a/data scadabridge.db \
"SELECT COUNT(*), MAX(LENGTH(config_json)), AVG(LENGTH(config_json)) FROM deployed_configurations;"
```
diff --git a/docs/plans/2026-07-19-localdb-adoption-phase2.md.tasks.json b/docs/plans/2026-07-19-localdb-adoption-phase2.md.tasks.json
index de5b004b..64b301b9 100644
--- a/docs/plans/2026-07-19-localdb-adoption-phase2.md.tasks.json
+++ b/docs/plans/2026-07-19-localdb-adoption-phase2.md.tasks.json
@@ -16,7 +16,7 @@
},
"reviewPass": {
"date": "2026-07-19",
- "note": "Plan verified against actual code (3 verification sweeps + LocalDb library source) and corrected in place. Headline corrections: D1 (StoreDeployedConfigIfNewerAsync has a SECOND surviving caller, SiteReconciliationActor.cs:166 - the method and guard STAY; original Task 13 would also not have compiled, deleting a method whose caller dies only in Task 15), D3 (the active node ALREADY purges at DeploymentManagerActor.cs:1921 - Task 12 became a pin test, nothing is re-homed), D6 added (4 MB gRPC receive cap x row-count-only MaxBatchSize batching; config_json > 128 KB documented - measure in Task 1, size MaxBatchSize in Task 19, single row near 4 MB = stop/lib work), Task 1 rewritten (Phase 2 tables are NOT registered on the Phase 1 rig so driven churn never reaches __localdb_oplog - measure legacy-DB write rates + arithmetic; metrics port 8084 not 8080; real metric names are localdb_oplog_depth / localdb_sync_*, the plan's localdb_oplog_backlog/replication_dead_letters/sync_connected never existed; containers have no sqlite3 - use host-side sqlite3 on the bind mounts; branch already exists, no checkout -b), Task 14 (register 8 tables NOT 11 - notification_lists/smtp_configurations deliberately unregistered, reversing the original instruction; keep Migrate LAST in OnReady)."
+ "note": "Plan verified against actual code (3 verification sweeps + LocalDb library source) and corrected in place. Headline corrections: D1 (StoreDeployedConfigIfNewerAsync has a SECOND surviving caller, SiteReconciliationActor.cs:166 - the method and guard STAY; original Task 13 would also not have compiled, deleting a method whose caller dies only in Task 15), D3 (the active node ALREADY purges at DeploymentManagerActor.cs:1921 - Task 12 became a pin test, nothing is re-homed), D6 added (4 MB gRPC receive cap x row-count-only MaxBatchSize batching; config_json > 128 KB documented - measure in Task 1, size MaxBatchSize in Task 19, single row near 4 MB = stop/lib work), Task 1 rewritten (Phase 2 tables are NOT registered on the Phase 1 rig so driven churn never reaches __localdb_oplog - measure legacy-DB write rates + arithmetic; metrics port 8084 not 8080; real metric names are localdb_oplog_depth / localdb_sync_*, the plan's localdb_oplog_backlog/replication_dead_letters/sync_connected never existed; containers have no sqlite3 - sample via throwaway copies of the DB triplet, NEVER host-side sqlite3 against the live files [2026-07-20: that poisons the container's WAL state - see docs/known-issues/2026-07-20-localdb-disk-io-error-under-load.md]; branch already exists, no checkout -b), Task 14 (register 8 tables NOT 11 - notification_lists/smtp_configurations deliberately unregistered, reversing the original instruction; keep Migrate LAST in OnReady)."
