feat(cluster): simultaneous-cold-start split-brain guard (#33)

Port OtOpcUa's bootstrap guard (lmxopcua d1dac87f) to ScadaBridge's
BuildHocon bootstrap. Both pair nodes are self-first seeds, so a true
simultaneous cold start (shared site power event) races FirstSeedNodeProcess
on both and forms two 1-node clusters that never merge.

Opt-in dark switch ScadaBridge:Cluster:BootstrapGuard:Enabled (default off,
guard-off behavior byte-identical). When on: BuildHocon emits an empty seed
list so Akka does not auto-join, and ClusterBootstrapCoordinator (IHostedService,
registered in both the Central and Site composition roots) picks the join order
from ClusterBootstrapGuard's pure decision core — the lower canonical host:port
is the founder (self-first, forms immediately); the higher node TCP-probes the
founder up to PartnerProbeSeconds and joins peer-first if reachable, else
self-first (cold-start-alone preserved). Decides before a single JoinSeedNodes,
never re-forms mid-handshake.

Review notes carried over: case-insensitive founder tie-break; fail-fast
validation of probe timings when enabled; higher-node-cold-start-alone covered
by a real-ActorSystem test. 21 unit + 5 real-cluster tests (incl. the headline
both-cold-start-together-form-one-cluster).
This commit is contained in:
Joseph Doherty
2026-07-24 08:55:48 -04:00
parent bb138d5254
commit 248676ed16
10 changed files with 895 additions and 2 deletions
@@ -0,0 +1,204 @@
using Akka.Actor;
using Akka.Cluster;
using Akka.Configuration;
using Microsoft.Extensions.Logging.Abstractions;
using Microsoft.Extensions.Options;
using ZB.MOM.WW.ScadaBridge.ClusterInfrastructure;
using ZB.MOM.WW.ScadaBridge.Host;
using ZB.MOM.WW.ScadaBridge.Host.Actors;
namespace ZB.MOM.WW.ScadaBridge.IntegrationTests.Cluster;
/// <summary>
/// Real-ActorSystem tests for the simultaneous-cold-start split-brain guard (Gitea #33):
/// <see cref="ClusterBootstrapCoordinator"/> + <see cref="ClusterBootstrapGuard"/>, driven exactly as
/// production drives them — the node's ActorSystem is built from the production <c>BuildHocon</c> output
/// with the guard enabled (which emits an EMPTY seed list, so Akka does not auto-join), then the real
/// coordinator issues the reachability-gated <c>JoinSeedNodes</c>. This subsystem has a history of bugs
/// invisible to pure unit tests, so the load-bearing correctness properties are asserted against running
/// nodes, mirroring <see cref="SelfFirstSeedBootstrapTests"/>.
/// </summary>
/// <remarks>
/// Ephemeral loopback ports share host <c>127.0.0.1</c>, so the port breaks the guard's ordinal
/// <c>host:port</c> tie — <c>Min(port)</c> is the founder, <c>Max(port)</c> is the higher (probing) node.
/// </remarks>
public sealed class ClusterBootstrapCoordinatorTests : IAsyncLifetime
{
private readonly List<ActorSystem> _systems = new();
private readonly List<ClusterBootstrapCoordinator> _coordinators = new();
/// <summary>Starts a node with the bootstrap guard ENABLED, wired exactly as the composition roots
/// do: the ActorSystem is built with an empty HOCON seed list (guard on) and the real coordinator
/// issues the reachability-gated join. Seeds are listed self-first (as every shipped config is); the
/// guard, not the order, decides founder vs. joiner.</summary>
private async Task<ActorSystem> StartGuardedNodeAsync(int selfPort, int peerPort, int probeSeconds = 4)
{
var self = $"akka.tcp://scadabridge@127.0.0.1:{selfPort}";
var peer = $"akka.tcp://scadabridge@127.0.0.1:{peerPort}";
var nodeOptions = new NodeOptions { Role = "Central", NodeHostname = "127.0.0.1", RemotingPort = selfPort };
var clusterOptions = new ClusterOptions
{
SeedNodes = new List<string> { self, peer },
BootstrapGuard = new ClusterBootstrapGuardOptions
{
Enabled = true,
PartnerProbeSeconds = probeSeconds,
PartnerProbeIntervalMs = 250,
ProbeConnectTimeoutMs = 500,
},
StableAfter = TimeSpan.FromSeconds(3),
HeartbeatInterval = TimeSpan.FromMilliseconds(500),
FailureDetectionThreshold = TimeSpan.FromSeconds(2),
MinNrOfMembers = 1,
};
var hocon = AkkaHostedService.BuildHocon(
nodeOptions, clusterOptions, new[] { "Central" },
TimeSpan.FromSeconds(1), TimeSpan.FromSeconds(3));
var system = ActorSystem.Create("scadabridge", ConfigurationFactory.ParseString(hocon));
_systems.Add(system);
var coordinator = new ClusterBootstrapCoordinator(
() => system, Options.Create(clusterOptions), Options.Create(nodeOptions),
NullLogger<ClusterBootstrapCoordinator>.Instance);
_coordinators.Add(coordinator);
await coordinator.StartAsync(CancellationToken.None);
return system;
}
private static async Task<bool> WaitForUpAsync(ActorSystem system, int expected, TimeSpan timeout)
{
var cluster = Akka.Cluster.Cluster.Get(system);
var deadline = DateTime.UtcNow + timeout;
while (DateTime.UtcNow < deadline)
{
if (cluster.State.Members.Count(m => m.Status == MemberStatus.Up) >= expected) return true;
await Task.Delay(200);
}
return cluster.State.Members.Count(m => m.Status == MemberStatus.Up) >= expected;
}
/// <summary>
/// The FOUNDER (lower address) with the guard on forms a cluster alone when its partner is dead —