},
"decisions": [
{
@@ -64,7 +64,7 @@
"StoreAndForwardService: :39 is the _replication FIELD, :243 the ctor param; exactly 6 emission sites (:654,805,836,872,1120,1146). ServiceCollectionExtensions.cs:32 also resolves ReplicationService inside the StoreAndForwardService factory - must go in Task 14.",
"ReplicationMessages.cs holds ONLY the 10 Replicate*/Apply* records; the four SfBuffer resync records live at the bottom of SiteReplicationActor.cs (:678-707) and die with the actor file.",
"10 (not 9) appsettings.Site.json files set the legacy paths - deploy/wonder-app-vd03/appsettings.Site.json was missed (also sets ReplicationEnabled:false).",
- "Rig facts: site metrics on port 8084 (AnyIP in-container, NOT published to host; 8080 is Traefik); real metric names localdb_oplog_depth / localdb_sync_* (meter ZB.MOM.WW.LocalDb.Replication); containers (aspnet:10.0) have NO sqlite3 - data dirs are host bind mounts, run sqlite3 host-side; ReplicationOptions bind at LocalDb:Replication:* (lib binds the section).",
+ "Rig facts: site metrics on port 8084 (AnyIP in-container, NOT published to host; 8080 is Traefik); real metric names localdb_oplog_depth / localdb_sync_* (meter ZB.MOM.WW.LocalDb.Replication); containers (aspnet:10.0) have NO sqlite3 - data dirs are host bind mounts but NEVER run sqlite3 host-side against the live files (poisons the container's WAL state, root cause of the 2026-07-20 disk-I/O-error incident): cp the .db/-wal/-shm triplet and query the copy (see the snap() helper in the plan); ReplicationOptions bind at LocalDb:Replication:* (lib binds the section).",
"Phase 1's LocalDbSitePairConvergenceTests uses ONE shared API key (:47) - it never did a mismatched-key non-vacuity run; wrong-key denial is unit-covered in Host.Tests/LocalDbSyncAuthInterceptorTests.cs. Task 18's non-vacuity check must be done directly for the new scenarios.",
"MigrateEvents synthesizes deterministic 'mig-{node}-{legacyId}' ids (NOT fresh GUIDs - crash-rerun idempotency). Migration runs AFTER RegisterReplicated in OnReady (order is load-bearing); Task 8's oplog pin test must register sf_messages on its own TestLocalDb since production doesn't register it until Task 14."
],
@@ -88,7 +88,7 @@
{"id": 17, "subject": "Task 17: Config-key cleanup (incl. ConfigFetchRetryCount; 10 appsettings files)", "status": "pending", "classification": "standard", "blockedBy": [16]},
{"id": 18, "subject": "Task 18: Two-node convergence suite for the Phase 2 tables", "status": "pending", "classification": "high-risk", "blockedBy": [17], "note": "Non-vacuity must be proven directly (Phase 1 never did the mismatched-key run the original plan claimed)."},
{"id": 19, "subject": "Task 19: Rig configuration (MaxOplogRows/MaxOplogAge + MaxBatchSize per D6)", "status": "pending", "classification": "small", "blockedBy": [17]},
- {"id": 20, "subject": "Task 20: Live gate on the docker rig (10 evidence items)", "status": "pending", "classification": "high-risk", "blockedBy": [18, 19], "note": "Includes the post-cutover oplog drain-under-churn check (evidence 10) that Task 1 cannot measure pre-cutover. Host-side sqlite3 on bind mounts; metrics on :8084 in-container."},
+ {"id": 20, "subject": "Task 20: Live gate on the docker rig (10 evidence items)", "status": "pending", "classification": "high-risk", "blockedBy": [18, 19], "note": "Includes the post-cutover oplog drain-under-churn check (evidence 10) that Task 1 cannot measure pre-cutover. Sample DBs via throwaway copies (snap() helper), never host-side sqlite3 on live files; metrics on :8084 in-container."},
{"id": 21, "subject": "Task 21: Documentation truth pass", "status": "pending", "classification": "standard", "blockedBy": [20]}
],
"knownFlakes": [
diff --git a/docs/plans/2026-07-19-localdb-phase2-soak.md b/docs/plans/2026-07-19-localdb-phase2-soak.md
index 99c69c86..d80c2433 100644
--- a/docs/plans/2026-07-19-localdb-phase2-soak.md
+++ b/docs/plans/2026-07-19-localdb-phase2-soak.md
@@ -3,14 +3,22 @@
**Run date:** 2026-07-19 / 2026-07-20 (UTC) · **Rig:** local 8-node docker cluster, site-a pair
**Task:** Task 1 of [`2026-07-19-localdb-adoption-phase2.md`](2026-07-19-localdb-adoption-phase2.md)
-> ## GATE VERDICT: **STOP — do not proceed to Task 3.**
+> ## GATE VERDICT: **STOP — do not proceed to Task 3.** *(superseded — see update)*
>
> Not for the reason the plan anticipated. Oplog sizing is fine and D6 is resolved. The soak
-> instead surfaced a **pre-existing Phase 1 defect**: the consolidated LocalDb database
-> (`site-localdb.db`) throws `SQLite Error 10: 'disk I/O error'` on essentially every write on
-> the **active** node under sustained concurrent load. Phase 2 moves eight more tables —
-> including the two highest-volume ones — into exactly that database. See
+> instead surfaced what looked like a **pre-existing Phase 1 defect**: the consolidated LocalDb
+> database (`site-localdb.db`) throws `SQLite Error 10: 'disk I/O error'` on essentially every
+> write on the **active** node under sustained concurrent load. See
> [Finding 1](#finding-1-blocker).
+>
+> **Update 2026-07-20: Finding 1 is root-caused and is NOT a product defect.** The soak's own
+> host-side `sqlite3` sampling poisoned both nodes (WAL reset across the virtiofs boundary);
+> the unmodified code sustains the full soak load indefinitely with zero errors —
+> reproduced/refuted on demand, see
+> [`docs/known-issues/2026-07-20-localdb-disk-io-error-under-load.md`](../known-issues/2026-07-20-localdb-disk-io-error-under-load.md) §0.
+> Finding 1 therefore no longer blocks Task 3. What still stands before proceeding: re-run the
+> cut-short sampling (Findings 4/5 write-rate numbers) using the safe copy-based `snap` recipe
+> now in the plan, on a rig where both site-a nodes have been restarted since any host-side read.
---
@@ -22,7 +30,7 @@ does not rediscover them.
| Plan said | Reality |
|---|---|
| `docker exec … curl -s localhost:8084/metrics` | **No `curl` in the `aspnet:10.0` image.** Use a sidecar sharing the container netns: `docker run --rm --network container:scadabridge-site-a-a curlimages/curl:latest -s localhost:8084/metrics` |
-| Sample with host-side `sqlite3` against the bind mounts | **Unsafe under live writes** — SQLite's `-shm` shared-memory index is not reliable across the Docker VM boundary. Ultimately *not* the cause of Finding 1 (proven below), but it should not be done against a database the container is actively writing. Copy the files first, or read counters from `/metrics`. |
+| Sample with host-side `sqlite3` against the bind mounts | **This IS the cause of Finding 1** (root-caused 2026-07-20 — the "ruled out" verdict below did not survive; see the known-issue doc §0). Host↔container POSIX locks don't propagate over virtiofs; a host-side read checkpoints + resets the WAL under the container and permanently poisons its connections. Copy the file triplet and query the copy, or read counters from `/metrics`. |
| Drive alarm churn on a deployed instance | **Not possible on this rig.** `infra/mssql/seed-config.sql` seeds zero `TemplateNativeAlarmSources`, opc-plc runs with no alarm flags, and no simulator or harness exists anywhere in the repo. `native_alarm_state` stayed at 0 rows throughout. Bounded analytically instead — see [Finding 3](#finding-3). |
| Drive S&F churn via template 4's `TestExternalSystem` script | Template 4 exists after a reseed but is **not deployable** (34 pre-deployment validation errors: 30 `ConnectionBinding` + 4 `ScriptCompilation`). A purpose-built `SoakGenerator` template was used instead — see below. |
@@ -60,7 +68,7 @@ Sustained rate observed: ~**2.9 HTTP attempts/sec** (688–864 connection-refuse
---
-## Finding 1 (BLOCKER)
+## Finding 1 (BLOCKER) — *root-caused 2026-07-20: observer-induced, not a product defect; see the gate-verdict update and the known-issue doc §0*
### The Phase 1 consolidated LocalDb fails under sustained write load on the active node
@@ -95,7 +103,7 @@ The failure was isolated by moving the load between nodes:
| site-a-b | standby | no | **0** |
| site-a-b | active (after failover) | yes | **4 391** |
-#### It is LocalDb-specific, not the filesystem
+#### It is LocalDb-specific, not the filesystem — *wrong: sampling-selection bias; only the LocalDb file was ever host-read*
The decisive control. Under identical load, on the same node, in the same bind-mounted
directory, counting error-stack frames over 3 minutes:
@@ -112,14 +120,20 @@ directory, counting error-stack frames over 3 minutes:
Ordinary SQLite on the same bind mount is completely healthy. Only the LocalDb-managed
database fails.