/// exactly as un-guarded self-first does. The guard must not regress the preferred founder.
/// </summary>
[Fact]
public async Task Founder_forms_alone_when_partner_is_dead()
{
var low = TwoNodeClusterFixture.GetFreeTcpPort();
var high = TwoNodeClusterFixture.GetFreeTcpPort();
var founderPort = Math.Min(low, high);
var deadPeerPort = Math.Max(low, high); // nothing listening
var system = await StartGuardedNodeAsync(founderPort, deadPeerPort);
Assert.True(await WaitForUpAsync(system, 1, TimeSpan.FromSeconds(30)),
"the founder (lower address) must self-form immediately when its partner is down");
}
/// <summary>
/// THE LOAD-BEARING CASE. The HIGHER node with the guard on must still cold-start ALONE when its
/// partner is genuinely dead: it probes the (dead) founder, times out, and falls back to self-first.
/// If the guard's peer-first logic were wrong, this node would hang in JoinSeedNodeProcess forever —
/// the very regression a naive "always let the lower node found" rule would introduce.
/// </summary>
[Fact]
public async Task Higher_node_forms_alone_when_partner_is_dead_after_probing()
{
var low = TwoNodeClusterFixture.GetFreeTcpPort();
var high = TwoNodeClusterFixture.GetFreeTcpPort();
var higherPort = Math.Max(low, high);
var deadFounderPort = Math.Min(low, high); // the founder is dead
var system = await StartGuardedNodeAsync(higherPort, deadFounderPort, probeSeconds: 3);
// Must come Up AFTER the probe window (~3s) expires and it falls back to self-first.
Assert.True(await WaitForUpAsync(system, 1, TimeSpan.FromSeconds(30)),
"the higher node must fall back to self-first and form alone once the dead partner never answers the probe");
}
/// <summary>
/// FALSIFIABILITY CONTROL for the test above: the higher node does NOT form alone during the probe
/// window — it is genuinely waiting/probing, not self-forming immediately (which would mean the
/// guard is inert). If this ever starts seeing a member before the window, the probe is not gating.
/// </summary>
[Fact]
public async Task Higher_node_does_not_form_before_the_probe_window_expires()
{
var low = TwoNodeClusterFixture.GetFreeTcpPort();
var high = TwoNodeClusterFixture.GetFreeTcpPort();
var higherPort = Math.Max(low, high);
var deadFounderPort = Math.Min(low, high);
var system = await StartGuardedNodeAsync(higherPort, deadFounderPort, probeSeconds: 10);
// Well within the 10s probe window: still no cluster, because it is probing the dead founder.
Assert.False(await WaitForUpAsync(system, 1, TimeSpan.FromSeconds(3)),
"the higher node must probe for the founder, not self-form immediately");
}
/// <summary>
/// The higher node JOINS a live founder rather than forming a second cluster: start the founder,
/// then the higher node — its probe finds the founder reachable, it commits peer-first, and the
/// pair converges to ONE cluster of two.
/// </summary>
[Fact]
public async Task Higher_node_joins_a_live_founder()
{
var low = TwoNodeClusterFixture.GetFreeTcpPort();
var high = TwoNodeClusterFixture.GetFreeTcpPort();
var founderPort = Math.Min(low, high);
var higherPort = Math.Max(low, high);
var founder = await StartGuardedNodeAsync(founderPort, higherPort);
Assert.True(await WaitForUpAsync(founder, 1, TimeSpan.FromSeconds(30)),
"the founder must be Up before the higher node probes it");
var higher = await StartGuardedNodeAsync(higherPort, founderPort);
Assert.True(await WaitForUpAsync(higher, 2, TimeSpan.FromSeconds(60)),
"the higher node must join the founder, forming one cluster of two");
Assert.True(await WaitForUpAsync(founder, 2, TimeSpan.FromSeconds(60)),
"the founder must see the higher node as a member of ITS cluster");
}
/// <summary>
/// THE HEADLINE #33 CASE. Both nodes cold-start truly simultaneously with the guard on. Without the
/// guard each would run FirstSeedNodeProcess, race, and form its own 1-node cluster (split brain).
/// With it, the founder forms and the higher node probes-then-joins, so the pair converges to
/// EXACTLY ONE cluster of two — no two oldest, no dual singletons.
/// </summary>
[Fact]
public async Task Both_nodes_cold_starting_together_form_exactly_one_cluster()
{
var low = TwoNodeClusterFixture.GetFreeTcpPort();
var high = TwoNodeClusterFixture.GetFreeTcpPort();
var founderPort = Math.Min(low, high);
var higherPort = Math.Max(low, high);
// Start both without serialization — as a shared power event does.
var founderTask = StartGuardedNodeAsync(founderPort, higherPort);
var higherTask = StartGuardedNodeAsync(higherPort, founderPort);
var founder = await founderTask;
var higher = await higherTask;
Assert.True(await WaitForUpAsync(founder, 2, TimeSpan.FromSeconds(60)),
"the pair must converge to one 2-member cluster, not two 1-member clusters");
Assert.True(await WaitForUpAsync(higher, 2, TimeSpan.FromSeconds(60)),
"the higher node must be in the SAME cluster as the founder");
}
public Task InitializeAsync() => Task.CompletedTask;
public async Task DisposeAsync()
{
foreach (var c in _coordinators)
{
try { await c.StopAsync(CancellationToken.None); } catch { /* teardown */ }
}
foreach (var s in _systems)
{
try { await s.Terminate().WaitAsync(TimeSpan.FromSeconds(10)); } catch { /* teardown */ }
}
}
}