-#### Ruling out the observer
+#### Ruling out the observer — **RETRACTED 2026-07-20: the observer was the cause**
Onset (04:56:37) was one second after a host-side `sqlite3` sample (04:56:36), which made
-observer-induced `-shm` corruption the leading hypothesis. It is **excluded**: after node-a was
-restarted (fresh open, recovered shm) and the load failed over to node-b, node-b began erroring
-at a *higher* rate while no host process touched its files, and node-a — whose files *had* been
-sampled — went to zero once it stopped carrying load. The variable that tracks the errors is
-**load**, not host access.
+observer-induced `-shm` corruption the leading hypothesis. The original run "excluded" it:
+after node-a was restarted and the load failed over to node-b, node-b began erroring while no
+host process touched its files, and sampled node-a went to zero once idle.
+
+**That exclusion was wrong.** The 04:56 sampling had poisoned *both* nodes' files (both carry
+the 04:56 main-DB mtime; node-b's WAL was left at 0 bytes) — node-b was silent only because a
+standby issues ~no LocalDb statements, and erupted on its first post-failover write. Verified
+2026-07-20: 10+ min of full soak load on a freshly-reopened node with zero errors, then a
+single host `sqlite3` read reset its 4.6 MiB WAL to 0 bytes and started the error storm one
+second later (`SQLITE_IOERR_SHORT_READ`, 522). Full mechanism + minimal repro:
+[`docs/known-issues/2026-07-20-localdb-disk-io-error-under-load.md`](../known-issues/2026-07-20-localdb-disk-io-error-under-load.md) §0.
#### Secondary defect, same area
@@ -142,7 +156,9 @@ independently of LocalDb. Cutting over onto a store that cannot absorb the *curr
load — and doing so in the same commit that removes the fallback — would convert a logging
defect into site-wide config and buffer loss.
-This is a Phase 1 defect. It must be root-caused and fixed before Phase 2's Task 3.
+~~This is a Phase 1 defect. It must be root-caused and fixed before Phase 2's Task 3.~~
+**Root-caused 2026-07-20: not a Phase 1 defect** — observer-induced WAL reset across the
+virtiofs bind-mount boundary; see the gate-verdict update at the top of this document.
---
diff --git a/infra/docker-compose.yml b/infra/docker-compose.yml
index cd32c86d..1d06f4e7 100644
--- a/infra/docker-compose.yml
+++ b/infra/docker-compose.yml
@@ -68,6 +68,9 @@ services:
MSSQL_PID: "Developer"
volumes:
- scadabridge-mssql-data:/var/opt/mssql
+ # NOTE: the official mssql/server image does NOT run
+ # /docker-entrypoint-initdb.d — these mounts are informational only;
+ # infra/reseed.sh applies the scripts explicitly via sqlcmd.
- ./mssql/setup.sql:/docker-entrypoint-initdb.d/setup.sql:ro
- ./mssql/machinedata_seed.sql:/docker-entrypoint-initdb.d/machinedata_seed.sql:ro
- ./mssql/setup-env2.sql:/docker-entrypoint-initdb.d/setup-env2.sql:ro
diff --git a/infra/reseed.sh b/infra/reseed.sh
index dfae57d7..50257d91 100755
--- a/infra/reseed.sh
+++ b/infra/reseed.sh
@@ -82,12 +82,15 @@ if ! $SKIP_TEARDOWN; then
done
echo " MSSQL ready."
- echo " Waiting for setup.sql to create ScadaBridgeConfig..."
- until docker exec scadabridge-mssql /opt/mssql-tools18/bin/sqlcmd \
- -S localhost -U sa -P 'ScadaBridge_Dev1#' -C \
- -Q "IF DB_ID('ScadaBridgeConfig') IS NULL THROW 50000, 'not ready', 1;" \
- >/dev/null 2>&1; do
- sleep 2
+ # The official mcr.microsoft.com/mssql/server image does NOT implement
+ # /docker-entrypoint-initdb.d, so the compose-mounted init scripts never run
+ # on their own — waiting for them here hangs forever on a fresh volume.
+ # Apply them explicitly instead (all are idempotent).
+ echo " Applying MSSQL init scripts (the mssql/server image has no initdb hook)..."
+ for f in mssql/setup.sql mssql/machinedata_seed.sql mssql/setup-env2.sql; do
+ echo " $f"
+ docker exec -i scadabridge-mssql /opt/mssql-tools18/bin/sqlcmd \
+ -S localhost -U sa -P 'ScadaBridge_Dev1#' -C -b < "$SCRIPT_DIR/$f"
done
echo " ScadaBridgeConfig present."
diff --git a/src/ZB.MOM.WW.ScadaBridge.AuditLog/Site/Telemetry/CachedCallTelemetryForwarder.cs b/src/ZB.MOM.WW.ScadaBridge.AuditLog/Site/Telemetry/CachedCallTelemetryForwarder.cs
index b376da08..7df5588c 100644
--- a/src/ZB.MOM.WW.ScadaBridge.AuditLog/Site/Telemetry/CachedCallTelemetryForwarder.cs
+++ b/src/ZB.MOM.WW.ScadaBridge.AuditLog/Site/Telemetry/CachedCallTelemetryForwarder.cs
@@ -114,8 +114,8 @@ public sealed class CachedCallTelemetryForwarder : ICachedCallTelemetryForwarder
// Kind/Status are domain fields carried in DetailsJson — decompose to log them.
var d = AuditRowProjection.Decompose(telemetry.Audit);
_logger.LogWarning(ex,
- "CachedCallTelemetryForwarder: audit emission threw for EventId {EventId} (Kind {Kind}, Status {Status})",
- d.EventId, d.Kind, d.Status);
+ "CachedCallTelemetryForwarder: audit emission threw for EventId {EventId} (Kind {Kind}, Status {Status}, sqlite {SqliteError})",
+ d.EventId, d.Kind, d.Status, SqliteErrorCodes.Describe(ex));
}
}
@@ -192,8 +192,8 @@ public sealed class CachedCallTelemetryForwarder : ICachedCallTelemetryForwarder
catch (Exception ex)
{
_logger.LogWarning(ex,
- "CachedCallTelemetryForwarder: tracking-store emission threw for TrackedOperationId {Id} (Status {Status})",
- telemetry.Operational.TrackedOperationId, telemetry.Operational.Status);
+ "CachedCallTelemetryForwarder: tracking-store emission threw for TrackedOperationId {Id} (Status {Status}, sqlite {SqliteError})",
+ telemetry.Operational.TrackedOperationId, telemetry.Operational.Status, SqliteErrorCodes.Describe(ex));
}
}
}
diff --git a/src/ZB.MOM.WW.ScadaBridge.AuditLog/Site/Telemetry/SiteAuditTelemetryActor.cs b/src/ZB.MOM.WW.ScadaBridge.AuditLog/Site/Telemetry/SiteAuditTelemetryActor.cs
index 88169bce..dbc9e463 100644
--- a/src/ZB.MOM.WW.ScadaBridge.AuditLog/Site/Telemetry/SiteAuditTelemetryActor.cs
+++ b/src/ZB.MOM.WW.ScadaBridge.AuditLog/Site/Telemetry/SiteAuditTelemetryActor.cs
@@ -68,6 +68,15 @@ public class SiteAuditTelemetryActor : ReceiveActor
private readonly IOperationTrackingStore? _trackingStore;
private readonly SiteAuditTelemetryOptions _options;
private readonly ILogger _logger;
+ // Captured at construction (both are thread-safe immutable handles) because
+ // ScheduleNext/ScheduleNextCached run from the drains' finally blocks, whose
+ // ConfigureAwait(false) continuations complete on pool threads with no
+ // active ActorContext — reading Context/Self there either throws
+ // NotSupportedException or, worse, silently resolves a STALE cell left in
+ // the thread-static slot and re-arms the tick at the wrong actor
+ // (known-issues/2026-07-20-localdb-disk-io-error-under-load.md §8).
+ private readonly IScheduler _scheduler;
+ private readonly IActorRef _self;
private ICancelable? _pendingTick;
private ICancelable? _pendingCachedTick;
// Per-actor lifecycle CTS so an in-flight drain (queue read,
@@ -108,6 +117,8 @@ public class SiteAuditTelemetryActor : ReceiveActor
_options = options.Value;
_logger = logger;
_trackingStore = trackingStore;
+ _scheduler = Context.System.Scheduler;
+ _self = Self;
ReceiveAsync(_ => OnDrainAsync());
ReceiveAsync(_ => OnCachedDrainAsync());
@@ -197,7 +208,9 @@ public class SiteAuditTelemetryActor : ReceiveActor
{
// Catch-all so a SQLite hiccup or mapper bug never crashes the
// actor. The next tick is still scheduled in the finally block.
- _logger.LogError(ex, "Unexpected error during audit-log telemetry drain.");
+ _logger.LogError(ex,
+ "Unexpected error during audit-log telemetry drain (sqlite {SqliteError}).",
+ SqliteErrorCodes.Describe(ex));
}
finally
{
@@ -278,8 +291,8 @@ public class SiteAuditTelemetryActor : ReceiveActor
// batch — the audit half is best-effort. Log and skip
// this row; it stays Pending for the next drain.
_logger.LogWarning(ex,
- "Cached-telemetry drain: tracking lookup threw for {EventId} (TrackedOperationId {Tid}); skipping.",
- auditRow.EventId, auditRow.CorrelationId);
+ "Cached-telemetry drain: tracking lookup threw for {EventId} (TrackedOperationId {Tid}, sqlite {SqliteError}); skipping.",
+ auditRow.EventId, auditRow.CorrelationId, SqliteErrorCodes.Describe(ex));
continue;
}
@@ -332,7 +345,9 @@ public class SiteAuditTelemetryActor : ReceiveActor
}
catch (Exception ex)
{
- _logger.LogError(ex, "Unexpected error during cached-telemetry drain.");
+ _logger.LogError(ex,
+ "Unexpected error during cached-telemetry drain (sqlite {SqliteError}).",
+ SqliteErrorCodes.Describe(ex));
}
finally
{
@@ -428,24 +443,26 @@ public class SiteAuditTelemetryActor : ReceiveActor
return list;
}
+ // Must stay off Context/Self: called from off-context continuations — see
+ // the _scheduler/_self field comment.
private void ScheduleNext(TimeSpan delay)
{
_pendingTick?.Cancel();
- _pendingTick = Context.System.Scheduler.ScheduleTellOnceCancelable(
+ _pendingTick = _scheduler.ScheduleTellOnceCancelable(
delay,
- Self,
+ _self,
Drain.Instance,
- Self);
+ _self);
}
private void ScheduleNextCached(TimeSpan delay)
{
_pendingCachedTick?.Cancel();
- _pendingCachedTick = Context.System.Scheduler.ScheduleTellOnceCancelable(
+ _pendingCachedTick = _scheduler.ScheduleTellOnceCancelable(
delay,
- Self,
+ _self,
CachedDrain.Instance,
- Self);
+ _self);
}
/// Self-tick message that triggers an audit-only drain cycle.
diff --git a/src/ZB.MOM.WW.ScadaBridge.AuditLog/Site/Telemetry/SqliteErrorCodes.cs b/src/ZB.MOM.WW.ScadaBridge.AuditLog/Site/Telemetry/SqliteErrorCodes.cs
new file mode 100644
index 00000000..83bc351a
--- /dev/null
+++ b/src/ZB.MOM.WW.ScadaBridge.AuditLog/Site/Telemetry/SqliteErrorCodes.cs
@@ -0,0 +1,31 @@
+using Microsoft.Data.Sqlite;
+
+namespace ZB.MOM.WW.ScadaBridge.AuditLog.Site.Telemetry;
+
+///
+/// Renders the primary/extended SQLite result codes of a
+/// for log messages. The exception's own message
+/// carries only the primary code ("SQLite Error 10: 'disk I/O error'"), which
+/// is too generic to act on — the 2026-07-20 disk-I/O incident
+/// (known-issues/2026-07-20-localdb-disk-io-error-under-load.md) had to be
+/// reproduced from scratch to learn the extended code (522 =
+/// SQLITE_IOERR_SHORT_READ) that names the failing operation.
+///
+internal static class SqliteErrorCodes
+{
+ ///
+ /// "primary/extended" (e.g. "10/522") for a
+ /// anywhere in the exception chain; "n/a" for non-SQLite failures.
+ ///
+ public static string Describe(Exception ex)
+ {
+ for (Exception? e = ex; e is not null; e = e.InnerException)
+ {
+ if (e is SqliteException se)
+ {
+ return $"{se.SqliteErrorCode}/{se.SqliteExtendedErrorCode}";
+ }
+ }
+ return "n/a";
+ }
+}
diff --git a/src/ZB.MOM.WW.ScadaBridge.SiteEventLogging/SiteEventLogger.cs b/src/ZB.MOM.WW.ScadaBridge.SiteEventLogging/SiteEventLogger.cs
index 0b95b684..95f2361c 100644
--- a/src/ZB.MOM.WW.ScadaBridge.SiteEventLogging/SiteEventLogger.cs
+++ b/src/ZB.MOM.WW.ScadaBridge.SiteEventLogging/SiteEventLogger.cs
@@ -257,8 +257,8 @@ public class SiteEventLogger : ISiteEventLogger, IDisposable
// (Health Monitoring reads FailedWriteCount) and fault the caller's
// Task instead of silently discarding the exception.
Interlocked.Increment(ref _failedWriteCount);
- _logger.LogError(ex, "Failed to record event: {EventType} from {Source}",
- pending.EventType, pending.Source);
+ _logger.LogError(ex, "Failed to record event: {EventType} from {Source} (sqlite {SqliteError})",
+ pending.EventType, pending.Source, DescribeSqliteError(ex));
pending.Completion.TrySetException(ex);
}
}
@@ -297,6 +297,25 @@ public class SiteEventLogger : ISiteEventLogger, IDisposable
}
}
+ ///
+ /// "primary/extended" SQLite result codes (e.g. "10/522") for a
+ /// anywhere in the chain; "n/a" otherwise.
+ /// The exception message alone carries only the primary code, which proved
+ /// too generic to diagnose the 2026-07-20 disk-I/O incident
+ /// (known-issues/2026-07-20-localdb-disk-io-error-under-load.md).
+ ///
+ private static string DescribeSqliteError(Exception ex)
+ {
+ for (Exception? e = ex; e is not null; e = e.InnerException)
+ {
+ if (e is SqliteException se)
+ {
+ return $"{se.SqliteErrorCode}/{se.SqliteExtendedErrorCode}";
+ }
+ }
+ return "n/a";
+ }
+
/// An event awaiting persistence by the background writer.
private sealed record PendingEvent(
string Id,
diff --git a/tests/ZB.MOM.WW.ScadaBridge.AuditLog.Tests/Site/Telemetry/SiteAuditTelemetryActorTests.cs b/tests/ZB.MOM.WW.ScadaBridge.AuditLog.Tests/Site/Telemetry/SiteAuditTelemetryActorTests.cs
index 1aad60dd..c19ed203 100644
--- a/tests/ZB.MOM.WW.ScadaBridge.AuditLog.Tests/Site/Telemetry/SiteAuditTelemetryActorTests.cs
+++ b/tests/ZB.MOM.WW.ScadaBridge.AuditLog.Tests/Site/Telemetry/SiteAuditTelemetryActorTests.cs
@@ -5,6 +5,7 @@ using Microsoft.Extensions.Logging.Abstractions;
using Microsoft.Extensions.Options;
using NSubstitute;
using NSubstitute.ExceptionExtensions;
+using NSubstitute.ReceivedExtensions;
using ZB.MOM.WW.ScadaBridge.AuditLog.Site.Telemetry;
using ZB.MOM.WW.Audit;
using ZB.MOM.WW.ScadaBridge.Commons.Types.Audit;
@@ -451,4 +452,55 @@ public class SiteAuditTelemetryActorTests : TestKit
await _client.DidNotReceiveWithAnyArgs().IngestCachedTelemetryAsync(default!, default);
await _queue.DidNotReceiveWithAnyArgs().ReadPendingCachedTelemetryAsync(default, default);
}
+
+ ///
+ /// Regression for the 2026-07-20 rig finding (known-issues/2026-07-20-localdb-disk-io-error-under-load.md §8):
+ /// both drain handlers await with ConfigureAwait(false), so when a
+ /// dependency call completes off the actor thread (as real SQLite/gRPC
+ /// always do) the finally-block re-arm runs on a pool thread with no
+ /// active ActorContext. Depending on what that thread's thread-static cell
+ /// slot holds, Context/Self either throw
+ /// NotSupportedException: There is no active ActorContext (crashing
+ /// the actor once per drain — the rig's logged variant) or silently resolve
+ /// to a STALE cell of some other actor, misrouting the tick so the drain
+ /// loop stops. The two assertions below catch one variant each. Every other
+ /// test in this class masks the bug by returning already-completed tasks
+ /// from the mocks, which keeps the continuations on the actor thread.
+ ///
+ [Fact]
+ public async Task Drains_Whose_Awaits_Complete_Off_The_Actor_Thread_Keep_Draining_Without_Crashing()
+ {
+ // Task.Delay completes on a timer thread; with ConfigureAwait(false)
+ // everything after the await — including the finally-block re-arm —
+ // stays off the actor context.
+ _queue.ReadPendingAsync(Arg.Any(), Arg.Any())
+ .Returns(async _ =>
+ {
+ await Task.Delay(25).ConfigureAwait(false);
+ return (IReadOnlyList)Array.Empty();
+ });
+ _queue.ReadPendingCachedTelemetryAsync(Arg.Any(), Arg.Any())
+ .Returns(async _ =>
+ {
+ await Task.Delay(25).ConfigureAwait(false);
+ return (IReadOnlyList)Array.Empty();
+ });
+
+ // Variant 1 (throw → restart storm): any NotSupportedException logged
+ // during the run fails the filter. Variant 2 (silent misroute → the
+ // drain loop stalls after the first tick): the sustained-drain
+ // assertion inside fails because reads stop at 1.
+ await EventFilter.Exception().ExpectAsync(0, async () =>
+ {
+ CreateActorWithCachedDrain(Opts(busySeconds: 1, idleSeconds: 1));
+
+ // Three full cycles prove the finally-block re-arm works from an
+ // off-context thread: tick → drain → re-arm → tick → …
+ await AwaitAssertAsync(async () =>
+ {
+ await _queue.Received(Quantity.Within(3, int.MaxValue)).ReadPendingAsync(Arg.Any(), Arg.Any());
+ await _queue.Received(Quantity.Within(3, int.MaxValue)).ReadPendingCachedTelemetryAsync(Arg.Any(), Arg.Any());
+ }, TimeSpan.FromSeconds(10));
+ });
+ }
}